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Chapter 5 Time Limits-Maintenance Checks

The Model 550 Maintenance Manual outlines time limits and maintenance checks for the Model 550 airplane, detailing inspection requirements, component time limits, and a continuous inspection program. It emphasizes adherence to Federal Aviation Regulations and includes specific guidelines for inspections, servicing, and unscheduled maintenance checks. The manual is structured into sections that provide comprehensive information necessary for maintaining safety and compliance in aircraft operations.

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0% found this document useful (0 votes)
532 views124 pages

Chapter 5 Time Limits-Maintenance Checks

The Model 550 Maintenance Manual outlines time limits and maintenance checks for the Model 550 airplane, detailing inspection requirements, component time limits, and a continuous inspection program. It emphasizes adherence to Federal Aviation Regulations and includes specific guidelines for inspections, servicing, and unscheduled maintenance checks. The manual is structured into sections that provide comprehensive information necessary for maintaining safety and compliance in aircraft operations.

Uploaded by

yorlett
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Model 550 Maintenance Manual (Rev 34)

5-00-00 (Rev 24)

TIME LIMITS/MAINTENANCE CHECKS


1. Scope
A. This chapter provides the time limits and maintenance checks for the Model 550 airplane. It is divided into several
sections, each with a specific purpose toward providing information necessary to establish inspection criteria. Refer to the
Description section for detailed information concerning each of these sections.
NOTE: In accordance with FAR 25.1529, Chapter 4, (Airworthiness Limitations) of this manual is published
as a separate document. Refer to Chapter 4 for those components having a mandatory inspection
and components replacement schedule. This chapter contains all Chapter 4 requirements.
2. Inspection Requirements
A. Federal Aviation Regulations Part 91.409(e) defines the inspection requirements for turbojet multiengine airplanes. The
inspection requirements defined in this chapter are the manufacturer's recommended procedures and are tailored to
satisfy the requirements of Part 91.409(e) and (f)(3).
B. For airplanes registered in countries other than the United States, the procedures specified by the Airworthiness Authority
of that country should be followed.
C. All nondestructive testing procedures required in this chapter are defined in the Model 500 Series Nondestructive Testing
Manual. These procedures must be performed by personnel and at facilities that have been certified by Cessna Aircraft
Company. For details of certification program, refer to the Model 500 Series Nondestructive Testing Manual, Part 1
General.
3. Description
A. Listed below is a detailed description and intended purpose of each section of this chapter.
B. Section 5-00-00, Time Limits/Maintenance Checks - General. This section provides a description and purpose of each
section of this chapter.
C. Section 5-10-01, Inspection Time Limits.
(1) This section lists, in chart format, all inspection and servicing requirements which must be performed. Each page
contains the following six columns:
(a) Revision Status provides the date that a given item was added, deleted or revised. A blank entry in this column
indicates no change since Revision 22, Dated Aug 3/98 of this manual.
(b) New inspection requirements and changes to existing inspection requirements become effective on the revision
date of the change. Unless otherwise noted, compliance of a new or revised inspection requirement must be
accomplished no later than the next scheduled interval of the changed item, following receipt of the revision.
Unless otherwise noted, an inspection in progress at the time of new revision becomes effective may be
completed, utilizing the inspection criteria in effect when the inspection was initiated.
(c) Inspection Item Code Number is a seven-digit, alpha-numeric number permanently assigned to a scheduled
maintenance item. A given inspection item code number will never change and will not be reused in the event
the scheduled maintenance item is deleted. The alpha character at the beginning of the code can be:
• A - Indicates inspection requirement.
• B - Indicates functional or operational test requirement.
• C - Indicates a lubrication requirement.
• D - Indicates a clean/service requirement.
(d) Inspection Requirements provide a short description of the maintenance item and are listed in chapter order.
(e) Inspection Interval is an alpha code character, indicating the frequency of the item. The frequencies
corresponding to each code and corresponding phase are listed in Inspection Time Limits.
(f) Applicable Phase(s) indicates the applicable inspection phase currently containing the inspection item.
(g) Applicable Zone refers to the physical location(s) in the airplane affected by the item. Most functional and
operational tests do not list a zone but instead list a code which indicates special conditions required to perform
the test. The codes and conditions are as follows:
ENG - One or both airplane engines to be running.
AUX - External source of electrical, hydraulic or pneumatic power or a combination of these. Airplane engine
power sources should not be used for these tests.
NOTE: It is possible to perform many of the tests in the AUX category using the airplane's battery

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Model 550 Maintenance Manual (Rev 34)
5-00-00 (Rev 24)

power. However, it is not recommended due to the power drain on the batteries.
BAT - These tests must be performed with the component powered by the airplane's batteries or the batteries
built into the individual component in the case of the standby gyro, ELT or other components with internal battery
power.
LAB - Used when special equipment which requires that the component be removed from the airplane and
taken to a place equipped to perform the check or calibration.
FLT - Test is to be performed during a flight.
(2) Primary purpose of the Inspection Time Limits section is to provide a complete listing of all inspection items in an
order that allows easy access for the information listed previously. This section is not intended to be utilized as a
guideline for inspection of the airplane.
D. Section 5-11-00, Component Time Limits. This section provides a list of overhaul or replacement intervals for components
in chapter order. These requirements are not listed in Inspection Time Limits. The component overhaul or replacement
criteria must be utilized as a guideline for determining proper action regarding the components listed. These requirements
must be worked into the continuous inspection program to provide a complete inspection program.
E. Section 5-12-00, Continuous Inspection Program. This section outlines the continuous inspection program which is
Cessna Aircraft Company's recommended inspection program. The program is divided into five primary phases which
cover all inspection requirements up through the 1200-hour interval inspection items. The remaining phases cover
inspections which are at intervals other than what the five primary phases cover. Refer to Continuous Inspection Program
for a more detailed description of the Continuous Inspection Program.
F. Section 5-50-00, Unscheduled Maintenance Checks. This section includes inspections and checks which may be required
due to special or unusual circumstances and do not have regular repetitive intervals for accomplishment.

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Model 550 Maintenance Manual (Rev 34)
5-10-00 (Rev 32)

INSPECTIONS
1. General
A. General inspection criteria
(1) During accomplishment of each of the specific inspections listed in this chapter, additional general inspections of
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
(2) When an area is exposed, wire bundles should be inspected for chafing, proper security and support. Verify that wire
bundles are not secured to hydraulic tubes or lines.
(3) Inspection items listed are for specific components and systems, however, entire inspection program requires and
expects a high degree of professionalism and judgment on part of inspection personnel to ensure that all components
and systems are maintained and inspected to verify highest safety standards.
(4) If a component or system is disturbed (due to maintenance being performed) after completion of an initially required
operational or functional test, then that specific test must be re-confirmed after completion of any maintenance prior to
returning system or component to service. Refer to appropriate chapter in this Maintenance Manual for removal,
installation, operational tests and functional tests of components and/or systems.
(5) For items or components requiring lubrication as applicable, refer to Chapter 12, Scheduled Servicing - Description
and Operation, for lubricant, lubricating points and method.
(6) Refer to Chapter 6, Airplane Zoning - Description and Operation, for airplane zone definition.
(7) Conduct a preflight inspection upon completion of the applicable inspection to ensure all required items are properly
serviced. Refer to Approved Airplane Flight Manual.
2. Interval and Phase Cross-Reference for Inspection Time Limits
NOTE: Inspection requirements for the engines and vapor cycle cooling system are supplied by the
component manufacturer. To make sure that the latest inspection requirements given by the
manufacturer are complied with, refer to and complete the requirements at the intervals published in
those inspection documents. For a list of the supplier publications that are available, refer to the
Introduction, Supplier Publication List.
Recommended every 14 days for operators who routinely operate or base their airplane in
A- Phase 6 -
areas subject to saltwater or other corrosion effects.
C- Phase 7 - Every 90 days
D- Phase B - Every 150 hours.
E- Phase 1, 2, 3, or 4 - Every 300 hours or 24 calendar months, whichever occurs first.
F- Phase 5 - Every 1200 hours or 36 calendar months, whichever occurs first.
G- Phase 34 - Every 6 calendar months.
H- Phase 8 - Every 400 hours, +50 or -50 hours, or 12 calendar months, whichever occurs first. (Not Used)
J- Phase 13 - Every 3 calendar months or 100 hours, whichever occurs first.
K- Phase 35 - Every 3 to 6 calendar months.
L- Phase 10 - Every 100 hours.
M- Phase 11 - Every 200 hours.
N- Phase 12 - Every 600 hours.
P- Phase 37 - Every 5000 hours.
Q- Phase 14 - First 10,000 hours and every 3000 hours thereafter.
R- Phase 15 - First 10,000 hours, at 15,000 hours and every 1000 hours thereafter.
S- Phase 16 - First 10,000 hours, at 15,000 hours and every 3000 hours thereafter.
T- Phase 17 - 10,000 hours.
U- Phase 18 - Every one year.
V- Phase 19 - First 10,000 hours and every 2500 hours thereafter.

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Model 550 Maintenance Manual (Rev 34)
5-10-00 (Rev 32)

W- Phase 20 - Every two years as required by FAR 91.411.


X- Phase 21 - Every two years.
Y- Phase 22 - Every three years.
Z- Phase 23 - Every five years.
AB - Phase 25 - Engine Hot Section Inspection (HSI). (Not Used)
AC - Phase 26 - Every 2400 hours
AD - Phase 27 - Every 3600 hours
First 4500 hours and each Phase 5 inspection thereafter until 8100 hours then every 450 hours
AF - Phase 39 -
thereafter.
AG - Phase 40 - First 10,000 hours and every 5000 hours thereafter. (Not Used)
First 3700 hours and every 1200 hours thereafter on Airplanes -0002 thru -0076 except -0002
AH - Phase 41 - thru -0076 Incorporating SB550-55-1 or units 550-0023, -0033, -0063, -0067, -0068, -0073
Incorporating empennage bird strike configuration at production.
AI - Phase 42 - First 5000 landings and every 1000 landings thereafter. (Not Used)
AK - Phase 43 - First 10,000 landings and every 1000 landings thereafter. (Not Used)
AL - Phase 45 - First 3000 landings and every 1000 landings thereafter. (Not Used)
AM - Phase 46 - First 6000 landings and every 1000 landings thereafter. (Not Used)
AN - Phase 47 - Every twelve years.
AO - Phase 48 - Every six years.
First 6 years or 2400 hours, whichever occurs first, and then every 1200 hours or 36 calendar
AQ - Phase 49 -
months, whichever occurs first, thereafter.
First 10,000 hours or 15 years, whichever occurs first, and then every 1200 hours or 3 years,
AR - Phase 50 -
whichever occurs first, thereafter. (Not Used)
Every 50 landings on the following airplanes not incorporating SB550-56-02:
-0002, -0008, -0010, -0013, -0023, -0028, -0046 , -0047, -0048, -0065, -0070, -0078, -0082, -
0091, -0093, -0106, -0108, -0113, -0116, -0117, -0124, -0126, -0133, -0146, -0169, -0176, -
AU - Phase 53 - 0183, -0201, -0207, -0216, -0230, -0240, -0253, -0280, -0287, -0293, -0300, -0310, -0312, -
0317, -0320, -0328, -0336, -0351, -0371, -0390, -0403, -0416, -0423, -0425, -0435, -0439, -
0450, -0458, -0475, -0476, -0490, -0496, -0498, -0562, -0566, -0578, -0623, -0633, -0646, -
0647, -0709.
Items to be lubricated and inspected on the thrust reversers. Refer to the Nordam Component
AV - Phase 54 -
Maintenance Manual. (Not Used)
AW Phase 55 - Every 12 calendar months as required by Title 14 of the Code of Federal Regulations 91.207.
First 600 hours or 12 calendar months whichever occurs first, and then every 200 hours or 3
AX Phase 56 -
calendar months, whichever occurs first, thereafter.
AY Phase 57 150 hours after the copilot's side window is replaced.
AZ Phase 58 Every 300 Hours
BA Phase 59 Every 500 A/C compressor hours.
BB Phase 60 First 10,000 hours and then every 1200 hours thereafter.
Every 6 calendar months (for airplanes that operate in moderate or severe corrosion
BC Phase 61
environments. Refer to Chapter 51, Corrosion Severity Maps - Description and Operation.)
BA Phase MA By 224 landings and every 200 landings until replacement life is reached (749 landings)
BB Phase MB At 425 landings and replace at replacement life (749 landings)
BC Phase MC at 3400 landings and every 1000 landings thereafter
BD Phase MD at 5000 landings and every 1000 landings thereafter

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Model 550 Maintenance Manual (Rev 34)
5-10-00 (Rev 32)

BE Phase ME at 10,000 landings and every 1000 landings thereafter


BF Phase MF Every 300 hours
NOTE 1:
Landing includes full-stop and touch-and-go landings.
NOTE 2:
Interval codes and phase numbers which are not currently used are not listed.
3. Tasks
A. Inspection items identified as having tasks associated are more complex than can be described in Inspection Time Limits.
Tasks are identified with an ATA Chapter-Section-Subject-Function number, each of which is unique. Chapter-Section-
Subject number identifies specific location of procedure in Maintenance Manual, while last three digits are assigned to
correspond to specific functions.

B. The example above illustrates a sample task number. Beginning with word Task, numbers that follow indicate chapter,
section and subject where inspection task text can be found. The two digit function number indicates general classification
of task and may be found in Table 1. The last digit, just after function number, indicates sequence number. If same chapter-
section-subject and function is used for a different task, sequence number increments by one.
C. CD-ROM users may link from a highlighted task number, to task text. Task numbers may be found in Inspection Time
Limits table or at any point throughout this manual where a task number is referenced.
D. Functions which may be used in this manual are listed in Table 1.
NOTE: The third digit of function is assigned sequentially beginning with zero to ensure a unique nine
digit task number.
Table 1. Function Number Identification
SERVICING, PRESERVING,
10 CLEANING 60
LUBRICATION
11 Chemical 64 Lubricating
12 Abrasive 65 Fueling, Defueling
13 Ultrasonic 67 Disinfect, Sanitize
14 Mechanical 68 Drain Fluid
15 Stripping 70 TESTING, CHECKING
16 Miscellaneous Cleaning 75 Special
17 Flushing 76 Electrical
20 INSPECTION, CHECK 78 Pressure

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Model 550 Maintenance Manual (Rev 34)
5-10-00 (Rev 32)

21 General Visual 79 Leak


22 Detailed Dimensional 80 MISCELLANEOUS
23 Penetrant 81 Fault Isolation
24 Magnetic 82 Adjusting, aligning, calibration, rigging
25 Eddy Current 87 Bleeding
26 X-Ray
27 Ultrasonic
28 Specific, Special
29 Boroscope

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

INSPECTION TIME LIMITS


1. Inspection Items
REVISION ITEM CODE TASK INTERVAL Phase ZONE
STATUS NUMBER
211, 231,
232, 234,
237, 241,
242, 243,
244, 245,
246, 249,
Interior and Exterior Placards and Decals, and
Added Nov 251, 252,
A110001 the airplane ID plate - Inspect. Task 11-00-00- F 05-12-05
1/04 261, 262,
210
271, 272,
311, 321,
531, 631,
710, 720,
730, 810,
820
Deleted Nov
A113001
1/04
Added Nov Nose and Main Landing Gear Lubrication Task 710, 720,
C122002 E 05-12-02
1/15 12-21-02-640 730
Environmental System - Perform operational
B210000 F 05-12-05 ENG
check. Task 21-00-00-710
Emergency Pressurization Valve - Perform
B211001 E 05-12-04 ENG
operational test. Task 21-11-00-710
Flow Control Shutoff and Check Valves -
Perform operational check (Parker
Hannifin/Janitrol Check valves that have a serial
B211002 F 05-12-05 ENG
number suffix B or that have a serial number
higher than 4AD39) and Dukes valves. Task 21-
11-00-711
Flow Control Shutoff and Check Valves -
Perform operational test (Parker
B211003 Hannifin/Janitrol Check valves that have a serial D 05-12-02 ENG
number lower than 4AD39 and that do not have
a serial number suffix B). Task 21-11-00-711
Tailcone Bleed Air Lines - Perform Leak Check.
B212001 F 05-12-05 311, 312
Task 21-11-00-211
Instrument Panel Cooling Fan - Perform
B212002 F 05-12-05 231, 232
operational check. Task 21-24-00-710
Avionics Bay Cooling Fans - Perform
B212003 F 05-12-05 AUX
operational check. Task 21-25-00-710
Pressurization - Perform operational check.
B213000 F 05-12-05 ENG
Task 21-31-00-710
Barometric Cabin Altitude Pressure Switch -
B213001 F 05-12-05 245
Perform functional test. Task 21-31-05-720
Pressurization Controller - Clean or replace
D213001 F 05-12-05 244
filter. Task 21-31-00-160

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Pneumatic Relay Cartridge Filter- Replace


D213003 (Airplanes -0485 and ON, Zone 171). Task 21- F 05-12-05 171 or 172
31-00-901

Disable Solenoid Valve Breather Plug - Clean


D213004 F 05-12-05 171
or replace. Task 21-31-00-161
Air Cycle Machine (Hamilton Standard) Oil
A215001 D 05-12-02 312
Level - Check. Task 21-51-00-610
ACM (Hamilton Standard) Oil - Change. Task
C215001 N 05-12-12 312
21-51-00-680
Airplane Refrigeration Unit Plenum
A215004 D 05-12-01 312
(AiResearch) - Inspect. Task 21-51-00-211
Heat Exchangers (AiResearch ACM's Only) -
A215005 P 05-12-37 312
Inspect. Task 21-51-00-210
Deleted Aug
A216001
1/12
Deleted Aug
A216002
1/12
Vapor Cycle Cooling System Hour Meter Check
Revised Aug (Compressor Motors 1134104-1, -5 or
A216003 BF 05-12-MF 212, 321
1/14 FWA1134104-1, -5) - Complete Task 21-51-03-
212
Vapor Cycle Cooling System Hour Meter Check
Added Aug (Except Compressor Motors 1134104-1, -5 or
A216004 AZ 05-12-58 212, 321
1/14 FWA1134104-1, -5) - Complete Task 21-51-03-
212
Vapor Cycle Cooling System 500 Compressor
Added Aug
A216005 Hour Maintenance - Complete Task 21-51-03- BA 05-12-59 212, 321
1/14
213
Added Aug Vapor Cycle Cooling System 12 Month
A216006 U 05-12-18 212, 321
1/14 Maintenance Task 21-51-03-214
Humidity Regulator (Water Separator) - Inspect.
A217001 E 05-12-02 312
Task 21-71-00-160
Aileron Servo Actuator and Mount - Inspect.
A221001 F 05-12-05 271
Task 22-11-01-210
Autopilot Disengagement and Warning -
B221002 F 05-12-05 AUX
Perform test. Task 22-11-03-710
Rudder Servo Actuator and Mount - Inspect.
A222001 F 05-12-05 321
Task 22-11-01-212
Rudder Servo Cables (Airplanes -0002 thru -
A222002 0500 except airplanes incorporating SB550-22- M 05-12-11 321
6) - Inspect. Task 22-11-01-213
Elevator Servo Actuator and Mount - Inspect.
A223001 F 05-12-05 321
Task 22-11-01-211
High Frequency Antenna and Tension Unit -
A231001 F 05-12-05 312, 340
Inspect. Task 23-10-00-210
Honeywell Standby Control Head - Perform
B231002 D 05-12-01 AUX
Operational Test. Task 23-24-00-710

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

171, 331,
Static Discharge Wicks - Inspect. Task 23-61- 332, 532,
B236001 F 05-12-05
00-760 540, 632,
640
331, 332,
340, 512,
Control Surface Bond Jumpers - Inspect. Task
A236002 F 05-12-05 522, 532,
20-21-02-280
612, 622,
632
Cockpit Voice Recorder - Inspect. Task 23-70-
A237001 F 05-12-05 312
00-210
Cockpit Voice Recorder - Perform operational
B237002 E 05-12-01 AUX
test. Task 23-70-00-710
Underwater Locator Beacon Installed on
A237003 Cockpit Voice Recorder - Inspect. Task 23-70- X 05-12-21 312
00-280
Underwater Locator Beacon - Perform
B237004 X 05-12-21 312
operational test. Task 23-70-00-711
110, 121,
122, 131,
Nose Area General Electrical Components -
A242001 F 05-12-05 132, 211,
Inspect. Task 24-00-00-210
212, 221,
222
DC Generator System - Perform operational
B243001 E 05-12-04 ENG
test. Task 24-31-00-710
D243002
Marathon Ni-Cad Battery Functional Check
(Capacity Check). The inspection interval can
Added Aug
B243002 be adjusted after the water loss per cell is L 05-12-10 LAB
1/14
established. Refer to the Battery Service Table.
Task 24-32-00-721
Lead Acid Battery - Inspect. The inspection
Added May Schedule may be adjusted after the useful
D243003 AX 05-12-56 311
1/09 battery life is established, based on operations.
Task 24-35-00-760
Saft Ni-Cad Battery Functional Check (Capacity
Check). The inspection interval can be adjusted
Added Aug
B243003 after the water loss per cell is established. Refer L 05-12-10 LAB
1/14
to the Battery Service Table. Task 24-32-00-
722
Overvoltage System - Perform overvoltage
portion of functional test. NOTE: Airplanes -
B244001 0002 thru -0097 with 9912038-2 starter E 05-12-01 AUX
generator must also perform overcurrent test.
Task 24-41-01-710
Circuit Breaker Panels - Inspect. Task 24-50-
A245001 F 05-12-05 245, 246
01-212
Cockpit Side Console - Inspect. Task 24-50-01-
A245002 F 05-12-05 245, 246
210

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Avionics Relay Junction Box - Inspect. Task 39-


A245003 F 05-12-05 221
32-01-210
Aft Power Junction Box - Inspect. Task 24-50-
A245004 F 05-12-05 311, 312
01-211
Left and Right Wing Anti-Ice Junction Box -
A245005 Inspect. Task 30-11-01-210 F 05-12-05 311, 312

Pilot and Copilot Crew Seats - Inspect. Task 25-


A251001 F 05-12-05 241, 242
11-01-210
Pilot and Copilot Seat Track Stops - Inspect.
A251002 F 05-12-05 241, 242
Task 25-11-01-211
231, 232,
Cockpit Instrument Panels and Components - 233, 234,
A251004 F 05-12-05
Inspect. Task 25-10-00-210 235, 236,
237
251, 252,
A252001 Passenger Seats - Inspect. Task 25-20-00-210 F 05-12-05 261, 262,
271, 272
251, 252,
Passenger Seat Track Stops - Inspect. Task 25-
A252002 F 05-12-05 261, 262,
20-00-211
271, 272
Revised Aug First Aid Kit Inspection - Complete Task 25-62-
A256001 U 05-12-18 272
1/08 00-210
Emergency Locator Beacon Transmitter
Inspection and Operational Check - Visually
Revised Aug
B256001 Inspect and perform operational test. Required AW 05-12-55 340
1/08
by Title 14 of the Code of Federal Regulations
91.207. Perform Task 34-46-00-710
Deleted Aug
A256002
1/02
Emergency Locator Transmitter (ELT) System
Operational Check (Artex C406-2) - Complete
Added Aug
B256002 an operational check. Required by Title 14 of AW 05-12-55 340
1/08
the Code of Federal Regulations 91.207.
Complete Task 34-46-05-710
241, 242,
Revised Aug
A256003 Life Vest Inspection. Task 25-62-00-281 U 05-12-18 251, 252,
1/12
261, 262
A256004 Optional Stretcher - Inspect. Task 25-25-02-210 E 05-12-01 261, 262
Drag Chute Canister and Latch Assembly -
A256005 F 05-12-05 311
Inspect. Task 25-61-00-212
Drag Chute Handle Assembly - Inspect. Task
A256006 F 05-12-05 241
25-61-00-210
Drag Chute Canopy - Inspect. Task 25-61-00-
A256007 C 05-12-07 311
211
Emergency Locator Transmitter (ELT)
Inspection (Artex C406-2) - Complete an
Added Aug
A256008 inspection. Required by Title 14 of the Code of AW 05-12-55 340
1/08
Federal Regulations 91.207. Complete Task
34-46-05-210

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Engine Fire Extinguisher Containers - Perform


B262002 Z 05-12-23 311
Hydrostatic test. Task 26-21-00-780
Revised Nov Portable Hand Fire Extinguisher Inspection
A262003 G 05-12-34 242, 272
1/10 Task 26-22-00-780
Cockpit and Cabin mounted Halon-type Fire
B262003 Extinguishers - Perform hydrostatic test. Task AN 05-12-47 LAB
26-22-00-782
Cockpit or Cabin mounted Halon-type Fire
B262004 Extinguishers - Empty, inspect for damage and AO 05-12-48 LAB
recharge. Task 26-22-00-781
Fire Extinguishing System - Perform functional
B262005 F 05-12-05 AUX
test. Task 26-21-00-720
Aileron Trim Tab - Check free play. Task 27-11-
B271001 E 05-12-02 532
00-220
Revised Aug Aileron Trim Tab Actuator - Lubricate. Task 27-
C271001 E 05-12-02 532
1/08 11-00-640
Aileron and Aileron Trim Tab - Check Travel.
B271002 F 05-12-05 532, 632
Task 27-11-00-221
Added Aug Aileron Trim Tab Actuator - Inspect. Task 27-11-
C271002 F 05-12-05 532
1/08 00-641
Aileron and Aileron Trim Tab - Inspect. Task 27-
A271003 E 05-12-02 532, 632
11-00-210
A271004 Control Wheel - Inspect. Task 27-11-00-211 E 05-12-01 247, 248
Aileron, Rudder and Elevator Trim Tab Controls
A271005 E 05-12-01 243
and Indicators - Inspect. Task 27-11-00-212
141, 142,
151, 152,
161, 162,
Aileron Control Cables - Inspect. Task 27-11- 171, 172,
A271006 F 05-12-05
00-222 247, 248,
512, 522,
532, 612,
622, 632
141, 151,
Aileron Trim Cables - Inspect. Task 27-11-00- 161, 171,
A271007 F 05-12-05
223 512, 522,
532
Rudder Trim Tab - Check free play. Task 27-21-
B272001 F 05-12-05 340
00-220
Revised Aug Rudder Trim Tab Actuator - Lubricate. Task 27-
C272001 E 05-12-02 340
1/08 21-00-640
Rudder and Rudder Trim Tab - Inspect. Task
A272002 E 05-12-02 321, 340
27-21-00-210
Added Aug Rudder Trim Tab Actuator - Inspect. Task 27-
C272002 F 05-12-05 340
1/08 21-00-641
A272003 Rudder Pedals - Inspect. Task 27-21-00-212 F 05-12-05 241, 242
Rudder and Rudder Trim Tab - Check travel.
B272004 F 05-12-05 241, 242
Task 27-21-00-221

Copyright © Textron Aviation Inc. Page 5 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

141, 151,
161, 171,
A272005 Rudder Cables - Inspect. Task 27-21-00-222 F 05-12-05
241, 311,
321, 322
141, 151,
Rudder Trim Cables - Inspect. Task 27-21-00- 161, 171,
A272006 F 05-12-05
223 321, 331,
332
Revised Aug Elevator Trim Tab Actuator - Lubricate. Task 27-
1/08 C273001 31-00-640 E 05-12-02 332

A273002 Elevator - Externally inspect. Task 27-31-00-210 E 05-12-02 331, 332


Added Aug Elevator Trim Tab Actuator - Inspect. Task 27-
C273002 F 05-12-05 332
1/08 31-00-641
Elevator and Elevator Trim Tab - Check travel.
B273003 F 05-12-05 331, 332
Task 27-31-00-221
Elevator Trim Tab - Check free play. Task 27-
B273004 F 05-12-05 332
31-00-220
141, 142,
A273005 Control Column - Inspect. Task 27-31-00-212 F 05-12-05
241, 242
A273006 Elevator Linkage - Inspect. Task 27-31-00-211 F 05-12-05 340
Electric Elevator Trim Actuator and Sector -
A273007 F 05-12-05 311
Inspect. Task 27-31-00-213
141, 142,
151, 161,
A273008 Elevator Cables - Inspect. Task 27-31-00-222 F 05-12-05
171, 311,
321
141, 151,
161, 171,
Elevator Trim Cables - Inspect. Task 27-31-00-
A273009 F 05-12-05 243, 311,
223
321, 331,
332
Flap Drive Assembly - Inspect. Task 27-51-00-
A275001 F 05-12-05 171, 172
210
Flap Motor - Perform operational check. Task
B275001 E 05-12-01 AUX
27-51-00-710
Flap Up Limit Switch - Perform operational
B275002 F 05-12-05 AUX
check. Task 27-51-00-711
142, 151,
152, 161,
Flap Preselect Cable - Inspect. Task 27-51-00-
A275003 F 05-12-05 162, 171,
220
172, 271,
272, 243
Flap Approach Warning Switch - Perform
B275004 F 05-12-05 AUX
operational check. Task 27-51-00-712
Flap/Autopilot Position Switch - Perform
B275005 F 05-12-05 AUX
operational test. Task 27-51-00-713
512, 522,
B275006 Flaps - Check travel. Task 27-51-00-714 F 05-12-05
612, 622

Copyright © Textron Aviation Inc. Page 6 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Center Flap Track Bearing - Airplanes -0002


thru -0505 except airplanes incorporating
C275007 F 05-12-05 512, 612
SB550-27-6 - Clean and lubricate. Task 27-51-
00-640
171, 172,
A275008 Flap Cables - Inspect. Task 27-51-00-212 F 05-12-05 512, 612,
522, 622
Speedbrake System - Inspect. Task 27-61-00-
A276001 F 05-12-05 512, 522
210
Control Lock System - Inspect. Task 27-71-00- 151, 241,
B277001 210 F 05-12-05
234
511, 512,
521, 522,
Wing Fuel Storage Area - Inspect. Task 28-10- 531, 532,
A281001 F 05-12-05
00-210 611, 612,
621, 622,
631, 632
Wing Dry Bay Fuel System Components -
A282002 F 05-12-05 512, 612
Inspect. Task 28-20-00-211
Revised Nov Fuel Filter Elements - Change. Task 28-20-00-
D282002 F 05-12-05 512, 612
2/98 900
Fuel Systems - Perform operational checks. 512, 612,
B282003 F 05-12-05
Task 28-20-00-710 410, 420
Low Fuel Warning System - Perform operational
B284001 F 05-12-05 AUX
check. Task 28-42-00-710
Hydraulic Filters and Filter Elements - Inspect
D291001 filters and relpace filter elements. Task 29-11- F 05-12-05 311, 312
04-901
Hydraulic Sub-panel - Inspect. Task 29-11-06-
A291002 D 05-12-01 311
210
Engine and Wing Leading Edge Anti-Ice
B301001 Systems - Perform operational test. Task 30-11- F 05-12-05 ENG
01-710
Wing Heated Leading Edge and Wiring - 511, 512,
A301002 F 05-12-05
Inspect. Task 30-11-01-211 611, 612
Pneumatic Deice System - Perform operational
B301003 E 05-12-04 ENG
check. Task 30-12-00-710
Windshield Bleed Air Augmentor Door and
A304001 F 05-12-05 221, 222
Shroud - Inspect. Task 30-41-00-210
Windshield Anti-Ice - Perform operational
B304001 F 05-12-05 ENG
check. Task 30-41-00-710
Windshield Bleed Air Controls - Inspect. Task 211, 212,
A304003 F 05-12-05
30-41-04-211 236
Windshield Alcohol Reservoir and Vent Line -
A304004 F 05-12-05 221, 222
Inspect. Task 30-43-00-210
Windshield Alcohol Pump - Perform operational
B304004 E 05-12-01 AUX
check. Task 30-43-00-710
Windshield Alcohol Pump Filter - Inspect and
D304004 F 05-12-05 222
clean. Task 30-43-00-130

Copyright © Textron Aviation Inc. Page 7 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Flight Data Recorder - Inspect. Task 31-31-05-


A313001 F 05-12-05 312
210
Revised Nov Underwater Locator Beacon Installed on Flight
A313002 X 05-12-21 312
1/05 Data Recorder - Inspect. Task 31-31-05-211
Underwater Locator Beacon Installed on Flight
B313002 Data Recorder - Perform operational test. Task X 05-12-21 312
31-31-05-280
Added Aug Landing Gear General Visual Inspection 710,. 720,
A320001 BC 05-12-61
1/14 (Corrosion Inspection) Task 32-00-00-210 730
Added Aug Landing Gear General Visual Inspection 710, 720,
1/14 A320002 (Corrosion Inspection) Task 32-00-00-210 U 05-12-18
730
Main Landing Gear - Inspect. Task 32-11-01-
A321001 E 05-12-02 720, 730
210
Main Gear Strut - Check extension. Task 32-11-
A321002 E 05-12-02 720, 730
01-220
Main Gear Torque Links Airplanes -0002 thru -
C321003 E 05-12-02 720, 730
0626 - Lubricate. Task 32-11-01-640
A322001 Shimmy Damper - Inspect. Task 32-21-02-610 D 05-12-02 710
Nose Gear Torque Links - Lubricate. Task 32-
C322001 E 05-12-02 710
21-01-640
Nose Gear Assembly - Inspect. Task 32-21-01-
A322002 E 05-12-02 710
210
Nose Gear Cylinder Bearing - Check deflection
B322003 (Airplanes 550-0002 thru -0626). Task 32-21- F 05-12-05 710
01-220
Nose Gear Actuator - Dial Check. Task 32-31-
B323001 E 05-12-02 710
03-220
A323002 Nose Gear Uplock - Inspect. Task 32-31-05-211 E 05-12-02 710
141, 151,
161, 171,
Emergency Gear Extension System Cable -
A323003 F 05-12-05 172, 221,
Inspect. Task 32-31-05-212
222, 512,
612
A323004 Main Gear Uplock - Inspect. Task 32-31-05-210 E 05-12-02 720, 730
Main Wheel, Tire and Bearings - Inspect and
A324001 E 05-12-02 720, 730
Service. Task 32-41-01-210
Nose Wheel, Tire and Bearings - Inspect and
A324002 E 05-12-02 710
service. Task 32-41-02-210
Nose Wheel, Tire and Bearings (Gravel
A324003 Runway) - Inspect and Service. Task 32-41-02- E 05-12-02 710
211
Brake Master Cylinders - Inspect. Task 32-42-
A324004 E 05-12-01 231, 232
02-211
Emergency Brake Control Valve - Inspect. Task
A324005 F 05-12-05 241
32-42-09-210
Revised Aug Main Landing Gear Wheel Brakes Wear
B324006 D 05-12-02 720,730
1/08 Inspection - Complete Task 32-42-01-211

Copyright © Textron Aviation Inc. Page 8 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Brake Reservoir and Antiskid Components -


A324007 F 05-12-05 131, 222
Inspect. Task 32-42-00-210
Antiskid System Motor/Pump Filter - Replace
D324007 F 05-12-05 131
filter element. Task 32-42-00-901
Antiskid Brake System - Perform operational
B324008 F 05-12-05 ENG
check. Task 32-42-00-710
Emergency Brake System - Perform operational
B324009 F 05-12-05 AUX
test. Task 32-42-09-710
Brake Reservoir Air Filter - Replace filter
D324010 F 05-12-05 222
element. Task 32-42-00-902
Brake Reservoir Supply Line Filter - Clean or
D324011 replace. Task 32-42-00-160 F 05-12-05 222

Main Landing Gear Brake - Inspect. Task 32-


A324012 E 05-12-02 720, 730
42-01-210
Main Landing Gear Brake - Brake assembly
Goodrich P/N 2-1528-6 with stator disks part
Added May number 133-893-2, that are impression
A324213 BA 05-12-MA 720, 730
1/09 stamped "-" or "A", (Airplanes that do not use
thrust reversers and have not complied with
SB550-32-41). Task 32-42-01-210
Main Landing Gear Brake - Brake assembly
Goodrich P/N 2-1528-6 with stator disks part
Added May number 133-893-2, that are impression
A324214 BB 05-12-MB 720, 730
1/09 stamped "-" or "A", (Airplanes that use thrust
reversers and have not complied with SB550-
32-41). Task 32-42-01-210
Nose Steering Arm Support Bracket, Bungee
A325001 F 05-12-05 710
and Bell crank - Inspect. Task 32-51-00-210
Nose Wheel Spin-Up System - Perform
B325001 F 05-12-05 AUX
functional test. Task 32-43-00-710
Nose Steering System Cables - Inspect. Task 131, 231,
A325002 F 05-12-05
32-51-00-211 710
Gravel Runway/Nose Wheel Spin-Up
A325003 D 05-12-02 710
Components - Inspect. Task 32-43-00-210
Nose Wheel Spin-Up Control - Inspect. Task 32-
A325004 E 05-12-02 212
43-00-211
Nose Landing Gear Fork (5542300-1, -3)
Added May
A325008 (Airplanes -0002 thru -0626 except Airplanes - BD 05-12-MD 710
1/09
0491 and -0492) - Inspect Task 32-21-01-250
Nose Landing Gear Fork (5542300-2)
Added May
A325009 (Airplanes -0627 and On) - Inspect Task 32-21- BE 05-12-ME 710
1/09
01-250
Deleted May
A325010
1/09
Deleted May
A325011
1/09
Nose Landing Gear Fork (5542300-1, -3)
Added May
A325012 (Airplanes -0491 and -0492) - Inspect Task 32- BC 05-12-MC 710
1/09
21-01-250

Copyright © Textron Aviation Inc. Page 9 of 17


Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Sat May 15 20:19:12 CDT 2021
Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Landing Gear Hydraulic Systems - Perform


B326001 E 05-12-02 AUX
adjustment/test. Task 32-01-00-710
Landing Gear - Perform Timed Cycle Test. Task 710, 720,
B326002 E 05-12-02
32-01-00-711 730
Pneumatic (Nitrogen) Storage Bottle - Perform
B326003 Y 05-12-22 222
hydrostatic test. Task 32-31-09-280
Landing Gear Control Wiring - (Airplanes
A326004 certified in France) Inspect and check. Task 32- L 05-12-10 235
01-00-210
251, 252,
Indirect Cabin Fluorescent Lighting - Inspect.
A332001 F 05-12-05 261, 262,
Task 33-21-01-210
271, 272
Emergency Lights Battery Box and Batteries -
A335001 F 05-12-05 241
Inspect. Task 33-51-01-210
Emergency Lights - Perform operational check.
B335001 E 05-12-01 BAT
Task 33-51-01-710
Emergency Exit Lights - Inspect. Task 33-51-01-
A335002 E 05-12-01 251, 252
211
Airspeed Indicators, Overspeed Warning
B341001 Switch, and Differential Pressure Switch - W 05-12-20 AUX
Perform calibration test. Task 34-11-00-280
Angle-of-Attack System (Teledyne) - Perform
B341002 F 05-12-05 AUX
operational test. Task 34-13-00-710
Automatic Pressure Altitude Reporting System,
Air Data Computer and Altimeter - Perform
B341003 W 05-12-20 LAB
calibration test required by FAR 91.411. Task
34-11-06-730
Barometric Altimeter - Perform calibration test
B341004 W 05-12-20 AUX
required by FAR 91.411. Task 34-11-06-731
Static System - Perform leak test required by
B341005 W 05-12-20 LAB
FAR 91.411. Task 34-11-00-780
Angle-of-Attack System (Safe Flight) - Perform
B341006 F 05-12-05 AUX
check. Task 34-13-02-730
RVSM Skin Waviness Inspection (Airplanes
Added Aug
A341007 certified for RVSM) - Perform. Task 34-11-07- W 05-12-20 241, 242
1/02
220
Added Aug Air Data Systems Check (Airplanes Certified for
B341008 W 05-12-20 AUX
1/02 RVSM) - Perform. Task 34-11-07-710
Magnetic Compass and Compass Card -
A342001 F 05-12-05 249
Inspect. Task 34-21-01-210
Compass Systems and ADF Bearing - Perform ENG, 331,
B342001 F 05-12-05
operational check. Task 34-26-01-710 332
Revised Aug PS-835 Emergency Power Supply - Perform
B342004 K 05-12-35 BAT
1/02 Periodic Check. Task 34-21-06-761
PS-823 Emergency Power Supply - Perform
Revised Aug
B342005 Periodic Battery Inspection and Charging. Task J 05-12-13 LAB
1/02
34-21-06-762
Added Aug Standby Gyro - Perform Operational Test Task
B342006 D 05-12-01 AUX
1/02 34-21-06-763

Copyright © Textron Aviation Inc. Page 10 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Revised Aug PS-835 Emergency Power Supply - Perform


B342203 U 05-12-18 LAB
1/02 Capacity Testing Task 34-21-06-760
Revised Nov Transponder System - Perform calibration test
B345001 X 05-12-21 LAB
2/98 required by FAR 91.413. Task 34-53-00-730
Deleted Nov
B350004
1/15
Oxygen Cylinder (DOT 3AA) - Perform
B350005 Z 05-12-23 212
hydrostatic test. Task 35-11-00-781
Oxygen System Flow Fuses and Shuttle Valves
(Airplanes with oxygen cylinders installed in
B350006 F 05-12-05 312
tailcone) - Perform functional test. Task 35-11-
00-721
A351001 Oxygen System - Inspect. Task 35-11-00-210 F 05-12-05 212, 321
Oxygen System - Perform functional test. Task
B351002 F 05-12-05 AUX
35-11-00-720
Crew Oxygen Mask Inspection, Flow Check and
B351003 Microphone Operational Check - Perform. Task F 05-12-05 241, 242
35-11-01-710
Passenger Oxygen Mask - Inspect. Task 35-21- 251, 261,
A351007 U 05-12-18
00-210 271
Bleed air peri-seals connectors - Replace the
peri-seals in the connectors immediately
D361001 E 05-12-04 410, 420
downstream from the engine bleed air ports.
Task 36-12-03-900
Revised Nov Bleed Air Flexible Connector Detailed
A361001 E 05-12-04 311, 312
1/10 Inspection Task 36-10-01-220
Instrument Air Water Separator Filter Element -
D361003 F 05-12-05 222
Replace. Task 36-11-03-901
Added Nov Service Air Peri-Seal Replacement Task 36-10-
D361005 F 05-12-05 311, 312
1/10 01-960
Vacuum Regulator (Pressure Line) - Clean or
D371001 F 05-12-05 311
replace inline filter screen. Task 37-11-00-901
Refreshment Center Drain Line - Perform
B383001 F 05-12-05 151, 162
operational check. Task 38-30-00-710
131, 132,
141, 151,
161, 171,
Revised Aug Exterior Moisture Drain Holes Inspection -
A510001 D 05-12-01 172, 411,
1/08 Complete Task 51-10-00-160
412, 511,
512, 611,
612
Airplane Wash - Note: This airplane wash is
recommended for operators who routinely
Revised Nov
A511002 operate or base their airplane in areas subject A 05-12-06 All Zones
1/10
to saltwater or other corrosion effects. Task 51-
10-00-210
Standard Cabin Door Inflatable Seal, Weather
A521001 E 05-12-01 810
Seal - Inspect. Task 52-10-01-210

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Cabin Door Hinge - Lubricate. Task 52-10-01-


C521002 F 05-12-05 810
640
Standard Cabin Door - Inspect. Task 52-10-02-
A521003 F 05-12-05 810
212
Standard Cabin Door Locking Pins - Inspect.
A521004 P 05-12-37 810
Task 52-10-02-210
Cabin Door Locking Components Bearing
A521005 S 05-12-16 810
Plates - Inspect. Task 52-10-02-211
Optional Cargo Cabin Door - Inspect and test.
A521006 E 05-12-01 810
Task 52-10-04-710
Emergency Exit Door - Inspect. Task 52-20-01-
A522001 F 05-12-05 820
210
Nose Baggage Door and Latches - Inspect.
A523001 Task 52-30-01-210 F 05-12-05 211, 212

A523002 Tailcone Doors - Inspect. Task 52-30-01-211 F 05-12-05 311, 312


Standard Cabin Door Step - Inspect. Task 52-
A526001 E 05-12-01 810
60-01-210
Door Warning System - Inspect and perform
B527001 E 05-12-01 AUX
operational check. Task 52-70-01-710
Nose Landing Gear Wheel Well General Visual
Added Aug 131, 132,
A530001 Inspection (Corrosion Inspection) Task 53-00- BC 05-12-61
1/14 211, 212
00-210
Nose Landing Gear Wheel Well General Visual
Added Aug 131, 132,
A530002 Inspection (Corrosion Inspection) Task 53-00- U 05-12-18
1/14 211, 212
00-210
110, 121,
122, 131,
Nose Area General Structure - Inspect. Task 53-
A531001 F 05-12-05 132, 211,
10-00-210
212, 221,
222
141, 142,
151, 152,
161, 162,
171, 172,
A531002 Underfloor - Inspect. Task 53-20-03-210 F 05-12-05
241, 242,
251, 252,
261, 262,
271, 272
311, 312,
A531003 Tailcone - Inspect. Task 53-20-04-210 F 05-12-05
321, 322
Front and Rear Spar Carry-Thru - Inspect. Task
A531004 F 05-12-05 171, 172
53-20-00-210
Revised Nov Cabin Door Frame Inspection Task 53-20-00- 151, 161,
A531005 P 05-12-37
1/10 211 251, 252
Emergency Exit Door Frame - Inspect. Task 53-
A531006 F 05-12-05 252, (820)
20-00-212

Copyright © Textron Aviation Inc. Page 12 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

241, 242,
231, 232,
Windshield, Cockpit Side Window and Cabin
A531007 P 05-12-37 251, 252,
Window Frames - Inspect. Task 53-30-00-213
261, 262,
271, 272
241, 242,
Fuselage Interior Cabin Structure - Inspect. Task 251, 252,
A531008 E 05-12-01
53-20-00-219 261, 262,
271, 272
Cabin Bulkheads and Stringers - Inspect. Task
A531009 T 05-12-17 All Zones
53-10-00-211
Revised Nov Optional Cargo Door and Door Frame 151, 161,
A531010 AC 05-12-26
1/10 Inspection (Pin Latch Door) Task 53-20-00-215 251, 261
Revised Aug Front Carry-Thru to Wing Spar Lugs - Inspect.
A531011 BB 05-12-60 511, 611
1/14 Task 53-10-00-270
Cabin Door Threshold - Inspect. Task 53-20-00-
A531012 E 05-12-01 151
213
Forward Pressure Bulkhead Aft Side - Inspect.
141, 142,
A531013 Task 53-10-00-251 Q 05-12-14
231, 232
Aft Pressure Bulkhead Forward Side - Inspect. 171, 172,
A531014 Q 05-12-14
Task 53-10-00-252 271, 272
Camera Pod and Navigation Sight Structure - 151, 162,
A531015 AF 05-12-39
Inspect. Task 53-20-00-216 261, 262
Optional Cargo Door and Door Frame
Added Nov 151, 161,
A531016 Inspection (Rotary Latch Door) Task 53-20-00- AD 05-12-27
1/10 251, 261
215
Revised Aug Main Spar Carry-Thru Assembly - Inspect. Task
A531017 Q 05-12-14 161, 162
1/08 53-20-00-250
Wing Attach Bolt and Lug - Inspect. Task 53-30-
A531019 F 05-12-05 511, 611
00-210
Deleted Nov
A531020
1/10
Cabin Door Fuselage Frame Inspection
Revised Nov 151, 161,
A531024 (Airplanes -0002 thru -0626) Task 53-20-00- P 05-12-37
1/10 251, 261
290
Control Pedestal Area - Inspect. Task 53-20-00-
A532001 F 05-12-05 243
218
Nose Gear Wheel Well - Inspect. Task 53-30-
A532002 F 05-12-05 710
00-211
Aft Cabin Underfloor - Inspect. Task 53-20-00-
A532003 U 05-12-18 171, 172
280

Copyright © Textron Aviation Inc. Page 13 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

141, 142,
151, 152,
161, 162,
171, 172,
Fuselage Exterior Skin - Inspect. Task 53-30- 231, 232,
A533001 F 05-12-05
00-212 241, 242,
251, 252,
261, 262,
271, 272,
340
141, 142,
151, 152,
161, 162,
171, 172,
Revised Aug Fuselage Skin Joint Eddy Current Inspection -
A533010 AQ 05-12-49 231, 232,
1/08 Complete Task 53-30-00-250
241, 242,
251, 252,
261, 262,
271, 272
Nose Cap (Radome) - Inspect. Task 53-50-01-
A535001 F 05-12-05 110
210
Radome - Check electrical bond. Task 53-50-
B535001 E 05-12-01 110
01-750
A535002 Stinger - Inspect. Task 53-50-02-210 F 05-12-05 321, 322
Engine Nacelle, Pylon, and Firewall - Inspect. 410, 411,
A541001 F 05-12-05
Task 54-10-01-210 412, 420
Engine Support Structures - Inspect. Task 54-
A541002 40-01-210 S 05-12-16 410, 420

Horizontal Stabilizer - Externally inspect. Task


A551001 E 05-12-02 331, 332
55-10-01-211
Horizontal and Vertical Stabilizer Aft Edge - 331, 332,
A551002 E 05-12-02
Inspect. Task 55-10-01-270 340
Horizontal Stabilizer Forward Spar, Forward
A551003 Auxiliary Spar, Aft Auxiliary Spar and Aft Spar R 05-12-15 331, 332
Centerline - Inspect. Task 55-10-01-250
Deleted Aug
A551004
1/08
Horizontal Stabilizer - Inspect. Task 55-10-01-
A551005 AH 05-12-41 331, 332
261
Horizontal Stabilizer Forward and Aft Spar -
A551006 P 05-12-37 331, 332
Inspect. Task 55-10-01-213
Horizontal Stabilizer Aft Spar Area General
Added Aug
A551007 Visual Inspection (Corrosion Inspection) Task BC 05-12-61 331, 332
1/14
55-10-01-210
Horizontal Stabilizer Aft Spar Area General
Added Aug
A551008 Visual Inspection (Corrosion Inspection) Task U 05-12-18 331, 332
1/14
55-10-01-210
Vertical Stabilizer - Externally Inspect. Task 55-
A553001 E 05-12-02 340
30-01-210

Copyright © Textron Aviation Inc. Page 14 of 17


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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Revised Aug Vertical Stabilizer Aft Spar Inspection -


A553002 V 05-12-19 340
1/08 Complete Task 55-30-01-251
Revised Aug Vertical Stabilizer Forward Spar Cap Strap
A553003 V 05-12-19 340
1/08 Inspection - Complete Task 55-30-01-250
Deleted Aug
A553004
1/08
Horizontal Stabilizer Attach Fitting - Inspect.
A553005 T 05-12-17 331, 332
Task 55-10-01-251
Vertical Stabilizer - Internally inspect. Task 55-
A553006 F 05-12-05 340
30-01-211
Added Aug Vertical Stabilizer Aft Spar Flange - Inspect.
A553007 V 05-12-19 340
1/08 Task 55-30-01-252
Vertical Stabilizer Aft Spar Area General Visual
Added Aug
A553008 Inspection (Corrosion Inspection) Task 55-30- BC 05-12-61 340
1/14
01-211
Vertical Stabilizer Aft Spar Area General Visual
Added Aug
A553009 Inspection (Corrosion Inspection) Task 55-30- U 05-12-18 340
1/14
01-211
Horizontal Stabilizer - Internally inspect. Task
A555001 F 05-12-05 331, 332
55-10-01-212
241, 242,
Revised May Airplane Windows Inspection. Task 56-10-00- 251, 252,
A561001 E 05-12-01
1/09 210 261, 262,
271, 272
Windshield and Flight Compartment Side
Revised Aug
A561002 Windows - Prism inspection. Task 56-10-00- AQ 05-12-49 241, 242
1/02
280
Revised May Copilot's Side Window Inspection. Task 56-10-
1/09 A561003 00-281 AU 05-12-53 242

Added May Copilot's Side Window Inspection. Task 56-10-


A561004 AY 05-12-57 242
1/09 00-281
Main Landing Gear Wheel Well General Visual
Added Aug 511, 512,
A570001 Inspection (Corrosion Inspection) Task 57-00- BC 05-12-61
1/14 611, 612
00-212
Main Landing Gear Wheel Well General Visual
Added Aug 511, 512,
A570002 Inspection (Corrosion Inspection) Task 57-00- U 05-12-18
1/14 611, 612
00-212
512, 522,
Added Aug Aft Wing Spar Area General Visual Inspection
A570003 BC 05-12-61 532, 612,
1/14 (Corrosion Inspection) Task 57-00-00-213
622, 632
512, 522,
Added Aug Aft Wing Spar Area General Visual Inspection
A570004 U 05-12-18 532, 612,
1/14 (Corrosion Inspection) Task 57-00-00-213
622, 632
Revised Aug Wing Main Spar Cap Horizontal Flange 511, 512,
A571001 Q 05-12-14
1/08 Inspection - Complete Task 57-00-00-260 611, 612
Deleted Aug
A571002
1/02

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Revised Aug Wing Aft Spar Inspection - Complete Task 57-


A571003 Q 05-12-14 512, 612
1/08 00-00-261
Wing Main Spar Caps - Airplanes -0002 thru -
511, 512,
A571004 0114 not incorporating SB550-57-3 - Inspect. N 05-12-12
611, 612
Task 57-00-00-230
Revised Aug Main Landing Gear Rib to Lower Wing Main
A572004 Q 05-12-14 512, 612
1/08 Spar Inspection - Complete Task 57-00-00-262
511, 512,
521, 522,
531, 532,
A573001 Wings - Inspect. Task 57-00-00-210 F 05-12-05 540, 611,
612, 621,
622, 631,
632, 640
Jack Pad - Inspect for cracks in the jack pad
attach hole on lower aft wing spar, aft horizontal
Revised Aug
A573003 flange WS 91.60 using eddy current inspection Q 05-12-14 512, 612
1/08
defined in Model 500 Series Nondestructive
Testing Manual Part 6 Task 57-00-00-250
A575001 Flaps - Inspect. Task 57-00-00-211 E 05-12-02 522, 622
311, 312,
Revised Nov 411, 412,
A711000 Engine - Inspect. Task 71-01-00-210 E 05-12-04
2/98 410, 420,
512, 612
Deleted May
A720002
1/09
ENG, 410,
B742001 Engine Igniters - Inspect. Task 74-31-00-210 D 05-12-02
420
Engine Synchronizer System - Perform
B761001 F 05-12-05 ENG
functional test. Task 76-12-00-720
Thrust Reverser Load Limiter Pre-Load -
B761002 F 05-12-05 311, 312
Check. Task 78-31-00-750
Thrust Reverser Pivot Points Lubrication (WC-
Revised Aug 410, 420,
C783001 393 Non-Aerosol Spray Lubrication Method). - D 05-12-02
1/08 AUX
Complete Task 78-31-00-640
A783002 Thrust Reversers - Inspect. Task 78-31-00-210 E 05-12-04 410, 420
Revised Aug Thrust Reversers - Perform operational test. AUX, 311,
B783002 E 05-12-04
1/02 Task 78-31-00-710 312
Thrust Reverser Guide Rods Lubrication (D-
Added Aug 410, 420,
C783002 5100NS Aerosol Spray Lubrication Method). - D 05-12-0B
1/08 AUX
Complete Task 78-31-00-641
Thrust Reverser Electrical Junction Box -
A783003 F 05-12-05 312
Inspect. Task 78-31-00-211
Thrust Reverser Pivot Points Lubrication (C5-A
Added Aug 410, 420,
C783003 Antisieze Compound Lubrication Method). - N 05-12-12
1/08 AUX
Complete Task 78-31-00-642
Deleted May
B783004
1/09

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Model 550 Maintenance Manual (Rev 34)
5-10-01 (Rev 33)

Deleted May
A793001
1/09
Deleted May
C793002
1/09
Lucas Aerospace Starter-Generator (Part
numbers 9912038-2, -3, -4, -5 only) Brush -
B801001 E 05-12-04 410, 420
Inspect. NOTE: Units with mods C, H, and J do
not require this inspection. Task 80-11-01-210
Starter Disengage - Perform operational test.
B801002 F 05-12-05 ENG
Task 80-11-01-710
Added Aug
1/14

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

COMPONENT TIME LIMITS


1. Component Time Limits
A. All components not listed herein should be inspected as detailed elsewhere in this chapter and repaired, overhauled, or
replaced as required. Items shown here should be overhauled or replaced during the regular maintenance periods falling
due nearest to the specified limit.
B. Items that are underlined are Chapter 4, Airworthiness Limitations requirements. Refer to Chapter 4,
Airworthiness Limitations for additional information.
C. The replacement life for each component listed in this section applies to the part throughout its life on the original
installation and on later installations. The life (number of hours or number of landings) must be recorded individually for
these components and must remain with the component during removal. For example, if a component is removed for
overhaul, it must be tagged with the life (number of hours or number of landings) to the date of removal and this tag must
remain with the component throughout the overhaul process. (Overhaul of a component does not zero-time the life of the
component). When received from overhaul and installed on an airplane, the life of the component must be recorded to
allow continued accumulation toward the life limit.
D. Life-limited components which have exceeded replacement life limits because of a current change in the inspection
program, may continue in service if the component is serviceable and if the replacement part is on order. The replacement
part must be placed on order immediately. Occasional part shortages may result in shipping delays. Replacement part(s)
must be installed within 60 days of receipt.
2. Schedule
A. Air Conditioning (Chapter 21).
(1) Environment Control Unit (Hamilton Standard) -- Overhaul.
NOTE: Overhaul interval is a recommended economic overhaul period defined by Hamilton Standard
for an air cycle machine. For additional information, refer to Hamilton Standard Service
Information Release SIR R70-3W-13B dated 31 May 1985.
(2) Overhead Cabin Fan (Part Number 9912323-2) -- Replace every 1000 hours.
(3) Defog Fan (Part Number 5703-3, -4) -- Replace or Overhaul every 3500 hours.
(4) Compressor Drive Motor Brushes (Compressor Motors 1134104-1, -5 or FWA1134104-1, -5) - Replace every 500
compressor hours.
NOTE: Refer to the Enviro Systems Inc. Operating, Servicing and Component Maintenance Manual
21-00-24.
B. Communication (23)
(1) Cockpit Voice Recorder Battery Pack
(a) Sundstrand - 6 years
(b) Fairchild GA100 - 6 years
C. Fire Protection (Chapter 26).
(1) Engine fire extinguisher cartridges are specified with a SERVICE LIFE (Note 1) and a TOTAL LIFE (Note 2) by part
number. Refer to Table 1.
Table 1. Engine Fire Extinguisher Cartridges Service Life
PART NUMBER SERVICE LIFE TOTAL LIFE
13083-5 6 Years 6 Years
873364 3 Years 6 Years
873364-1 N/A 10 Years
AE873364 8 Years 10 Years
The combined shelf-life and the
AE13083-5 service life cannot exceed ten (10) 10 Years
years.
NOTE 1:
Service life is the amount of time that the explosive cartridge is installed in a fire extinguisher. The service

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

life of any particular explosive cartridge cannot be extended.


NOTE 2:
Total life starts on the day that the cartridge is made and ends when the cartridge must be replaced at a
specific time. A date (month/year) is stamped or marked on the plastic bag containing the cartridge or on
the cartridge body. Total life cannot be extended and includes any mix of time that the explosive cartridge
is kept on the shelf and/or installed in a fire extinguisher.
D. Flight Controls (Chapter 27).
(1) Flap Gearbox (Part Number 5565175-18, 5565175-28, 5565175-31 and 5565175-38) -- Overhaul every 3000 hours
(2) Flap Gearbox (Part Number 5565175-41) -- Overhaul every 6000 hours
E. Indicating/Recording Systems (Chapter 31).
(1) Sundstrand Flight Data Recorder - Perform maintenance per schedule published in Sundstrand Service Information
Letter -- every 5000 hours
NOTE: Refer to Sundstrand Service Information Letter S.I.L. No: UFDR-4100-31-10 for specific
maintenance and component replacement schedule.
F. Landing Gear (Chapter 32).
(1) Brake assembly Goodrich Part Number 2-1528-6 with stator disks Part Number 133-893-2, that are impression
stamped "-" OR "A". - Replace every 749 landings.
(2) Nose Landing Gear (Airplanes -0002 thru -0626 except Airplanes -0491 and -0492)
NOTE: The attaching hardware (bolts, bearings, bushings, and axle components associated with the
installation of the components below) is to be replaced whenever the associated component
is replaced. Refer to Chapter 32, Nose Landing Gear and Doors - Removal/Installation, for
more information.
(a) Nose Landing Gear Assembly (Part Number 5542000-9, -205) and the attaching hardware - Replace every
22,500 landings except for the following items:
1 Fork (Part Number 5542300-1, -3) - Replace every 12,500 landings.
2 Piston Weld Assembly (Part Number 5542105-2, -3; 6642100-4, -5) - Replace every 12,500 landings.
(b) Actuator (Part Number 9912063-11, -13) - Replace every 32,600 landings.
(c) Actuator (Part Number 9912120-1, -2, -3, -4) - Replace every 23,900 landings.
(3) Nose Landing Gear (Airplanes -0491 and -0492)
NOTE: The attaching hardware (bolts, bearings, bushings, and axle components associated with the
installation of the components below) is to be replaced whenever the associated component
is replaced. Refer to Chapter 32, Nose Landing Gear and Doors - Removal/Installation, for
more information.
(a) Nose Landing Gear Assembly (Part Number 5542000-9, -205) and the attaching hardware - Replace every
15,500 landings except for the following items:
1 Fork (Part Number 5542300-1, -3) - Replace every 8600 landings.
2 Piston Weld Assembly (Part Number 5542105-3; 6642100-4, -5) - Replace every 8600 landings.
(b) Actuator (Part Number 9912063-11, -13) - Replace every 21,200 landings.
(c) Actuator (Part Number 9912120-1, -2, -3, -4) - Replace every 16,400 landings.
(4) Nose Landing Gear (Airplanes -0627 thru -0800)
NOTE: The attaching hardware (bolts, bearings, bushings, and axle components associated with the
installation of the components below) is to be replaced whenever the associated component
is replaced. Refer to Chapter 32, Nose Landing Gear and Doors - Removal/Installation, for
more information.
(a) Nose Landing Gear Assembly (Part Number 6642000-5, -11, -15, -19, -24, -27, -29, -35, -45, -49, -53, -55, -63,
-64, -66 and Attaching Hardware - Replace every 23,900 landings except for the following items:
1 Fork (Part Number 5542300-2, -3) - Replace every 13,800 landings.
2 Piston Weld Assembly (Part Number 6642100-1, -2, -3) - Replace every 13,800 landings.

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

(b) Actuator (Part Number 9912063-11, -13) - Replace every 36,600 landings.
NOTE: SB550-32-54 incorporates 9912120-4 as replacement in units -0727 thru -0733
(c) Actuator (Part Number 9912120-1, -2, -3, -4) - Replace every 23,900 landings.
(5) Main Landing Gear (Airplanes -0002 thru -0626 except Airplanes -0491 and -0492)
NOTE: The attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
associated with the installation of the components below) is to be replaced whenever the
associated component is replaced. Refer to Chapter 32, Main Gear and Doors -
Removal/Installation, for more information.
(a) Left Main Landing Gear Assembly and the attaching hardware (Part Number 6541000-3, -11, -27, -33, -37) -
Replace every 28,600 landings except for the following items:
1 Outer Cylinder (Part Number 5541109-1, -5 or 5541320-203) - Replace every 16,100 landings.
2 Torque Link Assembly, Lower (Part Number 5541304-11) - Replace every 41,600 landings.
(b) Right Main Landing Gear Assembly and the attaching hardware (Part Number 6541000-4, -12, -28, -34, -38) -
Replace every 28,600 landings except for the following items:
1 Outer Cylinder (Part Number 5541109-2, -6 or 5541320-202) - Replace every 16,100 landings.
2 Torque Link Assembly, Lower (Part Number 5541304-6) - Replace every 41,600 landings.
(c) Left Actuator Assembly (Part Number 9912053-13, -17, -19) - Replace every 37,500 landings.
(d) Right Actuator Assembly (Part Number 9912053-14, -18, -20) - Replace every 37,500 landings.
(6) Main Landing Gear (Airplanes -0491 and -0492)
NOTE: The attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
associated with the installation of the components below) is to be replaced whenever the
associated component is replaced. Refer to Chapter 32, Main Gear and Doors -
Removal/Installation, for more information.
(a) Left Main Landing Gear Assembly (Part Number 6541000-37) and the attaching hardware - Replace every
16,800 landings except for the following items:
1 Torque Link Assembly, Lower (Part Number 5541304-11) - Replace every 24,500 landings.
(b) Right Main Landing Gear Assembly (Part Number 6541000-38) and the attaching hardware - Replace every
16,800 landings except for the following items:.
1 Torque Link Assembly, Lower (Part Number 5541304-6) - Replace every 24,500 landings.
(c) Left Actuator Assembly (Part Number 9912053-13, -17, -19) - Replace every 22,000 landings.
(d) Right Actuator Assembly (Part Number 9912053-14, -18, -20) - Replace every 22,000 landings.
(7) Main Landing Gear (Airplanes -0627 thru -0800)
NOTE: The attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
associated with the installation of the components below) is to be replaced whenever the
associated component is replaced. Refer to Chapter 32, Main Gear and Doors -
Removal/Installation, for more information.
(a) Left Main Landing Gear Assembly (Part Number 6541001-3, -7, -13, -21) and the attaching hardware - Replace
every 25,800 landings.
(b) Right Main Landing Gear Assembly (Part Number 6541001-4, -8, -14, -22) and the attaching hardware -
Replace every 25,800 landings.
(c) Left Actuator Assembly (Part Number 9912053-21, -23) - Replace every 41,500 landings.
(d) Right Actuator Assembly (Part Number 9912053-22, -24) - Replace every 41,500 landings.
(e) Torque Link Bolt (Part Number 5541220-2) - Replace every 21,500 landings.
(8) Pneumatic Blowdown/Emergency Brake Bottle
(a) Bottles manufactured by Tavco (Part Number 9912103-1) - Replace 15 years
NOTE: You can return the bottle to the manufacturer for recertification for an additional period at
year 15 and year 18, but it has an absolute life limit of 20 years.

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

(b) Bottles manufactured by Globe Engineering (Part Number 9912103-2, -3)


1 Bottle (Globe Part Number 111974-1, -2) - Replace 20 years
(c) Bottles manufactured by HTL Advanced Technology/Pacific Scientific (Part Number 9912103-3)
1 Bottle (HTL Advanced Technology/Pacific Scientific Part Number 212940-2) - Replace every 24 years
G. Navigation (Chapter 34).
(1) Locator Beacon Battery Pack.
(a) CIR-11 -- Replace every 24 Calendar Months
NOTE: Battery must be replaced after 24 calendar months from date of manufacture stamped on
battery, or after transmitter is used in an emergency situation, or after the transmitter has
been operated for more than one cumulative hour, or on or before battery replacement
date.
(b) C3000, C4000 -- Replace every 3 Years
NOTE: Battery must be replaced after three years from date of manufacture stamped on battery,
or after transmitter is used in an emergency situation, or after the transmitter has been
operated for more than one cumulative hour, or on or before battery replacement date.
(c) Artex C406-2 ELT's -- Replace every 5 Years
NOTE: Battery must be replaced after five years from date of manufacture stamped on battery, or
after transmitter is used in an emergency situation, or after the transmitter has been
operated for more than one cumulative hour, or on or before battery replacement date.
(2) CD-3501A (Area Nav R3500) Battery -- Replace every 3 Years
H. Oxygen (Chapter 35).
(1) Cylinder (Lightweight) with DOT Rating of DOT3HT1850 -- Replace every 24 Years
(2) Cylinder (Fiber-Reinforced) with DOT Rating of 13FC1850 or manufactured under DOT-SP-8162 -- Replace every
15 Years
(3) Oxygen cylinder hydrostatic tests intervals are shown below. Refer to Table 2, Hydrostatic Test Intervals.
Table 2. Hydrostatic Test Intervals
DOT Cylinder Subsequent Retest
Last Retest Next Retest Refer to Task
Marking Interval
60 calendar months
On or After July 1,
SP 8162 after last hydrostatic 60 Calendar Months 35-11-00-780
2006
test
3HT1850 or 3FC1850 N/A N/A 36 Calendar Months 35-11-00-780
(4) Oxygen Mask, Scott Eros -- Overhaul every 6 years
NOTE: Under normal environmental conditions and use, the masks must be overhauled every six
years. If masks are exposed to environments that accelerate the aging of elastomer
components, periodic inspection may warrant shorter intervals between overhaul periods.
Refer to Scott/EROS Series Quick-Donning Mask-Regulator Assembly Operating Instruction
Booklet, Part Number 89201-01, for overhaul.
I. Fuselage (Chapter 53).
(1) Airplanes -0002 thru -0626 except Airplanes -0491 and -0492
(a) Nose Landing Gear Actuator Fitting (Part Number 5511169-1) - Replace 13,800 landings
(b) Nose Landing Gear Actuator Fitting (Part Number 6511105-1, -200 - Replace every 23,900 landings.
(c) Left Nose Landing Gear Trunnion Support (Part Number 5513056-5, -7, 6390037-13) - Replace every 22,500
landings.
(d) Right Nose Landing Gear Trunnion Support (Part Number 5513056-6, -8, 6390037-14) - Replace every 22,500
landings.
(2) Airplanes -0491 and -0492

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

(a) Nose Landing Gear Actuator Fitting (Part Number 5511169-1) - Replace 9500 landings
(b) Nose Landing Gear Actuator Fitting (Part Number 6511105-1, -200) - Replace every 16,400 landings.
(c) Left Nose Landing Gear Trunnion Support (Part Number 5513056-5, -7, 6390037-13) - Replace every 15,500
landings.
(d) Right Nose Landing Gear Trunnion Support (Part Number 5513056-6, -8, 6390037-14) - Replace every 15,500
landings.
(3) Airplanes -0627 thru -0800
(a) Nose Landing Gear Actuator Fitting (Part Number 6511105-1, -200) - Replace every 23,900 landings.
(b) Left Nose Landing Gear Trunnion Support (Part Number 6613056-3) - Replace 12,200 landings
(c) Right Nose Landing Gear Trunnion Support (Part Number 6613056-4, -6) - Replace 12,200 landings
J. Wing (Chapter 57).
(1) Airplanes -0002 thru -0626 except Airplanes -0491 and -0492
(a) Main Landing Gear Forward Left Trunnion Fitting Assembly (Part Number 5522700-1, -5, -9) - Replace 25,800
landings
(b) Main Landing Gear Forward Right Trunnion Fitting Assembly (Part Number 5522700-2, -6) - Replace 25,800
landings
(c) Main Landing Gear Aft Left Trunnion Fitting Assembly (Part Number 5522710-1, -7, -11) - Replace 18,300
landings
(d) Main Landing Gear Aft Right Trunnion Fitting Assembly (Part Number 5522710-2, -8, -12) - Replace 18,300
landings
(e) Main Landing Gear Left Side Brace Support Fitting (Part Number 5522720-1, -7, -15, -17, -21, -25) - Replace
30,000 landings
(f) Main Landing Gear Right Side Brace Support Fitting (Part Number 5522720-2, -8, -14, -16, -22, -26) - Replace
30,000 landings
(2) Airplanes -0491 and -0492
(a) Main Landing Gear Forward Left Trunnion Fitting Assembly (Part Number 5522700-5, -9) - Replace every
15,200 landings.
(b) Main Landing Gear Forward Right Trunnion Fitting Assembly (Part Number 5522700-6, -10) - Replace every
15,200 landings.
(c) Main Landing Gear Aft Left Trunnion Fitting Assembly (Part Number 5522710-11) - Replace 10,800 landings
(d) Main Landing Gear Aft Right Trunnion Fitting Assembly (Part Number 5522710-12) - Replace 10,800 landings
(e) Main Landing Gear Left Side Brace Support Fitting (Part Number 5522720-25) - Replace 17,700 landings
(f) Main Landing Gear, Right Side Brace Support Fitting (Part Number 5522720-26) - Replace 17,700 landings
(3) Airplanes -0627 thru -0800
(a) Main Landing Gear Forward Left Trunnion Fitting Assembly (Part Number 5522700-9) - Replace every 25,800
landings.
(b) Main Landing Gear Forward Right Trunnion Fitting Assembly (Part Number 5522700-10) - Replace every
25,800 landings.
(c) Main Landing Gear Aft Left Trunnion Fitting Assembly (Part Number 5522710-11) - Replace every 18,300
landings.
(d) Main Landing Gear Aft Right Trunnion Fitting Assembly (Part Number 5522710-12) - Replace every 18,300
landings.
(e) Main Landing Gear Left Side Brace Support Fitting (Part Number 5522720-29) - Replace every 25,800
landings.
(f) Main Landing Gear Right Side Brace Support Fitting (Part Number 5522720-30) - Replace every 25,800
landings.
K. Power Plants (Chapter 71).

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Model 550 Maintenance Manual (Rev 34)
5-11-00 (Rev 34)

(1) Engine Mounts or Engine Mount Isolators - For engine mount isolator replacement, refer to Lord Maintenance Manual
for L-420Q Engine Mounting System -- Coincide with Engine Overhaul
(2) JT15D-4 Turbofan Engine (Refer to Pratt and Whitney Canada Inc., Engine Manual)
NOTE: Refer to the latest issue of the Pratt and Whitney Engine Service Bulletin S.B. No. 7003,
"Engine Operating Time between Overhauls and Hot Section Inspection Frequency" for hot
section and time between overhaul interval of various configurations of JT15D-4 engine.
L. Starting (Chapter 80).
(1) Starter-Generator -- Overhaul every 1000 Hours

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Model 550 Maintenance Manual (Rev 34)
5-12-00 (Rev 30)

CONTINUOUS INSPECTION
1. Continuous Airworthiness Inspection Program
A. Purpose and Use.
(1) As detailed in Part 91.409, paragraph (e), of the Federal Aviation Regulations, Turbo Jet Airplanes must be
inspected in accordance with an authorized inspection schedule. This section presents the continuous inspection
program for the Model 550, recommended by Cessna Aircraft Company.
2. Federal Aviation Regulations
A. General Operating and Flight Rules, Part 91.409.
(1) No person may operate a large airplane, or a turbojet multi-engine airplane, or turbo-propeller-powered multi-engine
airplane, or turbine-powered rotorcraft unless the replacement times for life-limited parts specified in the aircraft
specifications, type data sheets or other documents approved by the Administrator are complied with and the
airplane, or turbine-powered rotorcraft including the airframe, engines, propellers, rotors, appliances, survival
equipment and emergency equipment, is inspected in accordance with an inspection program selected under the
provisions of paragraph (f) of this section, except that, the owner or operator of a turbine-powered rotorcraft may elect
to use the provisions of paragraph 91.409(a), (b), (c) or (d) in lieu of an inspection option of paragraph (f).
(2) The registered owner or operator of each airplane or turbine powered rotorcraft described in paragraph (e) of this
section must select, identify in the aircraft maintenance records and use one of the following programs for the
inspection of the aircraft:
(a) A continuous airworthiness inspection program that is a part of a continuous airworthiness maintenance
program currently in use by a person holding an air carrier operating certificate issued under Part 121 or 135 of
this chapter and operating that make and model aircraft under Part 121 of this chapter and maintaining it under
paragraph 135.411(a) (2) of this chapter.
(b) An approved aircraft inspection program approved under paragraph 135.419 of this chapter and currently in use
by a person holding an certificate under Part 135 of this chapter.
(c) A current inspection program recommended by the manufacturer.
(d) Any other inspection program established by the registered owner or operator of that airplane or turbine-
powered rotorcraft and approved by the Administrator under paragraph (g) of this section. However, the
administrator may require revision to this inspection program in accordance with the provisions of Part 91.415.
(3) Each operator shall include in the selected program the name and address of the person responsible for scheduling
the inspections required by the program and make a copy of that program available to the person performing
inspections on the aircraft and, upon request, to the Administrator.
(4) Each operator of an airplane or turbine-powered rotorcraft desiring to establish or change an approved inspection
program under paragraph (f) (4) of this section must submit the program for approval to the local FAA Flight
Standards district office having jurisdiction over the area in which the aircraft is based. The program must include the
following information:
(a) Instructions and procedures for the conduct of inspections for the particular make and model airplane, including
necessary tests and checks. The instructions and procedures must set forth in detail the parts and areas of the
airframe, engines, propellers, rotors and appliances, including emergency equipment required to be inspected.
(b) A schedule for performing of the inspections that must be performed under the program expressed in terms of
the time in service, calendar time, number of system operations, or any combination of these.
(c) When an operator changes from one inspection program, under paragraph (f) of this section, to another, the
time in service, calendar times, or cycles of operation accumulated under the previous program must be applied
in determining inspection due times under the new program.
3. Construction
A. Following is the recommended continuous inspection and maintenance schedule for Model 550 airplanes.
B. The program is divided into five primary phases (Phases 1 through 5) which are the main repetitive phases that make up
the basic requirements of the inspection program. The remaining phases include all of the remaining inspection items. The
phases and inspection interval of each are listed below:
NOTE: In addition to the phases listed below, Phase B is also provided and is required to be
accomplished at 150-hour intervals when Phases 1 thru 4 are combined at 300-hour intervals

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Model 550 Maintenance Manual (Rev 34)
5-12-00 (Rev 30)

(Method 3 of accomplishing Phases 1 through 4).


C. The inspection program is divided into phases to better enable the continuous type inspection to be accomplished.
Recommended continuous type inspection may be accomplished by one of three methods.
D. The remaining sections in the 5-12-XX series contain signoff sheets which are listings of inspection items in inspection
item code order. The last two digits (XX) of the chapter/section/subject correspond to the inspection phase.
E. For a complete inspection program when the continuous inspection program is selected, additional inspections shall be
complied with as follows:
(1) Continuous - Phases 1 and on shall be performed.
(2) Component Time Limits - 5-11-00, components that require maintenance at a specified time (does not include on
condition items).
(3) Unscheduled Maintenance - 5-50-00, this includes the following:
(a) Hard overweight landings.
(b) Overspeed-flaps, gear or airplane.
(c) Severe air turbulence or maneuvers.
(d) Lightning strikes.
(e) Foreign object damage.
(f) Improper towing or ground damage.
F. Intervals for some inspections are determined by the manufacturer of the component that is examined. The applicable
manufacturer's manual gives the information necessary to determine those intervals. Refer to the Introduction, Supplier
Publication List.
4. Continuous Inspection Program Procedure
A. The five primary phases (Phase 1 through 5) constitute the core of the continuous inspection program. The remaining
phases, which consist of the higher time inspection requirements, are not included in Phase 1 through 5 continuous
inspection cycle. There are four plans (Plans A, B, C and D) which combine the various methods of accomplishing Phases
1 through 5 into a continuous inspection program. Each plan offers different inspection intervals to meet the varying needs
of the individual operators. Refer to step G for the continuous inspection program chart that defines which phases are due
at a specific hourly interval for each plan.
B. The five primary phases (Phase 1 through 5) constitute the core of the continuous inspection program.
(1) Phases 1 through 4, which each have an interval of 300 hours, are designed to be accomplished in a continuous,
repetitive 300-hour cycle by three different optional methods as provided in Item G.
(2) Phase 5, which has an interval of 1200 hours, is designed to be accomplished in a continuous, repetitive 1200-hour
cycle by four different optional methods as provided in Item H.
C. The remaining phases are to be accomplished when due or at any time earlier to coincide with a convenient inspection or
maintenance down time.
D. The calendar time limits (such as 36 calendar months in Phase 5) must be taken into consideration for airplanes
accumulating less than the specified hours in the calendar period.
NOTE: A calendar month starts on the first day of the month. All inspections for that interval become due
by the last day of that month.
E. Component Time Limits (5-11-00) lists all components which are to be replaced or overhauled on a scheduled basis.
Replacement or overhaul of items listed is required to be accomplished when due or earlier to coincide with a convenient
inspection or maintenance down time.
F. An operator may elect to perform the recommended inspections on a schedule other than that specified. Any inspection
schedule requiring the various inspection items detailed in this chapter to be performed at a frequency equal to that
specified herein or more frequently is acceptable. Any inspection item performed at a time period in excess of that
specified herein must be approved by the appropriate regulating agency.
G. Three optional methods of accomplishing Phases 1 through 4 are provided as follows:
NOTE: Operators changing from one method to another of performing Phases 1 thru 4, must ensure that
time from the previous inspection to the next inspection of an item does not exceed intervals
indicated in this manual.

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METHOD 1: Phase 1 through Phase 4 inspections are based on 300-hour cycles, with one of the phase inspections
accomplished every 75 hours of airplane operation. Applicable additional phases are integrated at their due times with the
first four phases. At the completion of Phase 4, Phase 1 will become due 75 hours later and the cycle is to be repeated.
75-HOUR 150-HOUR 225-HOUR 300-HOUR
PHASE 1 X
PHASE 2 X
PHASE 3 X
PHASE 4 X
METHOD 2: Phase 1 and Phase 2 are combined and accomplished at alternate 150- hour intervals, with Phase 3 and
Phase 4 being performed at the next 150-hour interval. Applicable additional phases are integrated at their due times with
the first four phases. At the completion of Phase 3 and Phase 4, Phase 1 and Phase 2 will become due 150 hours later
and the cycle is to be repeated.
75-HOUR 150-HOUR 225- HOUR 300-HOUR
PHASE 1 X
PHASE 2 X
PHASE 3 X
PHASE 4 X
METHOD 3: Phase 1 through Phase 4 are all combined and accomplished at 300-hour intervals. Applicable additional
phases are integrated at their due times with the first four phases. Those that cannot be so integrated, must be performed
early or separately.
75-HOUR 150-HOUR 225-HOUR 300-HOUR
PHASE B X
PHASE 1 X
PHASE 2 X
PHASE 3 X
PHASE 4 X
NOTE: With all of the phases combined into 300-hour intervals, an inspection is required to be
accomplished on certain items every 150 hours. These inspections are listed in Phase B. The 150-
hour inspections are listed in two of the phases. Duplicated items need only be accomplished one
time when combining phases.
H. Four optional plans of accomplishing Phase 5 are provided as follows:
(1) PLAN A: Phase 5 can be accomplished all at once, each 1200 hours concurrently with accomplishment at the end of
the third cycle of Phases 1 through 4.
(2) PLAN B: Phase 5 can be accomplished partially (approximately 1/12th) with each accomplishment of Phases 1
through 4 when they are performed each 75 hours (Method 1 of Phases 1 through 4).
(3) PLAN C: Phase 5 can be accomplished partially (approximately 1/8th) with each accomplishment of combined
Phases 1 through 4 when they are performed each 150 hours (Method 2 of Phases 1 through 4).
(4) PLAN D: Phase 5 can be accomplished partially (approximately 1/4th) with each accomplishment of combined
Phases 1 through 4 when they are performed each 300 hours (Method 3 of Phases 1 through 4).
(5) Plan A may be used for all airplanes regardless of hourly usage.
(6) Plans B, C and D are only recommended for airplanes whose annual flight time exceeds 400 hours per year.
PHASE NUMBER
PLAN A
CHECK HOUR
PLAN B PLAN C PLAN D
NUMBER INTERVAL

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NUMBER INTERVAL
METHOD 1 METHOD 2 METHOD 3
1 75 1 1
2 150 2 1,2 B 2,5A 1,2,5A,5B B
3 225 3 3,5B
1,2,3,4,5A,
4 300 4 3,4 1-4 4,5C 3,4,5C,5D
5B,5C,5D
5 375 1 1
6 450 2 1,2 B 2,5D 1,2,5E,5F B
7 525 3 3,5E
1,2,3,4,5E
8 600 4 3,4 1-4 4,5F 3,4,5G,5H
5F,5G,5H
9 675 1 1
10 750 2 1,2 B 2,5G 1,2,5I B
11 825 3 3,5H
1,2,3,4,5I
12 900 4 3,4 1-4 4,5I 3,4,5J
5J,5K
13 975 1 1
14 1050 2 1,2 B 2,5J 1,2,5K B
15 1125 3 3,5K
16 1200 4,5 3,4,5 1-5 4,5L 3,4,5L 1,2,3,4,5L
I. Hour Interval Items.
(1) Upon completion of Phase 1 through Phase 4, a continued program will repeat the cycle. When reaching the 1200-
hour interval, Phase 5 will be performed in conjunction with a phase corresponding to the 1200-hour interval.
(2) Special inspections having hour interval will be performed with a phase corresponding to that particular hour interval.
J. Time Limit Items.
(1) Components and/or systems that have time limits of 12 calendar months, 24 calendar months, 36 calendar months,
48 calendar months, 60 calendar months, etc., can be done at the specific time limit or with a phase inspection that
corresponds to the interval.
NOTE: A calendar month starts on the first day of the month. All inspections for that interval become
due by the last day of that month.
5. STC Installations
A. When an STC installation is incorporated on the airplane, those portions of the airplane affected by the installation must
also be inspected in accordance with the inspection program published by the owner of the STC. Requirements for STC
installations not owned by Cessna are not included in this manual.
6. Inspection Time Limitations
NOTE: Any inspection time limit found in Chapter 5 and also required in Chapter 4 shall not be extended. Any
inspection required by the Code of Federal Regulations (CFR) and Reduced Vertical Separation
Minimums (RVSM) shall not be extended.
A. Phases 1, 2, 3, 4 and 5 due points can be extended for maintenance scheduling purposes only as provided below:
(1) Phases 1, 2, 3 and 4 can be extended up to a maximum of 30 flight hours or two calendar months from the due point.
(2) Phase 5 and 49 can be extended up to a maximum of 100 flight hours or two calendar months from the due point.
(3) Inspection Documents MA thru ME are Chapter 4 requirements and shall not be extended.
(4) The Phase B, when used, may be extended up to a maximum of 30 hours beyond the due time.
B. All remaining phase due points can be extended for maintenance scheduling purposes only up to a maximum of 10 flight
hours from the due point for hourly driven inspections and 1 calendar month for calendar driven inspections.
C. Any portion of the allowable extension used need not be deducted from the subsequent due point.

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5-12-00 (Rev 30)

D. Any inspection program based on the intervals of the items in this chapter, or more frequent intervals, is acceptable.
7. Program Startup
NOTE: This procedure for program startup applies only to airplanes that have been previously using an
inspection program other than Cessna's recommended Continuous Inspection Program.
A. To start this continuous inspection program, the following steps must be accomplished for airplanes other than those newly
manufactured.
(1) Conduct a complete airplane inspection by performing Phases 1 through 5.
(2) Start the program at check number 1. (Refer to Continuous Inspection Program Procedure)
(3) Continue performing inspections in the normal manner.
8. Logbook Forms, Pilot Information
A. Airplane Flight Log, Section 1.
(1) Provides a convenient place to maintain individual and cumulative flight records, total hours on the airplane and each
engine, total landings for the airplane and the cycles of each engine.
(2) The original of the Flight Log form is placed in Section 1 of the Approved Airplane Flight and Maintenance Log Book
and kept as part of the permanent airplane log.
B. Form Completion.
(1) The basic information at the top of this form should be completed. Enter the number of the page as it sequentially falls
in the logbook section beginning with 1. The line entitled "Accumulated Totals Brought Forward" is the record
information which is being carried forward from the previous page. This is a journey log and one line represents one
flight. Under the following columns should be recorded:
1. The date of each flight.
2a. City where flight originated.
2b. City of flight destination.
3. The number of persons aboard, including crew.
4. Distance of flight in nautical miles.
5. The flight duration in hours and tenths from flight hour meter.
6. Accumulated total airplane time in hours and tenths.
7. Accumulated total time for engine 1 in hours and tenths.
8. Accumulated total time for engine 2 in hours and tenths.
9. Number of landings this flight.
10. Accumulated total airplane landings.
11. Accumulated engine 1 cycles.
12. Accumulated engine 2 cycles.
13. The discrepancy sheet number column provides a reference to the airplane discrepancy form which details the
airplane discrepancies on particular flight. If there are no discrepancies, "NONE" should be entered in this column.
This provides the pilot with a convenient method of determining whether previous airplane discrepancies have been
corrected.
14. The last name of the pilot and copilot for each flight should be recorded in the last column.
15. The line "Accumulated Totals" should be filled in:
(a) When the form is completely filled.
(b) At the end of the CESCOM reporting period.
(2) The totals of these lines should be carried forward to the line entitled "Accumulated Totals Brought Forward" on the
next airplane flight log form used.
(3) The original (white sheet) should be placed in the Airplane Flight and Maintenance Logbook in Section 1.
(4) The first copy (pink sheet) should be mailed to the address at the top of the form and is used by CESCOM to report
airplane utilization.
(5) The second copy (yellow sheet) provides an extra customer copy and should be filed at the airplane base.
Table 1. Model 550 Log Book includes airplane and engine logs in the following:

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Model 550 Maintenance Manual (Rev 34)
5-12-00 (Rev 30)

SECTION 1 Flight Time Information SECTION 6 Left Engine


Maintenance and
Service Bulletin
SECTION 2 Pilot Squawk on Last Flight SECTION 8 Right Engine
Maintenance and
Service Bulletin
SECTION 3 General Airplane Maintenance SECTION 10 Service Condition
Reports
SECTION 4 Service Bulletin SECTION 11 Component Master
Inventory Cross-
Reference List
SECTION 5 Engine Change
Table 2. New pages for the airplane logbook are listed below:
Airplane SECTION 1 Airplane Flight Log
Airplane SECTION 2 Airplane Discrepancies
Airplane SECTION 3 Maintenance Transaction Report
Airplane SECTION 4 Maintenance Transaction Report
Airplane SECTION 5 Engine Change Record
Left Engine SECTION 6 Engine Logbook
Right Engine SECTION 8 Engine Logbook
Airplane SECTION 10 Service Condition Report
SECTION 11 Component Master Inventory Cross Reference List
C. Mechanic Information:
(1) Mechanics will fill out the airplane and engine maintenance records and use "Maintenance Transaction Report" for
additional pages in the airplane logbook in Sections 3, 4, 6, 7, 8 and 9.
(2) Place copies of the inspection program selected (sample letter), inspection record of phase due and completed in
the front of the airplane log, for pilot and mechanics; information on inspection coming due.
9. Maintenance Transaction Report
A. Maintenance Log - Airplane or engine entry.
B. Date - Put the month, day and year the maintenance is performed.
C. Airplane Serial Number and Airplane Registration Number.
D. Total Airplane Hours.
E. Complete When Applicable.
F. Write in the three-letter identifier for the city in which the maintenance transaction is performed.
(1) Item Name - The component for which the transaction is being performed.
(2) Position - Left or Right, Inboard or Outboard.
(3) Part Number.
(4) Serial Number of Installed Part.
(5) Removal Reason - Check the box which corresponds to the reason for the component removal.
(6) Status of Installed Part - Check the status of the part installed. Page 3 (Yellow) to Airplane base files.
(7) Time Between Overhaul (TBO) - Check one of the boxes under (check one); next, place the TBO change in the blank
and check one of the TBO controls. If the (OK as is) box is checked, nothing else need be done in this box.
(8) Time Since Overhaul (TSO) - If an overhaul component is being installed, place its present TSO in the block and
check the type of control.

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(9) Section and Page Numbers.


(10) Type of Maintenance.
(11) For Information and Other Log Entries:
(12) How to enter Pages in Logbook - Page 1 (White) in logbook, Page 2 (Pink) in CESCOM, Page 3 (Yellow) to Airplane
Base Files.
10. Phase B
A. Phase B items are to be accomplished at 150- hour intervals when Phases 1 through 4 are combined at 300-hour
intervals. These items also appear in, and will be accomplished during the combined Phases 1 through 4 inspections and
need not be duplicated at that time.

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Model 550 Maintenance Manual (Rev 34)
5-12-01 (Rev 29)

INSPECTION PHASE 1
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 1 consists of selected items to be inspected every 150-hours and 300-hours or 24 calendar months, whichever
occurs first. NOTE: 150 hour items are also listed in Phase B. When performing Phases 1 through 4 as one operation,
duplicated items do not need to be performed twice.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Airplane Refrigeration Unit Plenum (AiResearch) - Inspect.


A215004 312
Task 21-51-00-211

A256004 Optional Stretcher - Inspect. Task 25-25-02-210 261, 262

A271004 Control Wheel - Inspect. Task 27-11-00-211 247, 248

Aileron, Rudder and Elevator Trim Tab Controls and


A271005 243
Indicators - Inspect. Task 27-11-00-212

A291002 Hydraulic Sub-panel - Inspect. Task 29-11-06-210 311

A324004 Brake Master Cylinders - Inspect. Task 32-42-02-211 231, 232

A335002 Emergency Exit Lights - Inspect. Task 33-51-01-211 251, 252

131, 132,
141, 151,
161, 171,
Exterior Moisture Drain Holes Inspection - Complete Task 51-
A510001 172, 411,
10-00-160
412, 511,
512, 611,
612

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Model 550 Maintenance Manual (Rev 34)
5-12-01 (Rev 29)

Standard Cabin Door Inflatable Seal, Weather Seal - Inspect.


A521001 810
Task 52-10-01-210

Optional Cargo Cabin Door - Inspect and test. Task 52-10-04-


A521006 810
710

A526001 Standard Cabin Door Step - Inspect. Task 52-60-01-210 810

241, 242,
Fuselage Interior Cabin Structure - Inspect. Task 53-20-00- 251, 252,
A531008
219 261, 262,
271, 272

A531012 Cabin Door Threshold - Inspect. Task 53-20-00-213 151

241, 242,
251, 252,
A561001 Airplane Windows Inspection. Task 56-10-00-210
261, 262,
271, 272

Honeywell Standby Control Head - Perform Operational Test.


B231002 AUX
Task 23-24-00-710

Cockpit Voice Recorder - Perform operational test. Task 23-


B237002 AUX
70-00-710

Overvoltage System - Perform overvoltage portion of


functional test. NOTE: Airplanes -0002 thru -0097 with
B244001 AUX
9912038-2 starter generator must also perform overcurrent
test. Task 24-41-01-710

B275001 Flap Motor - Perform operational check. Task 27-51-00-710 AUX

Windshield Alcohol Pump - Perform operational check. Task


B304004 AUX
30-43-00-710

Emergency Lights - Perform operational check. Task 33-51-


B335001 BAT
01-710

B342006 Standby Gyro - Perform Operational Test Task 34-21-06-763 AUX

Door Warning System - Inspect and perform operational


B527001 AUX
check. Task 52-70-01-710

B535001 Radome - Check electrical bond. Task 53-50-01-750 110

*** End of Phase 1 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-02 (Rev 33)

INSPECTION PHASE 2
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 2 consists of selected items to be inspected every 150-hours and 300-hours or 24 calendar months, whichever
occurs first. NOTE: 150 hour items are also listed in Phase B. When performing Phases 1 through 4 as one operation,
duplicated items do not need to be performed twice.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

710, 720,
C122002 Nose and Main Landing Gear Lubrication Task 12-21-02-640
730

Flow Control Shutoff and Check Valves - Perform operational


test (Parker Hannifin/Janitrol Check valves that have a serial
B211003 ENG
number lower than 4AD39 and that do not have a serial
number suffix B). Task 21-11-00-711

Air Cycle Machine (Hamilton Standard) Oil Level - Check.


A215001 312
Task 21-51-00-610

Humidity Regulator (Water Separator) - Inspect. Task 21-71-


A217001 312
00-160

B271001 Aileron Trim Tab - Check free play. Task 27-11-00-220 532

C271001 Aileron Trim Tab Actuator - Lubricate. Task 27-11-00-640 532

A271003 Aileron and Aileron Trim Tab - Inspect. Task 27-11-00-210 532, 632

C272001 Rudder Trim Tab Actuator - Lubricate. Task 27-21-00-640 340

A272002 Rudder and Rudder Trim Tab - Inspect. Task 27-21-00-210 321, 340

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Model 550 Maintenance Manual (Rev 34)
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C273001 Elevator Trim Tab Actuator - Lubricate. Task 27-31-00-640 332

A273002 Elevator - Externally inspect. Task 27-31-00-210 331, 332

A321001 Main Landing Gear - Inspect. Task 32-11-01-210 720, 730

A321002 Main Gear Strut - Check extension. Task 32-11-01-220 720, 730

Main Gear Torque Links Airplanes -0002 thru -0626 -


C321003 720, 730
Lubricate. Task 32-11-01-640

A322001 Shimmy Damper - Inspect. Task 32-21-02-610 710

C322001 Nose Gear Torque Links - Lubricate. Task 32-21-01-640 710

A322002 Nose Gear Assembly - Inspect. Task 32-21-01-210 710

B323001 Nose Gear Actuator - Dial Check. Task 32-31-03-220 710

A323002 Nose Gear Uplock - Inspect. Task 32-31-05-211 710

A323004 Main Gear Uplock - Inspect. Task 32-31-05-210 720, 730

Main Wheel, Tire and Bearings - Inspect and Service. Task


A324001 720, 730
32-41-01-210

Nose Wheel, Tire and Bearings - Inspect and service. Task


A324002 710
32-41-02-210

Nose Wheel, Tire and Bearings (Gravel Runway) - Inspect and


A324003 710
Service. Task 32-41-02-211

Main Landing Gear Wheel Brakes Wear Inspection -


B324006 720,730
Complete Task 32-42-01-211

A324012 Main Landing Gear Brake - Inspect. Task 32-42-01-210 720, 730

Gravel Runway/Nose Wheel Spin-Up Components - Inspect.


A325003 710
Task 32-43-00-210

A325004 Nose Wheel Spin-Up Control - Inspect. Task 32-43-00-211 212

Landing Gear Hydraulic Systems - Perform adjustment/test.


B326001 AUX
Task 32-01-00-710

Landing Gear - Perform Timed Cycle Test. Task 32-01-00- 710, 720,
B326002
711 730

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A551001 Horizontal Stabilizer - Externally inspect. Task 55-10-01-211 331, 332

Horizontal and Vertical Stabilizer Aft Edge - Inspect. Task 55- 331, 332,
A551002
10-01-270 340

A553001 Vertical Stabilizer - Externally Inspect. Task 55-30-01-210 340

A575001 Flaps - Inspect. Task 57-00-00-211 522, 622

ENG, 410,
B742001 Engine Igniters - Inspect. Task 74-31-00-210
420

Thrust Reverser Pivot Points Lubrication (WC-393 Non-


410, 420,
C783001 Aerosol Spray Lubrication Method). - Complete Task 78-31-
AUX
00-640

Thrust Reverser Guide Rods Lubrication (D-5100NS Aerosol 410, 420,


C783002
Spray Lubrication Method). - Complete Task 78-31-00-641 AUX

*** End of Phase 2 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-03 (Rev 29)

INSPECTION PHASE 3
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 3 consists of selected items to be inspected every 150-hours and 300-hours or 24 calendar months, whichever
occurs first. NOTE: 150 hour items are also listed in Phase B. When performing Phases 1 through 4 as one operation,
duplicated items do not need to be performed twice.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Airplane Refrigeration Unit Plenum (AiResearch) - Inspect.


A215004 312
Task 21-51-00-211

Honeywell Standby Control Head - Perform Operational Test.


B231002 AUX
Task 23-24-00-710

A291002 Hydraulic Sub-panel - Inspect. Task 29-11-06-210 311

B342006 Standby Gyro - Perform Operational Test Task 34-21-06-763 AUX

131, 132,
141, 151,
161, 171,
Exterior Moisture Drain Holes Inspection - Complete Task 51-
A510001 172, 411,
10-00-160
412, 511,
512, 611,
612

*** End of Phase 3 Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-04 (Rev 30)

INSPECTION PHASE 4
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 4 consists of selected items to be inspected every 150-hours and 300-hours or 24 calendar months, whichever
occurs first. NOTE: 150 hour items are also listed in Phase B. When performing Phases 1 through 4 as one operation,
duplicated items do not need to be performed twice.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Emergency Pressurization Valve - Perform operational test.


B211001 ENG
Task 21-11-00-710

Flow Control Shutoff and Check Valves - Perform operational


test (Parker Hannifin/Janitrol Check valves that have a serial
B211003 ENG
number lower than 4AD39 and that do not have a serial
number suffix B). Task 21-11-00-711

Air Cycle Machine (Hamilton Standard) Oil Level - Check.


A215001 312
Task 21-51-00-610

DC Generator System - Perform operational test. Task 24-31-


B243001 ENG
00-710

Pneumatic Deice System - Perform operational check. Task


B301003 ENG
30-12-00-710

A322001 Shimmy Damper - Inspect. Task 32-21-02-610 710

Main Landing Gear Wheel Brakes Wear Inspection -


B324006 720,730
Complete Task 32-42-01-211

Copyright © Textron Aviation Inc. Page 1 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-04 (Rev 30)

Gravel Runway/Nose Wheel Spin-Up Components - Inspect.


A325003 Task 32-43-00-210 710

Bleed air peri-seals connectors - Replace the peri-seals in the


D361001 connectors immediately downstream from the engine bleed 410, 420
air ports. Task 36-12-03-900

Bleed Air Flexible Connector Detailed Inspection Task 36-10-


A361001 311, 312
01-220

311, 312,
411, 412,
A711000 Engine - Inspect. Task 71-01-00-210
410, 420,
512, 612

ENG, 410,
B742001 Engine Igniters - Inspect. Task 74-31-00-210
420

Thrust Reverser Pivot Points Lubrication (WC-393 Non-


410, 420,
C783001 Aerosol Spray Lubrication Method). - Complete Task 78-31-
AUX
00-640

Thrust Reversers - Perform operational test. Task 78-31-00- AUX, 311,


B783002
710 312

Thrust Reverser Guide Rods Lubrication (D-5100NS Aerosol 410, 420,


C783002
Spray Lubrication Method). - Complete Task 78-31-00-641 AUX

A783002 Thrust Reversers - Inspect. Task 78-31-00-210 410, 420

Lucas Aerospace Starter-Generator (Part numbers 9912038-


B801001 2, -3, -4, -5 only) Brush - Inspect. NOTE: Units with mods C, H, 410, 420
and J do not require this inspection. Task 80-11-01-210

*** End of Phase 4 Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-0B (Rev 29)

INSPECTION PHASE B
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase B consists of 150-hour inspection items which must be performed when Phases 1 thru 4 are combined at 300-hour
intervals (method 3).
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
D. Item Code A793001 was removed from this Inspection Phase in Revision 29.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Flow Control Shutoff and Check Valves - Perform operational


test (Parker Hannifin/Janitrol Check valves that have a serial
B211003 ENG
number lower than 4AD39 and that do not have a serial
number suffix B). Task 21-11-00-711

Air Cycle Machine (Hamilton Standard) Oil Level - Check.


A215001 312
Task 21-51-00-610

Airplane Refrigeration Unit Plenum (AiResearch) - Inspect.


A215004 312
Task 21-51-00-211

Honeywell Standby Control Head - Perform Operational Test.


B231002 AUX
Task 23-24-00-710

A291002 Hydraulic Sub-panel - Inspect. Task 29-11-06-210 311

A322001 Shimmy Damper - Inspect. Task 32-21-02-610 710

Main Landing Gear Wheel Brakes Wear Inspection -


B324006 720,730
Complete Task 32-42-01-211

Gravel Runway/Nose Wheel Spin-Up Components - Inspect.


A325003 710
Task 32-43-00-210

Copyright © Textron Aviation Inc. Page 1 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-0B (Rev 29)

B342006 Standby Gyro - Perform Operational Test Task 34-21-06-763 AUX

131, 132,
141, 151,
161, 171,
Exterior Moisture Drain Holes Inspection - Complete Task 51-
A510001 172, 411,
10-00-160
412, 511,
512, 611,
612

ENG, 410,
B742001 Engine Igniters - Inspect. Task 74-31-00-210
420

Thrust Reverser Pivot Points Lubrication (WC-393 Non-


410, 420,
C783001 Aerosol Spray Lubrication Method). - Complete Task 78-31-
AUX
00-640

Thrust Reverser Guide Rods Lubrication (D-5100NS Aerosol 410, 420,


C783002
Spray Lubrication Method). - Complete Task 78-31-00-641 AUX

*** End of Phase B Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

INSPECTION PHASE 5
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 5 consists of items to be inspected every 1200-hours or 36 calendar months, whichever occurs first.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. Item Codes A216001 and A216002 were deleted from this Inspection Phase in Revision 31.
D. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

211, 231,
232, 234,
237, 241,
242, 243,
244, 245,
246, 249,
Interior and Exterior Placards and Decals, and the airplane ID 251, 252,
A110001
plate - Inspect. Task 11-00-00-210 261, 262,
271, 272,
311, 321,
531, 631,
710, 720,
730, 810,
820

Environmental System - Perform operational check. Task 21-


B210000 ENG
00-00-710

Flow Control Shutoff and Check Valves - Perform operational


check (Parker Hannifin/Janitrol Check valves that have a
B211002 ENG
serial number suffix B or that have a serial number higher than
4AD39) and Dukes valves. Task 21-11-00-711

Tailcone Bleed Air Lines - Perform Leak Check. Task 21-11-


B212001 311, 312
00-211

Copyright © Textron Aviation Inc. Page 1 of 10


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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

Instrument Panel Cooling Fan - Perform operational check.


B212002 231, 232
Task 21-24-00-710

Avionics Bay Cooling Fans - Perform operational check. Task


B212003 AUX
21-25-00-710

Pressurization - Perform operational check. Task 21-31-00-


B213000 ENG
710

Pressurization Controller - Clean or replace filter. Task 21-31-


D213001 244
00-160

Barometric Cabin Altitude Pressure Switch - Perform


B213001 245
functional test. Task 21-31-05-720

Pneumatic Relay Cartridge Filter- Replace (Airplanes -0485


D213003 171 or 172
and ON, Zone 171). Task 21-31-00-901

Disable Solenoid Valve Breather Plug - Clean or replace.


D213004 171
Task 21-31-00-161

Aileron Servo Actuator and Mount - Inspect. Task 22-11-01-


A221001 271
210

Autopilot Disengagement and Warning - Perform test. Task


B221002 AUX
22-11-03-710

Rudder Servo Actuator and Mount - Inspect. Task 22-11-01-


A222001 321
212

Elevator Servo Actuator and Mount - Inspect. Task 22-11-01-


A223001 321
211

High Frequency Antenna and Tension Unit - Inspect. Task 23-


A231001 312, 340
10-00-210

171, 331,
332, 532,
B236001 Static Discharge Wicks - Inspect. Task 23-61-00-760
540, 632,
640

331, 332,
340, 512,
A236002 Control Surface Bond Jumpers - Inspect. Task 20-21-02-280 522, 532,
612, 622,
632

A237001 Cockpit Voice Recorder - Inspect. Task 23-70-00-210 312

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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

110, 121,
122, 131,
Nose Area General Electrical Components - Inspect. Task 24-
A242001 132, 211,
00-00-210
212, 221,
222

A245001 Circuit Breaker Panels - Inspect. Task 24-50-01-212 245, 246

A245002 Cockpit Side Console - Inspect. Task 24-50-01-210 245, 246

A245003 Avionics Relay Junction Box - Inspect. Task 39-32-01-210 221

A245004 Aft Power Junction Box - Inspect. Task 24-50-01-211 311, 312

Left and Right Wing Anti-Ice Junction Box - Inspect. Task 30-
A245005 311, 312
11-01-210

A251001 Pilot and Copilot Crew Seats - Inspect. Task 25-11-01-210 241, 242

Pilot and Copilot Seat Track Stops - Inspect. Task 25-11-01-


A251002 241, 242
211

231, 232,
Cockpit Instrument Panels and Components - Inspect. Task 233, 234,
A251004
25-10-00-210 235, 236,
237

251, 252,
A252001 Passenger Seats - Inspect. Task 25-20-00-210 261, 262,
271, 272

251, 252,
A252002 Passenger Seat Track Stops - Inspect. Task 25-20-00-211 261, 262,
271, 272

Drag Chute Canister and Latch Assembly - Inspect. Task 25-


A256005 311
61-00-212

A256006 Drag Chute Handle Assembly - Inspect. Task 25-61-00-210 241

Fire Extinguishing System - Perform functional test. Task 26-


B262005 AUX
21-00-720

Aileron and Aileron Trim Tab - Check Travel. Task 27-11-00-


B271002 532, 632
221

C271002 Aileron Trim Tab Actuator - Inspect. Task 27-11-00-641 532

Copyright © Textron Aviation Inc. Page 3 of 10


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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

141, 142,
151, 152,
161, 162,
171, 172,
A271006 Aileron Control Cables - Inspect. Task 27-11-00-222
247, 248,
512, 522,
532, 612,
622, 632

141, 151,
161, 171,
A271007 Aileron Trim Cables - Inspect. Task 27-11-00-223
512, 522,
532

B272001 Rudder Trim Tab - Check free play. Task 27-21-00-220 340

C272002 Rudder Trim Tab Actuator - Inspect. Task 27-21-00-641 340

A272003 Rudder Pedals - Inspect. Task 27-21-00-212 241, 242

Rudder and Rudder Trim Tab - Check travel. Task 27-21-00-


B272004 241, 242
221

141, 151,
161, 171,
A272005 Rudder Cables - Inspect. Task 27-21-00-222
241, 311,
321, 322

141, 151,
161, 171,
A272006 Rudder Trim Cables - Inspect. Task 27-21-00-223
321, 331,
332

C273002 Elevator Trim Tab Actuator - Inspect. Task 27-31-00-641 332

Elevator and Elevator Trim Tab - Check travel. Task 27-31-


B273003 331, 332
00-221

B273004 Elevator Trim Tab - Check free play. Task 27-31-00-220 332

141, 142,
A273005 Control Column - Inspect. Task 27-31-00-212
241, 242

A273006 Elevator Linkage - Inspect. Task 27-31-00-211 340

Electric Elevator Trim Actuator and Sector - Inspect. Task 27-


A273007 311
31-00-213

Copyright © Textron Aviation Inc. Page 4 of 10


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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

141, 142,
151, 161,
A273008 Elevator Cables - Inspect. Task 27-31-00-222
171, 311,
321

141, 151,
161, 171,
A273009 Elevator Trim Cables - Inspect. Task 27-31-00-223 243, 311,
321, 331,
332

A275001 Flap Drive Assembly - Inspect. Task 27-51-00-210 171, 172

Flap Up Limit Switch - Perform operational check. Task 27-


B275002 AUX
51-00-711

142, 151,
152, 161,
A275003 Flap Preselect Cable - Inspect. Task 27-51-00-220 162, 171,
172, 271,
272, 243

Flap Approach Warning Switch - Perform operational check.


B275004 AUX
Task 27-51-00-712

Flap/Autopilot Position Switch - Perform operational test.


B275005 AUX
Task 27-51-00-713

512, 522,
B275006 Flaps - Check travel. Task 27-51-00-714
612, 622

Center Flap Track Bearing - Airplanes -0002 thru -0505


C275007 except airplanes incorporating SB550-27-6 - Clean and 512, 612
lubricate. Task 27-51-00-640

171, 172,
A275008 Flap Cables - Inspect. Task 27-51-00-212 512, 612,
522, 622

A276001 Speedbrake System - Inspect. Task 27-61-00-210 512, 522

151, 241,
B277001 Control Lock System - Inspect. Task 27-71-00-210
234

511, 512,
521, 522,
531, 532,
A281001 Wing Fuel Storage Area - Inspect. Task 28-10-00-210
611, 612,
621, 622,
631, 632

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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

Wing Dry Bay Fuel System Components - Inspect. Task 28-


A282002 512, 612
20-00-211

D282002 Fuel Filter Elements - Change. Task 28-20-00-900 512, 612

Fuel Systems - Perform operational checks. Task 28-20-00- 512, 612,


B282003 710 410, 420

Low Fuel Warning System - Perform operational check. Task


B284001 AUX
28-42-00-710

Hydraulic Filters and Filter Elements - Inspect filters and


D291001 311, 312
relpace filter elements. Task 29-11-04-901

Engine and Wing Leading Edge Anti-Ice Systems - Perform


B301001 ENG
operational test. Task 30-11-01-710

Wing Heated Leading Edge and Wiring - Inspect. Task 30-11- 511, 512,
A301002
01-211 611, 612

Windshield Bleed Air Augmentor Door and Shroud - Inspect.


A304001 221, 222
Task 30-41-00-210

Windshield Anti-Ice - Perform operational check. Task 30-41-


B304001 ENG
00-710

211, 212,
A304003 Windshield Bleed Air Controls - Inspect. Task 30-41-04-211
236

Windshield Alcohol Pump Filter - Inspect and clean. Task 30-


D304004 222
43-00-130

Windshield Alcohol Reservoir and Vent Line - Inspect. Task


A304004 221, 222
30-43-00-210

A313001 Flight Data Recorder - Inspect. Task 31-31-05-210 312

Nose Gear Cylinder Bearing - Check deflection (Airplanes


B322003 710
550-0002 thru -0626). Task 32-21-01-220

141, 151,
161, 171,
Emergency Gear Extension System Cable - Inspect. Task 32-
A323003 172, 221,
31-05-212
222, 512,
612

A324005 Emergency Brake Control Valve - Inspect. Task 32-42-09-210 241

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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

Brake Reservoir and Antiskid Components - Inspect. Task 32-


A324007 131, 222
42-00-210

Antiskid System Motor/Pump Filter - Replace filter element.


D324007 131
Task 32-42-00-901

Antiskid Brake System - Perform operational check. Task 32-


B324008 42-00-710 ENG

Emergency Brake System - Perform operational test. Task


B324009 AUX
32-42-09-710

Brake Reservoir Air Filter - Replace filter element. Task 32-


D324010 222
42-00-902

Brake Reservoir Supply Line Filter - Clean or replace. Task


D324011 222
32-42-00-160

Nose Wheel Spin-Up System - Perform functional test. Task


B325001 AUX
32-43-00-710

Nose Steering Arm Support Bracket, Bungee and Bell crank -


A325001 710
Inspect. Task 32-51-00-210

131, 231,
A325002 Nose Steering System Cables - Inspect. Task 32-51-00-211
710

251, 252,
Indirect Cabin Fluorescent Lighting - Inspect. Task 33-21-01-
A332001 261, 262,
210
271, 272

Emergency Lights Battery Box and Batteries - Inspect. Task


A335001 241
33-51-01-210

Angle-of-Attack System (Teledyne) - Perform operational test.


B341002 AUX
Task 34-13-00-710

Angle-of-Attack System (Safe Flight) - Perform check. Task


B341006 AUX
34-13-02-730

Compass Systems and ADF Bearing - Perform operational ENG, 331,


B342001
check. Task 34-26-01-710 332

Magnetic Compass and Compass Card - Inspect. Task 34-


A342001 249
21-01-210

Oxygen System Flow Fuses and Shuttle Valves (Airplanes


B350006 with oxygen cylinders installed in tailcone) - Perform functional 312
test. Task 35-11-00-721

Copyright © Textron Aviation Inc. Page 7 of 10


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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

A351001 Oxygen System - Inspect. Task 35-11-00-210 212, 321

B351002 Oxygen System - Perform functional test. Task 35-11-00-720 AUX

Crew Oxygen Mask Inspection, Flow Check and Microphone


B351003 241, 242
Operational Check - Perform. Task 35-11-01-710

Instrument Air Water Separator Filter Element - Replace. Task


D361003 222
36-11-03-901

D361005 Service Air Peri-Seal Replacement Task 36-10-01-960 311, 312

Vacuum Regulator (Pressure Line) - Clean or replace inline


D371001 311
filter screen. Task 37-11-00-901

Refreshment Center Drain Line - Perform operational check.


B383001 151, 162
Task 38-30-00-710

C521002 Cabin Door Hinge - Lubricate. Task 52-10-01-640 810

A521003 Standard Cabin Door - Inspect. Task 52-10-02-212 810

A522001 Emergency Exit Door - Inspect. Task 52-20-01-210 820

Nose Baggage Door and Latches - Inspect. Task 52-30-01-


A523001 211, 212
210

A523002 Tailcone Doors - Inspect. Task 52-30-01-211 311, 312

110, 121,
122, 131,
A531001 Nose Area General Structure - Inspect. Task 53-10-00-210 132, 211,
212, 221,
222

141, 142,
151, 152,
161, 162,
171, 172,
A531002 Underfloor - Inspect. Task 53-20-03-210
241, 242,
251, 252,
261, 262,
271, 272

311, 312,
A531003 Tailcone - Inspect. Task 53-20-04-210
321, 322

A531004 Front and Rear Spar Carry-Thru - Inspect. Task 53-20-00-210 171, 172

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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

A531006 Emergency Exit Door Frame - Inspect. Task 53-20-00-212 252, (820)

A531019 Wing Attach Bolt and Lug - Inspect. Task 53-30-00-210 511, 611

A532001 Control Pedestal Area - Inspect. Task 53-20-00-218 243

A532002 Nose Gear Wheel Well - Inspect. Task 53-30-00-211 710

141, 142,
151, 152,
161, 162,
171, 172,
231, 232,
A533001 Fuselage Exterior Skin - Inspect. Task 53-30-00-212
241, 242,
251, 252,
261, 262,
271, 272,
340

A535001 Nose Cap (Radome) - Inspect. Task 53-50-01-210 110

A535002 Stinger - Inspect. Task 53-50-02-210 321, 322

Engine Nacelle, Pylon, and Firewall - Inspect. Task 54-10-01- 410, 411,
A541001
210 412, 420

A553006 Vertical Stabilizer - Internally inspect. Task 55-30-01-211 340

A555001 Horizontal Stabilizer - Internally inspect. Task 55-10-01-212 331, 332

511, 512,
521, 522,
531, 532,
A573001 Wings - Inspect. Task 57-00-00-210 540, 611,
612, 621,
622, 631,
632, 640

Engine Synchronizer System - Perform functional test. Task


B761001 ENG
76-12-00-720

Thrust Reverser Load Limiter Pre-Load - Check. Task 78-31-


B761002 311, 312
00-750

Thrust Reverser Electrical Junction Box - Inspect. Task 78-31-


A783003 312
00-211

Starter Disengage - Perform operational test. Task 80-11-01-


B801002 ENG
710

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Model 550 Maintenance Manual (Rev 34)
5-12-05 (Rev 31)

*** End of Phase 5 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-5A (Rev 29)

INSPECTION PHASE 5A
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

110, 121,
122, 131,
Nose Area General Electrical Components - Inspect. Task 24-
A242001 132, 211,
00-00-210
212, 221,
222

A245003 Avionics Relay Junction Box - Inspect. Task 39-32-01-210 221

Windshield Alcohol Pump Filter - Inspect and clean. Task 30-


D304004 222
43-00-130

Windshield Alcohol Reservoir and Vent Line - Inspect. Task


A304004 221, 222
30-43-00-210

Antiskid System Motor/Pump Filter - Replace filter element.


D324007 131
Task 32-42-00-901

Brake Reservoir and Antiskid Components - Inspect. Task 32-


A324007 131, 222
42-00-210

Brake Reservoir Air Filter - Replace filter element. Task 32-


D324010 222
42-00-902

Brake Reservoir Supply Line Filter - Clean or replace. Task


D324011 222
32-42-00-160

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Model 550 Maintenance Manual (Rev 34)
5-12-5A (Rev 29)

Instrument Air Water Separator Filter Element - Replace. Task


D361003 36-11-03-901 222

Nose Baggage Door and Latches - Inspect. Task 52-30-01-


A523001 211, 212
210

110, 121,
122, 131,
A531001 Nose Area General Structure - Inspect. Task 53-10-00-210 132, 211,
212, 221,
222

A535001 Nose Cap (Radome) - Inspect. Task 53-50-01-210 110

*** End of Phase 5A Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5B (Rev 29)

INSPECTION PHASE 5B
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Windshield Bleed Air Augmentor Door and Shroud - Inspect.


A304001 221, 222
Task 30-41-00-210

A324005 Emergency Brake Control Valve - Inspect. Task 32-42-09-210 241

Emergency Lights Battery Box and Batteries - Inspect. Task


A335001 241
33-51-01-210

Angle-of-Attack System (Safe Flight) - Perform check. Task


B341006 AUX
34-13-02-730

Magnetic Compass and Compass Card - Inspect. Task 34-


A342001 249
21-01-210

C521002 Cabin Door Hinge - Lubricate. Task 52-10-01-640 810

A521003 Standard Cabin Door - Inspect. Task 52-10-02-212 810

A522001 Emergency Exit Door - Inspect. Task 52-20-01-210 820

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Model 550 Maintenance Manual (Rev 34)
5-12-5B (Rev 29)

141, 142,
151, 152,
161, 162,
171, 172,
231, 232,
A533001 Fuselage Exterior Skin - Inspect. Task 53-30-00-212
241, 242,
251, 252,
261, 262,
271, 272,
340

*** End of Phase 5B Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5C (Rev 29)

INSPECTION PHASE 5C
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

211, 231,
232, 234,
237, 241,
242, 243,
244, 245,
246, 249,
Interior and Exterior Placards and Decals, and the airplane ID 251, 252,
A110001
plate - Inspect. Task 11-00-00-210 261, 262,
271, 272,
311, 321,
531, 631,
710, 720,
730, 810,
820

Environmental System - Perform operational check. Task 21-


B210000 ENG
00-00-710

Avionics Bay Cooling Fans - Perform operational check. Task


B212003 AUX
21-25-00-710

Pressurization - Perform operational check. Task 21-31-00-


B213000 ENG
710

Pressurization Controller - Clean or replace filter. Task 21-31-


D213001 244
00-160

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Model 550 Maintenance Manual (Rev 34)
5-12-5C (Rev 29)

Barometric Cabin Altitude Pressure Switch - Perform


B213001 functional test. Task 21-31-05-720 245

Autopilot Disengagement and Warning - Perform test. Task


B221002 AUX
22-11-03-710

A245001 Circuit Breaker Panels - Inspect. Task 24-50-01-212 245, 246

A245002 Cockpit Side Console - Inspect. Task 24-50-01-210 245, 246

Fire Extinguishing System - Perform functional test. Task 26-


B262005 AUX
21-00-720

Flap Approach Warning Switch - Perform operational check.


B275004 AUX
Task 27-51-00-712

Flap/Autopilot Position Switch - Perform operational test.


B275005 AUX
Task 27-51-00-713

151, 241,
B277001 Control Lock System - Inspect. Task 27-71-00-210
234

Windshield Anti-Ice - Perform operational check. Task 30-41-


B304001 ENG
00-710

A532001 Control Pedestal Area - Inspect. Task 53-20-00-218 243

*** End of Phase 5C Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5D (Rev 30)

INSPECTION PHASE 5D
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
C. An inspection item was removed from this Inspection Phase. For more information, refer to the Introduction, Inspection
Program Change Summary.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Nose Gear Cylinder Bearing - Check deflection (Airplanes


B322003 710
550-0002 thru -0626). Task 32-21-01-220

Nose Steering Arm Support Bracket, Bungee and Bell crank -


A325001 710
Inspect. Task 32-51-00-210

251, 252,
Indirect Cabin Fluorescent Lighting - Inspect. Task 33-21-01-
A332001 261, 262,
210
271, 272

A531006 Emergency Exit Door Frame - Inspect. Task 53-20-00-212 252, (820)

A532002 Nose Gear Wheel Well - Inspect. Task 53-30-00-211 710

*** End of Phase 5D Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-5E (Rev 29)

INSPECTION PHASE 5E
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Flow Control Shutoff and Check Valves - Perform operational


check (Parker Hannifin/Janitrol Check valves that have a
B211002 ENG
serial number suffix B or that have a serial number higher than
4AD39) and Dukes valves. Task 21-11-00-711

Aileron Servo Actuator and Mount - Inspect. Task 22-11-01-


A221001 271
210

Fuel Systems - Perform operational checks. Task 28-20-00- 512, 612,


B282003
710 410, 420

Low Fuel Warning System - Perform operational check. Task


B284001 AUX
28-42-00-710

Engine and Wing Leading Edge Anti-Ice Systems - Perform


B301001 ENG
operational test. Task 30-11-01-710

Antiskid Brake System - Perform operational check. Task 32-


B324008 ENG
42-00-710

Emergency Brake System - Perform operational test. Task


B324009 AUX
32-42-09-710

Nose Wheel Spin-Up System - Perform functional test. Task


B325001 AUX
32-43-00-710

Copyright © Textron Aviation Inc. Page 1 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5E (Rev 29)

*** End of Phase 5E Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5F (Rev 29)

INSPECTION PHASE 5F
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A245004 Aft Power Junction Box - Inspect. Task 24-50-01-211 311, 312

Left and Right Wing Anti-Ice Junction Box - Inspect. Task 30-
A245005 311, 312
11-01-210

Electric Elevator Trim Actuator and Sector - Inspect. Task 27-


A273007 311
31-00-213

Hydraulic Filters and Filter Elements - Inspect filters and


D291001 311, 312
relpace filter elements. Task 29-11-04-901

Angle-of-Attack System (Teledyne) - Perform operational test.


B341002 AUX
Task 34-13-00-710

Compass Systems and ADF Bearing - Perform operational ENG, 331,


B342001
check. Task 34-26-01-710 332

A523002 Tailcone Doors - Inspect. Task 52-30-01-211 311, 312

311, 312,
A531003 Tailcone - Inspect. Task 53-20-04-210
321, 322

Thrust Reverser Load Limiter Pre-Load - Check. Task 78-31-


B761002 311, 312
00-750

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Model 550 Maintenance Manual (Rev 34)
5-12-5F (Rev 29)

Thrust Reverser Electrical Junction Box - Inspect. Task 78-31-


A783003 00-211 312

*** End of Phase 5F Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5G (Rev 29)

INSPECTION PHASE 5G
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Tailcone Bleed Air Lines - Perform Leak Check. Task 21-11-


B212001 311, 312
00-211

A237001 Cockpit Voice Recorder - Inspect. Task 23-70-00-210 312

Drag Chute Canister and Latch Assembly - Inspect. Task 25-


A256005 311
61-00-212

A256006 Drag Chute Handle Assembly - Inspect. Task 25-61-00-210 241

A313001 Flight Data Recorder - Inspect. Task 31-31-05-210 312

Vacuum Regulator (Pressure Line) - Clean or replace inline


D371001 311
filter screen. Task 37-11-00-901

Engine Synchronizer System - Perform functional test. Task


B761001 ENG
76-12-00-720

Starter Disengage - Perform operational test. Task 80-11-01-


B801002 ENG
710

*** End of Phase 5G Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-5H (Rev 31)

INSPECTION PHASE 5H
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. Item Code A216002 was deleted from this Inspection Phase in Revision 31.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

High Frequency Antenna and Tension Unit - Inspect. Task 23-


A231001 312, 340
10-00-210

B272001 Rudder Trim Tab - Check free play. Task 27-21-00-220 340

B273004 Elevator Trim Tab - Check free play. Task 27-31-00-220 332

A273006 Elevator Linkage - Inspect. Task 27-31-00-211 340

Crew Oxygen Mask Inspection, Flow Check and Microphone


B351003 241, 242
Operational Check - Perform. Task 35-11-01-710

A535002 Stinger - Inspect. Task 53-50-02-210 321, 322

Engine Nacelle, Pylon, and Firewall - Inspect. Task 54-10-01- 410, 411,
A541001
210 412, 420

A553006 Vertical Stabilizer - Internally inspect. Task 55-30-01-211 340

A555001 Horizontal Stabilizer - Internally inspect. Task 55-10-01-212 331, 332

*** End of Phase 5H Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-5I (Rev 29)

INSPECTION PHASE 5I
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Instrument Panel Cooling Fan - Perform operational check.


B212002 231, 232
Task 21-24-00-710

171, 331,
332, 532,
B236001 Static Discharge Wicks - Inspect. Task 23-61-00-760
540, 632,
640

231, 232,
Cockpit Instrument Panels and Components - Inspect. Task 233, 234,
A251004
25-10-00-210 235, 236,
237

211, 212,
A304003 Windshield Bleed Air Controls - Inspect. Task 30-41-04-211
236

Oxygen System Flow Fuses and Shuttle Valves (Airplanes


B350006 with oxygen cylinders installed in tailcone) - Perform functional 312
test. Task 35-11-00-721

A351001 Oxygen System - Inspect. Task 35-11-00-210 212, 321

B351002 Oxygen System - Perform functional test. Task 35-11-00-720 AUX

*** End of Phase 5I Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-5J (Rev 29)

INSPECTION PHASE 5J
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Rudder Servo Actuator and Mount - Inspect. Task 22-11-01-


A222001 321
212

512, 522,
B275006 Flaps - Check travel. Task 27-51-00-714
612, 622

Center Flap Track Bearing - Airplanes -0002 thru -0505


C275007 except airplanes incorporating SB550-27-6 - Clean and 512, 612
lubricate. Task 27-51-00-640

A276001 Speedbrake System - Inspect. Task 27-61-00-210 512, 522

511, 512,
521, 522,
531, 532,
A281001 Wing Fuel Storage Area - Inspect. Task 28-10-00-210
611, 612,
621, 622,
631, 632

D282002 Fuel Filter Elements - Change. Task 28-20-00-900 512, 612

Wing Dry Bay Fuel System Components - Inspect. Task 28-


A282002 512, 612
20-00-211

Wing Heated Leading Edge and Wiring - Inspect. Task 30-11- 511, 512,
A301002
01-211 611, 612

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Model 550 Maintenance Manual (Rev 34)
5-12-5J (Rev 29)

A531019 Wing Attach Bolt and Lug - Inspect. Task 53-30-00-210 511, 611

511, 512,
521, 522,
531, 532,
A573001 Wings - Inspect. Task 57-00-00-210 540, 611,
612, 621,
622, 631,
632, 640

*** End of Phase 5J Inspection Items ***

Copyright © Textron Aviation Inc. Page 2 of 2


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Model 550 Maintenance Manual (Rev 34)
5-12-5K (Rev 31)

INSPECTION PHASE 5K
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. Item Code A216001 was deleted from this Inspection Phase in Revision 31.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Pneumatic Relay Cartridge Filter- Replace (Airplanes -0485


D213003 171 or 172
and ON, Zone 171). Task 21-31-00-901

Disable Solenoid Valve Breather Plug - Clean or replace.


D213004 171
Task 21-31-00-161

Elevator Servo Actuator and Mount - Inspect. Task 22-11-01-


A223001 321
211

331, 332,
340, 512,
A236002 Control Surface Bond Jumpers - Inspect. Task 20-21-02-280 522, 532,
612, 622,
632

A251001 Pilot and Copilot Crew Seats - Inspect. Task 25-11-01-210 241, 242

Pilot and Copilot Seat Track Stops - Inspect. Task 25-11-01-


A251002 241, 242
211

251, 252,
A252001 Passenger Seats - Inspect. Task 25-20-00-210 261, 262,
271, 272

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Model 550 Maintenance Manual (Rev 34)
5-12-5K (Rev 31)

251, 252,
A252002 Passenger Seat Track Stops - Inspect. Task 25-20-00-211 261, 262,
271, 272

Refreshment Center Drain Line - Perform operational check.


B383001 151, 162
Task 38-30-00-710

*** End of Phase 5K Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-5L (Rev 29)

INSPECTION PHASE 5L
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
B. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

C271002 Aileron Trim Tab Actuator - Inspect. Task 27-11-00-641 532

Aileron and Aileron Trim Tab - Check Travel. Task 27-11-00-


B271002 532, 632
221

141, 142,
151, 152,
161, 162,
171, 172,
A271006 Aileron Control Cables - Inspect. Task 27-11-00-222
247, 248,
512, 522,
532, 612,
622, 632

141, 151,
161, 171,
A271007 Aileron Trim Cables - Inspect. Task 27-11-00-223
512, 522,
532

C272002 Rudder Trim Tab Actuator - Inspect. Task 27-21-00-641 340

A272003 Rudder Pedals - Inspect. Task 27-21-00-212 241, 242

Rudder and Rudder Trim Tab - Check travel. Task 27-21-00-


B272004 241, 242
221

Copyright © Textron Aviation Inc. Page 1 of 3


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Model 550 Maintenance Manual (Rev 34)
5-12-5L (Rev 29)

141, 151,
161, 171,
A272005 Rudder Cables - Inspect. Task 27-21-00-222
241, 311,
321, 322

141, 151,
161, 171,
A272006 Rudder Trim Cables - Inspect. Task 27-21-00-223
321, 331,
332

C273002 Elevator Trim Tab Actuator - Inspect. Task 27-31-00-641 332

Elevator and Elevator Trim Tab - Check travel. Task 27-31-


B273003 331, 332
00-221

141, 142,
A273005 Control Column - Inspect. Task 27-31-00-212
241, 242

141, 142,
151, 161,
A273008 Elevator Cables - Inspect. Task 27-31-00-222
171, 311,
321

141, 151,
161, 171,
A273009 Elevator Trim Cables - Inspect. Task 27-31-00-223 243, 311,
321, 331,
332

A275001 Flap Drive Assembly - Inspect. Task 27-51-00-210 171, 172

Flap Up Limit Switch - Perform operational check. Task 27-


B275002 AUX
51-00-711

142, 151,
152, 161,
A275003 Flap Preselect Cable - Inspect. Task 27-51-00-220 162, 171,
172, 271,
272, 243

171, 172,
A275008 Flap Cables - Inspect. Task 27-51-00-212 512, 612,
522, 622

141, 151,
161, 171,
Emergency Gear Extension System Cable - Inspect. Task 32-
A323003 172, 221,
31-05-212
222, 512,
612

Copyright © Textron Aviation Inc. Page 2 of 3


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Model 550 Maintenance Manual (Rev 34)
5-12-5L (Rev 29)

131, 231,
A325002 Nose Steering System Cables - Inspect. Task 32-51-00-211
710

141, 142,
151, 152,
161, 162,
171, 172,
A531002 Underfloor - Inspect. Task 53-20-03-210
241, 242,
251, 252,
261, 262,
271, 272

A531004 Front and Rear Spar Carry-Thru - Inspect. Task 53-20-00-210 171, 172

*** End of Phase 5L Inspection Items ***

Copyright © Textron Aviation Inc. Page 3 of 3


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Model 550 Maintenance Manual (Rev 34)
5-12-06 (Rev 30)

INSPECTION PHASE 6
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 6 consists of items which are recommended every 14 days for operators who routinely operate or base their
airplane in areas subject to saltwater or other corrosion effects.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Airplane Wash - Note: This airplane wash is recommended


for operators who routinely operate or base their airplane in
A511002 All Zones
areas subject to saltwater or other corrosion effects. Task 51-
10-00-210

*** End of Phase 6 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-07 (Rev 29)

INSPECTION PHASE 7
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 7 consists of items to be inspected every 90 days if not deployed.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A256007 Drag Chute Canopy - Inspect. Task 25-61-00-211 311

*** End of Phase 7 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-10 (Rev 32)

INSPECTION PHASE 10
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 10 consists of items to be inspected every 100 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
D. Item Code D243002 was deleted in Revision 32.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Marathon Ni-Cad Battery Functional Check (Capacity Check).


The inspection interval can be adjusted after the water loss
B243002 LAB
per cell is established. Refer to the Battery Service Table.
Task 24-32-00-721

Saft Ni-Cad Battery Functional Check (Capacity Check). The


inspection interval can be adjusted after the water loss per cell
B243003 LAB
is established. Refer to the Battery Service Table. Task 24-
32-00-722

Landing Gear Control Wiring - (Airplanes certified in France)


A326004 235
Inspect and check. Task 32-01-00-210

*** End of Phase 10 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-11 (Rev 29)

INSPECTION PHASE 11
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 11 consists of items to be inspected every 200 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Rudder Servo Cables (Airplanes -0002 thru -0500 except


A222002 airplanes incorporating SB550-22-6) - Inspect. Task 22-11- 321
01-213

*** End of Phase 11 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-12 (Rev 29)

INSPECTION PHASE 12
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 12 consists of items to be inspected every 600 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

C215001 ACM (Hamilton Standard) Oil - Change. Task 21-51-00-680 312

Wing Main Spar Caps - Airplanes -0002 thru -0114 not 511, 512,
A571004
incorporating SB550-57-3 - Inspect. Task 57-00-00-230 611, 612

Thrust Reverser Pivot Points Lubrication (C5-A Antisieze


410, 420,
C783003 Compound Lubrication Method). - Complete Task 78-31-00-
AUX
642

*** End of Phase 12 Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-13 (Rev 29)

INSPECTION PHASE 13
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 13 consists of items to be inspected every 3 calendar months or 100 hours, whichever occurs first.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

PS-823 Emergency Power Supply - Perform Periodic Battery


B342005 LAB
Inspection and Charging. Task 34-21-06-762

*** End of Phase 13 Inspection Items ***

Copyright © Textron Aviation Inc. Page 1 of 1


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Model 550 Maintenance Manual (Rev 34)
5-12-14 (Rev 29)

INSPECTION PHASE 14
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 14 consists of items to be inspected at the first 10,000 hours and every 3000 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Forward Pressure Bulkhead Aft Side - Inspect. Task 53-10- 141, 142,
A531013
00-251 231, 232

Aft Pressure Bulkhead Forward Side - Inspect. Task 53-10- 171, 172,
A531014
00-252 271, 272

A531017 Main Spar Carry-Thru Assembly - Inspect. Task 53-20-00-250 161, 162

Wing Main Spar Cap Horizontal Flange Inspection - Complete 511, 512,
A571001
Task 57-00-00-260 611, 612

A571003 Wing Aft Spar Inspection - Complete Task 57-00-00-261 512, 612

Main Landing Gear Rib to Lower Wing Main Spar Inspection -


A572004 512, 612
Complete Task 57-00-00-262

Jack Pad - Inspect for cracks in the jack pad attach hole on
lower aft wing spar, aft horizontal flange WS 91.60 using eddy
A573003 512, 612
current inspection defined in Model 500 Series
Nondestructive Testing Manual Part 6 Task 57-00-00-250

*** End of Phase 14 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-15 (Rev 29)

INSPECTION PHASE 15
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 15 consists of items to be inspected at the first 10,000 hours, at 15,000 hours and every 1000 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Horizontal Stabilizer Forward Spar, Forward Auxiliary Spar,


A551003 Aft Auxiliary Spar and Aft Spar Centerline - Inspect. Task 55- 331, 332
10-01-250

*** End of Phase 15 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-16 (Rev 29)

INSPECTION PHASE 16
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 16 consists of items to be inspected at the first 10,000 hours, at 15,000 hours and every 3000 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Cabin Door Locking Components Bearing Plates - Inspect.


A521005 810
Task 52-10-02-211

A541002 Engine Support Structures - Inspect. Task 54-40-01-210 410, 420

*** End of Phase 16 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-17 (Rev 29)

INSPECTION PHASE 17
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 17 consists of items to be inspected every 10,000 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A531009 Cabin Bulkheads and Stringers - Inspect. Task 53-10-00-211 All Zones

Horizontal Stabilizer Attach Fitting - Inspect. Task 55-10-01-


A553005 331, 332
251

*** End of Phase 17 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-18 (Rev 32)

INSPECTION PHASE 18
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 18 consists of items to be inspected every 1 year.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Vapor Cycle Cooling System 12 Month Maintenance Task 21-


A216006 212, 321
51-03-214

A256001 First Aid Kit Inspection - Complete Task 25-62-00-210 272

241, 242,
A256003 Life Vest Inspection. Task 25-62-00-281 251, 252,
261, 262

Landing Gear General Visual Inspection (Corrosion 710, 720,


A320002
Inspection) Task 32-00-00-210 730

PS-835 Emergency Power Supply - Perform Capacity Testing


B342203 LAB
Task 34-21-06-760

251, 261,
A351007 Passenger Oxygen Mask - Inspect. Task 35-21-00-210
271

Nose Landing Gear Wheel Well General Visual Inspection 131, 132,
A530002
(Corrosion Inspection) Task 53-00-00-210 211, 212

A532003 Aft Cabin Underfloor - Inspect. Task 53-20-00-280 171, 172

Horizontal Stabilizer Aft Spar Area General Visual Inspection


A551008 331, 332
(Corrosion Inspection) Task 55-10-01-210

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Model 550 Maintenance Manual (Rev 34)
5-12-18 (Rev 32)

Vertical Stabilizer Aft Spar Area General Visual Inspection


A553009 340
(Corrosion Inspection) Task 55-30-01-211

Main Landing Gear Wheel Well General Visual Inspection 511, 512,
A570002
(Corrosion Inspection) Task 57-00-00-212 611, 612

512, 522,
Aft Wing Spar Area General Visual Inspection (Corrosion
A570004 532, 612,
Inspection) Task 57-00-00-213
622, 632

*** End of Phase 18 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-19 (Rev 29)

INSPECTION PHASE 19
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 19 consists of items to be inspected at the first 10,000 hours and every 2500 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Vertical Stabilizer Aft Spar Inspection - Complete Task 55-30-


A553002 340
01-251

Vertical Stabilizer Forward Spar Cap Strap Inspection -


A553003 340
Complete Task 55-30-01-250

Vertical Stabilizer Aft Spar Flange - Inspect. Task 55-30-01-


A553007 340
252

*** End of Phase 19 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-20 (Rev 29)

INSPECTION PHASE 20
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 20 consists of items to be inspected every 2 years as required by FAR 91.411.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Airspeed Indicators, Overspeed Warning Switch, and


B341001 Differential Pressure Switch - Perform calibration test. Task AUX
34-11-00-280

Automatic Pressure Altitude Reporting System, Air Data


B341003 Computer and Altimeter - Perform calibration test required by LAB
FAR 91.411. Task 34-11-06-730

Barometric Altimeter - Perform calibration test required by


B341004 AUX
FAR 91.411. Task 34-11-06-731

Static System - Perform leak test required by FAR 91.411.


B341005 LAB
Task 34-11-00-780

RVSM Skin Waviness Inspection (Airplanes certified for


A341007 241, 242
RVSM) - Perform. Task 34-11-07-220

Air Data Systems Check (Airplanes Certified for RVSM) -


B341008 AUX
Perform. Task 34-11-07-710

*** End of Phase 20 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-21 (Rev 29)

INSPECTION PHASE 21
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 21 consists of items to be inspected every 2 years.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Underwater Locator Beacon Installed on Cockpit Voice


A237003 312
Recorder - Inspect. Task 23-70-00-280

Underwater Locator Beacon - Perform operational test. Task


B237004 312
23-70-00-711

Underwater Locator Beacon Installed on Flight Data Recorder


B313002 312
- Perform operational test. Task 31-31-05-280

Underwater Locator Beacon Installed on Flight Data Recorder


A313002 312
- Inspect. Task 31-31-05-211

Transponder System - Perform calibration test required by


B345001 LAB
FAR 91.413. Task 34-53-00-730

*** End of Phase 21 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-22 (Rev 33)

INSPECTION PHASE 22
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 22 consists of items to be inspected every 3 years.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
D. Item Code B350004 was removed from this Inspection Phase in Revision 33.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Pneumatic (Nitrogen) Storage Bottle - Perform hydrostatic


B326003 222
test. Task 32-31-09-280

*** End of Phase 22 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-23 (Rev 31)

INSPECTION PHASE 23
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 23 consists of items to be inspected every 5 years.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
D. Item Code B350004 was deleted from this Inspection Phase in Revision 31.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Engine Fire Extinguisher Containers - Perform Hydrostatic


B262002 311
test. Task 26-21-00-780

Oxygen Cylinder (DOT 3AA) - Perform hydrostatic test. Task


B350005 212
35-11-00-781

*** End of Phase 23 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-26 (Rev 30)

INSPECTION PHASE 26
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 26 consists of items to be inspected every 2400 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Optional Cargo Door and Door Frame Inspection (Pin Latch 151, 161,
A531010
Door) Task 53-20-00-215 251, 261

*** End of Phase 26 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-27 (Rev 30)

INSPECTION PHASE 27
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 27 consists of items to be inspected every 3600 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Optional Cargo Door and Door Frame Inspection (Rotary 151, 161,
A531016
Latch Door) Task 53-20-00-215 251, 261

*** End of Phase 27 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-34 (Rev 30)

INSPECTION PHASE 34
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 34 consists of items to be inspected every 6 calendar months.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Portable Hand Fire Extinguisher Inspection Task 26-22-00-


A262003 242, 272
780

*** End of Phase 34 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-35 (Rev 29)

INSPECTION PHASE 35
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 35 consists of items to be inspected every 3 to 6 calendar months.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

PS-835 Emergency Power Supply - Perform Periodic Check.


B342004 BAT
Task 34-21-06-761

*** End of Phase 35 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-37 (Rev 30)

INSPECTION PHASE 37
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 37 consists of items to be inspected every 5000 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Heat Exchangers (AiResearch ACM's Only) - Inspect. Task


A215005 312
21-51-00-210

Standard Cabin Door Locking Pins - Inspect. Task 52-10-02-


A521004 810
210

151, 161,
A531005 Cabin Door Frame Inspection Task 53-20-00-211
251, 252

241, 242,
231, 232,
Windshield, Cockpit Side Window and Cabin Window
A531007 251, 252,
Frames - Inspect. Task 53-30-00-213
261, 262,
271, 272

Cabin Door Fuselage Frame Inspection (Airplanes -0002 thru 151, 161,
A531024
-0626) Task 53-20-00-290 251, 261

Horizontal Stabilizer Forward and Aft Spar - Inspect. Task 55-


A551006 331, 332
10-01-213

*** End of Phase 37 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-39 (Rev 30)

INSPECTION PHASE 39
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 39 consists of items to be inspected at the first 4500 hours and each phase 5 thereafter until 8100 hours and then
each 450 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
C. An inspection item was removed from this Inspection Phase. For more information, refer to the Introduction, Inspection
Program Change Summary.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Camera Pod and Navigation Sight Structure - Inspect. Task 151, 162,
A531015
53-20-00-216 261, 262

*** End of Phase 39 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-41 (Rev 29)

INSPECTION PHASE 41
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 41 consists of items to be inspected at the first 3700 hours and every 1200 hours thereafter on airplanes -0002 thru
-0076 except -0002 thru -0076 incorporating SB550-55-1 or incorporating empennage bird strike configuration. (Units
550-0023, -0033, -0063, -0067, -0068, -0073)
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A551005 Horizontal Stabilizer - Inspect. Task 55-10-01-261 331, 332

*** End of Phase 41 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-47 (Rev 29)

INSPECTION PHASE 47
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 47 consists of items to be inspected every twelve years.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Cockpit and Cabin mounted Halon-type Fire Extinguishers -


B262003 LAB
Perform hydrostatic test. Task 26-22-00-782

*** End of Phase 47 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-48 (Rev 29)

INSPECTION PHASE 48
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 48 consists of items to be inspected every six years.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Cockpit or Cabin mounted Halon-type Fire Extinguishers -


B262004 LAB
Empty, inspect for damage and recharge. Task 26-22-00-781

*** End of Phase 48 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-49 (Rev 29)

INSPECTION PHASE 49
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 49 consists of items to be inspected at 6 years or 2400 hours, whichever occurs first, and then every 1200 hours or
36 calendar months, whichever occurs first, thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

141, 142,
151, 152,
161, 162,
171, 172,
Fuselage Skin Joint Eddy Current Inspection - Complete Task
A533010 231, 232,
53-30-00-250
241, 242,
251, 252,
261, 262,
271, 272

Windshield and Flight Compartment Side Windows - Prism


A561002 241, 242
inspection. Task 56-10-00-280

*** End of Phase 49 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-53 (Rev 29)

INSPECTION PHASE 53
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 53 consists of items which must be inspected every 50 landings on the following airplanes not incorporating
SB550-56-02: -0002, -0008, -0010, -0013, -0023, -0028, -0046 , -0047, -0048, -0065, -0070, -0078, -0082, -0091, -0093,
-0106, -0108, -0113, -0116, -0117, -0124, -0126, -0133, -0146, -0169, -0176, -0183, -0201, -0207, -0216, -0230, -0240, -
0253, -0280, -0287, -0293, -0300, -0310, -0312, -0317, -0320, -0328, -0336, -0351, -0371, -0390, -0403, -0416, -0423, -
0425, -0435, -0439, -0450, -0458, -0475, -0476, -0490, -0496, -0498, -0562, -0566, -0578, -0623, -0633, -0646, -0647, -
0709
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A561003 Copilot's Side Window Inspection. Task 56-10-00-281 242

*** End of Phase 53 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-55 (Rev 29)

INSPECTION PHASE 55
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 55 consists of inspection items to be inspected every 12 calendar months as required by Title 14 of the Code of
Federal Regulations 91.207.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Emergency Locator Beacon Transmitter Inspection and


Operational Check - Visually Inspect and perform operational
B256001 340
test. Required by Title 14 of the Code of Federal Regulations
91.207. Perform Task 34-46-00-710

Emergency Locator Transmitter (ELT) System Operational


Check (Artex C406-2) - Complete an operational check.
B256002 340
Required by Title 14 of the Code of Federal Regulations
91.207. Complete Task 34-46-05-710

Emergency Locator Transmitter (ELT) Inspection (Artex


C406-2) - Complete an inspection. Required by Title 14 of the
A256008 340
Code of Federal Regulations 91.207. Complete Task 34-46-
05-210

*** End of Phase 55 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-56 (Rev 29)

INSPECTION PHASE 56
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 56 consists of items to be inspected at the first 600 hours or 12 calendar months whichever occurs first, and then
every 200 hours or 3 calendar months, whichever occurs first, thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Lead Acid Battery - Inspect. The inspection Schedule may be


D243003 adjusted after the useful battery life is established, based on 311
operations. Task 24-35-00-760

*** End of Phase 56 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-57 (Rev 29)

INSPECTION PHASE 57
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 57 consists of items to be inspected at 150 hours after the co-pilot's side window is replaced.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

A561004 Copilot's Side Window Inspection. Task 56-10-00-281 242

*** End of Phase 57 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-58 (Rev 32)

INSPECTION PHASE 58
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 58 consists of items to be inspected every 300 hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Vapor Cycle Cooling System Hour Meter Check (Except


A216004 Compressor Motors 1134104-1, -5 or FWA1134104-1, -5) - 212, 321
Complete Task 21-51-03-212

*** End of Phase 58 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-59 (Rev 32)

INSPECTION PHASE 59
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 59 consists of items to be inspected every 500 A/C compressor hours.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Vapor Cycle Cooling System 500 Compressor Hour


A216005 212, 321
Maintenance - Complete Task 21-51-03-213

*** End of Phase 59 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-60 (Rev 32)

INSPECTION PHASE 60
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 60 consists of items to be inspected at the first 10,000 hours and then every 1200 hours thereafter.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Front Carry-Thru to Wing Spar Lugs - Inspect. Task 53-10-00-


A531011 511, 611
270

*** End of Phase 60 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-61 (Rev 32)

INSPECTION PHASE 61
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase 61 consists of items to be inspected every 6 calendar months. (For airplanes that operate in moderate or severe
corrosion environments. Refer to Chapter 51, Corrosion Severity Maps - Description and Operation).
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Landing Gear General Visual Inspection (Corrosion 710,. 720,


A320001
Inspection) Task 32-00-00-210 730

Nose Landing Gear Wheel Well General Visual Inspection 131, 132,
A530001
(Corrosion Inspection) Task 53-00-00-210 211, 212

Horizontal Stabilizer Aft Spar Area General Visual Inspection


A551007 331, 332
(Corrosion Inspection) Task 55-10-01-210

Vertical Stabilizer Aft Spar Area General Visual Inspection


A553008 340
(Corrosion Inspection) Task 55-30-01-211

Main Landing Gear Wheel Well General Visual Inspection 511, 512,
A570001
(Corrosion Inspection) Task 57-00-00-212 611, 612

512, 522,
Aft Wing Spar Area General Visual Inspection (Corrosion
A570003 532, 612,
Inspection) Task 57-00-00-213
622, 632

*** End of Phase 61 Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-MA (Rev 29)

INSPECTION PHASE MA
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase MA consists of items to be inspected by 224 landings and every 200 landings until replacement life is reached (749
landings). This inspection is a Chapter 4 requirement, and as such the interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Main Landing Gear Brake - Brake assembly Goodrich P/N 2-


1528-6 with stator disks part number 133-893-2, that are
A324213 impression stamped "-" or "A", (Airplanes that do not use 720, 730
thrust reversers and have not complied with SB550-32-41).
Task 32-42-01-210

*** End of Phase MA Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-MB (Rev 29)

INSPECTION PHASE MB
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase MB consists of items to be inspected at 425 landings and replace at replacement life (749 landings). This
inspection is a Chapter 4 requirement, and as such the interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Main Landing Gear Brake - Brake assembly Goodrich P/N 2-


1528-6 with stator disks part number 133-893-2, that are
A324214 impression stamped "-" or "A", (Airplanes that use thrust 720, 730
reversers and have not complied with SB550-32-41). Task
32-42-01-210

*** End of Phase MB Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-MC (Rev 29)

INSPECTION PHASE MC
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase MC consists of items to be inspected at 3400 landings and every 1000 landings thereafter. This inspection is a
Chapter 4 requirement, and as such the interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Nose Landing Gear Fork (5542300-1, -3) (Airplanes -0491


A325012 710
and -0492) - Inspect Task 32-21-01-250

*** End of Phase MC Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-MD (Rev 29)

INSPECTION PHASE MD
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase MD consists of items to be inspected at 5000 landings and every 1000 landings thereafter. This inspection is a
Chapter 4 requirement, and as such the interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Nose Landing Gear Fork (5542300-1, -3) (Airplanes -0002


A325008 thru -0626 except Airplanes -0491 and -0492) - Inspect Task 710
32-21-01-250

*** End of Phase MD Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-ME (Rev 29)

INSPECTION PHASE ME
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase ME consists of items to be inspected at 10,000 landings and every 1000 landings thereafter. This inspection is a
Chapter 4 requirement, and as such the interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic's and inspector's initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Nose Landing Gear Fork (5542300-2) (Airplanes -0627 and


A325009 710
On) - Inspect Task 32-21-01-250

*** End of Phase ME Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-12-MF (Rev 32)

INSPECTION PHASE MF
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Phase MF consists of items to be inspected every 300 hours. This inspection is a Chapter 4 requirement, and as such the
interval limitation CANNOT be exceeded.
B. Inspection items are listed in order of the zone in which the inspection is to be performed. A descriptive statement of the
inspection requirement and the Item Code Number for cross reference to section 5-10-01 is provided. In many instances,
tasks define more specifically the scope and extent of each required inspection. These tasks are printed in the individual
chapters of this manual.
C. The right portion of each page provides room for the mechanic''s and inspector''s initials and remarks. These pages may
be reproduced as a checklist for use when performing this inspection phase.
2. General Inspection Criteria
A. During accomplishment of each of the specific inspection tasks within this phase, additional general inspections of the
surrounding areas should be performed while access is available. These general inspections are intended to detect
obvious conditions which may warrant further action.
B. If a component or system is disturbed (due to maintenance being performed) after completion of an initially required task,
then that specific task must be reconfirmed after completion of any maintenance before returning the system or component
to service.
ITEM CODE TASK ZONE MECH INSP REMARKS
NUMBER

Vapor Cycle Cooling System Hour Meter Check (Compressor


A216003 Motors 1134104-1, -5 or FWA1134104-1, -5) - Complete 212, 321
Task 21-51-03-212

*** End of Phase MF Inspection Items ***

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Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

UNSCHEDULED MAINTENANCE CHECKS


1. General
A. During Operation, the Airplane may be Subjected to: Hard/overweight landings - detailed in paragraph 3. Overspeed -
Exceeding placard speeds of flaps or landing gear exceeding airplane design speeds - detailed in paragraph 4. Severe
air turbulence of severe maneuvers - detailed in paragraph 5. Lightning strike - detailed in paragraph 6. Foreign object
damage - detailed in paragraph 7. Towing with a large fuel unbalance or high drag/side loads due to ground handling -
detailed in paragraph 8.
B. These conditions are defined in paragraph 2. When any of these conditions are reported by the flight crew, a visual
inspection of the airframe and specific inspection of components and areas involved must be accomplished.
C. The inspections are performed to determine and evaluate the extent of damage in local areas of visible damage, and to
the structure and components adjacent to the area of damage.
D. When a lightning strike is encountered, a comprehensive inspection of the airplane exterior is performed to locate
possible damage.
E. If foreign object damage is encountered (suspected or actual), a visual inspection of the airplane must be accomplished
before airplane is returned to service.
F. Airplanes having wings removed for any purpose which have more than 10,000 flight hours or are more than ten years old,
must remove all wing and wing carry thru lug bushings from the main and rear spar caps of the removed wing and conduct
an inspection for corrosion and/or cracks in the lugs. Contact Cessna Citation Customer Services for tools and inspection
procedures.
2. Unscheduled Maintenance Checks Defined
A. Hard/Overweight Landings.
(1) Any landing made by an airplane at what is believed to be an excessive sink rate. Closely related to hard landing, is
overweight landing, which is defined as landing the airplane at any gross weight which exceeds placard landing
weights.
NOTE: If the hard/overweight landing is combined with high drag/side loads, additional checks are
required.
B. Overspeed.
(1) Any time an airplane has exceeded one or both of the following:
(a) Airplane overspeed exceeding placard speed limits of flaps and/or landing gear.
(b) Airplane overspeed exceeding design speeds.
C. Severe Air Turbulence or Severe Maneuvers.
(1) May be defined as atmospheric conditions producing violent buffeting of airplane. Severe maneuvers can be defined
as any maneuvers exceeding flight manual limits.
D. Lightning Strike.
(1) If flown through an electrically stressed region of the atmosphere, where electrical discharges are transferred from
cloud to cloud and from cloud to earth, the airplane may become a part of this discharge path. During a lightning
strike, the current enters the airplane at one point and exits at another, usually at opposite extremities. It is in these
areas, wing tips, nose and tail sections, where damage is most likely to occur. Burning and/or eroding of small
surface areas of the skin and structure may be detected during inspection. In most cases, the damage is obvious; in
some cases, however, hidden damage may result. The purpose of the lightning strike inspection is to locate any
damage that may have occurred to the airplane before returning it to service.
E. Foreign Object Damage.
(1) Damage to the airplane engine may be caused by the ingestion of slush, by a bird strike or by any other foreign
object, while operating on the ground or in normal flight. Damage may also be caused by tools, bolts, nuts, washers,
rivets, rags or pieces of safety wire left in the engine inlet duct during maintenance operations. Dents, nicks or
scratches within the confines of the engine inlet should be regarded as evidence of foreign object ingestion. The
purpose of the foreign object damage inspection is to locate any damage prior to repairing or returning the airplane
to service.
(2) Safety precautions should be taken to prevent foreign objects from coming in contact with the airplane during towing
and at all times when airplane is not in service. To prevent corrosion in compressor stages and damage to the fan

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Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

disc and blades, the engine inlet and tailpipe should be provided with suitable covers. When there is wind to rotate
the engines, the covers should be installed as soon as practical following engine shutdown.
(3) The aerodynamic cleanliness level (degree of surface smoothness), especially in the engine inlet cowling area,
contributes greatly to performance capabilities of the airplane. It is most important that the high cleanliness level be
maintained.
(4) Contour and waviness distortion of the aerodynamic surface may be developed in the course of normal operation or
by improper handling during maintenance operations. Highly curved surfaces, such as the engine inlet lip and inlet
ducting, are regions where airplane performance may be considerably affected by such distortions. Doors and
access panels are susceptible to waviness through rough handling. Care should be exercised in the handling of these
items.
F. Towing with a Large Fuel Unbalance or High Drag/Side Loads due to Ground Handling.
(1) A fuel unbalance condition exists when one wing has a greater quantity of fuel than the other. This can be due to fuel
system malfunction, improper fueling practices, etc. It is best not to move an airplane in this condition; but if it is
unavoidable, do so with care and an inspection is required prior to returning airplane to service.
(2) High drag/side load condition shall be defined to exist whenever the airplane skids or overruns from the prepared
surface into an unprepared surface, or lands short of prepared surface, or makes a landing which involves the
blowing of tires or skids on a runway to the extent that the safety of the airplane is in question. This covers takeoffs
and landings or unusual taxi conditions.
3. Hard or Overweight Landing Check
A. Landing Gear (Chapter 32).
(1) Main gear upper barrel to trunnion attachment (bolts and braze) - Inspect for security and evidence of structural
damage.
(2) Main gear actuator attachments and supporting structure - Inspect for security, loose or failed fasteners and evidence
of structural damage.
(3) Nose gear trunnion at supports and attaching structure - Inspect for security, failed fasteners and any evidence of
structural damage.
(4) Nose gear actuator attachments and supporting structure - Inspect for security, failed fasteners and any evidence of
structural damage.
B. Wings (Chapter 57).
(1) Lower wing surface in landing gear area - Inspect for skin buckles, failed fasteners, security of landing gear rib and
trunnion fittings, rear spar web and fuel leaks.
(2) Wing to stub wing fittings - Inspect for security, any evidence of structure damage.
(3) Trailing edge assembly - Inspect for any deformation affecting normal flap operation.
(4) Leading edge - Inspect skin attach rivets along leading edge of wing inboard of gear for working rivets.
4. Overspeed Check
A. Landing Gear (Chapter 32).
(1) Trunnion and supports - Inspect for cracks, security and evidence of structural damage.
(2) Doors and Attachments - Inspect for failed fasteners, cracks, buckling and evidence of structural damage.
(3) Check for freedom of movement and perform an operational check.
B. Fuselage (Chapter 53).
(1) Nose section - Inspect for buckling, dents, failed fasteners and any evidence of structural damage.
(2) All hinged access doors - Inspect hinges, hinge attach points, latches and attachments and skins for deformation and
evidence of structural damage.
C. Nacelles and Pylons (Chapter 54).
(1) Skins - Inspect for buckling, cracks failed fasteners and indications of structural damage.
(2) Fillets and fairings - Inspect for buckling, dents, cracks and loose or failed fasteners.
D. Stabilizers (Chapter 55).
(1) Stabilizers - Inspect skins, hinges and attachments, movable surfaces, mass balance weights and attaching structure

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Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

for cracks, dents, buckling, failed fasteners and evidence of structural damage.
E. Wings (Chapter 57).
(1) Flaps - Inspect for skin buckling, cracks, failed fasteners, attachments and structure for damage.
(2) Check flaps for freedom of movement operation.
5. Severe Turbulence and/or Maneuvers Checks
A. Stabilizer (Chapter 55).
(1) Horizontal tail hinge fittings, actuator fittings and stabilizer center section - Inspect for security, failed fasteners and
any evidence of structural damage.
(2) Vertical tail - Inspect for evidence of structural damage, skin buckles and security at primary attachments in tailcone.
Failed fasteners, damage to hinges and actuator fittings.
(3) Elevator and rudder balance weight supporting structure - Inspect for security, failed fasteners and evidence of
structural damage.
B. Wing (Chapter 57).
(1) Wing to body fittings and supporting structure - Inspect for security, failed fasteners and evidence of structural
damage.
(2) Trailing Edge - Inspect for any deformation affecting normal operation of flap and aileron.
(3) Leading edge - Inspect skin attach rivets along leading edge of wing inboard of gear for working rivets.
C. Fuselage (Chapter 53).
(1) Forward and Center Fuselage - Inspect the skin for buckles, failed or working fasteners and any evidence of structural
damage. Inspect the areas around the wing attachments, cabin entry door and emergency exit for any evidence of
structural damage.
(2) Tailcone - Inspect the skin for buckles, failed or working fasteners and any evidence of structural damage. Inspect the
areas around the baggage door and engine beams for any evidence of structural damage.
6. Lightning Strike Check
A. As the following checks are performed, complete Lightning Strike/Static Discharge Incident Reporting Form. Completed
form must be mailed to Cessna Citation Customer Service, P.O. Box 7706, Wichita, KS 67277, Attn: Citation Hot Line.
B. Communications (Chapter 23).
(1) Antennas - Inspect all antennas for evidence of burning or eroding. If damage is noted, perform functional check of
affected system.
C. Navigation (Chapter 34).
(1) Radar reflector, feed horn, motor box assembly and mounting structure - Inspect for damage. If damage is noted,
perform a bench check of system. If superficial pitting or burning of mount structure only is noted, perform a functional
check of radar system.
(2) Glideslope antenna - Inspect for burning and pitting. If damage is noted, perform a functional check of glideslope
system.
(3) Standby compass - Should be considered serviceable if the corrected heading is within +10 or -10 degrees of
heading indicated by remote compass system. If remote compass is not within tolerance, remove, repair or replace.
D. Fuselage (Chapter 53).
(1) Radome - Inspect for evidence of burning or eroding.
(2) Skin - Inspect surface of fuselage skin for evidence of damage.
(3) Stinger - Inspect static dischargers for damage.
E. Stabilizers (Chapter 55).
(1) Rudder - Inspect static dischargers for damage.
(2) Elevator - Inspect static dischargers for damage.
F. Wings (Chapter 57).
(1) Skins - Inspect for evidence of burning and eroding.
(2) Wing Tips - Inspect for evidence of burning and pitting. Inspect static dischargers for damage.

Copyright © Textron Aviation Inc. Page 3 of 6


Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Sat May 15 20:20:02 CDT 2021
Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

(3) Flaps, ailerons and speed brakes - Inspect for burning and pitting. Inspect static dischargers for damage.
G. Engine (Chapter 72).
(1) Engine - Refer to the Pratt & Whitney Canada Turbofan Engine Maintenance Manual Model(s) JT15D-1, -1A, -1B, -4,
-4B, -4D in the Introduction, Supplier Publication List for the lightning strike inspection.
7. Foreign Object Damage Check
A. Landing Gear (Chapter 32).
(1) Doors - Inspect for dents, cracks, misalignment and indication of structural damage.
B. Fuselage (Chapter 53).
(1) Radome - Inspect for dents, cracks, punctures, scratches, etc.
(2) Skin - Inspect forward and belly areas for dents, punctures, cracks and any evidence of damage.
C. Nacelles/Pylons (Chapter 54).
(1) Skins - Inspect for dents, punctures, failed fasteners, cracks and indications of structural damage.
D. Stabilizers (Chapter 55).
(1) Leading edge skins - Inspect for dents, cracks, scratches and any evidence of structural damage.
E. Windows (Chapter 56).
(1) Windshield - Inspect for chipping, scratches and cracks.
F. Wings (Chapter 57).
(1) Leading edge skins - Inspect for dents, cracks, punctures and evidence of possible structural damage.
G. Powerplant (Chapter 71).
(1) Cowling - Inspect for dents, cuts, tears, scratches, blood and feathers.
(2) Air inlet section - Inspect for dents, cracks, scratches, punctures, blood and feathers.
(3) Fan - Inspect for nicked, bent, broken, cracked or rubbing blades.
(4) Refer to the Pratt & Whitney Canada Turbofan Engine Maintenance Manual Model(s) JT15D-1, -1A, -1B, -4, -4B, -4D
in the Introduction, Supplier Publication List for more inspections after a bird strike or ingestion.
8. Towing with Large Fuel Unbalance or High Drag/Side Loads Due to Ground Handling Check
A. Landing Gear (Chapter 32).
(1) Main gear and doors - Inspect for failed fasteners, buckling, security, cracks and evidence of structural damage.
(2) Nose gear and doors - Inspect for failed fasteners, cracks, security, buckling and evidence of structural damage.
9. Jammed Nose Wheel
A. If the airplane has experienced a jammed nose wheel which required a high right rudder pedal force to free, perform this
inspection.
(1) If rudder cable tension has been reported as suddenly decreasing, especially after applying extreme right rudder
force, inspect pulley bracket and support structure beneath floorboards forward of pedestal.
(2) If deformation of pulley bracket or support structure has occurred, repair or replace. Refer to Model 500 Series
Structural Repair Manual Chapter 53, Nose Gear Steering Pulley Bracket Support Replacement/Repair.
10. Fluorescent Lighting Component Failure Inspection
NOTE: Airplanes having AL5112 power units installed in all locations, are not required to perform this
inspection.
NOTE: Airplanes -0707 and On have AL5112 power units installed in all locations as a factory installation.
A. This inspection must be performed within five flights or ten flight hours, whichever occurs first of the failure of any
component of the cabin fluorescent lighting system. Refer to AD-95-22-01 and Aerospace Lighting Corporation
Information Bulletin IB-96-001.
(1) Inspect every lamp pigtail and all connecting wire to the output connection of the power supply for cracks, nicks and
cuts in the insulation.
(2) Verify that lamp output wiring is not pinched, crimped chafed or crushed at any point along its length at any contact
points with the airframe or interior structure.

Copyright © Textron Aviation Inc. Page 4 of 6


Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Sat May 15 20:20:02 CDT 2021
Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

(3) Verify that the lamp output wire insulation will not be chafed or worn by vibration of any interior panel or furniture.

Copyright © Textron Aviation Inc. Page 5 of 6


Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Sat May 15 20:20:02 CDT 2021
Model 550 Maintenance Manual (Rev 34)
5-50-00 (Rev 32)

Copyright © Textron Aviation Inc. Page 6 of 6


Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Sat May 15 20:20:02 CDT 2021

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