PV Elite® v27

Project Data Page:

 PV Elite® v27

Table of Contents

Cover Page 1
Vessel Design Summary: 2
Nozzle Summary: 4
Nozzle Schedule: 5
Bill of Material: 6
MDMT Summary: 7
Warnings and Errors: 9
Input Echo: 10
XY Coordinate Calculations: 16
Internal Pressure Calculations: 17
Element: Bottom Dish 18
Element: Shell 21
Element: Top Dish 23
Pressure Test Results: Shop Test 26
External Pressure Calculations: 28
Element and Detail Weights: 29
Nozzle Flange MAWP: 32
Natural Frequency Calculation: 33
Wind Load Calculation: 34
Earthquake Load Calculation: 36
Wind/Earthquake Shear, Bending: 37
Wind/Earthquake Deflection: 38
Longitudinal Stress Constants: 39
Longitudinal Allowable Stresses: 40
Longitudinal Stresses due to: 41
Stress due to Combined Loads: 43
Center of Gravity Calculation: 47
Leg Check, (Operating Case): 48
Leg Check, (Filled w/Water): 53
Nozzle Calcs.: N3 57
Nozzle Calcs.: N5 60
Nozzle Calcs.: MH 64
Nozzle Calcs.: N1 71
Nozzle Calcs.: N6 77
Nozzle Calcs.: N2 80
Nozzle Calcs.: N4 86
Nozzle Calcs.: N7 90
Nozzle Calcs.: N8 100
 PV Elite® v27
Cover Page

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : SL User

Job File : C:\Users\6558\Desktop\MYFOLDER\Work Status\M-001AB.pvdb

Date of Analysis : Mar 26,2025 11:51am

PV Elite 27, January 2025

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Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 1200.000 mm ID

Vessel Design Length, Tangent to Tangent 257.00 cm

Distance of Bottom Tangent above Grade 0.00 cm

Specified Datum Line Distance 5.00 cm

Internal Design Temperature 365 °C

Internal Design Pressure 36.000 kgf/cm²

External Design Temperature 50 °C

External Design Pressure 1.055 kgf/cm²

Maximum Allowable Working Pressure 36.3 kgf/cm²

External Max. Allowable Working Pressure 16.4 kgf/cm²
Shop Test Pressure 50.288 kgf/cm²

Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -13.0 °C

Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Earthquake Design Code IS 1893 SCM

Materials of Construction:

Component Normal Impact

Type Material Class Thickness UNS # ized Tested

Shell SA-516 70 ... ... K02700 No No

Head SA-516 70 ... ... K02700 No No
Nozzle SA-106 B ... ... K03006 No No
Re-Pad SA-516 70 ... ... K02700 No No
Nozzle Flg SA-105 ... ... K03504 No No
Leg Baseplate SA-516 70 ... ... K02700 No No
Leg Bolting SA-307 B ... ... No No

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

Design Total Str. In

Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range

Bottom Dish 36.130 1.05 36.800 3.0000 No No

Shell 36.078 1.05 36.900 3.0000 N/A No
Top Dish 36.000 1.05 36.900 3.0000 No No

Liquid Level: 87.00 cm Dens.: 1499.310 kg/m³ Sp. Gr.: 1.500

Element Types and Properties:

Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type cm cm mm mm mm mm

Ellipse 0.0 5.0 24.0 20.4 20.0 6.2 1.00 1.00

Cylinder 247.0 247.0 24.0 24.0 23.5 8.6 0.85 0.85
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Ellipse 252.0 5.0 24.0 20.4 20.0 6.2 1.00 1.00

Loads for Foundation/Support Design:

Total Wind Shear on top of all Legs 562. kgf

Total Earthquake Shear on top of all Legs 331. kgf
Total Wind Moment at top of all Legs 553. kgf-m.
Total Earthquake Moment at top of all Legs 295. kgf-m.
Wind Load Case Test Moment on Support 183. kgf-m.
Test Case Wind Shear on Support 185. kgf

Max. Wind Shear on one Leg (top & bottom) 224. kgf
Max. Earthq. Shear on one Leg (top & bottom) 132. kgf
Max. Wind Moment at base of one Leg 269. kgf-m.
Max. Earthquake Moment at base of one Leg 158. kgf-m.
Max. Vertical Load (Wt. + Wind) on one Leg 1797. kgf
Max. Vertical Load (Wt. + Eq.) on one Leg 1606. kgf

For the Pressure Test Case:

Max. Wind Shear on one Leg (top & bottom) 74. kgf
Max. Wind Moment at base of one Leg 89. kgf-m.
Max. Vertical Load (Wt. + Wind) on one Leg 135. kgf

The Wind and Seismic loads were not load factored in this analysis.

Wind and Earthquake moments include the effects of user defined forces and moments if any exist in
the job and were specified to act (compute loads and stresses) during these cases. Also included
are moment effects due to eccentric weights if any are present in the input.

Weights:
Fabricated - Bare w/o removable internals 4153.3 kg
Shop Test - Fabricated + water ( full ) 7510.8 kg
Shipping - Fab. + rem. intls.+ shipping app. 4348.5 kg
Erected - Fab. + rem. intls.+ insul. (etc) 4448.5 kg
Empty - Fab. + intls. + details + wghts. 4448.5 kg
Operating - Empty + operating liquid (no ca) 5754.1 kg

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Nozzle Summary: Step: 34 11:51am Mar 26,2025

Nozzle Calculation Summary (kgf/cm² & mm):

Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

Path Stresses

N3 36.8 ... ... OK 6.42 OK No Calc[*]

N5 36.8 ... ... OK 6.42 OK No Calc[*]
MH 36.3 OK ... ... OK Passed
N1 36.9 OK ... OK 9.22 OK Passed
N6 36.9 ... ... OK 6.42 OK No Calc[*]
N2 36.9 OK ... OK 8.26 OK Passed
N4 36.9 ... ... OK 6.42 OK No Calc[*]
N7 36.9 OK ... OK 8.26 OK Passed
N8 36.9 ... ... OK 6.42 OK No Calc[*]

Nozzle MAWP Summary:

Minimum MAWP Nozzles : 36.3 Nozzle : MH
Minimum MAWP Shells/Flanges : 36.3 Element : Bottom Dish
Minimum MAPnc Shells/Flanges : 46.7 Element : Shell

Computed Vessel M.A.W.P. : 36.3 kgf/cm²

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the spatial relationship between the nozzles:

From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

mm deg mm

10 N3 0.000 0.000 97.700

10 N5 0.000 0.000 97.700
20 MH 850.000 0.000 1212.000
20 N1 2150.000 180.000 304.659
20 N6 2150.000 0.000 102.325
30 N2 0.000 0.000 186.650
30 N4 0.000 0.000 97.700
30 N7 0.000 270.000 186.650
30 N8 0.000 180.000 97.700

The nozzle spacing is computed by the following:

= ( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

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Nozzle Schedule: Step: 33 11:51am Mar 26,2025

Nozzle Schedule:

Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm mm mm mm

N3 50 mm 160 WNF 60.3 8.738 ... ... 220 300

N5 50 mm 160 WNF 60.3 8.738 ... ... 232 300
N6 50 mm 160 WNF 60.3 8.738 ... ... 274 300
N4 50 mm 160 WNF 60.3 8.738 ... ... 234 300
N8 50 mm 160 WNF 60.3 8.738 ... ... 234 300
N2 100 mm 160 WNF 114.3 13.487 220.00 10.00 221 300
N7 100 mm 160 WNF 114.3 13.487 216.00 24.00 296 300
N1 150 mm 80 WNF 168.3 10.973 288.27 24.00 279 300
MH 600 mm Actual WNF 644.0 22.000 980.00 22.00 367 300

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld

N3 SA-106 B 20.400 10.000 ... ... ...

N5 SA-106 B 20.400 10.000 ... ... ...
N6 SA-106 B 24.000 6.000 ... ... ...
N4 SA-106 B 20.400 10.000 ... ... ...
N8 SA-106 B 20.400 10.000 ... ... ...
N2 SA-106 B 20.400 10.000 10.000 10.000 ...
N7 SA-106 B 20.400 10.000 15.000 24.000 ...
N1 SA-106 B 24.000 10.000 15.000 24.000 ...
MH SA-106 B 24.000 10.000 15.000 22.000 ...

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
cm deg mm mm

N3 ... 0.0 200.00 0.00 Bottom Dish

N5 ... 0.0 200.00 0.00 Bottom Dish
N6 210.000 0.0 250.00 0.00 Shell
N4 ... 0.0 200.00 0.00 Top Dish
N8 ... 180.0 200.00 0.00 Top Dish
N2 ... 0.0 200.00 0.00 Top Dish
N7 ... 270.0 250.00 0.00 Top Dish
N1 210.000 180.0 250.00 0.00 Shell
MH 80.000 0.0 250.00 0.00 Shell

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Bill of Materials:

QTY DESCRIPTION MATERIAL

2 ELLIPTICAL HEAD: 2.0 X 1, 24.0mm THK X 1200.0mm ID X 5.0cm SA-516 70

1 CYLINDER: 24.0mm THK X 1200.0mm ID X 247.0cm SA-516 70

2 INSULATION: 350mm X 100mm THK HOT INSULATION

1 INSULATION: 2470mm X 100mm THK HOT INSULATION

4 LEGS, SHAPE: L5X5X0.4375 120.0mm ...

4 BASEPLATES: 350.0mm X 350.0mm X 26.0mm SA-516 70

16 BASEPLATE BOLTS: 20.0mm SA-307 B

4 LEG RE-PADS: 300.000mm X 300.000mm X 12.000mm SA-516 70

2 CLASS 300 GR 1.1, 50.0mm BLIND FLANGE(S) SA-105

1 CLASS 300 GR 1.1, 600.0mm BLIND FLANGE(S) SA-105

1 NAMEPLATE ...

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MDMT Summary: Step: 35 11:51am Mar 26,2025

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm

Bottom Dish [10] B -7 -13 0.893 20.400 1.00 No

Bottom Dish [7] B -2 -16 0.755 24.000 1.00 No
Shell [8] B -2 -16 0.756 24.000 0.85 No
Top Dish [10] B -7 -13 0.890 20.400 1.00 No
Top Dish [7] B -2 -16 0.752 24.000 1.00 No
N3 [1] B -8 -104 0.161 7.645 1.00 No
Nozzle Flg [5] A -18 -35
N5 [1] B -8 -104 0.161 7.645 1.00 No
Nozzle Flg [5] A -18 -35
MH [1] B -5 -19 0.746 22.000 1.00 No
Nozzle Flg [5] A -18 -35
N1 [1] B -2 -16 0.746 24.000 1.00 No
Nozzle Flg [5] A -18 -35
N6 [1] B -8 -104 0.160 7.645 1.00 No
Nozzle Flg [5] A -18 -35
N2 [1] B -29 -40 0.796 10.000 1.00 No
Nozzle Flg [5] A -18 -35
N4 [1] B -8 -104 0.160 7.645 1.00 No
Nozzle Flg [5] A -18 -35
N7 [1] B -7 -13 0.883 20.400 1.00 No
Nozzle Flg [5] A -18 -35
N8 [1] B -8 -104 0.160 7.645 1.00 No
Nozzle Flg [5] A -18 -35
Nozl. Bolting[22] -48 1.000 64.000 1.00 No

Warmest MDMT: -2 -13

Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -13.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
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Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Warnings and Errors: Step: 0 11:51am Mar 26,2025

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.

The ASME Code Section VIII Division 1 does not explicitly require stresses on elements to be
computed under test conditions. Please see interpretation VIII-1-10-12 for more information.
PV Elite also computes weight due to test fluid and uses the weight in various calculations such as
saddle and leg loads. PV Elite also computes static pressure due to operating and test liquids. The
static pressure is used in conjunction with the design and test pressures to determine a total
pressure in the determination of required thickness, MAWP etc. This ensures compliance with
UG-22 requirements.

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Units used in this Analysis (Kgfcm2):

Name System Unit Constant User Unit

Length Feet 30.4800 cm

Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.4 41.6231 cm4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 36 kgf/cm²

Design Internal Temperature 365.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:

Type of Pressure Test UG-99(b) Note [35]
Pressure Test Position Vertical
Test Performed in Corroded Condition No

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
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Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 144 km/hr
Wind Zone Number 3
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.15
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IS 1893-SCM

Importance Factor for IS-1893 1.500
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

g0 is taken as min( g0, attached shell thk ) Yes

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D Yes

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element# 1/3
Element From Node 10
Element To Node 20
Element Type Elliptical
Description Bottom Dish
Distance "FROM" to "TO" 5 cm
Inside Diameter 1200 mm
Element Thickness 20.4 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 24 mm
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External Corrosion Allowance 0 mm

Design Internal Pressure 36 kgf/cm²
Design Temperature Internal Pressure 365 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 1407.1 kgf/cm²
Allowable Stress, Operating 1274.6 kgf/cm²
Allowable Stress, Hydrotest 1829.3 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 32.004 mm
Yield Stress, Operating 1931.3 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 10

Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist -30 cm
Height/Length of Liquid 35 cm
Liquid Density 1499.3 kg/m³

Element From Node 10

Detail Type Insulation
Detail ID Ins: 10
Dist. from "FROM" Node / Offset dist -30 cm
Height/Length of Insulation 35 cm
Thickness of Insulation 100 mm
Density 0.000125 kg/cm³

Element From Node 10

Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.9178 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 10

Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 350 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 10.627 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
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Element# 2/3
Element From Node 20
Element To Node 30
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 247 cm
Inside Diameter 1200 mm
Element Thickness 24 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 24 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 36 kgf/cm²
Design Temperature Internal Pressure 365 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 20

Detail Type Liquid
Detail ID Liquid: 20
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 52 cm
Liquid Density 1499.3 kg/m³

Element From Node 20

Detail Type Insulation
Detail ID Ins: 20
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Insulation 247 cm
Thickness of Insulation 100 mm
Density 0.000125 kg/cm³

Element From Node 20

Detail Type Nozzle
Detail ID MH
Dist. from "FROM" Node / Offset dist 80 cm
Nozzle Diameter 600 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 771.54 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 210 cm
Nozzle Diameter 150 mm
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 41.932 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N6
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Dist. from "FROM" Node / Offset dist 210 cm

Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 7.5061 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Leg
Detail ID LEGS
Dist. from "FROM" Node / Offset dist 25 cm
Diameter at Leg Centerline 1355.2 mm
Leg Orientation 3
Number of Legs 4
Section Identifier L5X5X0.4375
Length of Legs 120 cm

Element From Node 20

Detail Type Weight
Detail ID Demister
Dist. from "FROM" Node / Offset dist 200 cm
Miscellaneous Weight 100 kgf
Offset from Element Centerline 0 mm

Element# 3/3
Element From Node 30
Element To Node 40
Element Type Elliptical
Description Top Dish
Distance "FROM" to "TO" 5 cm
Inside Diameter 1200 mm
Element Thickness 20.4 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 24 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 36 kgf/cm²
Design Temperature Internal Pressure 365 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 30

Detail Type Insulation
Detail ID Ins: 30
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Insulation 35 cm
Thickness of Insulation 100 mm
Density 0.000125 kg/cm³

Element From Node 30

Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 100 mm
Nozzle Schedule 160
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Input Echo: Step: 1 11:51am Mar 26,2025

Nozzle Class 300

Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 22.853 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30

Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 400 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 10.627 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30

Detail Type Nozzle
Detail ID N7
Dist. from "FROM" Node / Offset dist 400 mm
Nozzle Diameter 100 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 27.265 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30

Detail Type Nozzle
Detail ID N8
Dist. from "FROM" Node / Offset dist 400 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.9178 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

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XY Coordinate Calculations: Step: 2 11:51am Mar 26,2025

XY Coordinate Calculations:

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

cm cm cm cm

Bottom Dish ... 5 ... 5

Shell ... 252 ... 247
Top Dish ... 257 ... 5

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

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Internal Pressure Calculations: Step: 3 11:51am Mar 26,2025

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable Element#

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kgf/cm² mm mm mm kgf/cm²

Bottom Dish 36.13 24 3 1200 1274.6 1

Shell 36.078 24 3 1200 1083.4 2
Top Dish 36 24 3 1200 1274.6 3

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required Element#

From To Pressure Corroded New & Cold Thickness Thickness
kgf/cm² kgf/cm² kgf/cm² mm mm

Bottom Dish 36 36.8 47.7 20.4 20.0281 1

Shell 36 36.9 46.7 24 23.4888 2
Top Dish 36 36.9 47.7 20.4 19.9665 3

Minimum 36.3 46.7

MAWP: 36.3 kgf/cm², limited by: Nozzle Reinforcement.

Elements Suitable for Design Internal Pressure.

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Element: Bottom Dish Step: 4 11:51am Mar 26,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Bottom Dish

Elliptical Head Design Information:

Design Pressure P 36.130 kgf/cm² Int. Design Temperature 365 °C

Material SA-516 70 Ext. Design Temperature 50 °C
Length 5.000 cm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.0000 mm Allowable Stress (ope) S 1274.6 kgf/cm²
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 1407.1 kgf/cm²
Inside Diameter Di 1200.000 mm Actual Stress 1247.5 kgf/cm²
Spec. Min. Thk t,e, or sa 20.4000 mm Spec. Nominal Thk. 24.000 mm
Surface Area 18843.5 cm² SG of Contents 1.500
Element Volume 282743.4 cm³ Weight of Contents 423.9 kgf
Empty Weight 369.3 kgf Operating Weight 793.2 kgf
Comp. All. Ope. Stress 885.7 kgf/cm²
Aspect Ratio 2.00

Radiography Information:

User Defined User Defined

Circ. Joint Efficiency 100 % Long. Joint Efficiency E 100 %

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 15.000 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 7.500 mm

Required Thickness due to Internal Pressure [tr]:

= (P•D•Kcor)/(2•S•E-0.2•P) Appendix 1-4(c)
= (36.1•1206•0.99)/(2•1275•1-0.2•36.1)
= 17.0281 + 3.0000 = 20.0281 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.130 kgf/cm²
= (2•S•E•t)/(Kcor•D+0.2•t) per Appendix 1-4 (c)
= (2•1275•1•17.4)/(0.99•1206+0.2•17.4)
= 36.9 - 0.13 = 36.8 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2•S•E•t)/(K•D+0.2•t) per Appendix 1-4 (c)
= (2•1407•1•20.4)/(1•1200+0.2•20.4)
= 47.7 kgf/cm²
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Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(Kcor•D+0.2•t))/(2•E•t)
= (36.1•(0.99•1206+0.2•17.4))/(2•1•17.4)
= 1247.476 kgf/cm²

Straight Flange Required Thickness:

= (P•R)/(S•E-0.6•P) + c per UG-27 (c)(1)
= (36.1•603)/(1275•1-0.6•36.1)+3
= 20.388 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.085 kgf/cm²
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1275 • 1 • 21 )/(603 + 0.6 • 21 )
= 43.5 - 0.085 = 43.4 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 • Inside Head Depth ))²)/6
= ( 2 + ( 1206/( 2 • 303 ))²)/6
= 0.993416

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 8.333 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 20.4, tr = 15.5, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.89, Temp. Reduction = 6 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. at Required thickness (UCS 66.1) -13 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 24, tr = 15.8, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -2 °C

Min Metal Temp. at Required thickness (UCS 66.1) -16 °C

MDMT Design Information:

MDMT Curve B Press. at MDMT 36.410 kgf/cm²

UCS-66(b) red. Yes Min. Des. Mtl. Temp. 0 °C
Governing Thk. 24.000 mm Basic MDMT -2 °C
Stress/Thk. Ratio 0.755 Temperature Difference 14 °C
UCS-66(c) red. No Computed Min. Temp. -16 °C
Joint Efficiency E* 100 %

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 15.000 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 7.500 mm

EXTERNAL PRESSURE RESULTS for: Bottom Dish

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 50 °C

Elastic Modulus from Chart: CS-2 at 50 °C: 2038903 kgf/cm²

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Element: Bottom Dish Step: 4 11:51am Mar 26,2025

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Do/t Factor A Factor B

17.400 1240.80 71.31 0.0019477 1051.85

MAEP = B/(K0*Do/t) = 1052/(0.9 *71.3 ) = 16.4 kgf/cm²

Results for Required Thickness Tca

Tca Outer Dia Do/t Factor A Factor B

3.213 1240.80 386.22 0.0003596 366.60

MAEP = B/(K0*Do/t) = 367/(0.9 *386 ) = 1.05 kgf/cm²

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Element: Shell Step: 5 11:51am Mar 26,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Shell

Cylindrical Shell Design Information:

Design Pressure P 36.078 kgf/cm² Int. Design Temperature 365 °C

Material SA-516 70 Ext. Design Temperature 50 °C
Length 247.000 cm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.0000 mm Allowable Stress (ope) S 1274.6 kgf/cm²
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 1407.1 kgf/cm²
Inside Diameter Di 1200.000 mm Actual Stress 1244.2 kgf/cm²
Spec. Min. Thk t,e, or sa 24.0000 mm Spec. Nominal Thk. 24.000 mm
Surface Area 96841.5 cm² SG of Contents 1.500
Element Volume 2793504.0 cm³ Weight of Contents 881.8 kgf
Empty Weight 1766.7 kgf Operating Weight 2648.5 kgf
Comp. All. Ope. Stress 914.1 kgf/cm²

Radiography Information:

User Defined User Defined

Circ. Joint Efficiency 85 % Long. Joint Efficiency E 85 %

Required Thickness due to Internal Pressure [tr]:

= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (36.1•603)/(1275•0.85-0.6•36.1)
= 20.4888 + 3.0000 = 23.4888 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.078 kgf/cm²
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1275•0.85•21)/(603+0.6•21)
= 37 - 0.078 = 36.9 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1407•0.85•24)/(600+0.6•24)
= 46.7 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(R+0.6•t))/(E•t)
= (36.1•(603+0.6•21))/(0.85•21)
= 1244.235 kgf/cm²
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Element: Shell Step: 5 11:51am Mar 26,2025

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.961 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 24, tr = 18.7, c = 3 mm, E✱ = 0.85

Thickness Ratio = tr * E✱/(tg - c) = 0.76, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -2 °C

Min Metal Temp. at Required thickness (UCS 66.1) -16 °C

MDMT Design Information:

MDMT Curve B Press. at MDMT 36.358 kgf/cm²

UCS-66(b) red. Yes Min. Des. Mtl. Temp. 0 °C
Governing Thk. 24.000 mm Basic MDMT -2 °C
Stress/Thk. Ratio 0.756 Temperature Difference 14 °C
UCS-66(c) red. No Computed Min. Temp. -16 °C
Joint Efficiency E* 85 %

EXTERNAL PRESSURE RESULTS for: Shell

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 50 °C

Elastic Modulus from Chart: CS-2 at 50 °C: 2038903 kgf/cm²

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Slen Do/t L/D Factor A Factor B

21.000 1248.00 2770.00 59.43 2.2196 0.0012512 937.01

MAEP = (4*B)/(3*(Do/t)) = (4*937 )/(3*59.4 ) = 21 kgf/cm²

Results for Required Thickness Tca

Tca Outer Dia Slen Do/t L/D Factor A Factor B

5.568 1248.00 2770.00 224.12 2.2196 0.0001739 177.28

MAEP = (4*B)/(3*(Do/t)) = (4*177 )/(3*224 ) = 1.05 kgf/cm²

Results for Maximum Stiffened Length Slen

Tca Outer Dia Slen Do/t L/D Factor A Factor B

21.000 1248.00 86343.07 59.43 50.0000 0.0003128 318.86

MAEP = (4*B)/(3*(Do/t)) = (4*319 )/(3*59.4 ) = 7.15 kgf/cm²

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Element: Top Dish Step: 6 11:51am Mar 26,2025

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Top Dish

Elliptical Head Design Information:

Design Pressure P 36.000 kgf/cm² Int. Design Temperature 365 °C

Material SA-516 70 Ext. Design Temperature 50 °C
Length 5.000 cm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.0000 mm Allowable Stress (ope) S 1274.6 kgf/cm²
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 1407.1 kgf/cm²
Inside Diameter Di 1200.000 mm Actual Stress 1243.0 kgf/cm²
Spec. Min. Thk t,e, or sa 20.4000 mm Spec. Nominal Thk. 24.000 mm
Surface Area 18843.5 cm² SG of Contents 0.000
Element Volume 282743.4 cm³ Weight of Contents 0.0 kgf
Empty Weight 369.3 kgf Operating Weight 369.3 kgf
Comp. All. Ope. Stress 885.7 kgf/cm²
Aspect Ratio 2.00

Radiography Information:

User Defined User Defined

Circ. Joint Efficiency 100 % Long. Joint Efficiency E 100 %

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 15.000 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 7.500 mm

Required Thickness due to Internal Pressure [tr]:

= (P•D•Kcor)/(2•S•E-0.2•P) Appendix 1-4(c)
= (36•1206•0.99)/(2•1275•1-0.2•36)
= 16.9665 + 3.0000 = 19.9665 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2•S•E•t)/(Kcor•D+0.2•t) per Appendix 1-4 (c)
= (2•1275•1•17.4)/(0.99•1206+0.2•17.4)
= 36.9 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2•S•E•t)/(K•D+0.2•t) per Appendix 1-4 (c)
= (2•1407•1•20.4)/(1•1200+0.2•20.4)
= 47.7 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

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Element: Top Dish Step: 6 11:51am Mar 26,2025

= (P•(Kcor•D+0.2•t))/(2•E•t)
= (36•(0.99•1206+0.2•17.4))/(2•1•17.4)
= 1242.972 kgf/cm²

Straight Flange Required Thickness:

= (P•R)/(S•E-0.6•P) + c per UG-27 (c)(1)
= (36•603)/(1275•1-0.6•36)+3
= 20.324 mm

Straight Flange Maximum Allowable Working Pressure:

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1275 • 1 • 21 )/(603 + 0.6 • 21 )
= 43.5 kgf/cm²

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 • Inside Head Depth ))²)/6
= ( 2 + ( 1206/( 2 • 303 ))²)/6
= 0.993416

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 8.333 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 20.4, tr = 15.5, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.89, Temp. Reduction = 6 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. at Required thickness (UCS 66.1) -13 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 24, tr = 15.8, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -2 °C

Min Metal Temp. at Required thickness (UCS 66.1) -16 °C

MDMT Design Information:

MDMT Curve B Press. at MDMT 36.280 kgf/cm²

UCS-66(b) red. Yes Min. Des. Mtl. Temp. 0 °C
Governing Thk. 24.000 mm Basic MDMT -2 °C
Stress/Thk. Ratio 0.752 Temperature Difference 14 °C
UCS-66(c) red. No Computed Min. Temp. -16 °C
Joint Efficiency E* 100 %

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 15.000 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 7.500 mm

EXTERNAL PRESSURE RESULTS for: Top Dish

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 50 °C

Elastic Modulus from Chart: CS-2 at 50 °C: 2038903 kgf/cm²

Results for Maximum Allowable Ext. Pressure MAEP

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Element: Top Dish Step: 6 11:51am Mar 26,2025

Tca Outer Dia Do/t Factor A Factor B

17.400 1240.80 71.31 0.0019477 1051.85

MAEP = B/(K0*Do/t) = 1052/(0.9 *71.3 ) = 16.4 kgf/cm²

Results for Required Thickness Tca

Tca Outer Dia Do/t Factor A Factor B

3.213 1240.80 386.22 0.0003596 366.60

MAEP = B/(K0*Do/t) = 367/(0.9 *386 ) = 1.05 kgf/cm²

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Pressure Test Results: Shop Test Step: 7 11:51am Mar 26,2025

Hydrostatic Test Pressure Results:

UG99(b) = 1.30 * M.A.W.P. * Sa/S 50.679 kgf/cm²

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 50.288 kgf/cm²
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 60.456 kgf/cm²
UG100 = 1.10 * M.A.W.P. * Sa/S 42.882 kgf/cm²
PED = max(1.43*DP, 1.25*DP*ratio) 51.480 kgf/cm²
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 51.480 kgf/cm²
App 27-4 = M.A.W.P. 36.280 kgf/cm²

UG-99(b) Note 35, Test Pressure Calculation:

= Test Factor • Design Pressure • Stress Ratio
= 1.3 • 36 • 1.07
= 50.288 kgf/cm²

Vertical Test performed per: UG-99b (Note 35)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To Stress Allowable Ratio Pressure

Bottom Dish 1493.4 1829.3 0.816 50.61

Shell 1523.1 1829.3 0.833 50.57
Top Dish 1485.1 1829.3 0.812 50.32

Stress ratios for Nozzle and Pad Materials (kgf/cm²):

Description Pad/Nozzle Ambient Operating Ratio

N3 Nozzle 1203.20 1119.74 1.075

N5 Nozzle 1203.20 1119.74 1.075
MH Nozzle 1203.20 1119.74 1.075
MH Pad 1407.13 1274.64 1.104
N1 Nozzle 1203.20 1119.74 1.075
N1 Pad 1407.13 1274.64 1.104
N6 Nozzle 1203.20 1119.74 1.075
N2 Nozzle 1203.20 1119.74 1.075
N2 Pad 1407.13 1274.64 1.104
N4 Nozzle 1203.20 1119.74 1.075
N7 Nozzle 1203.20 1119.74 1.075
N7 Pad 1407.13 1274.64 1.104
N8 Nozzle 1203.20 1119.74 1.075

Minimum 1.075

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description Ambient Operating Ratio

Bottom Dish 1407.13 1274.64 1.104

Shell 1407.13 1274.64 1.104
Top Dish 1407.13 1274.64 1.104

Minimum 1.104

Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

Description Ambient Operating Ratio

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Pressure Test Results: Shop Test Step: 7 11:51am Mar 26,2025

N3 154.45 1564.16 0.099

N5 154.45 1564.16 0.099
MH 718.80 1564.16 0.460
N1 366.01 1564.16 0.234
N6 153.70 1564.16 0.098
N2 193.11 1564.16 0.123
N4 153.59 1564.16 0.098
N7 193.11 1564.16 0.123
N8 153.59 1564.16 0.098

Elements Suitable for Test Pressure.

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External Pressure Calculations: Step: 8 11:51am Mar 26,2025

External Pressure Calculation Results Summary:

ASME Code, Section VIII Division 1, 2023

External Pressure Calculations:

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
cm mm mm kgf/cm²

10 20 No Calc 1240.8 17.4 0.0019477 1051.85

20 30 277 1248 21 0.0012512 937.007
30 40 No Calc 1240.8 17.4 0.0019477 1051.85

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm kgf/cm² kgf/cm²

10 20 20.4 6.21266 1.05461 16.4

20 30 24 8.56836 1.05461 21
30 40 20.4 6.21266 1.05461 16.4

Minimum 16.4

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
cm cm cm^4 cm^4

10 20 No Calc No Calc No Calc No Calc

20 30 277 8634.31 No Calc No Calc
30 40 No Calc No Calc No Calc No Calc

Elements Suitable for External Pressure.

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Element and Detail Weights: Step: 9 11:51am Mar 26,2025

Element and Detail Weights:

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg cm³ kg cm³ kg

10 20 369.295 282743 323.133 286720 55.3942

20 30 1766.7 2793504 1549.64 2821509 265.004
30 40 369.295 282743 323.133 286720 55.3942

Total 2505 3358991.00 2195 3394949.50 375

Weight of Details:

Weight of X Offset, Y Offset, Z Offset

From Type Detail Dtl. Cent. Dtl. Cent. Dtl. Cent. Description
kg cm cm cm

10 Liqd 423.924 ... -15 ... Liquid 10

10 Insl 32.1139 ... -12.5 ... Ins: 10
10 Nozl 7.95552 ... -43.98 ... N3
10 Nozl 12.2205 35 -38.347 ... N5
20 Liqd 881.762 ... 26 ... Liquid: 20
20 Insl 130.902 ... 123.5 ... Ins: 20
20 Nozl 887.267 72.5006 80 ... MH
20 Nozl 48.2218 -72.5006 210 ... N1
20 Nozl 8.63202 72.5006 210 ... N6
20 Legs 230.14 ... -35 ... LEGS
20 Wght 100 ... 200 ... Demister
30 Insl 32.1139 ... 17.5 ... Ins: 30
30 Nozl 26.2811 ... 43.98 ... N2
30 Nozl 12.2205 40 36.3407 ... N4
30 Nozl 31.3546 ... 38.8413 40 N7
30 Nozl 7.95552 -40 36.3407 ... N8

Total Weight of Each Detail Type:

Liquid 1305.7
Insulation 195.1
Nozzles 1042.1
Legs 230.1
Weights 100.0

Sum of the Detail Weights 2873.1 kg

Weight Summation Results: (kg)

Fabricated Shop Test Shipping Erected Empty Operating

Main Elements 2881.1 2881.1 2881.1 2881.1 2881.1 2881.1

Nozzles 1042.1 1042.1 1042.1 1042.1 1042.1 1042.1
Legs 230.1 230.1 230.1 230.1 230.1 230.1
Insulation ... ... 195.1 195.1 195.1 195.1
Empty Weights ... ... ... 100.0 100.0 ...
Ope Weights ... ... ... ... ... 100.0
Ope. Liquid ... ... ... ... ... 1305.7
Test Liquid ... 3357.5 ... ... ... ...

Totals 4153.3 7510.8 4348.5 4448.5 4448.5 5754.1

Field Installation Options:

Miscellaneous Weight Percent: 15.0 %

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Element and Detail Weights: Step: 9 11:51am Mar 26,2025

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. - Bare weight without removable internals 4153.3 kg

Shop Test Wt. - Fabricated weight + water ( full ) 7510.8 kg
Shipping Wt. - Fab. weight + removable intls.+ shipping app. 4348.5 kg
Erected Wt. - Fab. wt + or - loose items (trays,platforms etc.) 4448.5 kg
Ope. Wt. no Liq - Fab. weight + internals. + details + weights 4448.5 kg
Operating Wt. - Empty weight + operating liq. uncorroded 5754.1 kg

Weights used in Vortex Shedding Calculations:

Mass of the Upper 1/3 of the Vertical Vessel (operating) 1275.4 kg

Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 1850.1 kg
Mass of the Upper 1/3 of the Vertical Vessel (empty) 1410.0 kg

Surface Areas of Elements:

Outside Surface Inside Surface

From To Area Area
cm² cm²

10 20 18843.5 17494.3
20 30 96841.5 93116.8
30 40 18843.5 17494.3

Total 134528.4 128105.5 cm²

Total 144.8 137.9 ft²

Element and Detail Weights:

To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg kg kg kgf-m. kg

10 20 476.979 900.903 759.595 4.27717 476.979

20 Legs 324.567 413.814 597.062 614.572 324.567
Legs 30 2882.16 3674.67 5301.91 ... 2882.16
30 40 534.615 534.615 817.231 1.70599 534.615

Cumulative Vessel Weight

Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg kg kg

10 20 ... ... ...

20 Legs -476.979 -900.903 -759.595
Legs 30 3416.77 4209.29 6119.14
30 40 534.615 534.615 817.231

The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
kgf-m. kgf-m. kgf-m.
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Element and Detail Weights: Step: 9 11:51am Mar 26,2025

10 20 4.27717 4.27717 4.27717

20 Legs 618.849 618.849 618.849
Legs 30 1.70599 1.70599 1.70599
30 40 1.70599 1.70599 1.70599

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Nozzle Flange MAWP: Step: 10 11:51am Mar 26,2025

Nozzle Flange MAWP Results: (kgf/cm² & °C)

Nozzle Flange Rating Des. Equiv. - - - - Max Pressure

Description Ope. Ambient Temp Class Grade/Group Press UG-44 50% DNV

N3 37.61 52.11 365 300 GR 1.1 ... ... ... ...

N5 37.61 52.11 365 300 GR 1.1 ... ... ... ...
MH 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N1 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N6 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N2 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N4 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N7 37.61 52.11 365 300 GR 1.1 ... ... ... ...
N8 37.61 52.11 365 300 GR 1.1 ... ... ... ...

Min Rating 37.608 52.109, [for Core Elements] ... ... ...

Flange Pressure Ratings are per ASME B16.5 2020 Metric Edition

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Natural Frequency Calculation: Step: 11 11:51am Mar 26,2025

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 22.0344 Hz.

The Natural Frequency for the Vessel (Ope...) is 19.9844 Hz.

The Natural Frequency for the Vessel (Filled) is 16.7423 Hz.

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Wind Load Calculation: Step: 12 11:51am Mar 26,2025

Wind Load Calculation Results:

Wind Load Calculations per India Std. IS 875 (PART 3):2015, Amd. 1&2 (2020):

Input Values:

Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 144 km/hr
Wind Zone Number 3
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.15
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No

Calculated Values:

Vessel Height to Diameter ratio: 2.066

Checking the requirement for dynamic effect of wind (9.1):

Vessel Operating Natural Frequency: 19.984 Hz

Note: Vessel Natural frequency is >= 1 Hz.

Note: Vessel height to diameter ratio (2.066) is <= 5.

Note: Dynamic wind analysis is not required.

Design Wind Speed [Vz]:

= Basic Wind Speed • k1 • k2,1 • k3 • k4 (for the 1st element)
= 40 • 1 • 1.05 • 1 • 1.15
= 48.297 meters/s

Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 • pz, Kd • Ka • Kc • 0.6 • Vz²)
= max( 0.7 • 1400, 1 • 1 • 1 • 0.6 • 48.3²)
= 1399.6 N/m²

Element Wind Load (operating condition):

= Wind Area • Cf • pd
= 0.66 • 0.7 • 1400
= 646.0 N

From Height k1 k2 k3 Vz Cf
m m/sec

10 0.27 1.0000 1.0500 1.0000 48.30 0.7022

20 1.59 1.0000 1.0500 1.0000 48.30 0.7022
30 3.02 1.0000 1.0500 1.0000 48.30 0.7022

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
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Wind Load Calculation: Step: 12 11:51am Mar 26,2025

Cf - Correction factor for natural frequency

D - Average outer insulated diameter of vessel, cm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average outer insulated of top half of vessel, cm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure cm
Lc - Total length of conical section(s) of vessel, cm
tb - Uncorroded plate thickness at bottom of vessel, mm
V30 - Design Wind Speed provided by user, km/hr
Vc - Critical wind velocity, km/hr
Vw - Maximum wind speed at top of structure, km/hr
W - Total corroded weight of structure, kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel, mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.000320369 (High); 0.000320369 < 0.000400461 (Probable)
P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:

:: Total Cone Length / Total Length < 0.5
:: 0/257 = 0

:: [ D / L² ] • 10⁴ < 8 (English Units, ft.)

:: [ 4.75/8.43² ] • 10⁴ = 668 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.000400461 no chance. [Vp]:

= W / ( L • Dr²)
= 5398/( 257 • 138² )
= 0.11013E-02

Since Vp is > 0.000400461 no further vibration analysis is required !

Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force

cm² cm kgf/m² kgf

Demister 0.00 205.00 142.77 0.00

The Natural Frequency for the Vessel (Ope...) is 19.9844 Hz.

Wind Load Calculation:

Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
cm cm cm² kgf/m² kgf

10 20 26.873 172.896 6573.18 142.774 65.8749

20 30 158.5 173.76 42918.7 142.774 430.121
30 40 302.167 172.896 6573.18 142.774 65.8749

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Earthquake Load Calculation: Step: 13 11:51am Mar 26,2025

Earthquake Load Calculation Results:

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method

Input Data:

Soil Factor 1.0000

Importance Factor as Entered by User I 1.5000
Zone Number 3
Value of Alpha o per table 2 and Zone 0.0400

Horizontal Seismic Coefficient (α h):

= •I•αo
= 1 • 1.5 • 0.04
= 0.0600

Earthquake Element Load, for the first Element:

= Earthquake Weight • α h
= 901 • 0.06
= 54.1 kgf

The Natural Frequency for the Vessel (Ope...) is 19.9844 Hz.

Earthquake Load Calculation:

Earthquake Earthquake Element Element Element

From To Height Weight Ope Load Emp Load Vertical Load
cm kgf kgf kgf kgf

10 20 2.5 900.903 54.0542 28.6187 ...

20 Legs 30 413.814 24.8289 19.474 ...
Legs 30 141 3674.67 220.48 172.929 ...
30 40 254.5 534.615 32.0769 32.0769 ...

The Earthquake Weight does not include the weight of the saddles.

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Wind/Earthquake Shear, Bending: Step: 14 11:51am Mar 26,2025

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending:

Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
cm kgf kgf kgf-m. kgf-m.

10 20 45.167 ... ... ... ...

20 Legs 12.5 65.8749 54.0542 13.285 10.9011
Legs 30 111 561.871 331.44 553.444 294.895
30 40 242.167 65.8749 32.0769 13.285 6.46894

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

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Wind/Earthquake Deflection: Step: 15 11:51am Mar 26,2025

Wind Deflection Calculations:

The following table is for Wind Deflection; Operating Case.

Wind Load Deflection:

Cumulative Centroid Elem. End Elem. Ang.

From To Shear Deflection Deflection Rotation
kgf mm mm

10 20 ... 0.93716 0.93716 0.001171

20 Legs 65.8749 0.93717 0.93723 0.0011715
Legs 30 561.871 0.93902 0.94191 0.0011737
30 40 65.8749 0.94198 0.94205 0.0011737

Critical Wind Velocity for Tower Vibration:

1st Crit. 2nd Crit.

From To Wind Speed Wind Speed
km/hr km/hr

10 20 620.266 3876.66
20 30 623.366 3896.04
30 40 620.266 3876.66

Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable deflection : 12.850 Actual deflection : 0.942 mm

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Longitudinal Stress Constants: Step: 16 11:51am Mar 26,2025

Longitudinal Stress Constants:

Metal Area Metal Area Section Modulus Section Modulus

From To New Corroded New Corroded
cm² cm² mm³ mm³

10 20 782.137 668.756 23477218 20171160

20 30 922.874 809.494 27707512 24420530
30 40 782.137 668.756 23477218 20171160

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Longitudinal Allowable Stresses: Step: 17 11:51am Mar 26,2025

Longitudinal Allowable Stresses:

Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
kgf/cm² kgf/cm² kgf/cm² kgf/cm²

10 20 1529.57 2195.13 -885.662 -1430.25

20 Legs 1300.13 1865.86 -914.077 -1455.21
Legs 30 1300.13 1865.86 -914.077 -1455.21
30 40 1529.57 2195.13 -885.662 -1430.25

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Longitudinal Stresses due to: Step: 18 11:51am Mar 26,2025

Longitudinal Stress Report

Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.

Longitudinal Pressure Stresses due to:

Longitudinal Stress Longitudinal Stress Longitudinal Stress

From To Internal Pressure External Pressure Hydrotest Pressure
kgf/cm² kgf/cm² kgf/cm²

10 20 616.593 -19.0685 729.477

20 30 509.657 -15.9366 618.547
30 40 616.593 -19.0685 729.477

Longitudinal Stresses due to Weight Loads for these Conditions:

Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
kgf/cm² kgf/cm² kgf/cm² kgf/cm² kgf/cm²

10 20 ... ... ... 0.021204 0.021204

20 Legs 0.58923 1.11292 0.82308 2.53414 2.53414
Legs 30 -4.22088 -4.11063 -3.70232 0.0069859 0.0069859
30 40 -0.79942 -0.79942 -0.68353 0.0084575 0.0084575

Longitudinal Stresses due to Weight Loads and Bending for these Conditions:

Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
kgf/cm² kgf/cm² kgf/cm² kgf/cm² kgf/cm²

10 20 0.018218 ... ... ... ...

20 Legs 2.23351 0.054401 0.044639 0.015823 ...
Legs 30 0.0061571 2.26631 1.20757 0.65916 ...
30 40 0.0072666 0.065861 0.03207 0.018674 ...

Longitudinal Stresses due to these Conditions:

Vortex Shedding Vortex Shedding Vortex Shedding Earthquake

From To Operating Case Empty Case Test Case Empty Case
kgf/cm² kgf/cm² kgf/cm² kgf/cm²

10 20 ... ... ... ...

20 Legs ... ... ... 0.023634
Legs 30 ... ... ... 1.04122
30 40 ... ... ... 0.03207

Longitudinal Stresses due to Applied Axial Forces:

Longitudinal Stress Longitudinal Stress

From To Y Forces Wind Y Forces Seismic
kgf/cm² kgf/cm²

10 20 ... ...
20 Legs ... ...
Legs 30 ... ...
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Longitudinal Stresses due to: Step: 18 11:51am Mar 26,2025

30 40 ... ...

Longitudinal Stresses due to User Forces and Moments:

Wind For/Mom Earthquake For/Mom Wind For/Mom Earthquake For/Mom

From To Corroded Corroded No Corrosion No Corrosion
kgf/cm² kgf/cm² kgf/cm² kgf/cm²

10 20 ... ... ... ...

20 Legs ... ... ... ...
Legs 30 ... ... ... ...
30 40 ... ... ... ...

Bending Stresses due to Blast Load:

Bending
From To Stress
kgf/cm²

10 20 ...
20 Legs ...
Legs 30 ...
30 40 ...

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Stress due to Combined Loads: Step: 19 11:51am Mar 26,2025

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
BL = Bending Stress due to Blast Loads, Corroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding stress comprising
those components that did not contribute to that type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 1529.57 -0.02 885.66 0.0000 0.0000

20 3.18 1300.13 -2.00 914.08 0.0024 0.0022
20 1300.13 -6.49 914.08 0.0071
30 1529.57 -0.87 885.66 0.0010

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 1529.57 -0.02 885.66 0.0000 0.0000

20 3.15 1300.13 -1.97 914.08 0.0024 0.0022
20 1300.13 -5.27 914.08 0.0058
30 1529.57 -0.84 885.66 0.0009

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 1529.57 -0.02 885.66 0.0000 0.0000

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Stress due to Combined Loads: Step: 19 11:51am Mar 26,2025

20 3.70 1300.13 -1.48 914.08 0.0028 0.0016

20 1300.13 -6.38 914.08 0.0070
30 1529.57 -0.87 885.66 0.0010

Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 1529.57 -0.02 885.66 0.0000 0.0000

20 3.69 1300.13 -1.47 914.08 0.0028 0.0016
20 1300.13 -5.33 914.08 0.0058
30 1529.57 -0.84 885.66 0.0009

Analysis of Load Case 5 : NP+HW+HI

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 2195.13 -0.02 1430.25 0.0000 0.0000

20 3.07 1865.86 -1.43 1455.21 0.0016 0.0010
20 1865.86 -4.37 1455.21 0.0030
30 2195.13 -0.71 1430.25 0.0005

Analysis of Load Case 6 : NP+HW+HE

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 2195.13 -0.02 1430.25 0.0000 0.0000

20 3.06 1865.86 -1.41 1455.21 0.0016 0.0010
20 1865.86 -3.71 1455.21 0.0025
30 2195.13 -0.69 1430.25 0.0005

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 513.36 1300.13 914.08 0.3949
20 507.82 1300.13 914.08 0.3906
30 615.87 1529.57 885.66 0.4026

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 513.35 1300.13 914.08 0.3948
20 506.76 1300.13 914.08 0.3898
30 615.83 1529.57 885.66 0.4026

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 1529.57 -19.09 1401.26 0.0136

20 1300.13 -17.41 1434.17 0.0121
20 1300.13 -22.32 1434.17 0.0156
30 1529.57 -19.94 1401.26 0.0142

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 1529.57 -19.09 1401.26 0.0136

20 1300.13 -17.40 1434.17 0.0121
20 1300.13 -21.26 1434.17 0.0148
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Stress due to Combined Loads: Step: 19 11:51am Mar 26,2025

30 1529.57 -19.91 1401.26 0.0142

Analysis of Load Case 11 : HP+HW+HI

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 729.49 2195.13 1430.25 0.3323

20 621.62 1865.86 1455.21 0.3332
20 615.51 1865.86 1455.21 0.3299
30 728.82 2195.13 1430.25 0.3320

Analysis of Load Case 12 : HP+HW+HE

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 729.49 2195.13 1430.25 0.3323

20 621.60 1865.86 1455.21 0.3331
20 614.85 1865.86 1455.21 0.3295
30 728.80 2195.13 1430.25 0.3320

Analysis of Load Case 13 : IP+WE+EW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 512.78 1300.13 914.08 0.3944
20 505.44 1300.13 914.08 0.3888
30 615.80 1529.57 885.66 0.4026

Analysis of Load Case 14 : IP+WF+CW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.59 1529.57 885.66 0.4031

20 510.63 1300.13 914.08 0.3928
20 506.05 1300.13 914.08 0.3892
30 615.91 1529.57 885.66 0.4027

Analysis of Load Case 15 : IP+VO+OW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 513.30 1300.13 914.08 0.3948
20 505.55 1300.13 914.08 0.3888
30 615.80 1529.57 885.66 0.4026

Analysis of Load Case 16 : IP+VE+EW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 512.78 1300.13 914.08 0.3944
20 505.44 1300.13 914.08 0.3888
30 615.80 1529.57 885.66 0.4026

Analysis of Load Case 17 : NP+VO+OW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 0.02 1529.57 -0.02 885.66 0.0000 0.0000

20 3.65 1300.13 -1.42 914.08 0.0028 0.0016
20 1300.13 -4.12 914.08 0.0045
30 1529.57 -0.81 885.66 0.0009
 PV Elite® v27
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FileName : M-001AB Page 46 of 103
Stress due to Combined Loads: Step: 19 11:51am Mar 26,2025

Analysis of Load Case 18 : FS+BS+IP+OW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1274.64 738.05 0.4838

20 513.30 1083.44 761.73 0.4738
20 505.55 1083.44 761.73 0.4666
30 615.80 1274.64 738.05 0.4831

Analysis of Load Case 19 : FS+BS+EP+OW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 1274.64 -19.09 1167.72 0.0163

20 1083.44 -17.36 1195.14 0.0145
20 1083.44 -20.05 1195.14 0.0168
30 1274.64 -19.88 1167.72 0.0170

Analysis of Load Case 20 : BL+IP+OW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio

10 616.61 1529.57 885.66 0.4031

20 513.30 1300.13 914.08 0.3948
20 505.55 1300.13 914.08 0.3888
30 615.80 1529.57 885.66 0.4026

Absolute Maximum of the all of the Stress Ratio's 0.4838

Governing Element: Bottom Dish

Governing Load Case 18 : FS+BS+IP+OW

Long Weight + Eccentric Wind or

Element Pressure Axial Load Moment Earthquake Combined Which
Description Stress Stress Stress Stress Stress Side

Bottom Dish 616.6 ... ... ... 616.6 + Tens

Bottom Dish 616.6 ... -0.0 ... ... - Comp

Shell 509.7 1.1 2.5 ... 513.3 + Tens

Shell 509.7 1.1 -2.5 ... ... - Comp

Shell 509.7 -4.1 ... ... 505.6 + Tens

Shell 509.7 -4.1 -0.0 ... ... - Comp

Top Dish 616.6 -0.8 ... ... 615.8 + Tens

Top Dish 616.6 -0.8 -0.0 ... ... - Comp

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 47 of 103
Center of Gravity Calculation: Step: 20 11:51am Mar 26,2025

Shop/Field Installation Options :

Insulation is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of the Liquid 16.065 cm

Center of Gravity of the Insulation 128.500 cm
Center of Gravity of the Nozzles 105.112 cm
Center of Gravity of the Legs -30.000 cm
Center of Gravity of the Added Weights (Operating) 205.000 cm
Center of Gravity of the Added Weights (Empty) 205.000 cm

Center of Gravity of Bare Shell New and Cold 128.500 cm

Center of Gravity of Bare Shell Corroded 128.500 cm

Vessel CG in the Operating Condition 91.451 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 116.541 cm
Vessel CG in the Test Condition 121.685 cm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 48 of 103
Leg Check, (Operating Case): Step: 21 11:51am Mar 26,2025

RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Shell

Section Properties : Single Angle L5X5X0.4375

USA AISC 1989 Steel Table

Overall Leg Length 120.000 cm

Effective Leg Length Leglen 120.000 cm
Distance Leg Up Side of Vessel 25.000 cm
Number of Legs Nleg 4
Cross Sectional Area for L5X5X0.4375 Aleg 26.968 cm²
Section Inertia ( strong axis ) 416.231 cm4
Section Inertia ( weak axis ) 416.231 cm4
Section Modulus ( strong axis ) 45719.902 mm³
Section Modulus ( weak axis ) 45719.902 mm³
Radius of Gyration ( strong axis ) 39.370 mm
Radius of Gyration ( weak axis ) 39.370 mm

Leg Orientation - Diagonal

Overturning Moment at top of Legs 553.4 kgf-m.

Total Weight Load at top of Legs W 5554.0 kgf
Total Shear force at top of Legs 561.9 kgf
Additional force in Leg due to Bracing Fadd 0.0 kgf
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind, Seismic, and Applied Load Effects.

Pad Width along Circumference C11P 300.000 mm

Pad Length along Vessel Axis C22P 300.000 mm
Pad Thickness Tpad 12.000 mm

Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic, Blast ) + applied forces )( Imax / Itot )
= ( 562 )( 665/1668 )
= 223.91 kgf

Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm•Rn))/Aleg
= 54466/4 + (5427197/( 2 • 678 ))/2697
= 66.63 kgf/cm²

Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 5554/4 )/27
= 51.49 kgf/cm²

Computing Principal Axis and Inertias for Angle:

Leg lengths and thickness: 127.00 127.00 11.113

Distance to geometric centroid: 35.814 35.814
Arm about YY: 30.258 33.242
Arm about ZZ: 27.686 30.258
Leg areas: 14.113 12.878
Geometric inertia components YY: 130.66 286.43
Geometric inertia components ZZ: 297.87 119.23
Geometric inertias Iy & Iz: 417.09 417.09
Product of inertia: 247.76
Mohrs Radius: 247.76
 PV Elite® v27
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Leg Check, (Operating Case): Step: 21 11:51am Mar 26,2025

Average Inertia: 417.09

QFACT = 1.0000 FBZ = 1.5186

Principal Axis Inertias (Z&W) = 169.34 664.85
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 89.803 39.154
FOB from Eq 5-5 = 18.393
Bending allowables Fby & Fbz = 1.6705 1.5186

Shear Center Coordinates Wo & Zo: 42.078 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:

E, G, J, R0²: 29500. 11346. 0.26669 7.5390

AREA, LENGTH, Kw, Kz: 4.1800 47.244 1.0000 1.0000
H, Few, Fez, Fej: 0.63598 498.47 126.96 96.022
Fe computed from C4-1: 88.983

Initial (Kl/r)max, & (Kl/r)equiv = 47.888 57.201

Final (Kl/r)max, & Cc = 57.201 127.18
Fa based on Eq 4-1 = 1.2473

Leg Bending and Axial Stresses vs. Allowables: (kgf/cm²)

Actual Allowable

Weak Axis Bending : 439.30 2024.33

Strong Axis Bending : 256.63 2226.77
Axial Compression : 66.63 1662.68

UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.372

AISC Unity Check : 0.372, should be <= to 1 for Code compliance, [Passed]

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 1406.14 kgf/cm²
Baseplate Length B 350.0000 mm
Baseplate Width D 350.0000 mm
Baseplate Thickness BTHK 26.0000 mm
Leg Dimension Along Baseplate Length d 127.0000 mm
Leg Dimension Along Baseplate Width b 127.0000 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Tensile Stress STBA 492.15 kgf/cm²
Bolt Allowable Shear Stress SBShear 295.29 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Bolt Corrosion Allowance bca 0.0000 mm
Ultimate 28-day Concrete Strength FCPRIME 210.921 kgf/cm²

Leg Baseplate and Bolting Analysis, including Moments

Shear Stress in a Single Bolt [τb]:

= Shear Force/( Bolt Area • Number of Bolts )
= 562/( 2.17 • 16 )
= 16.2 kgf/cm². Must be less than 295.3 kgf/cm².

Angle Leg
 PV Elite® v27
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Leg Check, (Operating Case): Step: 21 11:51am Mar 26,2025

Base Plate Available Area [AA]:

=B•D
= 350 • 350
= 1225.000 cm²

Clearance Between The Bolt And The Leg Edge [BCL]:

= z - BOD / 2
= 78 - 20/2
= 68.000 mm

Moment at Baseplate [MOMENT]:

= Vleg • Lleg
= 224 • 120
= 268.689 kgf-m.

Axial Load on the baseplate [P]:

= 1112.114 kgf, based on governing load combination.

Eccentricity [e]:
= MOMENT • ConvF actor / P
= 269 • 100000/1112
= 241.601 mm, > D/6 [Plate Uplift Condition]

Clearance [a]:
= max[ABS(max[B,D] - max[b,d])/2, ABS(min[B,D] - min[b,d])/2]
= max[112,112 ]
= 111.500 mm

Modular Ratio of Steel/Concrete [n]:

= ES/EC
= 2074056/219500
= 9.449

Dimension [F]:
= 0.5 • d + z
= 0.5 • 127 + 78
= 141.500 mm

Dimension [K1]:
= 3(e - 0.5 • D)
= 3(242 - 0.5 • 350 )
= 199.804 mm

Value [K2]:
= 6 • n • Ast/B(F + e)
= 6 • 9.45 • 4.34/350 (142 + 242 )
= 269.386 cm²

Distance [K3]:
= -K2( 0.5 • D + F )
= -269 ( 0.5 • 350 + 142 )
= -85260.727 mm³

Solving For The Effective Bearing Length Using Iteration [Y]:

:: Y³ + K1 • Y² + K2 • Y + K3 = 0
:: Y³ + 200 • Y² + 269 • Y - 85261 = 0
= 125.674 mm

Term [NUM]:
= D/2 - Y/3 - e
= 350/2 - 126/3 - 242
= -108.493 mm

Term [DENOM]:
= D/2 - Y/3 + F
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Leg Check, (Operating Case): Step: 21 11:51am Mar 26,2025

= 350/2 - 126/3 + 142

= 274.609 mm

Total Bolt Tension Force [T]:

= - P • NUM/DENOM
= - 1112 • -108/275
= 439.376 kgf

Overturning Moment Due To Bolt In Tension [Mt]:

= T(0.5 • D + F - Y)
= 439 (0.5 • 350 + 142 - 126 )
= 83.844 kgf-m.

Bearing Pressure [FC]:

= 2(P + T)/(Y • B)
= 2(1112 + 439 )/(126 • 350 )
= 7.05 kgf/cm[ ≤ FCPRIME ( 210.92)]

Equivalent Bearing Pressure [f1]:

= FC(Y - a)/Y
= 7.05 (126 - 112 )/126
= 0.796 kgf/cm²

Overturning Moment Due To Bearing Pressure [Mc]:

= ( a² • B/6 ) • ( f1 + 2 • FC )
= ( 112² • 350/6 ) • ( 0.8 + 2 • 7.05 )
= 108.091 kgf-m.

The Baseplate Required Thickness [TREQ]:

= ( 6 • max( Mt, Mc ) / ( B • 1.5 • SBA ) )
= ( 6 • 108/( 350 • 2109 ) )
= 9.373 mm

Required bolt area per D. Moss [ABREQM]:

= T/STBA
= 439/492
= 0.8928 cm² [ < Ast ( 4.34) --> PASSED ]

Distance from Top of Legs to Vessel CG [CDD IST]:

= 61.5 cm

Total Overturning Moment at Baseplate [Mbb]:

= ( Mleg / max( CDD IST, minDist ) ) • ( CDD IST + Lleg )
= ( 553/max( 61.5, 3.81 ) ) • ( 61.5 + 120 )
= 1634.198 kgf-m.

Required Total Bolt Area per Leg per H. Bednar [ABREQB]:

= ( 1/( Nleg • STBA ) ) • ( ( 4 • Mbb/( Rn • 2 ) ) - W )
= ( 1/( 4 • 492 )) • ( ( 4 • 1634/( 1355 ) ) - 4448 )
= 0.1905 cm²

Available Total Bolt Corr. Area per Leg [ABAVL]:

= As • NBT
= 2.17 • 4
= 8.6820 cm² [ > ABREQB ( 0.19) --> PASSED]

Baseplate & Bolting Summary of Results: (mm, cm²)

Actual Required Pass/Fail

Baseplate Thickness 26.000 9.373 Pass

Bolt Root Area (Bednar) 8.68 0.19 Pass
Bolt Root Area (D. Moss) 4.34 0.89 Pass

The required thickness calculation is performed based on:

* Beam leg analysis per Moss
 PV Elite® v27
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Leg Check, (Operating Case): Step: 21 11:51am Mar 26,2025

• The angle legs parallel to the edges of the base plate

• Even number of bolts installed only on the B dimension sides

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 53 of 103
Leg Check, (Filled w/Water): Step: 22 11:51am Mar 26,2025

RESULTS FOR LEGS : HydroTest Case Description: LEGS

Legs attached to: Shell

Section Properties : Single Angle L5X5X0.4375

USA AISC 1989 Steel Table

Overall Leg Length 120.000 cm

Effective Leg Length Leglen 120.000 cm
Distance Leg Up Side of Vessel 25.000 cm
Number of Legs Nleg 4
Cross Sectional Area for L5X5X0.4375 Aleg 26.968 cm²
Section Inertia ( strong axis ) 416.231 cm4
Section Inertia ( weak axis ) 416.231 cm4
Section Modulus ( strong axis ) 45719.902 mm³
Section Modulus ( weak axis ) 45719.902 mm³
Radius of Gyration ( strong axis ) 39.370 mm
Radius of Gyration ( weak axis ) 39.370 mm

Leg Orientation - Diagonal

Overturning Moment at top of Legs 182.6 kgf-m.

Total Weight Load at top of Legs W 7310.7 kgf
Total Shear force at top of Legs 185.4 kgf
Additional force in Leg due to Bracing Fadd 0.0 kgf
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind, Seismic, and Applied Load Effects.

Pad Width along Circumference C11P 300.000 mm

Pad Length along Vessel Axis C22P 300.000 mm
Pad Thickness Tpad 12.000 mm

Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic, Blast ) + applied forces )( Imax / Itot )
= ( 185 )( 665/1668 )
= 73.89 kgf

Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm•Rn))/Aleg
= 71694/4 + (1790975/( 2 • 678 ))/2697
= 72.77 kgf/cm²

Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 7311/4 )/27
= 67.77 kgf/cm²

Computing Principal Axis and Inertias for Angle:

Leg lengths and thickness: 127.00 127.00 11.113

Distance to geometric centroid: 35.814 35.814
Arm about YY: 30.258 33.242
Arm about ZZ: 27.686 30.258
Leg areas: 14.113 12.878
Geometric inertia components YY: 130.66 286.43
Geometric inertia components ZZ: 297.87 119.23
Geometric inertias Iy & Iz: 417.09 417.09
Product of inertia: 247.76
Mohrs Radius: 247.76
 PV Elite® v27
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Leg Check, (Filled w/Water): Step: 22 11:51am Mar 26,2025

Average Inertia: 417.09

QFACT = 1.0000 FBZ = 1.5186

Principal Axis Inertias (Z&W) = 169.34 664.85
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 89.803 39.154
FOB from Eq 5-5 = 18.393
Bending allowables Fby & Fbz = 1.6705 1.5186

Shear Center Coordinates Wo & Zo: 42.078 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:

E, G, J, R0²: 29500. 11346. 0.26669 7.5390

AREA, LENGTH, Kw, Kz: 4.1800 47.244 1.0000 1.0000
H, Few, Fez, Fej: 0.63598 498.47 126.96 96.022
Fe computed from C4-1: 88.983

Initial (Kl/r)max, & (Kl/r)equiv = 47.888 57.201

Final (Kl/r)max, & Cc = 57.201 127.18
Fa based on Eq 4-1 = 1.2473

Leg Bending and Axial Stresses vs. Allowables: (kgf/cm²)

Actual Allowable

Weak Axis Bending : 144.97 2024.33

Strong Axis Bending : 84.69 2226.77
Axial Compression : 72.77 1662.68

UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.153

AISC Unity Check : 0.153, should be <= to 1 for Code compliance, [Passed]

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 1406.14 kgf/cm²
Baseplate Length B 350.0000 mm
Baseplate Width D 350.0000 mm
Baseplate Thickness BTHK 26.0000 mm
Leg Dimension Along Baseplate Length d 127.0000 mm
Leg Dimension Along Baseplate Width b 127.0000 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Tensile Stress STBA 492.15 kgf/cm²
Bolt Allowable Shear Stress SBShear 295.29 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Bolt Corrosion Allowance bca 0.0000 mm
Ultimate 28-day Concrete Strength FCPRIME 210.921 kgf/cm²

Leg Baseplate and Bolting Analysis, including Moments

Shear Stress in a Single Bolt [τb]:

= Shear Force/( Bolt Area • Number of Bolts )
= 562/( 2.17 • 16 )
= 16.2 kgf/cm². Must be less than 295.3 kgf/cm².

Angle Leg
 PV Elite® v27
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FileName : M-001AB Page 55 of 103
Leg Check, (Filled w/Water): Step: 22 11:51am Mar 26,2025

Base Plate Available Area [AA]:

=B•D
= 350 • 350
= 1225.000 cm²

Clearance Between The Bolt And The Leg Edge [BCL]:

= z - BOD / 2
= 78 - 20/2
= 68.000 mm

Moment at Baseplate [MOMENT]:

= Vleg • Lleg
= 73.9 • 120
= 88.667 kgf-m.

Axial Load on the baseplate [P]:

= 1112.114 kgf, based on governing load combination.

Eccentricity [e]:
= MOMENT • ConvF actor / P
= 88.7 • 100000/1112
= 79.728 mm, > D/6 [Plate Uplift Condition]

Clearance [a]:
= max[ABS(max[B,D] - max[b,d])/2, ABS(min[B,D] - min[b,d])/2]
= max[112,112 ]
= 111.500 mm

Modular Ratio of Steel/Concrete [n]:

= ES/EC
= 2074056/219500
= 9.449

Dimension [F]:
= 0.5 • d + z
= 0.5 • 127 + 78
= 141.500 mm

Dimension [K1]:
= 3(e - 0.5 • D)
= 3(79.7 - 0.5 • 350 )
= -285.815 mm

Value [K2]:
= 6 • n • Ast/B(F + e)
= 6 • 9.45 • 4.34/350 (142 + 79.7 )
= 155.562 cm²

Distance [K3]:
= -K2( 0.5 • D + F )
= -156 ( 0.5 • 350 + 142 )
= -49235.258 mm³

Solving For The Effective Bearing Length Using Iteration [Y]:

:: Y³ + K1 • Y² + K2 • Y + K3 = 0
:: Y³ + -286 • Y² + 156 • Y - 49235 = 0
= 290.588 mm

Term [NUM]:
= D/2 - Y/3 - e
= 350/2 - 291/3 - 79.7
= -1.591 mm

Term [DENOM]:
= D/2 - Y/3 + F
 PV Elite® v27
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Leg Check, (Filled w/Water): Step: 22 11:51am Mar 26,2025

= 350/2 - 291/3 + 142

= 219.637 mm

Total Bolt Tension Force [T]:

= - P • NUM/DENOM
= - 1112 • -1.59/220
= 8.057 kgf

Overturning Moment Due To Bolt In Tension [Mt]:

= T(0.5 • D + F - Y)
= 8.06 (0.5 • 350 + 142 - 291 )
= 0.209 kgf-m.

Bearing Pressure [FC]:

= 2(P + T)/(Y • B)
= 2(1112 + 8.06 )/(291 • 350 )
= 2.20 kgf/cm[ ≤ FCPRIME ( 210.92)]

Equivalent Bearing Pressure [f1]:

= FC(Y - a)/Y
= 2.2 (291 - 112 )/291
= 1.358 kgf/cm²

Overturning Moment Due To Bearing Pressure [Mc]:

= ( a² • B/6 ) • ( f1 + 2 • FC )
= ( 112² • 350/6 ) • ( 1.36 + 2 • 2.2 )
= 41.795 kgf-m.

The Baseplate Required Thickness [TREQ]:

= ( 6 • max( Mt, Mc ) / ( B • 1.5 • SBA ) )
= ( 6 • 41.8/( 350 • 2109 ) )
= 5.828 mm

Required bolt area per D. Moss [ABREQM]:

= T/STBA
= 8.06/492
= 0.0164 cm² [ < Ast ( 4.34) --> PASSED ]

Distance from Top of Legs to Vessel CG [CDD IST]:

= 91.7 cm

Total Overturning Moment at Baseplate [Mbb]:

= ( Mleg / max( CDD IST, minDist ) ) • ( CDD IST + Lleg )
= ( 183/max( 91.7, 3.81 ) ) • ( 91.7 + 120 )
= 421.677 kgf-m.

Required Total Bolt Area per Leg per H. Bednar [ABREQB]:

= ( 1/( Nleg • STBA ) ) • ( ( 4 • Mbb/( Rn • 2 ) ) - W )
= ( 1/( 4 • 492 )) • ( ( 4 • 422/( 1355 ) ) - 4448 )
= -1.6275 cm² --> (No tension in bolts)

Baseplate & Bolting Summary of Results: (mm, cm²)

Actual Required Pass/Fail

Baseplate Thickness 26.000 5.828 Pass

Bolt Root Area (D. Moss) 4.34 0.02 Pass

The required thickness calculation is performed based on:

* Beam leg analysis per Moss
• The angle legs parallel to the edges of the base plate
• Even number of bolts installed only on the B dimension sides

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 57 of 103
Nozzle Calcs.: N3 Nozl: 19 11:51am Mar 26,2025

Input, Nozzle Desc: N3 From: 10

Pressure for Reinforcement Calculations P 36.130 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Nozzle Calcs.: N3 Nozl: 19 11:51am Mar 26,2025

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36.1•1206•0.9/(2•1275•1-0.2•36.1)
= 15.3540 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36.1•24.4/(1120•1-0.6•36.1)
= 0.8037 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 97.6996 mm
Parallel to Vessel Wall, opening length d 48.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N3.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8037 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 20.0281 mm
Wall Thickness tb1 = max(trb1, tr16b) = 20.0281 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 20, 4.5 ) ]
= 6.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8, 6.42 )
= 6.4200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

 PV Elite® v27
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FileName : M-001AB Page 59 of 103
Nozzle Calcs.: N3 Nozl: 19 11:51am Mar 26,2025

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 7.65, tr = 0.75, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 7.65, tr = 0.75, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.13/52.11 = 0.693

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.4150 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 220.8150 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 60 of 103
Nozzle Calcs.: N5 Nozl: 20 11:51am Mar 26,2025

Input, Nozzle Desc: N5 From: 10

Pressure for Reinforcement Calculations P 36.122 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 350.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

 PV Elite® v27
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FileName : M-001AB Page 61 of 103
Nozzle Calcs.: N5 Nozl: 20 11:51am Mar 26,2025

Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36.1•1206•0.9/(2•1275•1-0.2•36.1)
= 15.3504 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36.1•24.4/(1120•1-0.6•36.1)
= 0.8035 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 103.7683 mm
Parallel to Vessel Wall, opening length d 51.8842 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 7.65, tr = 0.75, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 7.65, tr = 0.75, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
 PV Elite® v27
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Nozzle Calcs.: N5 Nozl: 20 11:51am Mar 26,2025

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.12/52.11 = 0.693

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36.1•1206•0.9/(2•1275•1-0.2•36.1)
= 15.3504 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36.1•24.4/(1120•1-0.6•36.1)
= 0.8035 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 97.6996 mm
Parallel to Vessel Wall, opening length d 48.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8035 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 20.0241 mm
Wall Thickness tb1 = max(trb1, tr16b) = 20.0241 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
 PV Elite® v27
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Nozzle Calcs.: N5 Nozl: 20 11:51am Mar 26,2025

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 20, 4.5 ) ]
= 6.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8, 6.42 )
= 6.4200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 10.6536 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 232.1578 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 64 of 103
Nozzle Calcs.: MH Nozl: 21 11:51am Mar 26,2025

Input, Nozzle Desc: MH From: 20

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 1200.00 mm

Design Length of Section L 2770.0000 mm
Shell Finished (Minimum) Thickness t 24.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 85.00 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 600.0000 mm

Size and Thickness Basis Actual

Actual Thickness tn 22.0000 mm

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 250.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 24.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1274.64 kgf/cm²
Pad Allowable Stress At Ambient Spa 1407.13 kgf/cm²
Diameter of Pad along vessel surface Dp 979.9999 mm
Thickness of Pad te 22.0000 mm
Weld leg size between Pad and Shell Wp 15.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 22.0000 mm
Reinforcing Pad Width 168.0000 mm
This is a Manway, Coupling or Access Opening.

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

 PV Elite® v27
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FileName : M-001AB Page 65 of 103
Nozzle Calcs.: MH Nozl: 21 11:51am Mar 26,2025

Reinforcement CALCULATION, Description: MH

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 600.000 mm.

Actual Thickness Used in Calculation 22.000 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 36•603/(1275•1-0.6•36)
= 17.3243 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•303/(1120•1-0.6•36)
= 9.9332 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.3922 mm

UG-40 Modified by Appendix 1-7, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 1212.0000 mm
Parallel to Vessel Wall, opening length d 606.0000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 52.5000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 1275/1275 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.88, 1 )
= 0.878
 PV Elite® v27
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FileName : M-001AB Page 66 of 103
Nozzle Calcs.: MH Nozl: 21 11:51am Mar 26,2025

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 105.785 17.001 NA

Area in Shell A1 22.105 92.803 NA
Area in Nozzle Wall A2 8.363 16.241 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 3.128 3.128 NA
Area in Element A5 73.920 73.920 NA

TOTAL AREA AVAILABLE Atot 107.517 186.093 NA

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 972.1277 22.0000 mm
Based on given Pad Diameter: 980.0001 21.4845 mm
Based on Shell or Nozzle Thickness: 972.1277 22.0000 mm

Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (606•17.3•1+2•19•17.3•1•(1-0.88))
= 105.785 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 606 ( 1 • 21 - 1 • 17.3 ) - 2 • 19
( 1 • 21 - 1 • 17.3 ) • ( 1 - 0.88 )
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= 22.105 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 52.5 ) • ( 19 - 9.93 ) • 0.88
= 8.363 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo² • fr3 + (Wi-can/0.707)² • fr2 + Wp² • fr4
= 10² • 0.88 + (0 )² • 0.88 + 15² • 1
= 3.128 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 980 - 644 ) • 22 • 1
= 73.920 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement:

Wall Thickness for Internal/External pressures ta = 12.9332 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= ta
= 12.9332 mm

Available Nozzle Neck Thickness = 22.0000 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 22, tr = 9.23, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.49, Temp. Reduction = 34 °C

Min Metal Temp. w/o impact per UCS-66, Curve A 15 °C

Min Metal Temp. at Required thickness (UCS 66.1) -19 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 22, tr = 9.23, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.49, Temp. Reduction = 34 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -39 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 22, tr = 9.23, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.49, Temp. Reduction = 34 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -39 °C

Shell to Pad Weld Junction at Pad OD, Curve: B

Govrn. thk, tg = 22, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -19 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 22, tr = 9.23, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.49, Temp. Reduction = 34 °C
 PV Elite® v27
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Nozzle Calcs.: MH Nozl: 21 11:51am Mar 26,2025

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -39 °C

Gov. MDMT of the Nozzle : -19 °C

Gov. MDMT of the Reinforcement Pad : -19 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -19 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

UG-40 Modified by Appendix 1-7, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 909.0000 mm
Parallel to Vessel Wall, opening length d 454.5000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 52.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Reinforcement Areas for Large Nozzle (Per App 1-7(a)): (cm² )

AREA AVAILABLE, A1 to A6 No Pad With Pad

Area Required [Internal Pressure] AR 70.527 70.527

Area Available in Shell A1 10.968 10.968
Area Available in Nozzle Wall A2 7.567 8.363
Area Available in Inward Nozzle A3 0.000 0.000
Area Available in Welds A4 0.878 0.878
Area Available in Pad A5 0.000 58.300
Area Available in Hub A6 0.000 0.000
TOTAL AREA AVAILABLE Atot 19.413 78.509

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.

Weld Size Calculations, Description: MH

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (106 - 22.1 + 2 • 19 • 0.88 •
(1 • 21 - 17.3 ) )1275 )
= 108225.55 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
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= ( 8.36 + 73.9 + 3.13 - 0 • 0.88 ) • 1275

= 108869.09 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 8.36 + 0 + 0.88 + ( 7.01 ) ) • 1275
= 20715.34 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 8.36 + 0 + 3.13 + 73.9 + ( 7.01 ) ) • 1275
= 117804.59 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.14/2.0 ) • 644 • 10 • 0.49 • 1120
= 55503. kgf

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.14/2.0 ) • 980 • 15 • 0.49 • 1275
= 144218. kgf

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.14 • 312 ) • ( 22 - 3 ) • 0.7 • 1120
= 146207. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.14/2 ) • 644 • 22 • 0.74 • 1275
= 209917. kgf

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.14/2.0 ) • 644 • ( 24 - 3 ) • 0.74 • 1275
= 200375. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 144218 + 146207 ) = 290425 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 55503 + 209917 + 200375 + 0 ) = 465795 kgf

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 144218 + 200375 + 0 ) = 344593 kgf

Summary of Failure Path Calculations:

Path 1-1 = 290425 kgf, must exceed W = 108225 kgf or W1 = 108869 kgf
Path 2-2 = 465795 kgf, must exceed W = 108225 kgf or W2 = 20715 kgf
Path 3-3 = 344593 kgf, must exceed W = 108225 kgf or W3 = 117804 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 36.3 kgf/cm²

Nozzle is O.K. for the External Pressure: 1.05 kgf/cm²

 PV Elite® v27
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Nozzle Calcs.: MH Nozl: 21 11:51am Mar 26,2025

The Drop for this Nozzle is : 93.7234 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 367.7234 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 71 of 103
Nozzle Calcs.: N1 Nozl: 22 11:51am Mar 26,2025

Input, Nozzle Desc: N1 From: 20

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 1200.00 mm

Design Length of Section L 2770.0000 mm
Shell Finished (Minimum) Thickness t 24.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 215.00 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 150.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 80

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 250.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 24.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1274.64 kgf/cm²
Pad Allowable Stress At Ambient Spa 1407.13 kgf/cm²
Diameter of Pad along vessel surface Dp 288.2750 mm
Thickness of Pad te 24.0000 mm
Weld leg size between Pad and Shell Wp 15.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 24.0000 mm
Reinforcing Pad Width 60.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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FileName : M-001AB Page 72 of 103
Nozzle Calcs.: N1 Nozl: 22 11:51am Mar 26,2025

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 146.329 mm.

Actual Thickness Used in Calculation 10.973 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 36•603/(1275•1-0.6•36)
= 17.3243 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•76.2/(1120•1-0.6•36)
= 2.4969 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.6362 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 43.9320 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 1275/1275 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.88, 1 )
= 0.878
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Nozzle Calcs.: N1 Nozl: 22 11:51am Mar 26,2025

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 26.726 4.295 NA

Area in Shell A1 5.528 23.208 NA
Area in Nozzle Wall A2 4.227 5.663 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 2.665 2.665 NA
Area in Element A5 28.800 28.800 NA

TOTAL AREA AVAILABLE Atot 41.220 60.336 NA

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 227.8834 24.0000 mm
Based on given Pad Diameter: 288.2750 11.9217 mm
Based on Shell or Nozzle Thickness: 298.6521 10.9728 mm

Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (152•17.3•1+2•7.97•17.3•1•(1-0.88))
= 26.726 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 152 ( 1 • 21 - 1 • 17.3 ) - 2 • 7.97
( 1 • 21 - 1 • 17.3 ) • ( 1 - 0.88 )
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= 5.528 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 43.9 ) • ( 7.97 - 2.5 ) • 0.88
= 4.227 cm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Trapfr4
= (1 ) • 0.88 + (0 ) • 0.88 + 179² • 1
= 2.665 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 288 - 168 ) • 24 • 1
= 28.800 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 5.4969 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 20.3243 mm
Wall Thickness tb1 = max(trb1, tr16b) = 20.3243 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4992 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.22, max( 20.3, 4.5 ) ]
= 9.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 5.5, 9.22 )
= 9.2200 mm

Available Nozzle Neck Thickness = 0.875 * 10.973 = 9.601 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 9.6, tr = 2.32, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.35, Temp. Reduction = 77 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 9.6, tr = 2.32, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.35, Temp. Reduction = 77 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 9.6, tr = 2.32, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.35, Temp. Reduction = 77 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: B

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Nozzle Calcs.: N1 Nozl: 22 11:51am Mar 26,2025

Govrn. thk, tg = 24, tr = 15.7, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.75, Temp. Reduction = 14 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -2 °C

Min Metal Temp. at Required thickness (UCS 66.1) -16 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 9.6, tr = 2.32, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.35, Temp. Reduction = 77 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -16 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -16 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 7.9728 mm

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.5810 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (26.7 - 5.53 + 2 • 7.97 • 0.88 •
(1 • 21 - 17.3 ) )1275 )
= 27675.64 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 4.23 + 28.8 + 2.66 - 0 • 0.88 ) • 1275
= 45493.94 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 4.23 + 0 + 0.88 + ( 2.94 ) ) • 1275
= 10256.72 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 4.23 + 0 + 2.66 + 28.8 + ( 2.94 ) ) • 1275
= 49243.46 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

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= (π/2) • Dlo • Wo • 0.49 • Snw

= ( 3.14/2.0 ) • 168 • 10 • 0.49 • 1120
= 14503. kgf

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.14/2.0 ) • 288 • 15 • 0.49 • 1275
= 42423. kgf

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.14 • 80.2 ) • ( 11 - 3 ) • 0.7 • 1120
= 15736. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.14/2 ) • 168 • 24 • 0.74 • 1275
= 59837. kgf

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.14/2.0 ) • 168 • ( 24 - 3 ) • 0.74 • 1275
= 52357. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 42423 + 15736 ) = 58159 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 14503 + 59837 + 52357 + 0 ) = 126697 kgf

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 42423 + 52357 + 0 ) = 94780 kgf

Summary of Failure Path Calculations:

Path 1-1 = 58158 kgf, must exceed W = 27675 kgf or W1 = 45493 kgf
Path 2-2 = 126697 kgf, must exceed W = 27675 kgf or W2 = 10256 kgf
Path 3-3 = 94780 kgf, must exceed W = 27675 kgf or W3 = 49243 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 36.9 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1.05 kgf/cm²

The Drop for this Nozzle is : 5.9286 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 279.9286 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 77 of 103
Nozzle Calcs.: N6 Nozl: 23 11:51am Mar 26,2025

Input, Nozzle Desc: N6 From: 20

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 1200.00 mm

Design Length of Section L 2770.0000 mm
Shell Finished (Minimum) Thickness t 24.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 215.00 cm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 250.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 24.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

 PV Elite® v27
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FileName : M-001AB Page 78 of 103
Nozzle Calcs.: N6 Nozl: 23 11:51am Mar 26,2025

Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 36•603/(1275•1-0.6•36)
= 17.3243 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•24.4/(1120•1-0.6•36)
= 0.8007 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3495 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 102.3250 mm
Parallel to Vessel Wall Rn+tn+t 51.1625 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N6.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8007 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 20.3243 mm
Wall Thickness tb1 = max(trb1, tr16b) = 20.3243 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4992 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 20.3, 4.5 ) ]
= 6.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8, 6.42 )
= 6.4200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

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Nozzle Calcs.: N6 Nozl: 23 11:51am Mar 26,2025

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N6

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.7586 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 274.7586 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
PV Elite 27 Licensee: SL User
FileName : M-001AB Page 80 of 103
Nozzle Calcs.: N2 Nozl: 24 11:51am Mar 26,2025

Input, Nozzle Desc: N2 From: 30

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1274.64 kgf/cm²
Pad Allowable Stress At Ambient Spa 1407.13 kgf/cm²
Diameter of Pad along vessel surface Dp 220.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 52.8500 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

 PV Elite® v27
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FileName : M-001AB Page 81 of 103
Nozzle Calcs.: N2 Nozl: 24 11:51am Mar 26,2025

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 87.325 mm.

Actual Thickness Used in Calculation 13.487 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.9/(2•1275•1-0.2•36)
= 15.2984 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•46.7/(1120•1-0.6•36)
= 1.5297 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4631 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 186.6504 mm
Parallel to Vessel Wall, opening length d 93.3252 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 36.2185 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 1275/1275 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.88, 1 )
= 0.878
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Nozzle Calcs.: N2 Nozl: 24 11:51am Mar 26,2025

Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 14.667 1.540 NA

Area in Shell A1 1.908 12.879 NA
Area in Nozzle Wall A2 5.700 6.379 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.878 0.878 NA
Area in Element A5 7.235 7.235 NA

TOTAL AREA AVAILABLE Atot 15.721 27.371 NA

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 176.1079 10.0000 mm
Based on given Pad Diameter: 220.0000 8.5429 mm
Based on Shell or Nozzle Thickness: 160.1264 13.4874 mm

Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (93.3•15.3•1+2•10.5•15.3•1•(1-0.88))
= 14.667 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 93.3 ( 1 • 17.4 - 1 • 15.3 ) - 2 • 10.5
( 1 • 17.4 - 1 • 15.3 ) • ( 1 - 0.88 )
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= 1.908 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 36.2 ) • ( 10.5 - 1.53 ) • 0.88
= 5.700 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo² • fr3 + (Wi-can/0.707)² • fr2 + Wp² • fr4
= 10² • 0.88 + (0 )² • 0.88 + 0² • 1
= 0.878 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 187 - 114 ) • 10 • 1
= 7.235 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 4.5297 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.9665 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.9665 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 8.2578 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.26, max( 20, 4.5 ) ]
= 8.2578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 4.53, 8.26 )
= 8.2578 mm

Available Nozzle Neck Thickness = 0.875 * 13.487 = 11.801 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -3 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 10, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.8, Temp. Reduction = 11 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -40 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 10, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.8, Temp. Reduction = 11 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -40 °C
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Shell to Pad Weld Junction at Pad OD, Curve: B

Govrn. thk, tg = 10, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.8, Temp. Reduction = 11 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -40 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -40 °C

Gov. MDMT of the Reinforcement Pad : -40 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -40 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 10.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 5.0000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (14.7 - 1.91 + 2 • 10.5 • 0.88 •
(1 • 17.4 - 15.3 ) )1275 )
= 16757.22 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 5.7 + 7.24 + 0.88 - 0 • 0.88 ) • 1275
= 17607.41 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 5.7 + 0 + 0.88 + ( 3.21 ) ) • 1275
= 12471.96 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 5.7 + 0 + 0.88 + 7.24 + ( 3.21 ) ) • 1275
= 21694.02 kgf
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Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.14/2.0 ) • 114 • 10 • 0.49 • 1120
= 9851. kgf

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.14/2.0 ) • 220 • 10 • 0.49 • 1275
= 21584. kgf

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.14 • 51.9 ) • ( 13.5 - 3 ) • 0.7 • 1120
= 13405. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.14/2 ) • 114 • 10 • 0.74 • 1275
= 16935. kgf

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.14/2.0 ) • 114 • ( 20.4 - 3 ) • 0.74 • 1275
= 29467. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 21584 + 13405 ) = 34988 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 9851 + 16935 + 29467 + 0 ) = 56253 kgf

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 21584 + 29467 + 0 ) = 51051 kgf

Summary of Failure Path Calculations:

Path 1-1 = 34988 kgf, must exceed W = 16757 kgf or W1 = 17607 kgf
Path 2-2 = 56252 kgf, must exceed W = 16757 kgf or W2 = 12471 kgf
Path 3-3 = 51050 kgf, must exceed W = 16757 kgf or W3 = 21694 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 36.9 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1.05 kgf/cm²

The Drop for this Nozzle is : 1.4906 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 221.8906 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

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Nozzle Calcs.: N4 Nozl: 25 11:51am Mar 26,2025

Input, Nozzle Desc: N4 From: 30

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 400.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Nozzle Calcs.: N4 Nozl: 25 11:51am Mar 26,2025

Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.9/(2•1275•1-0.2•36)
= 15.2984 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•24.4/(1120•1-0.6•36)
= 0.8007 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 106.9504 mm
Parallel to Vessel Wall, opening length d 53.4752 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N4.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
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Nozzle Calcs.: N4 Nozl: 25 11:51am Mar 26,2025

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.9/(2•1275•1-0.2•36)
= 15.2984 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•24.4/(1120•1-0.6•36)
= 0.8007 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 97.6996 mm
Parallel to Vessel Wall, opening length d 48.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N4.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8007 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.9665 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.9665 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
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Nozzle Calcs.: N4 Nozl: 25 11:51am Mar 26,2025

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 20, 4.5 ) ]
= 6.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8, 6.42 )
= 6.4200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 12.3400 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 234.2198 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

 PV Elite® v27
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FileName : M-001AB Page 90 of 103
Nozzle Calcs.: N7 Nozl: 26 11:51am Mar 26,2025

Input, Nozzle Desc: N7 From: 30

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 400.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 270.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 250.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1274.64 kgf/cm²
Pad Allowable Stress At Ambient Spa 1407.13 kgf/cm²
Diameter of Pad along vessel surface Dp 216.0000 mm
Thickness of Pad te 24.0000 mm
Weld leg size between Pad and Shell Wp 15.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 24.0000 mm
Reinforcing Pad Width 50.8500 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

 PV Elite® v27
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FileName : M-001AB Page 91 of 103
Nozzle Calcs.: N7 Nozl: 26 11:51am Mar 26,2025

Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: N7

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 87.325 mm.

Actual Thickness Used in Calculation 13.487 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.99/(2•1275•1-0.2•36)
= 16.9665 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•46.7/(1120•1-0.6•36)
= 1.5297 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.5068 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 204.7061 mm
Parallel to Vessel Wall, opening length d 102.3530 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 43.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 1120/1275 )
= 0.878

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 1275/1275 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.88, 1 )
= 0.878
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Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 17.798 1.685 NA

Area in Shell A1 0.433 14.160 NA
Area in Nozzle Wall A2 7.245 8.073 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.878 0.878 NA
Area in Element A5 19.044 19.044 NA

TOTAL AREA AVAILABLE Atot 27.600 42.154 NA

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 65.75 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 152.8071 24.0000 mm
Based on given Pad Diameter: 216.0000 11.6469 mm
Based on Shell or Nozzle Thickness: 193.8778 13.4874 mm

Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (102•17•1+2•10.5•17•1•(1-0.88))
= 17.798 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 102 ( 1 • 17.4 - 1 • 17 ) - 2 • 10.5
( 1 • 17.4 - 1 • 17 ) • ( 1 - 0.88 )
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= 0.433 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2/sin( α3 )
= ( 2 • 43.5 ) • ( 10.5 - 1.53 ) • 0.88/sin( 70.9 )
= 7.245 cm²

See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Welds [A41 + A42 + A43]:

= Wo² • fr3 + (Wi-can/0.707)² • fr2 + Wp² • fr4
= 10² • 0.88 + (0 )² • 0.88 + 0² • 1
= 0.878 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 205 - 125 ) • 24 • 1
= 19.044 cm²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -3 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: B

Govrn. thk, tg = 20.4, tr = 15.4, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.88, Temp. Reduction = 6 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. at Required thickness (UCS 66.1) -13 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 11.8, tr = 1.42, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -104 °C

Gov. MDMT of the Reinforcement Pad : -13 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -13 °C
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Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N7

Intermediate Calc. for nozzle/shell Welds Tmin 10.4874 mm

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (17.8 - 0.43 + 2 • 10.5 • 0.88 •
(1 • 17.4 - 17 ) )1275 )
= 22236.53 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 7.25 + 19 + 0.88 - 0 • 0.88 ) • 1275
= 34628.87 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 7.25 + 0 + 0.88 + ( 3.21 ) ) • 1275
= 14441.50 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 7.25 + 0 + 0.88 + 19 + ( 3.21 ) ) • 1275
= 38715.48 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.14/2.0 ) • 125 • 10 • 0.49 • 1120
= 10804. kgf

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.14/2.0 ) • 216 • 15 • 0.49 • 1275
= 31787. kgf

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.14 • 56.9 ) • ( 13.5 - 3 ) • 0.7 • 1120
= 14701. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.14/2 ) • 125 • 24 • 0.74 • 1275
= 44576. kgf
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Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.14/2.0 ) • 125 • ( 20.4 - 3 ) • 0.74 • 1275
= 32317. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 31787 + 14701 ) = 46488 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 10804 + 44576 + 32317 + 0 ) = 87697 kgf

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 31787 + 32317 + 0 ) = 64104 kgf

Summary of Failure Path Calculations:

Path 1-1 = 46488 kgf, must exceed W = 22236 kgf or W1 = 34628 kgf
Path 2-2 = 87696 kgf, must exceed W = 22236 kgf or W2 = 14441 kgf
Path 3-3 = 64104 kgf, must exceed W = 22236 kgf or W3 = 38715 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 36.9 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1.05 kgf/cm²

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: N7

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 87.325 mm.

Actual Thickness Used in Calculation 13.487 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.99/(2•1275•1-0.2•36)
= 16.9665 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•46.7/(1120•1-0.6•36)
= 1.5297 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.5068 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 186.6504 mm
Parallel to Vessel Wall, opening length d 93.3252 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 43.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
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Results of Nozzle Reinforcement Area Calculations: (cm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 16.266 1.540 NA

Area in Shell A1 0.394 12.879 NA
Area in Nozzle Wall A2 6.846 7.628 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.878 0.878 NA
Area in Element A5 17.364 17.364 NA

TOTAL AREA AVAILABLE Atot 25.482 38.749 NA

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 148.2514 24.0000 mm
Based on given Pad Diameter: 216.0000 11.2623 mm
Based on Shell or Nozzle Thickness: 174.7144 13.4874 mm

Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (93.3•17•1+2•10.5•17•1•(1-0.88))
= 16.266 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 93.3 ( 1 • 17.4 - 1 • 17 ) - 2 • 10.5
( 1 • 17.4 - 1 • 17 ) • ( 1 - 0.88 )
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= 0.394 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 43.5 ) • ( 10.5 - 1.53 ) • 0.88
= 6.846 cm²

Area Available in Welds [A41 + A42 + A43]:

= Wo² • fr3 + (Wi-can/0.707)² • fr2 + Wp² • fr4
= 10² • 0.88 + (0 )² • 0.88 + 0² • 1
= 0.878 cm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 187 - 114 ) • 24 • 1
= 17.364 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 4.5297 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.9665 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.9665 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 8.2578 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.26, max( 20, 4.5 ) ]
= 8.2578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 4.53, 8.26 )
= 8.2578 mm

Available Nozzle Neck Thickness = 0.875 * 13.487 = 11.801 mm -> OK

Weld Size Calculations, Description: N7

Intermediate Calc. for nozzle/shell Welds Tmin 10.4874 mm

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (16.3 - 0.39 + 2 • 10.5 • 0.88 •
(1 • 17.4 - 17 ) )1275 )
= 20334.05 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 6.85 + 17.4 + 0.88 - 0 • 0.88 ) • 1275
= 31979.00 kgf

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
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= ( 6.85 + 0 + 0.88 + ( 3.21 ) ) • 1275

= 13932.66 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 6.85 + 0 + 0.88 + 17.4 + ( 3.21 ) ) • 1275
= 36065.61 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.14/2.0 ) • 114 • 10 • 0.49 • 1120
= 9851. kgf

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.14/2.0 ) • 216 • 15 • 0.49 • 1275
= 31787. kgf

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.14 • 51.9 ) • ( 13.5 - 3 ) • 0.7 • 1120
= 13405. kgf

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.14/2 ) • 114 • 24 • 0.74 • 1275
= 40644. kgf

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.14/2.0 ) • 114 • ( 20.4 - 3 ) • 0.74 • 1275
= 29467. kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 31787 + 13405 ) = 45191 kgf

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 9851 + 40644 + 29467 + 0 ) = 79962 kgf

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 31787 + 29467 + 0 ) = 61254 kgf

Summary of Failure Path Calculations:

Path 1-1 = 45191 kgf, must exceed W = 20334 kgf or W1 = 31979 kgf
Path 2-2 = 79961 kgf, must exceed W = 20334 kgf or W2 = 13932 kgf
Path 3-3 = 61253 kgf, must exceed W = 20334 kgf or W3 = 36065 kgf

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 36.9 kgf/cm²

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1.05 kgf/cm²

The Drop for this Nozzle is : 24.2842 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 296.1639 mm
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Input, Nozzle Desc: N8 From: 30

Pressure for Reinforcement Calculations P 36.000 kgf/cm²

Temperature for Internal Pressure Temp 365 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 50 °C

Parent Material SA-516 70

Parent Allowable Stress at Temperature Sv 1274.64 kgf/cm²
Parent Allowable Stress At Ambient Sva 1407.13 kgf/cm²

Inside Diameter of Elliptical Head D 1200.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.4000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 400.0000 mm

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1119.74 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: N8

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.9/(2•1275•1-0.2•36)
= 15.2984 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•24.4/(1120•1-0.6•36)
= 0.8007 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 106.9504 mm
Parallel to Vessel Wall, opening length d 53.4752 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N8.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 7.65, tr = 0.74, c = 3 mm, E✱ = 1

Thickness Ratio = tr * E✱/(tg - c) = 0.16, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
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Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -35 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 36.00/52.11 = 0.691

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: N8

ASME Code, Section VIII, Div. 1, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 36•1206•0.9/(2•1275•1-0.2•36)
= 15.2984 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 36•24.4/(1120•1-0.6•36)
= 0.8007 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3185 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 97.6996 mm
Parallel to Vessel Wall, opening length d 48.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N8.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8007 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.9665 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.9665 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4957 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
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Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 20, 4.5 ) ]
= 6.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8, 6.42 )
= 6.4200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 5.7376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 12.3400 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 234.2198 mm

PV Elite is a trademark of Hexagon AB, 2025, All rights reserved.

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