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DM Plant Ion Exchange Design Detailed

The document provides detailed specifications for the Boiler Feed Water system at Raghunathpur Thermal Power Station Phase-II, with a design capacity of 120 m³/h using ion exchange technology. It outlines the operational parameters, regeneration times, chemical dosages, and equipment types for various units including WAC, SAC, WBA, SBA, and MB. Additionally, it specifies the neutralization methods for acidic and alkaline effluents.

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Yeshwanth Sai
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54 views6 pages

DM Plant Ion Exchange Design Detailed

The document provides detailed specifications for the Boiler Feed Water system at Raghunathpur Thermal Power Station Phase-II, with a design capacity of 120 m³/h using ion exchange technology. It outlines the operational parameters, regeneration times, chemical dosages, and equipment types for various units including WAC, SAC, WBA, SBA, and MB. Additionally, it specifies the neutralization methods for acidic and alkaline effluents.

Uploaded by

Yeshwanth Sai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

ParameterDetails

Plant LocatRaghunathpur Thermal Power Station Phase-II


ApplicationPower Plant BOP - Boiler Feed Water
Design Cap120 m³/h
Number of2 × 100%
Technolog Ion Exchange
Units per ACF, WAC, SAC, Degasser, WBA, SBA, MB
Regenerat 12 hrs operation + 4 hrs regeneration
Regenerati108 hrs operation + up to 6 hrs regeneration
Surface Lo ≤ 35 m³/h/m² (up to 40 m³/h/m² if proven)
Surface Lo ≤ 40 m³/h/m²
Hot Water Yes (min. 10 m³ hot water tank with heater)
Unit Design Flo Operation Exchange CTreated VoResin Volume Required (m³)
WAC 120 12 1.8 1440 800
SAC 120 12 2 1440 720
WBA 120 12 1.2 1440 1200
SBA 120 12 1.4 1440 1028.57
MB 120 108 1 1440 12960
Chemical Used For Dosage RatTarget Units
HCl (30-33 Cation Reg 50 WAC, SAC, MB
NaOH (48%Anion Rege 60 WBA, SBA, MB
ParameterValue
Design Flo 120 m³/h
CO₂ Remova <10 ppm
Tower Typ Forced Draft
Blower TypCentrifugal
Fill MateriaPP Rings / Structured Media
Service Design Flo Head (m) Pump Type
ACF Backw 60 25 Centrifugal
WAC Rege 10 20 Centrifugal
SAC Regen 10 20 Centrifugal
SBA Regen 10 20 Centrifugal
MB Regen 15 30 Centrifugal
Degasser B 500 15 Blower
Source Effluent TyNeutralization Method
WAC Rege Acidic Caustic
SAC RegenAcidic Caustic
WBA Rege Alkaline Acid
SBA RegenAlkaline Acid
MB Regen Mixed Both (auto pH control)

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