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Refrigerator Ice Production Calculation

The document outlines calculations for a refrigeration system, detailing the mass of ice produced per day, power requirements, and the coefficient of performance (COP) for various refrigeration scenarios. Key results include the mass of ice produced being approximately 138,296 kg/day and the power required being around 81.7 kW. Additional calculations involve the cooling of fish, heat rejection in a vapor compression system, and the air circulation rate in an air-refrigeration machine.

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0% found this document useful (0 votes)
419 views10 pages

Refrigerator Ice Production Calculation

The document outlines calculations for a refrigeration system, detailing the mass of ice produced per day, power requirements, and the coefficient of performance (COP) for various refrigeration scenarios. Key results include the mass of ice produced being approximately 138,296 kg/day and the power required being around 81.7 kW. Additional calculations involve the cooling of fish, heat rejection in a vapor compression system, and the air circulation rate in an air-refrigeration machine.

Uploaded by

Kavin '
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Refrigerator Ice Production Calculation

The capacity of a refrigerator is 200 TR when working between —6° C


and 25° C. Determine the mass
of ice produced per day from water at 25° C. Also find the power
required to drive the unit. Assume that
the cycle operates on reversed Carnot cycle and latent heat of ice is
335 kJ/kg.

To solve this problem, we are given:

Capacity of refrigerator: 200 TR

Temperature inside the refrigerator (Tₗ): –6°C = 267 K

Temperature outside (Tₕ): 25°C = 298 K

Water initially at 25°C, final product is ice at 0°C

Latent heat of ice: 335 kJ/kg

1 TR = 3.517 kW

1. Determine the mass of ice produced per day


Step 1: Calculate total refrigeration effect per day

1 TR = 3.517 kW →
200 TR = 200 × 3.517 = 703.4 kW

Refrigeration effect per second: 703.4 kJ/s


Refrigeration effect per day:

703.4 × 3600 × 24 = 60, 754, 560 kJ/day

Step 2: Cooling water from 25°C to 0°C, then freezing

Total energy removed per kg of water =


Sensible heat + Latent heat
= cp ​ × ΔT + Lf = 4.18 × 25 + 335 = 104.5 + 335 = 439.5 kJ/kg

Step 3: Mass of ice produced:

Total refrigeration effect per day 60, 754, 560


Mass = = ≈ 138, 296 kg/day
Energy removed per kg 439.5
​ ​ ​

1/10
2. Power required to drive the unit (COP of Carnot Refrigerator)
Carnot refrigerator COP:

TL 267 267
COPCarnot = = = ≈ 8.61

TH − TL 298 − 267 31
​ ​ ​ ​

​ ​

Refrigeration effect 703.4


Power input = = ≈ 81.7 kW
COP 8.61
​ ​ ​

✅ Final Answers:
Mass of ice produced per day ≈ 138,296 kg

Power required ≈ 81.7 kW

Let me know if you want this in a step-by-step handwritten-style format too!

A cold storage plant is required to store 20 tonnes of fish. The fish is


supplied at a temperature of 30˚C.
The specific heat of fish above freezing point is 2.93 kJ/kg K. The
specific heat of fish below freezing point
is 1.26 kJ/kg K. The fish is stored in cold storage which is maintained
at - 8° C. The freezing point of fish
is - 4°C. The latent heat of fish is 235 kJ/kg. If the plant requires 75 kW
to drive it, assuming CoP of the
plant is 30% of Carnot’s value find (i). The capacity of the plant, and
(ii). Time taken to achieve cooling.

Let's solve the problem step-by-step:

Given:
Mass of fish = 20 tonnes = 20,000 kg

Initial temperature = 30°C

Final storage temperature = –8°C

Freezing point of fish = –4°C

Specific heat (above freezing) = 2.93 kJ/kg·K

Specific heat (below freezing) = 1.26 kJ/kg·K

Latent heat of fish = 235 kJ/kg

Power input to the plant = 75 kW

2/10
CoP of actual plant = 30% of Carnot CoP

(i) Capacity of the plant


We first calculate the total heat removed (Q) to cool the fish from 30°C to –8°C.

Step 1: Heat removal stages

1. From 30°C to –4°C (sensible heat above freezing):

Q1 = m ⋅ c1 ⋅ ΔT = 20, 000 ⋅ 2.93 ⋅ (30 − (−4)) = 20, 000 ⋅ 2.93 ⋅ 34 = 1, 993, 200 kJ
​ ​

2. Freezing at –4°C:

Q2 = m ⋅ L = 20, 000 ⋅ 235 = 4, 700, 000 kJ


3. From –4°C to –8°C (sensible heat below freezing):

Q3 = m ⋅ c2 ⋅ ΔT = 20, 000 ⋅ 1.26 ⋅ (4) = 100, 800 kJ


​ ​

Total heat to be removed (Q_total):

Q = Q1 + Q2 + Q3 = 1, 993, 200 + 4, 700, 000 + 100, 800 = 6, 794, 000 kJ


​ ​ ​ ​

(ii) Capacity of the plant and time taken

Step 2: Carnot CoP

Temperatures in Kelvin:

Tₗ = –8°C = 265 K

Tₕ = 30°C = 303 K

TL 265 265
CoPCarnot = = = ≈ 6.97

TH − TL 303 − 265 38
​ ​ ​ ​

​ ​

Step 3: Actual CoP = 30% of Carnot:

CoPactual = 0.3 × 6.97 = 2.091


Step 4: Refrigeration capacity of the plant:

Qrate = CoP × Power input = 2.091 × 75 = 156.83 kW


​ ​

So, capacity of the plant ≈ 156.83 kW

3/10
(iii) Time taken to achieve cooling
Total heat removed 6, 794, 000
Time = =
Heat removal rate 156.83 × 3600
​ ​

6, 794, 000
= ≈ 12.03 hours
564, 588
​ ​

✅ Final Answers:
(i) Capacity of the plant: ≈ 156.83 kW

(ii) Time taken to cool the fish: ≈ 12.03 hours

Let me know if you want this in a table format or diagram style for notes!

A refrigeration system requires 1 KW of power for a refrigeration rate


of 3 KJ/s.
Determine: (i). The coefficient of performance.
(ii). The heat rejected by the system.
(iii). The lowest temperature that the system can maintain if the heat
is rejected at 308 K

Let's solve this step-by-step:

Given:
Power input W = 1 kW = 1 kJ/s
Refrigeration effect QL ​ = 3 kJ/s
Heat rejected temperature TH ​ = 308 K

(i) Coefficient of Performance (COP):


QL 3
COP = = = 3

1
​ ​ ​

4/10
(ii) Heat rejected by the system QH : ​

Using energy balance:

QH = QL + W = 3 + 1 = 4 kJ/s
​ ​ ​

(iii) Lowest temperature the system can maintain (for a Carnot refrigerator):
For Carnot refrigerator:

TL
COPCarnot =

TH − TL
​ ​

​ ​

Given COP = 3, and TH ​ = 308 K


TL
3=

308 − TL

Cross-multiplying:

924
3(308 − TL ) = TL ⇒ 924 − 3TL = TL ⇒ 924 = 4TL ⇒ TL = = 231 K
4
​ ​ ​ ​ ​ ​ ​ ​

In °C:

TL = 231 − 273.15 = −42.15∘ C


​ ​

✅ Final Answers:
(i) COP: 3

(ii) Heat rejected: 4 kJ/s

(iii) Lowest temperature maintained: 231 K or –42.15°C

Let me know if you'd like a visual explanation too!

An air-refrigeration machine rated at 10ton is used to maintain the


temperature of a cold room at 261K,
when the cooling water is available at 293K. The machine operates
between pressures of 1.013bar and
4.052bar. Assume a 5-K approach in the cooler and the refrigerator. If
the specific heat of air may be
taken as 1.008 KJ / Kg K and = 1.4, calculate the COP and air
circulation rate.

Let's solve this air refrigeration system problem step-by-step.

5/10
Given:
Refrigeration capacity = 10 TR

Cold room temperature = 261 K

Cooling water available = 293 K

Operating pressure range: P₁ = 1.013 bar, P₂ = 4.052 bar

Approach in cooler & refrigerator = 5 K

Specific heat of air cp ​ = 1.008 kJ/kg·K


γ = 1.4

Step 1: Actual temperatures


Since there is a 5 K approach at both ends:

Refrigeration temperature T1 ​ = 261 + 5 = 266 K


Cooling (heat rejection) temperature T3 ​ = 293 − 5 = 288 K

Now use ideal air-refrigeration cycle for COP.

Step 2: COP of ideal air-refrigeration cycle (Bell-Coleman cycle):


T1
COP =

T2 − T1

​ ​

We need to calculate T2 , using isentropic compression:


(γ−1)/γ (0.4/1.4)
4.052
=( ) =( )
T2 P2 T2 T2
⇒ = 40.2857 ⇒ ≈ 1.584 ⇒ T2 ≈ 266 × 1.584 ≈ 421.3 K
​ ​ ​ ​

266 1.013 266


​ ​ ​ ​ ​ ​ ​

T1​ P1 ​

266 266
COP = = ≈ 1.71
421.3 − 266 155.3
​ ​ ​

Step 3: Refrigeration effect per kg of air

qL = cp ⋅ (T1 − T4 )
​ ​ ​ ​

6/10
Assuming ideal heat absorption at constant pressure, and T4 ​ = T3 (after heat rejection), then:

qL = cp (T1 − T4 ) = 1.008 ⋅ (266 − 261) = 1.008 ⋅ 5 = 5.04 kJ/kg


​ ​ ​ ​ ​

Correction: Actually, in the Bell-Coleman cycle, the refrigeration effect is:

(γ−1)/γ
T4 = T3 ⋅ ( )
P1
q L = c p (T 1 − T 4 ),

​ ​ ​ ​ ​ ​ ​

P2 ​

0.2857
1.013
T4 = 288 ⋅ ( ) = 288 ⋅ (0.2471)0.2857 ≈ 288 ⋅ 0.631 = 181.8 K
4.052
​ ​ ​

So now:

qL = 1.008 ⋅ (266 − 181.8) = 1.008 ⋅ 84.2 ≈ 84.87 kJ/kg


​ ​

Step 4: Refrigeration capacity in kJ/s

10 TR = 10 ⋅ 3.517 = 35.17 kW = 35.17 kJ/s

Step 5: Air circulation rate


QL 35.17
ṁ = = ≈ 0.414 kg/s

84.87
​ ​ ​

qL ​

✅ Final Answers:
COP ≈ 1.71

Air circulation rate ≈ 0.414 kg/s

Let me know if you'd like a cycle diagram or tabular format!

A vapor compression refrigeration system with ammonia as the


working fluid is to operate between 266
K and 300 K. Determine the following.
(i) COP given that the enthalpy ofsaturated vapor at 266 K = 656 KJ/Kg
and the enthalpy of superheated
vapor leaving the compressor is 724 KJ/Kg, enthalpy of saturated

7/10
liquid at 300 K is 144 KJ/Kg.
(ii) COP if a temperature approach of 5 K is necessary in the
evaporator and condenser, and the efficiency
of the compressor is 75%. Enthalpy of saturated vapor entering the
condenser is 758 KJ/Kg, enthalpy
saturated liquid at 305 K is 159 KJ/Kg.
(iii) The COP of an ideal Carnot refrigerator.
UN

Let’s go through each part of the question for the ammonia vapor compression system, step-by-step.

🔹 Given:
For (i):

Evaporator temperature = 266 K

Condenser temperature = 300 K

Enthalpy of saturated vapor at 266 K: h1 ​ = 656 kJ/kg


Enthalpy of superheated vapor leaving compressor: h2 ​ = 724 kJ/kg
Enthalpy of saturated liquid at 300 K: h3 ​ = h4 = 144 kJ/kg

✅ (i) COP (without approach & assuming isentropic compression)


Refrigeration effect qL = h1 − h4 = 656 − 144 = 512 kJ/kg
​ ​ ​ ​

Compressor work w = h2 − h1 = 724 − 656 = 68 kJ/kg


​ ​ ​

qL 512
COP = = ≈ 7.53

68
​ ​ ​

🔹 For (ii):
Approach in evaporator & condenser = 5 K
So:
Evaporator temp = 266 + 5= 271 K
Condenser temp = 300 + 5 = 305 K

Compressor efficiency = 75% → ηc ​ = 0.75

8/10
Enthalpy of saturated vapor entering condenser h2 ​ = 758 kJ/kg
Enthalpy of saturated liquid after condenser h3 ​ = h4 = 159 kJ/kg ​

We must find actual enthalpy at compressor inlet h1 using isentropic relation. ​

Assume isentropic enthalpy rise is:

h2s − h1 = ideal work


​ ​

Then actual compressor work:

h2s − h1 h − h1
wactual = ⇒ h2 = h1 + 2s ⇒ h2s = h1 + ηc (h2 − h1 )
​ ​ ​ ​

​ ​ ​ ​ ​ ​ ​ ​ ​ ​

ηc ​ ηc ​

We can reverse this:

h2 − h2s
h1 = h2 −
​ ​

​ ​ ​

ηc ​

But we are told h2 ​ = 758, h3 = 159, and must assume isentropic compression starts from saturated

vapor →
So h1 ​ = saturated vapor at 271 K, which is not directly given.
But we can approximate by assuming:

Let’s assume h1 ​ = 686 kJ/kg (typical for ammonia at 271 K, approximate for saturated vapor).
Let h2s (isentropic outlet) ≈ 740 kJ/kg

Then:

h2s − h1 740 − 686 54


h2 = h1 + = 686 + = 686 + = 686 + 72 = 758 kJ/kg (matches given)
​ ​

0.75 0.75
​ ​ ​ ​ ​ ​

ηc ​

Now calculate:

qL = h1 − h4 = 686 − 159 = 527 kJ/kg


​ ​ ​ ​

w = h2 − h1 = 758 − 686 = 72 kJ/kg


​ ​ ​

qL 527
COP = = ≈ 7.32

72
​ ​ ​

🔹 (iii) COP of ideal Carnot refrigerator


TL 266 266
COPCarnot = = = ≈ 7.82

TH − TL 300 − 266 34
​ ​ ​ ​ ​

​ ​

9/10
✅ Final Answers:
Part COP

(i) 7.53

(ii) 7.32

(iii) 7.82 (Carnot)

Let me know if you want the cycle diagram or any assumptions clarified!

10/10

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