1.

CNC VFD Control Box

READ CAREFULLY EACH SECTION BEFORE DOING ANYTHING

DISCLAIMER

The Information is for GENERAL GUIDANCE ONLY. All information / advice is free to use. Whilst every effort is made to
ensure that all information is correct, it should not be relied upon as accurate.

The information / advice contained within is intended for use by qualified persons. Use of the information / advice
contained IS AT YOUR OWN RISK.

It is the SOLE RESPONSIBILITY of any person(s) using the information / advice contained within that their level of
competence is appropriate for the task they want to complete.

All use of information / advice contained within should have all work checked / tested by a professional qualified
tradesperson where applicable. I will assume no responsibility for errors or omissions.

A. FEATURES
1. Dual Power Source
a. Primary for CNC, VFD and Light
b. Secondary controlled by SSR-Solid State Relay or Manually from switch when position is MAN
2. Emergency shutoff
3. Switch to manually control Lightning state (On-Off) using primary power source
4. Switch to manually control CNC (On-Off) using primary power source
5. Switch to manually control VFD (On-Off) using primary power source
6. Switch to select controlling source for automatic power on. User can select CNC or VFD. Each switch set to
«AUTO» will be triggered.
7. Switch to control Router (Auto-Off-Manual) using secondary power source.
8. Switch to control Vacuum (Auto-Off-Manual) using secondary power source.
9. Switch to control Pump (Auto-Off-Manual) using secondary power source.
B. PARTS TO 3D PRINT
There are 5 parts to print: (estimated print time 34h31, used filament approx. 687g)

Used Printing Information: See attach zip file

1. Container
o Back (estimated print time 16h43, used filament approx. 292g)
o Front (estimated print time 5h49, used filament approx. 69g)
2. Panel
o Panel (estimated print time 2h17, used filament approx. 30g)
o Support(2) (estimated print time 0h20, used filament approx. 008g)
C. HARDWARE NEEDED
1. 1 spool of PLA Filament
2. 2 x Power Plug Cable WITH Cable 14AWG

3. Cable 18AWG 4 wires. Use to:

o Interconnect CNC→Control Box
note: (length depending on your installation.
o Interconnect Control Box→VFD
note: (length depending on your installation.
o Wire connect all switch and SSR
4. Emergency Switch 22 mm
Note: There are two SPST switch but only one is NC (normally connect) to be use.

5. 6 x Power Entry Connector Receptacle, Female Sockets NEMA 5-15R Panel Mount, Snap-In (Rectangular -
26.00mm x 22.00mm)
[Link]

6. Rocker Switch on-off-on Panel Mount, Snap-In (Rectangular - 19.20mm x 12.90mm)

 o 1 x Rocker Switch DPDT on-off-on 13A (AC) 125V Panel Mount, Snap-In (Rectangular - 19.20mm x
12.90mm)
[Link]
o 3 x Rocker Switch DPDT on-off-on 13A (AC) 125V Panel Mount, Snap-In (Rectangular - 19.20mm x
12.90mm)
[Link]
▪ OR 3 x Rocker Switch SPDT on-off-on 6A (AC) 250V Panel Mount, Snap-In (Rectangular -
19.20mm x 12.90mm)
[Link]
inc/FMC98A2200004/1795944?s=N4IgTCBcDaIGIFkDCBOAHAQTGADHnALCALoC%2BQA
7. 3 x Rocker Switch DPST 16A (AC) 125V Panel Mount, Snap-In (Rectangular - 19.20mm x 12.90mm)
[Link]

o OR 3 x Rocker Switch DPST 10A (AC) 250V Panel Mount, Snap-In (Rectangular - 19.20mm x 12.90mm)
[Link]
8. 2 x Cable Gland 0.10" ~ 0.26" (2.5mm ~ 6.5mm) Nylon M12x1.5 Black
[Link]

9. 3 x Cable Gland 0.14" ~ 0.31" (3.5mm ~ 8.0mm) Nylon M16x1.5 Black

[Link]

10. 50 x Quick Connect Female 14-18 AWG Crimp Connector - 0.187" (4.75mm)
[Link]

11. 1 x SSR-40 DA 40A DC 3-32V to AC 24-380V SSR Solid State Relay + Heat Sink
[Link]
 m

12. Optional (Huanyang VFD)

13. DB25 Breakout Board

14. 4 x M3 Flat Head Self Tapping screws - 8mm

[Link]

15. 4 x M3 screws (black) 16mm

[Link]
16. 4 x M3 Metric Thread Square Nuts
[Link]

17. Suggestion for VFD shielded cable

o [Link]
conductor_cable/continuous_flexing_control_cable/16_awg_shielded/cf6-15-04-
1?fbclid=IwAR2sbWSi8J7JMEXxwAGw2iutLs4FFTD0mRwnYmU31D_ncrrnPWczjTBias8

o [Link]
cable?fbclid=IwAR3K6Ih2Xr2A-dI9KhI5_xYGcnSpE--_zZVaIqj8P0IQZQNgoQqnp0DrO6o
D. ASSEMBLED VIEW
E. CONFIGURATION
1. Recommended Huanyang Configuration

Unlock VFD Config

PD000 SET 0 SET UNLOCK VFD CONFIG

Initial Configuration provided HY for my 110V 2.2kw water spindle (Check your own manual)

PD005 SET 400 SET DEFINE MAX FREQUENCY SETTING TO: 400.00 Hz (default was 50.00)

PD004 SET 400 SET DEFINE BASE FREQUENCY SETTING TO: 400.00 Hz (default was 50.00)

PD002 SET 1 SET DEFINE SOURCE OF OPERATING FREQUENCY SETTING TO: SET BY EXTERNAL
TERMINALS. (default was 0)

PD070 SET 1 SET DEFINE ANALOG INPUT SETTING TO: 0~5V (default was 0)

PD072 SET 400 SET DEFINE HIGHER ANALOG FREQUENCY SETTING TO: 400 (default was 50.00)

PD144 SET 3600 SET DEFINE RATED MOTOR REVOLUTION SETTING @60Hz TO: 3600 (default was
1440) or 3000 for 50Hz

PD008 SET 110 SET DEFINE MAX VOLTAGE SETTING TO: 110V (default was 220)

Configuration for automatic control with 1F communication

PD001 SET 2 SET DEFINE SOURCE OF OPERATING COMMANDS SETTING TO: SET BY
COMMUNICATIONS PORTS AS COMMAND SOURCE (default was 0)

PD002 SET 2 SET DEFINE SOURCE OF OPERATING FREQUENCY SETTING TO: SET BY
COMMUNICATION PORTS. (default was 0)

PD163 SET 1 SET DEFINE COMMUNICATION ADRESSES SETTTING TO: 1 - MUST MATCH ONEFINITY
BUS-ID (default was 0)

PD164 SET 1 SET DEFINE COMMUNICATION BAUD RATE SETTING TO: 9600 – MUST MATCH
ONEIFINITY BAUD (default was 1)

PD165 SET 3 SET DEFINE COMMUNICATION DATA METHOD SETTING TO: 8N1 for RTU – MUST
MATCH ONEFINITY PARITY

Configuration to trigger SSR (i.e start pump and vacuum)

PD052 SET 2 SET DEFINE Multi-Output 3（FA, FB, FC function）

PD053 SET 1 SET DEFINE Multi-Output 4 (KA, KB function）

Lock VFD Config

PD000 SET 1 SET LOCK VFD CONFIG

 2. Recommended Onefinity Tool Configuration if desired controlling source is Huanyang VFD

a) Under Tool Configuration you need to pick Huanyang VFD and have tool-enable-mode disabled

b) Testing
I. Validation that Onefinity connection status is ok

II. Ensure that VFD Collet is tighten

III. On the Onefinity Control Panel goto MDI
Notice that vacuum and pump turn on when spindle run if their switch are set to AUTO
a. Type M3 S1000 (this set spindle speed to 1000 RPM)
b. Type M5 (this stop the spindle)
c. Type M4 S1000 (this set spindle speed to -1000 RPM [REVERSE])
d. Type M5 (this stop the spindle)
e. Type M3 S24000 (this set spindle speed to 24000 RPM)
f. Type M5 (this stop the spindle)
 3. Recommended Onefinity Tool & I/O Configuration if desired controlling source is CNC

This configuration will use Pin 15 (positive) & 25 (ground) of the breakout board.

- Pin 15 will get a signal of 3.3 volt when either M3 or M4 is use in the GCODE.
- Pin 15 will get a signal of 0.0 volt when M5 is use in the GCODE.

a) Under Tool Configuration you need to pick PWM Spindle and have tool-enable-mode set to lo-hi

b) Under I/O configuration, you need to disable load-1 and load-2

2. Parts Assembly
A. CONTAINER – BACK SECTION PREPARATION
1. Before doing the assembly, square nuts holes (front) must be cleaned.
2. Then install each nut. Do not force.
3. Pre-install carefully each screw (M3 screws (black)) to make sure alignment is ok. Then remove the screws.
4. Validate that all 6 switch and SSR can go thru sides holes.
5. Pre-install carefully each screw (M3 Flat Head Self Tapping screws) to make sure alignment is ok for SSR
Installation. Then remove the screws.
B. CONTAINER – FRONT AND PANEL SECTION PREPARATION
1. Before doing the assembly, pre-install panel and sides support and validate that the sides support parts screw
holes are centered and aligned with front part screw holes .
2. Install each screw. Do not force.
3. Pre-install carefully each rocker switch
4. Pre-install carefully emergency switch. Those switch have 2 connector-switch (one NC-Normally Close and one
NO-Normally Open).
Take a look to IDENTIFY the NC switch that will be use for wires connections.
C. WIRE CONNECTIONS

WIRING

1. Refer to document « VFD Control Box - Wiring [Link]»