Emonitor Users Guide
Emonitor Users Guide
USER’S GUIDE
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1 • Overview 1
Welcome to Emonitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 • Navigating Emonitor 5
Start Emonitor and log in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Emonitor Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Set the screen refresh rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shortcut keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Menu Command Shortcut Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Spreadsheet Shortcut Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hierarchy Pane Shortcut Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Location and Measurement Definition Pane Shortcut Keys . . . . . . . . . . . . . . . . 11
Window and Pane Shortcut Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Plotting Shortcut Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Using Toolbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Customize toolbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Toolbar buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using Spreadsheets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Move the cursor in a spreadsheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Add a new row to a spreadsheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Enter values in a spreadsheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Select values in a spreadsheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Change the column width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Select rows to delete or copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Paste a row into a spreadsheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Change spreadsheet columns in a pane or window . . . . . . . . . . . . . . . . . . . . . . . 20
Working with windows and panes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Select a window or pane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Split a window or pane into two panes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Change a pane type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Close a pane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Resize a pane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maximize a pane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Change the window or dialog font . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Save the windows in the workspace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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3 • Quick Start 25
Setting up your database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Add a machine to the database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Set up locations for a machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Set up measurements for the location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fill in all the locations for a machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Set up your Emonitor Online system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Set up Emonitor Scheduler to import the data . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Using your Emonitor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Create a list by tagging measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Load a list to a portable data collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Unload a list from a portable data collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
View alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Acknowledge alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Change the refresh rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Display reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Display trend plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Display spectrum plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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Contents
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Contents
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Contents
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Contents
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Contents
Glossary 323
Index 355
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1 Overview
Welcome to Emonitor
Emonitor® provides complete data management for predictive maintenance services. The
Windows® interface allows you to perform all your predictive maintenance tasks quickly
and easily using a convenient graphical format.
The following features are available in all versions of the Emonitor software, unless other-
wise noted. With Emonitor you can:
Learn about Emonitor and its functions with the demonstration plant and Quick Start
steps.
Set up the database to model your machinery and processes and hold the data you col-
lect in your Predictive Maintenance program. You can use templates containing infor-
mation about different types of machinery to quickly set up your database.
Create calculated measurements. These are measurement definitions created by defin-
ing mathematical operations on one or more measurement definitions—such as find-
ing a pressure differential by subtracting one pressure from another.
Set up lists for data collection and reports.
Load one or more lists into a data collector for collection.
Unload data from a data collector into the database.
Import data from an external file of data into the database.
Create alarms from statistical analysis of the data.
Generate reports of the data, including reports of measurements that exceed alarms.
You can also create your own custom reports.
Display plots of the data, including trend, spectrum, frequency trend, time waveform,
spectrum map, polar, unit, and XY plots.
Create and use spectrum and band alarms.
Create frequency items for equipment that generates vibration, and then use the fre-
quency outputs to help diagnose vibration problems (Factory and Enterprise bundles).
Create analyses of problems, consisting of a description of the cause of the problem,
and advisories describing the work to correct the problem. You can also use the Intel-
ligent Advisory™ function to automatically create advisories from diagnosis specifi-
cations (Factory and Enterprise bundles) or rule sets (Enterprise bundle).
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Set up one or more gateways. Gateways allow you to create work requests from advi-
sories and send them by email (Factory and Enterprise bundles). You can also send
work requests to an external Computerized Maintenance Management System
(CMMS) or Enterprise Asset Maintenance (EAM) system (Enterprise bundle).
Contact Us
TELEPHONE SUPPORT
1-440-646-3434
Support staff are available Monday through Friday from 8 AM to 7 PM Eastern Standard
Time (North America only), except during holidays.
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• • • • •
1 • OVERVIEW
When you call, please be at your computer and be prepared to give the following
information:
The product serial number - you can find this number in the Help About dialog box.
The product version number
The type of hardware you are using
The exact wording of any messages that appeared on your screen
A description of what happened, and what you were doing when the problem occurred
A description of how you tried to solve the problem
You might also be required to provide information about any product updates that are
installed on your computer.
The Rockwell Automation support web site includes comprehensive searchable databases
of support information for all Rockwell Automation products. It also includes online
support, software utilities and downloads, case studies, and literature.
The support web site is located at:
[Link]
The Rockwell Automation Knowledgebase is a searchable database of technical notes and
frequently asked questions updated daily by our support specialists. The Knowledgebase
is available from the Rockwell Automation support page.
To open the Knowledgebase:
On the Rockwell Automation support page, click Knowledgebase or go to
[Link]
3
• • • • •
4
2 Navigating Emonitor
Start Emonitor and log in
Start Emonitor
Click the Start button, then select Programs > Rockwell Software > Emonitor >Emon-
itor
Log In
If Emonitor is set up to require logging in, the program displays the Log In dialog. Enter
your user name and password.
You can also log in using your user name by selecting File > Log In after Emonitor
starts.
You can change to a different database by clicking Change DB.
For multi-user (network) versions of Emonitor, you may need to perform additional
steps to log in to your database. If necessary, contact your System Administrator for
more information.
Do not select the ISLAND database. This database is not compatible with Emonitor, and will
cause Emonitor to lock up.
Log Out
You can log out of Emonitor without exiting the program. Select File > Log Out.
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• • • • •
Emonitor Window
Title bar
The title bar contains the name of the program, including the particular version of your
Emonitor program.
Menu bar
The menu bar contains the menu commands. You can highlight a command and press F1
for more information.
Toolbar
Most of the functions of Emonitor can be accessed via the Menu bar or by clicking a tool-
bar button. As you move the mouse over the toolbar buttons, a tool-tip serves tells you the
function of the button.
You can customize, show, and hide toolbars. See “Using Toolbars” on page 14.
For a description of toolbar buttons, see “Toolbar buttons” on page 15.
Workspace
The workspace contains the Database, List, Plot, and Report windows.
The workspace is larger than can be shown on the screen at one time. When you move a
window beyond the edge of the visible workspace, scroll bars appear. These scroll bars let
you view the rest of the workspace.
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2 • Navigating Emonitor
On a multi-user version of Emonitor, the program stores the workspace for each different
user. When you start Emonitor, it restores the workspace stored for your user name.
Status bar
The status bar appears at the bottom of the Emonitor window. It displays a brief, context
sensitive help message. The help message depends on the current state of the program. It
also displays the target date time, the database, the user name, and the number of measure-
ment definitions if you have a point-limited system.
You can hide and show the status bar with View > Status Bar.
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• • • • •
2. Under Background and screen refresh rate, set the Refresh rate. You can also dis-
able automatic screen refreshing.
This sets the refresh rate for both the Emonitor screen and alarm status information. The
alarm status information is only important if you use the alarm status indicators
A good default value for the refresh rate is one minute. For Emonitor Online Systems,
increasing the refresh rate time:
Can improve performance
Increases the length of time between screen updates with new data
Even if you disable the automatic screen refresh, Emonitor still redraws the screen with
new information when:
You unload a data collector.
You import data using Tools > Data Import.
You move to a different item in the Hierarchy Tree, location, or measurement defini-
tion pane.
You click the Refresh button or press F5.
Shortcut keys
Shortcut keys allow you to quickly execute commands by pressing key combinations.
Action Keys
Undo changes to the current list Ctrl+Y
Cut current selection to Clipboard (List win- Ctrl+X
dow only)
Copy current selection to Clipboard Ctrl+C
(Database and List windows only)
Paste contents of Clipboard Ctrl+V
(Database and List windows only)
Find items in the database Ctrl+F
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2 • Navigating Emonitor
Action Keys
Tag items for a list Ctrl+T
Recall a saved list Ctrl+R
Save a list Ctrl+S
Archive filter settings Ctrl+A
Load/unload a data collector Ctrl+L
Manually enter data for a list Ctrl+E
Update Quickload load files Ctrl+U
Generate alarm statistics Ctrl+G
Build a custom report Ctrl+B
Refresh the Emonitor screen F5
Perform an analysis on a machine Ctrl+N
Action Keys
Move the cursor one cell in any direction Arrow keys
Move to the first column in a row Home
Move to the last column in a row that has data End
Move to the first column in the first row in the Ctrl+Home
spreadsheet
Move to the last column in the last row in the Ctrl+End
spreadsheet that has data
Move down one page in the spreadsheet PgDn
Move up one page in the spreadsheet PgUp
Move right one page in the spreadsheet Ctrl+PgDn
Move left one page in the spreadsheet Ctrl+PgUp
Select the current row in the spreadsheet Shift+Spacebar
Extend the selection of cells Shift+arrow keys
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Action Keys
Delete the contents of the selected cells Delete
Edit the currently cursored cell, or select from Enter then Alt+Down
a list of choices for the cell (edit mode) Arrow
Delete the contents of the current cell when in F2
edit mode
Select today’s date in a date cell if in edit F3
mode
Pop up a calendar in a date cell if in edit mode F4
Select an item in a list Arrow keys
Undo the changes to the current cell, exit edit Esc
mode
Keep changes to the current cell, exit edit Enter
mode
Toggle the value in a cell (toggle field) Enter
Tag/untag the measurement definitions for the Enter when the cursor is
current list (Location and Measurement Defi- on the Tag column of a
nition spreadsheets only) row
Action Keys
Select an item in the Tree Arrow keys
Expand a selected branch one level Ctrl++ on the numeric
keypad
Collapse a selected branch Ctrl+- on the numeric
keypad
Completely expand a closed branch Ctrl+* on the numeric
keypad
Edit the name of the selected item Enter
Delete the selected item Delete
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2 • Navigating Emonitor
Action Keys
Add a new item to the Tree Insert
Move the selected item (up, down) Ctrl+Up Arrow,
Ctrl+Down Arrow
Move the selected item (in, out) Ctrl+Left Arrow,
Ctrl+Right Arrow
Tag all the measurement definitions for the + on the numeric keypad
selected item
Untag all the measurement definitions for the - on the numeric keypad
selected item
Undo changes to the Tree Ctrl+Z
Copy the current item to the Clipboard Ctrl+C
Paste the contents of the Clipboard into the Ctrl+V
Tree
Action Keys
Move the selected row (up, down) Ctrl+Up Arrow,
Ctrl+Down Arrow
Action Keys
Move to the next window Ctrl+F6
Move to the next pane in a window F6
Move to the next control in a window, pane, Tab
or dialog
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Action Keys
Move to the previous control in a window, Shift+Tab
pane, or dialog
Move to the next tab in a tabbed dialog Ctrl+Tab
Move to the previous tab in a tabbed dialog Shift+Ctrl+Tab
Open the Control menu for the active Data- Alt+Hyphen
base, Report, List, or Plot window when the
window is active
Close a Database, Report, List, or Plot win- Ctrl+F4
dow
Switch among the active Database, Report, Alt+Shift+F6
List, or Plot window and/or the hierarchy
notebook
Display the popup menu for the current selec- Shift+F10
tion (same as right-clicking on the selection)
Action Keys
Move to the previous/next point Left, Right Arrows
Move to the previous/next point (fast cursor) Shift+Left, Shift+Right
Arrows
Move to the next/previous plot region Tab, Shift+Tab
Activate the current plot region Spacebar
Toggle plot grids on/off G
Toggle display of text and inspection codes N
on/off
Toggle the linear curve fit on/off in trend plots C
Begin the curve fit from the cursored point in F
trend plots
Toggle the power curve fit on/off in trend W
plots
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2 • Navigating Emonitor
Action Keys
Move the cursor between the trend and the Ctrl+Up Arrow
curve fit lines in trend plots
Move the cursor back to the trend line in trend Ctrl+Down Arrow
plots
Display the next/previous measurement in the Up Arrow,
archive data for this measurement definition Down Arrow
Display the most recent (latest) measurement Home
in the archive data for this measurement defi-
nition
Display the first (earliest) measurement in the End
archive data for this measurement definition
Display the next/previous location in the data- PgDn, PgUp
base
Display the next/previous location in the cur- Shift+PgDn,
rent list Shift+PgUp
Display the next/previous measurement defi- Ctrl+PgDn,
nition in the database Ctrl+PgUp
Display the next/previous measurement defi- Shift+Ctrl+PgDn,
nition in the current list Shift+Ctrl+PgUp
Zoom in (enlarge) an image + on the numeric keypad
Zoom out (reduce) an image - on the numeric keypad
Fit an image to the plot pane Enter
Toggle between fine and normal cursor mode F
in spectrum, spectrum map, and time wave-
form plots
Toggle between peak and normal cursor mode K
in spectrum, spectrum map, and time wave-
form plots
Toggle between harmonic and normal cursor H
types in spectrum, spectrum map, and time
waveform plots.
Toggle between sideband and normal cursor S
types in spectrum, spectrum map, and time
waveform plots
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Action Keys
Toggle the frequency tracking cursor on/off in T
spectrum map plots
Show or hide the Bearing Selector dialog to B
choose a specific bearing and display the bar-
ing cursor in spectrum plots.
Store operating speed at cursor as the operat- Ctrl+I
ing speed for the measurement (spectrum plot
only)
Define and store operating speed at cursor as Ctrl+O
number of orders (spectrum plot only)
Using Toolbars
Emonitor displays the toolbar for a window when you open the window. Each toolbar
contains buttons that execute commands that are specific to the corresponding window
(for example, the Plot toolbar for the Plot window). In addition, you can display the
Remote Control as a toolbar. Emonitor has the following toolbars.
Main: Main Emonitor toolbar that has buttons for the main windows and commands.
List: List window commands
Plots: Plot window commands
Reports: Reports window commands
Database: Database window commands
Programs: Buttons that run other Emonitor programs (Scheduler, Calculation
Updater, Data Mover, …)
Remote Control: Buttons for navigating through the database (useful when viewing
plots)
There are also two toolbars that allow you to recall saved views and report descriptions.
These are the Saved Views and Saved Reports toolbars.
Saved Views: Buttons for recalling saved Database, List, and Plot window views.
Saved Reports: Buttons for running saved report descriptions on the current list.
Customize toolbars
Toolbars contains the buttons that give you quick access to commands, views, and report
descriptions.
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• • • • •
2 • Navigating Emonitor
To move a toolbar
You can drag a toolbar to a different location on the screen. If you release the toolbar on
an edge of the workspace, it “docks” itself to the side of the workspace. You can also
make a “floating toolbar” by releasing the toolbar anywhere on your screen.
Toolbar buttons
Toolbar buttons appear on the Emonitor window toolbars. You can hide and customize
toolbars. See “Using Toolbars” on page 14.
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2 • Navigating Emonitor
Using Spreadsheets
Spreadsheets operate as a combination of text boxes and list boxes, arranged into rows
and columns. The top row of a spreadsheet is the header, and contains the names of the
columns. The List window, and most of the panes in the Database window contain spread-
sheets. In addition, spreadsheets appear in some dialogs. This is a part of the Measurement
Definition spreadsheet from the Database window:
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2 • Navigating Emonitor
Emonitor does not automatically save the changed columns. You can save changes in the col-
umn width by saving the current view. Select View > Save View. You can also change the col-
umn width for spreadsheets in the Database and list windows with View > Pane Options.
Note that if you want to delete one or more rows, you must select two cells in a row
before pressing Delete:
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• • • • •
Emonitor copies all the frequency items at one time from the Frequency Item pane. You can-
not copy just one or some of the Frequency items (Factory and Enterprise bundles).
You can also change the column width by dragging the line between column headers in the
spreadsheet.
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• • • • •
2 • Navigating Emonitor
2. Select View > Pane Options. The current column definition appears in the Pane
Options dialog.
3. Change the column definition.
If you want to keep the changes to the column definition, you must save the changes as part of a
view. You can then recall the view with the new column definition any time that the window is
open. See “Saving and Recalling Panes in a View” on page 22.
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• • • • •
Close a pane
1. Select the pane.
2. Select View > Close Pane.
Resize a pane
1. Move the mouse pointer to the edge of the pane. The mouse pointer changes to a dou-
ble-headed arrow.
2. Drag the edge to resize the pane.
Maximize a pane
1. Select the pane.
2. Select View > Zoom.
3. To restore the pane to its previous size, select View > Zoom.
If you must log in when you start Emonitor, make sure that Restore user workspace is selected
in the Log In dialog. Otherwise, Emonitor does not restore your saved workspace.
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• • • • •
2 • Navigating Emonitor
the current settings for the plots, including cursor options, axis options, and plot data
options. Saving a Database or List view also saves the current column definitions for the
spreadsheets in the window.
You can also assign a button on the Saved Views toolbar for a view, then click that button to
recall that view. “Using Toolbars” on page 14.
You can also press the shortcut key combination for the view to recall the view. The shortcut keys
for the views are listed at the bottom of the View menu next to the view name.
You can also assign a button on the Saved Views toolbar for a view, then click that button to
recall that view. See “Using Toolbars” on page 14.
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Delete a view
You can delete a view once you no longer need it. Note that you cannot delete a plot view
that is used in a report.
1. If you want to delete a Database window view, open the Database window. If you
want to delete a Plot window view, open a Plot window. Emonitor automatically dis-
plays the Select View dialog.
2. Select the view from the list of views, and click Delete.
3. You can then select a different view, or click Cancel to close the dialog.
24
3 Quick Start
Setting up your database
The steps in this section show you how to add a machine to the database, how to set up
location for measurements, and how to set up measurement definitions.
You can substitute a machine from your plant for the one in the example. When you are done,
you can delete or keep the machine that you added to the database.
You can click in a pane, then press F1 for a description of the pane.
3. To add a new plant, select the disk icon in the Hierarchy pane, and press Insert. Your
cursor appears in a box next to a new hierarchy item at the bottom of the Hierarchy
tree.
4. Type in the name of your new plant. For example, type Plant A, and press Enter.
5. Press Insert again to add a new hierarchy item. Type in the name of your new train.
For example, type Area 41, and press Enter.
25
• • • • •
6. Press Ctrl+Right Arrow to move the new train under the plant.
7. Press Insert again to add a new machine under the new train, and type in the name of
your new machine. For a motor-pump combination, type Tank #1, and press Enter.
8. Press Ctrl+Right Arrow to move the new machine under the new train. You now
have the hierarchy set up for your new machine.
26
• • • • •
3 • Quick Start
7. Press Tab or double-click in the Description column and type a short description if
desired.
The Active column is set to Yes, which means the measurement definition is active, and can
be loaded and unloaded using a data collector.
Smart filters
Emonitor supports several “smart” measurement filters.
RSS Overall: Select the digital overall filter in the data collector if available.
Smart HP: Select the appropriate high pass filter for your data collector. This can
reduce data collection time by eliminating the lowest frequencies if they are not
needed for the measurement.
27
• • • • •
RSS Smart HP: Select the appropriate digital high pass filter in digital filtering is
available in your data collector.
You must change the Data type and Collection before you can select PSI for the Units.
10. Select a cell in the PSI Numeric measurement definition by clicking in it.
28
• • • • •
3 • Quick Start
29
• • • • •
4. Edit the data source configuration. For most data sources, this configures the instru-
ments used to collect the data, defines the data to acquire from the instruments, maps
the data to measurement definitions in the Emonitor database, and defines the data
acquisition interval.
5. Close the data source program, and use the Online Data Management Console to start
data acquisition defined in the data source configuration.
The steps to set up data acquisition from online instruments and external OPC sources are
[Link] These steps are described in detail in the Emonitor Online Getting Results Guide
and the online help for the Online Data Management Console.
Once you begin acquiring data and storing it in the database, you use the Emonitor pro-
gram on the Viewing Station computer to view and analyze the data.
We strongly recommend that you leave the Startup Type for the SchedulrSvc as “Automatic”
in the Services console. This starts the Scheduler service automatically when Windows
starts.
30
• • • • •
3 • Quick Start
The [Link] file, located in the Emonitor program directory on the Unload Station com-
puter, defines the unload file directory. Make sure this file has the correct unload file directory
in the DataFileDir and DataFiles path (in the Source section). Scheduler uses these entries to
monitor the Enwatch/6600 Online Data unload files. Use a text editor to view or edit the odon-
[Link] file.
1. Start the Scheduler program (Start > Programs > Rockwell Software > Emonitor >
Utilities > Scheduler).
2. Click Add, or select Edit > Add Profile.
3. Enter the Event Profile Name. For data import, enter
Online Import Event.
4. You can enter notes about the profile as well. Select Enable profile for scheduling.
Click Next to display the Response tab.
5. Select the way the event is to be scheduled. For the Online Import Event:
a. Select Scheduled time/date and File change notification. Click Settings to dis-
play the File Change Notification dialog.
b. For the Online Import Event, click Add File.
c. For the Online Import Event, select the UD directory under your program direc-
tory. In the File name box, enter *.ulf. This tells Scheduler to look for unload files
in the unload directory. Click Open.
d. The unload files show in the Monitored Files list. Click OK to continue.
e. Click Next to continue.
6. Click Add Event in the Events tab.
7. Enter the Executable file and the Command line.
Executable file: C:\Program Files\Rockwell Software\Emonitor\[Link]
Command line: C:\Program Files\Rockwell Software\Emonitor\[Link]
8. Choose Next to continue.
9. Choose the Date and Time you want to launch the Profile. Then click Finish.
For more information, see the online help for the Emonitor Scheduler.
31
• • • • •
You can tag calculated measurement definitions, but you cannot load them to a data collector.
For more on calculated measurements, see “Adding Calculated Measurements” on page 79.
6. You can view the list in the List window. Select Window > List. Select the Standard
List view in the Select View dialog. This view shows the information for each loca-
tion in the current list.
7. Save the current list. Select Save > List.
8. Enter a list name in the Save List dialog and select a list type. Also, set the due date
and the interval for collection if you want to schedule it for collection. If you plan to
use this list for data collection, select Quickload as the Load file type, and then select
one or more data collectors. Quickload lists save time in loading the list. See “Use
Quickload Lists” on page 126. Click OK to save the list when all the settings are cor-
rect.
For more information, see “Working with Lists” on page 117.
32
• • • • •
3 • Quick Start
You can click the Load Options button to select some options, such as initializing the data
collector prior to loading. Only those options supported by the current data collector are avail-
able.
6. Select the list you want to load under List name in the Load/Unload dialog. You can
change which lists appear by clicking Filter.
7. Click the red Load button to load the list to the data collector. This button points from
the computer button to the data collector button.
8. Emonitor automatically builds the load file, updates the statistics, and loads the list to
the data collector. If you are using Quickload lists, it simply loads the Quickload file
(if available).
9. After loading is complete, disconnect the data collector from the computer and collect
your data. Refer to your data collector documentation for more information.
For more information, see “Loading a Data Collector” on page 165.
33
• • • • •
1. Connect the data collector to the computer and prepare the data collector for unload-
ing.
2. Select Tools > Load/Unload.
3. Connect and set up the data collector using the same settings as when you loaded the
list. The cable connect icon appears in the Load/Unload dialog.
You can click the Unload Options button to select some options, such as clearing the list
after unloading. Only those options supported by your data collector are available.
4. Select the list you want to unload under List name. You can change which lists appear
by clicking Filter.
5. Choose the blue Unload button to unload the list from the data collector. This button
points from the data collector to the computer.
6. Emonitor automatically transfers the data and updates the database.
7. After unloading is complete, disconnect the data collector from the computer.
For more information, see “Unloading a Data Collector” on page 172.
View alarms
step 4
The alarm display in the Database window shows you the measurement definitions and
locations in alarm. It also displays the alarm severity based on the colors you choose for
the severity. Before you can display and hide alarm indicators you must select the correct
pane. Remember, if you change views, the new view may not have the same options you
selected. You can save a view with the alarm display options and recall it later. See “Sav-
ing and Recalling Panes in a View” on page 22.
These steps show how to display the alarm status indicators for a Database window pane.
1. Select the pane where you want to display the indicators. In this example, select the
Location pane.
2. Select View > Pane Options.
34
• • • • •
3 • Quick Start
3. Select Show current alarm severity in the Pane Options dialog to display the alarm
status indicators. Select Show unacknowledged alarm severity to show unacknowl-
edged alarm severity. Select both options if you want both indicators displayed.
4. Click OK to close the Pane Options dialog. The alarm status indicators appear in the
Location pane if any measurements for those locations are in alarm.
5. You can refresh the alarm status indicators in the Database window. Select Tools >
Alarm Severities > Refresh Display.
For more information, see “Displaying Alarm Status” on page 154.
Acknowledge alarms
step 5
You can acknowledge an alarm to indicate that someone has seen the alarm and knows the
measurement is in alarm. Emonitor shows a colored circle next to the item that is in alarm.
The circle indicates that the item is in alarm, and the color indicates the current severity of
the alarm. The row also shows a highlighting color, called a severity bar. The bar can be
the same color as the circle, or different, if the alarm has been acknowledged. This section
tells you how to acknowledge an alarm.
1. Click the desired pane in the Database window (Hierarchy, Location, or Measurement
Definition).
2. Right-click the desired row or item and select Acknowledge Alarm Status. The row
returns to the normal background/foreground colors of the pane.
35
• • • • •
Display reports
step 7
After collecting and unloading your data, you can generate reports of the data.
1. Select Window > Reports.
2. Select a list as the source for the report under Report from in the Print Reports dia-
log.
3. Select the report descriptions to print or preview for Report description.
4. Click Preview to view the reports on screen, or click Print to send the reports directly
to the printer.
5. If you have a Database window open when you preview a report on screen, you can
click data in the report to select that measurement in the Database window. The Report
window cursor turns into a hand to indicate where you can click. Clicking data in the
report selects that measurement in List and Plot windows as well.
For more information, see “Printing and Viewing Reports” on page 241.
36
• • • • •
3 • Quick Start
1. In the Database window, select the magnitude or process measurement definition that
you want to view in a plot.
2. Select Window > Plots
Select Open a window for each location in list in the Select Plot View dialog to display
multiple trend plots, one for each location in the current list. This allows you to compare data
at different locations.
3. Select the Trend view in the Select Plot View dialog, then click OK.
4. You can use the Remote Control toolbar to move through locations in the database.
Select View > Toolbars > Remote Control.
5. Click the < and > buttons to move forward or backward in the database at different
levels. For example, you can move backward through the data history to view changes
in your data.
6. You can also right-click a measurement definition in the Database window and select
Show Data to quickly display an Active Measurement plot of the data.
For more information, see “Working with Trend Plots” on page 217.
Select Open a window for each location in list in the Select Plot View dialog to display
multiple spectrum plots, one for each location in the current list. This allows you to compare
data at different locations.
3. Select the Spectrum view in the Select Plot View dialog, then click OK.
4. You can use the Remote Control toolbar to move through locations in the database.
Select View > Toolbars > Remote Control.
5. Click the < and > buttons to move forward or backward in the database at different
levels. For example, you can move backward through the data history to view changes
in your data.
6. You can right-click and drag on the spectrum plot to zoom an area of interest. You can
double-click the X or Y axis to change the plot. You can use the arrow keys to move
37
• • • • •
the cursor along the X axis. To show alarms, select Plot > Options and click the
Alarms tab.
7. You can also right-click a measurement definition in the Database window and select
Show Data to quickly display an Active Measurement plot of the data.
For more information, see “Working with Spectrum Plots” on page 221.
38
4 Understanding the Database
Overview of the Emonitor Database
Before you can begin to use Emonitor for predictive maintenance, you must first under-
stand how Emonitor displays and stores information. To help you understand the database,
this chapter uses examples from the Emonitor POWER STATION demonstration plant.
As you read through this information, you may want to follow along in the Emonitor soft-
ware.
The Emonitor POWER STATION demonstration plant uses three levels in the database
hierarchy (Plant, Train, and Machine) as shown to the left.
Your Emonitor installation may use as many as six levels, or as few as one. The following
illustration shows the relationship between different parts of the database. Your version of
Emonitor may not use all the parts shown below.
39
• • • • •
40
• • • • •
4 • Understanding the Database
The Advisory pane displays information for advisories created for components and
machines (Factory and Enterprise bundles).
The Intelligent Advisory Assignment pane displays the Intelligent Advisory assign-
ments for components and machines (Factory and Enterprise bundles).
There are two other panes for frequency items (Factory and Enterprise bundles).
The Frequency Item pane displays the frequency items that you use to model
sources of vibration in your machinery. Emonitor calculates frequency outputs from
these frequency items, which you can then use the help analyze vibration spectra.
The Frequency Output pane displays the frequency outputs that Emonitor calculates
from the frequency items.
41
• • • • •
If the Database window is already open, click the window to select it, then select View > Hier-
archy Tree.
The POWER STATION demonstration plant uses three hierarchy levels: Plant-Train-
Machine.
The Hierarchy Tree for the POWER STATION demonstration plant reflects this structure.
You can define up to six hierarchy levels. You can use the following characteristics to
define an item in the Hierarchy Tree:
Name: The name for the item (for example, PA FAN #1).
Parent: The item in the tree from which the current item descends. In the POWER
STATION plant, Area 2 Level 3 is the parent of both PA FAN #1 and MBFP S&S #1.
Hierarchy level: The level for the item in the Hierarchy Tree. In the POWER STA-
TION Hierarchy Tree, Area 2 Level 3 is at the Train, and PA FAN #1 is at the Machine
level.
Equipment criticality: The relative importance of a piece of equipment. This is based
on factors such as the cost to repair the equipment, availability of spare parts, and so
on. Note that the equipment criticality appears only in the Hierarchy dialog. See “Edit
Information in the Database Dialogs” on page 50.
42
• • • • •
4 • Understanding the Database
Hierarchy image: The picture associated with this item. The Hierarchy image is
optional.
MIMOSA: The Segment ID and the Segment type apply only to installations using
MIMOSA data transfer procedures. If you do not use MIMOSA functions at your
plant, then you can ignore these fields.
Remember that you can change the alarm and statistics information that appears in the
Hierarchy pane with View > Pane Options.
Because Emonitor does not support any MIMOSA standards for oil data, this may not be useful
to you when setting up for oil analysis. The information is included so that you can set up your
database for MIMOSA compliance from the beginning.
Understand Locations
A location indicates a place where you want to collect data. Often it refers to an actual
place where you attach a transducer or read a value. To display the Hierarchy and Loca-
tion panes:
1. Select Window > Database.
2. Select the Database Setup view in the Select View dialog.
If the Database window is already open, change the view by selecting View > Database
Setup.
43
• • • • •
plant, then you can ignore this field. For more information, refer to the section on
“MIMOSA Import and Export”.
Because Emonitor does not support any MIMOSA standards for oil data, this may not be use-
ful to you when setting up for oil analysis. The information is included so that you can set up
your database for MIMOSA compliance from the beginning.
Remember that you can change the columns and the column headers that appear in the
Location pane with View > Pane Options.
In the POWER STATION demonstration plant, the PA FAN #1 machine has five loca-
tions:
Each location specifies a position and direction for one or more measurement definitions.
Emonitor displays the locations in the Location pane of the Database window.
You can use a location to record data for any hierarchy level in the Hierarchy Tree. For
example, if you wanted to record the ambient temperature in an area that contained sev-
eral machines, you could add a location to Area 2 Level 3 in the database.
44
• • • • •
4 • Understanding the Database
If the Database window is already open, change the view by selecting View > Measurement.
Remember that you can change the columns and the column headers that appear in the
Measurement Definition pane. See “Change spreadsheet columns in a pane or window”
on page 20.
Measurement
Machine Location Definition
PA FAN #1 MTR-OB-HORIZ Magnitude IPS
45
• • • • •
Measurement
Machine Location Definition
Spectrum IPS
Magnitude g’s
Spectrum g’s
These define the measurements at the location. You can add one or more measurement
definitions to any location in the database. If you want to record data at a location, you
must add at least one measurement definition.
Understand Alarms
An alarm defines a safe level for a value recorded at a measurement definition. A mea-
surement is “in alarm” when the value for the measurement goes beyond the alarm. For
example, you could add a constant alarm to a measurement definition at 0.2 ips to warn
you if the measurement goes beyond that value.
1. Select Window > Database.
2. Select the Alarms view in the Select View dialog.
If the Database window is already open, change the view by selecting View > Alarms.
46
• • • • •
4 • Understanding the Database
Measurement
Definition Alarms
Magnitude ips Warning Mag Constant
Critical Mag Constant
Warning Mag Stat. Indicator
Warning Mag Percent Change
Warning Mag Baseline
These define the alarms for the measurement definition. You can add one or more alarms
to any measurement definition in the database. When you move from one measurement
definition to another, Emonitor automatically displays the corresponding alarms in the
Alarm pane. For more on alarms, refer to the section on “Using Alarms”.
If the Database window is already open, change the view by selecting View > Data History.
47
• • • • •
Maximum amplitude: You can edit this only for magnitude or process measurement
definitions. For a magnitude measurement, this is the measured value. For a spectrum
measurement, this is the highest peak in the spectrum.
Machine speed: You can view and edit this only for spectrum and time measurement
definitions.
Phase: You can edit this only for magnitude measurement definitions.
Image file: You can edit this only for archive data image measurement definitions.
Remember that you can change the columns and the column headers that appear in an
Archive Data pane with View > Pane Options.
You can manually add archive data for numeric, magnitude, and enumerated measurement
definitions, and delete archive data for all types of measurement definitions. You can also
view plots and images of archive data, or create reports of archive data. See the sections
on “Plots” and “Reports”.
If the Database window is already open, change the view by selecting View > Frequency
Setup.
48
• • • • •
4 • Understanding the Database
Order reference: Defines one frequency item in a set of frequency items as the first
order for the machinery
Remember that you can change the columns and the column headers that appear in the
Frequency Item or Frequency Output pane by selecting View > Pane Options.
Each frequency item specifies a source for one or more frequency outputs. The frequency
items appear in the Frequency Item pane. Emonitor automatically calculates the frequency
outputs from the frequency items. The frequency outputs appear in the Frequency Output
pane. For more information, see the section on “Identifying Diagnostic Frequencies”.
You can use a frequency item to define the output frequencies for any hierarchy level in
the Hierarchy Tree. In the POWER STATION demonstration plant, the PA FAN #1
machine has the following frequency items:
Frequency Item
Machine Description Type
PA FAN #1 Motor Speed Speed Reference
Motor Harmonics Harmonic
Belt Belt
Blade Pass Multiply
Fan Harmonics Harmonic
Mtr OB Bearing Bearing
Mtr IB Bearing Bearing
Fan IB Bearing Bearing
Fan OB Bearing Bearing
49
• • • • •
Dialog Command
Hierarchy Hierarchy
Location Location
Measurement Definition Measurement
50
• • • • •
4 • Understanding the Database
To expand a branch
Expanding a branch allows you to see the items descending from the branch. Do one of
the following:
Double-click the branch.
Click the + (plus) symbol to the left of the branch.
Select the branch and press Ctrl++ on the numeric keypad to expand one level.
Select the branch and press Ctrl+* on the numeric keypad to completely expand a
closed branch.
To collapse a branch
Collapsing a branch hides all the items descending from the branch. Do one of the follow-
ing:
Double-click the branch.
Click the - (minus) symbol to the left of the branch.
Select the branch and press Ctrl+ – on the numeric keypad.
51
• • • • •
To rename an item
1. Select the item.
2. Press Enter.
3. Type the new name for the item and press Enter.
Pressing Esc before you press Enter undoes the name change.
To delete an item
Unless you have selected Enabled for Undo capability in Setup > Options > General dialog,
you will not be able to bring back an item from the Hierarchy Tree after you delete it. For more
information, see “Undo Changes to the Database” on page 55. Note that deleting an item in the
Hierarchy Tree deletes all the locations, measurement definitions, alarms, and archive data for
the item.
52
• • • • •
4 • Understanding the Database
To open a database
Emonitor automatically opens the same database that was open when you last exited the
program. To open a different Emonitor database, select File > Change Database.
53
• • • • •
Emonitor closes the current database and restarts with the selected database.
This may only apply to the single-user version of Emonitor. For multi-user systems, please con-
tact your database administrator for information on how to open a database.
To close a database
Emonitor automatically closes the current database when you:
Exit the program
Open a different database
You can also use a report to move around in the database. See “Use Reports to Navigate
through the Database” on page 244.
54
• • • • •
4 • Understanding the Database
The name of the Undo Database command changes depending on the last operation. For
example, it becomes Undo Delete after deleting an item.
55
• • • • •
You can leave the Find dialog open while you work in Emonitor.
3. Select the type of item you want to find, and enter the search conditions. Note that you
can search for items in the Hierarchy Tree by choosing either the hierarchy level or by
choosing Name in the Column field. In many cases, using Name is much faster than
using the hierarchy level.
4. Click Find Next to locate the next item in the database that matches the search condi-
tions.
5. Repeat step 4 to locate the next item in the database that matches the search condi-
tions.
Unless you have selected Enabled for Undo capability in the Setup > Options > General dia-
log, you will not be able to undo a replace operation with Edit > Undo Database. Note that for
multi-user versions of Emonitor, Edit > Undo Database can only undo delete operations (not
replace operations). Also, if you click Replace All, you cannot undo the replace all operation in
any version of Emonitor.
56
• • • • •
4 • Understanding the Database
You can leave the Replace dialog open while you work in Emonitor.
3. Select the type of item you want to find, and enter the search conditions. Note that you
can search for items in the Hierarchy Tree by choosing either the hierarchy level or by
choosing Name in the Column field. In many cases, using Name is much faster than
using the hierarchy level.
4. Select the Replace field, and enter the New value for that field.
5. Click Find Next to locate the next item in the database that matches the search condi-
tions. Then click Replace to replace the value in the field you chose in step 4.
6. Repeat step 5 to locate the next item in the database that matches the search condi-
tions.
You can also replace the value in the Replace field for all items matching the search con-
ditions by choosing Replace All instead of Find Next.
Unless you have selected Enabled for Undo capability in the General Options dialog, you will not
be able to undo a delete operation with Edit > Undo Database. Also, if you click Delete All, you
cannot undo the delete all operation in any version of Emonitor.
You can leave the Delete dialog open while you work in Emonitor.
3. Select the type of item you want to delete, and enter the search conditions.
4. Click Find Next to locate the next item in the database that matches the search condi-
tions. Then click Delete to delete the information.
5. Repeat step 4 to locate the next item in the database that matches the search condi-
tions.
57
• • • • •
You can also delete all items matching the search conditions by choosing Delete All
instead of Find Next.
58
5 Setting up the Database
Overview of Setting up Your Database
This set of topics describe the steps for setting up your Emonitor database. They include
adding a new plant, as well as adding machinery, measurement locations, measurement
definitions, and alarms.
Before you can begin to use Emonitor for predictive maintenance, you must first set up
your database. The database contains all the predictive maintenance information for your
equipment, including:
The machinery in the database, which is displayed in the Hierarchy Tree
The locations, descriptions, and alarms for measurements on the machinery
The data from measurements, called archive data
You can use templates to set up your machinery, or you can manually add machines. You
can also edit, copy, paste, and move information in the database. Finally, you can create
calculated measurement definitions. These are created by defining mathematical opera-
tions on one or more measurement definitions—such as finding a pressure differential by
subtracting one pressure from another.
Emonitor lets you create specifications that you can apply to measurement definitions. A
specification is a group of related characteristics that you can set up once and then apply
many times. There are several types of specifications: transducer, collection, storage, band
filter, and component. A storage specification, for example, determines how long Emoni-
tor stores a measurement in the database.
In addition, you can group equipment into categories. Categories allow you to generate
statistics for groups of similar equipment. You can then use the statistics to create statisti-
cal alarms for equipment in the category.
Finally, you can create sets of frequency items for your equipment (Factory and Enterprise
bundles). Emonitor can calculate frequency outputs from the frequency items, which can
help you in identifying the source of a particular vibration frequency. Frequency items are
covered in the sections on “Identifying Diagnostic Frequencies”.
For an example of a Emonitor setup, look at the POWER STATION demonstration plant
included in the Emonitor database. You can browse through the POWER STATION to get
a better idea of how you could set up your own machinery. In addition, the Emonitor Get-
ting Results Guide describes the process of adding a machine to the database.
59
• • • • •
The steps for setting up your database are listed below. They are described in more detail
in the rest of the chapter.
If your plant uses the MIMOSA standards for data exchange, please refer to the section on
“MIMOSA Import and Export” before setting up your database.
60
• • • • •
5 • Setting up the Database
2. Review the default measurement units with the Setup > Units > Standard Units. You
can edit the default standard units, or you can define new units with Setup > Units >
User-Defined Units.
3. Review the default enumerated measurement units with Setup > Units > Standard
Enumerated Units. You can edit the default enumerated units, or you can define new
units with Setup > Units > User-Defined Enumerated Units.
The order of the equipment criticality levels is important. A criticality level of 1 is always more crit-
ical than a criticality level of 2, regardless of the description.
61
• • • • •
62
• • • • •
5 • Setting up the Database
5. Repeat steps 2 through 4 until you have entered all the new user-defined units.
63
• • • • •
You cannot have fewer levels than currently exist in the Hierarchy Tree. If there are three lev-
els in the Tree, you cannot set the number of levels to two. You can rename the hierarchy lev-
els later if necessary.
For example, if you want a hierarchy of Plant - Area - Train - Machine, use the follow-
ing names:
Level Name
1 Machine
64
• • • • •
5 • Setting up the Database
Level Name
2 Train
3 Area
4 Plant
5
6
65
• • • • •
For example, if your hierarchy levels are Plant - Train - Machine, you could add the
following Plant and Trains:
Plant Train
PLANT #1 TRAIN #1
TRAIN #2
66
• • • • •
5 • Setting up the Database
2. Select Setup > Hierarchy and make the desired changes (Item tab).
To change the available equipment criticality levels, select Setup > Options > Equipment
Criticality.
The hierarchy image is a picture associated with a machine or some other item in the Hierar-
chy Tree. If you then make a template of the machine, Emonitor includes the hierarchy image
in the template.
To change the available component specifications, select Setup > Component. You can edit
or delete custom asset information with Setup > Asset Info.
At the time of the creating of this help file, lubricant-specific interfaces for MIMOSA were not sup-
ported in Emonitor, so this may not be useful to you when setting up for oil analysis. The informa-
tion is included so that you can set up your database for MIMOSA compliance from the
beginning.
67
• • • • •
See “Working with Templates” on page 76 for more information on creating and pasting
templates.
Copy Machines
Copying and pasting a machine in the Hierarchy Tree has the advantage of also copying
all the locations, measurement definitions, Intelligent Advisory assignments, frequency
items, and alarms for the original machine. Copying an item in the Hierarchy Tree also
copies all the items descending from the copied item. This means that you can copy sev-
eral machines at once by copying the parent of the machines. For example, suppose your
database hierarchy levels are Plant - Train - Machine, and you have two identical Trains
in your Plant (East Tower and West Tower). You could add the “East Tower” Train and its
machinery to the database, and then copy it to add the “West Tower” Train to the database.
You can also create a machine template. Creating a template is similar to copying an item
in the Hierarchy Tree, except that you copy the information to a file that you can paste
into the Hierarchy Tree later. See “Working with Templates” on page 76 for details.
1. Select Window > Database. Select the Database Setup view in the Select View dia-
log.
2. Select the item to copy in the Hierarchy Tree. If the selected item is the parent of other
items in the Tree, Emonitor copies the items descending from the selected item as
well. For example, if you select an item at the Train level, Emonitor copies the Train
and all its associated machines.
3. Select Edit > Copy, or press Ctrl+C to copy the item to the Clipboard.
4. Select the item in the Tree where you want to paste the new item.
5. Select Edit > Paste, or press Ctrl+V to paste the contents of the Clipboard into the
Tree.
Emonitor pastes the item below the selected item, at the same hierarchy level.
6. Use Ctrl+arrow keys to move the pasted item to the correct location in the Hierarchy
Tree if necessary. See “Understand the Hierarchy Tree” on page 42 for details.
7. If you want to rename the pasted item, press Enter. Type the new name (up to 32 char-
acters) and press Enter again.
8. Select Setup > Hierarchy to change the equipment criticality level or the description
for an item (Item tab).
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• • • • •
5 • Setting up the Database
machine, or a machine for which you have not created a template. After you manually add
the first machine, you can copy it to add other machines of the same type. You can also
create a machine template. For more on templates, see “Working with Templates” on page
76 for details.
There are several steps to manually add a machine. Most machines include the same mea-
surements at different locations. For example, the measurement definitions for the inboard
and outboard motor bearings in the horizontal and vertical directions may be identical. In
general, it is fastest to set up the basic measurement definitions and alarms at one location
first. Then you can use Edit > Copy and Edit > Paste to set up the rest of the locations for
the machine.
Add a machine to the Hierarchy Tree
1. Select Window > Database. Select the Alarms view in the Select View dialog.
2. Move to the item in the Hierarchy Tree for the new machine, and press Insert to add
the new machine below the selected item.
3. Type the name for the new machine (up to 32 characters) and press Enter.
4. Use Ctrl+arrow keys to move the new item to the correct location in the Hierarchy
Tree. See “Understand the Hierarchy Tree” on page 42 for details.
5. Select Setup > Hierarchy to select an equipment criticality level and enter a descrip-
tion for the new item (Item tab).
Add the first location, measurement definition, and alarms
1. With the new machine still selected, move to the Location pane by pressing F6 or by
clicking the pane.
2. Enter or select the information for the first location.
3. Move to the Measurement Definition pane by pressing F6 or by clicking the pane.
4. Enter or select the information for the first measurement definition.
5. Move to the Alarm pane by pressing F6 or by clicking the pane.
6. Enter or select the information for the alarms for the first measurement definition.
Remember that you can change the columns and the column headers that appear in the
Location and other panes by selecting View > Pane Options. you could also change to a dif-
ferent view by selecting the view from the View menu.
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• • • • •
1. Fill in the rest of the measurement definitions for the first location. Use Edit > Copy
and Edit > Paste to copy measurement definitions where possible. Copying a mea-
surement definition also copies the alarms for that measurement definition.
2. Fill in the rest of the locations. Use Edit > Copy and Edit > Paste to copy locations
where possible. Copying a location copies the measurement definitions and alarms for
that location.
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• • • • •
5 • Setting up the Database
2. Edit the information in the spreadsheet. You can not edit Data Type or Units in the
Measurement Definition spreadsheet when archive data already exists for the mea-
surement definition.
You can also use Edit > Replace to change values for one or more locations without hav-
ing to locate the values individually.
Remember that you can change the columns and the column headers that appear in a pane by
selecting View > Pane Options. you could also change to a different view by selecting the view
from the View menu.
You can copy the same measurement definitions or alarms to multiple locations in a single oper-
ation with Edit > Paste into List. See “Copy to Multiple Locations in a List” on page 72.
You can also create location, measurement definition, and alarm templates. Creating and
pasting a template is similar to copying, except that you save the information to a file. You
can paste a template back into the database later. See “Working with Templates” on page
76 for details.
Copy a location, measurement definition, or alarm
1. Select Window > Database. Select a view in the Select View dialog that shows the
panes you need.
2. Find the location, measurement definition, or alarm you want to copy. You can do this
in two ways:
Use the mouse or the arrow keys to select the correct item in the Hierarchy Tree,
and then select the location, measurement definition, or alarm in the correspond-
ing spreadsheet.
Select Edit > Find to find and display the location, measurement definition, or
alarm.
3. Select the row in the spreadsheet by moving the spreadsheet cursor into the row with
the mouse or the arrow keys. You only need to select one cell in a row to copy the
entire row. You can extend the selection by dragging down across two or more rows,
or by pressing Shift+Down Arrow keys.
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• • • • •
4. Select Edit > Copy, or press Ctrl+C to copy the selected item(s) to the Clipboard. If
you want to include the archive data with the measurement definitions, use Edit >
Copy with Data.
Paste the copied location, measurement definition, or alarm
1. Select the item in the Hierarchy Tree for the new location, measurement definition, or
alarm.
2. Move to the spreadsheet where you want to paste the new row or rows.
3. Select Edit > Paste, or press Ctrl+V to paste the row(s). Emonitor adds the pasted
rows at the bottom of the spreadsheet.
4. Edit the pasted row(s) if necessary.
Remember that you can change the columns and the column headers that appear in a pane
by selecting View > Pane Options. you could also change to a different view by selecting the
view from the View menu.
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• • • • •
5 • Setting up the Database
Select Edit > Find to find and display the location, measurement definition, or
alarm.
3. Select the row in the spreadsheet by moving the spreadsheet cursor into the row with
the mouse or the arrow keys. You only need to select one cell in a row to copy the
entire row. You can extend the selection by dragging down across two or more rows,
or by pressing Shift+Down Arrow keys.
4. Select Edit > Copy, or press Ctrl+C to copy the selected item(s) to the Clipboard.
Paste the copied items
1. Add the target Hierarchy Tree items, locations, or measurement definitions to the cur-
rent list. You can recall an existing list, or create a new list. See “Working with Lists”
on page 117 for details.
2. Select Edit > Paste into List. You do not have to move to the correct spreadsheet
before choosing the command. Emonitor uses the Hierarchy Tree items, locations, or
measurement definitions in the current list.
3. Edit the pasted row(s) if necessary.
Remember that you can change the columns and the column headers that appear in a pane
by selecting View > Pane Options. you could also change to a different view by selecting the
view from the View menu.
Unless you have selected Enabled for Undo capability in the Setup > Options > General dia-
log, you will not be able to bring back a location, measurement definition, or alarm after you
delete it. For more information, see “Undo Changes to the Database” on page 55.
Deleting a location deletes all the measurement definitions, alarms, and archive data for the loca-
tion. Deleting a measurement definition deletes all the alarms and archive data for the measure-
ment definition.
You can use Edit > Delete to delete items that match a set of conditions.
1. Select Window > Database. Select a view in the Select View dialog that shows the
panes you need.
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• • • • •
2. Find the location, measurement definition, or alarm you want to delete. You can do
this in two ways:
Use the mouse or the arrow keys to select the correct item in the Hierarchy Tree,
and then select the location, measurement definition, or alarm in the correspond-
ing spreadsheet.
Select Edit > Find to find and display the location, measurement definition, or
alarm.
3. Select the row in the spreadsheet by dragging across the two cells in the row, or by
pressing Shift+Spacebar to select the entire row. You can extend the selection by
dragging down across two or more rows, or by holding down the Shift key and press-
ing the Up or Down Arrow key.
4. Press Delete.
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• • • • •
5 • Setting up the Database
5. Edit the notebook entry. You can also change the date and time.
6. Click Save, Previous, Next, or New to save the edited entry.
Action Keys
Select text to copy or cut Shift+arrow keys
Copy selected text to the Clipboard Ctrl+Insert
Cut selected text to the Clipboard Shift+Delete
Paste the contents of the Clipboard Shift+Insert
into the notebook
75
• • • • •
You can also include the information from the hierarchy notebook in a report. Refer to Chap-
ter 11 “Using Reports” on page 241.
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• • • • •
5 • Setting up the Database
You can create and save your own templates. You can also save specification libraries
with templates.
Templates include archive data by default. If you do not want to include archive data when you
create a template, you must clear the Archive data checkbox in the Template Options dialog.
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• • • • •
You cannot select more than one item in the Hierarchy Tree at a time. You can, however,
select multiple rows for a template in the Location, Measurement Definition, Intelligent Advi-
sory, or Alarm spreadsheet. For a Frequency Item template, Emonitor includes all the fre-
quency items from Frequency Item spreadsheet.
Paste a Template
You can build an entire equipment database by pasting templates into the Database win-
dow. You can also use Location, Measurement Definition ([Link].), Alarm, Diagnosis,
Frequency Item, and Archive Data (Archive) templates to fill in additional information.
It takes longer to create and paste templates if you select Enabled for undo capability in the
Setup > Options > General dialog. See “Undo Changes to the Database” on page 55.
1. Select Window > Database. Select the Database Setup view in the Select View dia-
log.
2. To paste a template into the Hierarchy pane, select an item in the Hierarchy Tree at the
same hierarchy level as you want for the pasted template. To paste a template into a
Database window spreadsheet, click in the spreadsheet to make it active. Emonitor
adds items from the pasted template to the bottom of the spreadsheet.
3. Select Edit > Paste Template.
4. Select the template from the Paste Template dialog. The File Name box shows the
template names that match the pane you selected in step 2. Click the template name to
view the Description and picture for a template.
5. Click Options to select the data and specifications to include from the template.
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• • • • •
5 • Setting up the Database
Clear archive data if you do not want to include archive data from the template. By
default, if the template includes archive data, that data is copied from the template to
your database. Click OK when done.
6. Click OK. Emonitor pastes the template below the selected item in the Hierarchy
Tree, or as the last row in the spreadsheet.
7. If you pasted the new item into the Hierarchy pane, use Ctrl+arrow keys to move the
new item in the Hierarchy Tree. See “Understand the Hierarchy Tree” on page 42 for
more information.
8. If you want to rename the pasted item, press Enter. Type the new name for the item
(up to 32 characters) and press Enter again.
9. If you want to change the equipment criticality level or the description for the pasted
item, select Setup > Hierarchy. Select a criticality level and enter a description for
the new item.
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• • • • •
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• • • • •
5 • Setting up the Database
master operand This is the controlling data for the calculated measure-
ment definition. The expression is performed for each
master operand archive data point. If the expression can
be evaluated for each data point, the number of calcu-
lated points is equal to the number of master operand
data points.
time alignment Time alignment controls whether the expression is eval-
uated based on the time between the master operand and
another operand in the expression.
For expressions with a single operand, the time align-
ment is ignored.
For expressions with an incremented operand (a+a[-
1]), the incremented data point (a[-1]) must fall
within the time alignment of the non-incremented oper-
and (a).
For expressions with multiple operands, the master oper-
and must fall within the time alignment of each of the
other operands.
constraints Constraints give you additional control over the calcu-
lated results. The constraint can be based on one of the
operands, or it could be a separate measurement defini-
tion. For example, you could add a constraint so that the
recorded machine speed must be within a set speed
range. In that case, the expression is only evaluated
when the machine speed falls within the constraint
range.
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• • • • •
definition. For example, the expression a+2 adds 2 to each piece of archive data for the
selected measurement definition.
The archive date and time for the calculated value is the same as that for the master
operand.
The archive quality stamp for the calculated value is the same as the quality stamp for
the operand (if only one operand). If there are multiple operands, the calculated qual-
ity stamp is the same as the worst quality stamp for the operands in the expression.
You can create a calculated measurement definition using any spectrum, time waveform,
magnitude, numeric, calculated, or enumerated measurement definitions for operands.
You can include calculated measurement definitions in a list, but Emonitor does not load them to
a data collector. You cannot use Tools > Manual Entry to add data for a calculated measure-
ment definition.
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• • • • •
5 • Setting up the Database
The following table shows how some variable types are combined in mathematical opera-
tions.
Float+Vector v(magnitude)=v(magnitude)+scaler
v(phase)=v(phase)
Vector+Float Same as above
Vector-Float v(magnitude)=v(magnitude)-scaler
v(phase)=v(phase)
Float-Vector N/A
Float*Vector v(magnitude)=v(magnitude)*scaler
v(phase)=v(phase) if scalar is positive, else
v(phase)=v(phase+180 degrees) if scalar is negative
Vector*Float Same as above
Vector/Float v(magnitude)=v(magnitude)*1/scaler
v(phase)=v(phase) if scalar is positive, else
v(phase)=v(phase+180 degrees) if scalar is negative
Float/Vector N/A
Vect1+Vect2 If one or both vectors have no phase, assume zero phase
Result(ampl)=SQRT((Vect1(mag)*Cos(Vect1(phase))+
Vect2(mag)*Cos(Vect2(phase))^2)+
(Vect1(mag)*Sin((Vect2(phase))+
Vect2(mag)*Sin(Vect2(phase))^2))
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• • • • •
Result(phase)=ATan((Vect1(mag)*Cos(Vect1(phase))+
Vect2(mag)*Cos(Vect2(phase)))/
(Vect1(mag)*Sin((Vect2(phase))+
Vect2(mag)*Sin(Vect2(phase))))
Vect1-Vect2 If one or both vectors have no phase, assume zero phase
Result(ampl)=SQRT((Vect1(mag)*Cos(Vect1(phase))+
Vect2(mag)*Cos(Vect2(phase))^2)+
(Vect1(mag)*Sin((Vect2(phase))+
Vect2(mag)*Sin(Vect2(phase))^2))
Result(phase)=ATan((Vect1(mag)*Cos(Vect1(phase))+
Vect2(mag)*Cos(Vect2(phase)))/
(Vect1(mag)*Sin((Vect2(phase))+
Vect2(mag)*Sin(Vect2(phase))))
The following table shows how some variable types are combined in mathematical opera-
tions.
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• • • • •
5 • Setting up the Database
Additional notes
Units are ignored for all calculations, and the numbers are treated as scalers (except
for phase). You can add a measurement in g’s to a measurement in mils, although the
result may not be useful.
If you attempt to use a spectral frequency that is not in the frequency range of the mea-
surement, the calculation fails; for example, finding the amplitude at 20,000 Hz from a
spectrum with frequency range of 0-10,000 Hz.
Emonitor can performing operations on 2 spectrum measurements only if the number
of spectral lines are the same in both spectra. Emonitor ignores the frequency ranges
of the spectra.
Function names are case-sensitive, and must be entered in exactly the same way as they
appear in the list of functions. See the Emonitor online help for function descriptions.
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• • • • •
Press F1 to display the online help explaining functions, parameters, and operators in more
detail.
7. When you are done, Emonitor displays the expression in the Expression Setup dia-
log.
If you are satisfied with the expression, click OK to close the dialog. If you edit the
calculated measurement definition, Emonitor takes you directly to this dialog without
using the Wizard.
You can save interpolation tables in a specification library. See “Save and Restore Specification
Libraries” on page 98 for more information.
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• • • • •
5 • Setting up the Database
You cannot save the new interpolation table with the same name as the original interpolation
table.
You cannot delete an interpolation table that is used in an existing calculated measurement defi-
nition.
The name of the interpolation table must be in quotes, and is case sensitive. In other words,
“temperature/pressure” does not match the “Temperature/Pressure” interpolation table.
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• • • • •
For a location, selecting All causes Emonitor to update all the alarm severities after it per-
forms all calculations for measurement definitions under that location. For an item in the Hier-
archy Tree, selecting All causes Emonitor to update all the alarm severities and evaluate all
Intelligent Advisory assignments after it performs all calculations for measurement definitions
under that item.
Editing Specifications
Specifications simplify setting up your database by allowing you to create and save a set
of parameters for collecting and storing measurements. For example, you can set up spec-
ifications for your transducers including the name and base unit.
Once you have defined a specification, you can use it in creating a measurement defini-
tion. For example, you can create three different storage specifications:
Store this measurement when it exceeds an alarm.
Collect and store this measurement every six months even if measurements never
exceed an alarm.
Store the measurement for 1 year.
You can also save a set of specifications in a specification library. There are several kinds
of specifications in Emonitor.
88
• • • • •
5 • Setting up the Database
An easy way to edit a band filter is to right-click the filter in the Measurement Definition pane and
select Edit Filter.
89
• • • • •
You cannot save the new band filter specification with the same name as the original band filter
specification.
Once you delete a band filter specification, you cannot bring it back.
You cannot delete a band filter specification that is used in an existing measurement defini-
tion.
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• • • • •
5 • Setting up the Database
3. Enter a name for the new component specification in the New Component dialog, and
then enter or select the type for the component specification.
You cannot save the new component specification with the same name as the original com-
ponent specification.
91
• • • • •
can also link components to a CMMS or AIM system. For more information, refer to the
section on “Asset Health Management”.
Select Tools > Active Collectors and select the correct data collectors. This ensures that
Emonitor shows the correct selections available for your data collectors.
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• • • • •
5 • Setting up the Database
An easy way to edit a specification is to right-click the specification in the Measurement Definition
pane and select Edit Collection.
You cannot save the new collection specification with the same name as the original collec-
tion specification.
You cannot delete a collection specification that is used in an existing measurement defini-
tion.
93
• • • • •
Any viscosity information you enter is loaded to the PCM as new oil specifications for the dVA to
use.
An easy way to edit a specification is to right-click the specification in the Location pane and
select Edit Category.
94
• • • • •
5 • Setting up the Database
4. Enter a new name for the lubricant specification, then enter or select the new charac-
teristics for the lubricant specification.
You cannot save the new lubricant specification with the same name as the original lubricant
specification.
One of the uses of storage specifications is that they allow you to define the length of time a
measurement stays in the database. This lets you remove old data automatically, without having
to manually clean out your database. For more information on removing old data, see “Remove
Old Data from the Database” on page 308.
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• • • • •
3. Enter a name for the new storage specification in the New Storage Specification dia-
log, and then enter or select the other characteristics for the storage specification.
An easy way to edit a specification is to right-click the specification in the Measurement Definition
pane and select Edit Storage.
You cannot save the new storage specification with the same name as the original storage spec-
ification.
You cannot delete a storage specification that is used in an existing measurement definition.
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• • • • •
5 • Setting up the Database
Edit Transducers
Emonitor allows you to set up and use a variety of transducer with your data collectors.
After you define a transducer specification, you can use it as part of a collection specifica-
tion.
97
• • • • •
Emonitor saves or restores all of a selected specifications in the current database. For exam-
ple, you cannot choose which storage specifications to save or restore.
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• • • • •
5 • Setting up the Database
99
• • • • •
The Secondary Sorting tab of the Category Configure dialog is described in the section on
Alarms. See “Use Secondary Sorting for Alarm Statistics” on page 142.
An easy way to edit a category is to right-click the category in the Location pane and click Edit
Category.
To copy a category
1. Select Setup > Category.
2. Select the category you want to copy.
3. Click Copy.
4. Enter a new name for the category, then enter or select the new characteristics for the
category.
You cannot save the new category with the same name as the original category.
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• • • • •
5 • Setting up the Database
To delete a category
To use a category
You set the equipment category for a location in the Location pane of the Database win-
dow (Category column). This allows you to use different categories for different loca-
tions on the same machine, since a location is defined by the combination of position and
direction on the machine.
For example, you could have one category for all measurements on one type of machin-
ery. Alternatively, you could have one category for one kind of measurements in the hori-
zontal direction, and one for measurements in the vertical direction.
101
• • • • •
102
6 Setting Up Lubricants
Overview of Lubricants
Before you can use Emonitor to collect and store data on your lubricants and other fluids,
you should create a lubricant library. The lubricant library contains all the information on
the lubricants, conveniently stored in Emonitor.
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• • • • •
The new lubricant will be added to the list of lubricant specifications, creating your lubri-
cant library. For information on editing, copying, and deleting lubricant specifications, see
“Edit Lubricant Specifications” on page 94.
This illustration shows the matching category. Notice the HI ALARM1 and LOW
ALARM1 values. These values can be used for alarm definitions on that particular unit. In
this example, the unit is cSt@40C. To add more units click Configure. See “Use Category
Variables in Alarms” on page 138 for more detailed information.
The following illustration shows the location set up with the Mobilgear SHC XMP 320
category. Any measurement definition with this category uses the category variables for
alarms.
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• • • • •
6 • Setting Up Lubricants
You can then use the category variable in one or more magnitude constant alarms. If you
want to change the alarm value for all measurements using that variable, simply change
the HI ALARM1 value in the category. Emonitor applies the new value to all measure-
ments using the Mobilgear SHC XMP 320 category.
105
• • • • •
When you create the measurement locations that you load to the dVA, choose the lubri-
cant specification as the Category, as shown below.
The PCM asks about the new oil specs comparison. After you press [1] Low Visc Test or
[2] High Visc Test to begin a viscosity test at the dVA Main Menu, the program asks if
you want to compare your test result to the oil specs.
Choose [1] Yes to compare your test results to the loaded values you entered in the lubri-
cant specification.
In the PCM, the lubricant library for the route (list) is not viewable. It is stored in the route
file, and the PCM currently has no method to display the specs loaded from the host soft-
ware. Any specs that you view are from the PCM, not loaded from Emonitor.
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• • • • •
6 • Setting Up Lubricants
Note that this calculator is only designed for use in a temperature range in which the fluid
is still a homogeneous liquid. In other words, do not enter a temperature that is out of the
range of the fluid’s use.
If you are using the PCM using the dVA, the viscosity results that you get may not match
the viscosity calculator exactly because the PCM uses specific gravity values in the calcu-
lation, and specific gravity varies with temperature. The PCM uses a calculation for cSt
that assumes that the specific gravity value is at the measured temperature.
Published specific gravity values from manufacturers are often at 40C or 60C, not ambi-
ent temperature (25C). So, if you enter a published specific gravity value instead of mea-
suring the specific gravity of the sample at ambient temperature, the value may be
different than the theoretical value in Emonitor.
3. Under Viscosity calculator, enter the desired temperature in degrees Celsius that you
want to know the viscosity. To convert from degrees Celsius to degrees Fahrenheit,
use the following equation.
°Fahrenheit = 9/5 (°Celsius) + 32
4. Click Calculate. If the specifications for the lubricant are correct, the correct viscosity
value appears next to the cSt label.
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• • • • •
You can also link to .htm or .html documents; however, that document type is only displayed as
an icon in Emonitor, not as the complete document.
If you link the file by selecting Link, changes you make to the information in Emonitor are
saved in the original file, and changes you make to the original file appear Emonitor when
you open the document. If you clear the Link check box, you are embedding the actual file.
When you embed the file, changes you make to the file in Emonitor do not appear in the orig-
inal, and changes to the original do not appear in the Emonitor embedded file.
The fastest way to do this is to right-click on the ActiveX measurement definition and select
Show Data. The ActiveX document appears in a new plot window.
1. Click on the desired ActiveX measurement definition, then select Window > Plot.
2. Select the Active Measurement view in the Select View dialog.
The Plot window is simply an image of the document, until you activate it.
3. To edit the MSDS file, double-click in the plot window. This action places the Word
Formatting toolbar in the Emonitor toolbar, and allows you to edit the document.
Word does not let you scroll through the document using scroll bars on the side of the plot
window. Instead, you must place your text cursor, then use the arrow keys or Page Up and
Page Down keys.
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• • • • •
6 • Setting Up Lubricants
109
• • • • •
110
• • • • •
6 • Setting Up Lubricants
4. Select the ferrographic image file to store in the Emonitor database in the Image Data
dialog. The supported image types are listed above under “Supported graphic file for-
mats”.
If you select Use file time stamp, Emonitor marks the archive data with the time/date of the
file itself. If you clear Use file time stamp, Emonitor uses the current time/date for the file.
5. Click OK. The file type appears in the archive data pane. In the Description column,
enter a description of the contents of the file.
The fastest way to do this is to right-click on the ferrographic Image measurement definition and
select Show Data. The ActiveX document appears in a new Plot window.
1. Click on the desired ferrographic Image measurement definition, then select Window
> Plot.
2. Select the Active Measurement view.
See “Display Images” on page 227 for information on enlarging and reducing images on
the screen.
111
• • • • •
112
• • • • •
6 • Setting Up Lubricants
Emonitor treats imported data the same way as numeric measurement data. When you
import the data, Emonitor sets up the necessary items in the Hierarchy Tree, the locations,
and the numeric measurement definitions. After importing the data, you can:
Set up alarms for the imported data
View trends in the data using plots
Print reports on the data using reports
Emonitor also tries to match any inspection codes in the imported data to those you create
using Setup > Options > Inspection Codes. See “Using Inspection Codes” on page 101.
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• • • • •
3. You may be able to limit the display of data files for some file types in the Browse
Files for Data Import dialog. You do this by selecting the oil analysis laboratory in
the Files of type box.
4. Select the file or files containing the data. You can directly select multiple files, or you
can use wildcards in the File name field to select multiple files. Wildcards are special
characters that you can use to substitute for other characters. Using the ‘*’ substitutes
for any series of letters, spaces, or numbers.
5. Click Open.
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• • • • •
6 • Setting Up Lubricants
Emonitor saves the import options and the type of data file with the schedule for data
import.
The Scheduler service must be running if you want to use scheduled data import. This service is
disabled by default and must be manually enabled. For more information, refer to the Scheduler
help file (Start > Programs > Rockwell Software > Emonitor > Help > Scheduler Help).
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• • • • •
116
7 Using Lists
Overview of Lists in Emonitor
Lists provide you with a powerful tool for organizing measurement definitions. You can
use lists to:
Load selected measurement definitions into a data collector.
Manually enter data into the database.
Display data on various types of plots.
Select data for reports.
Select locations for which you want to paste copied measurement definitions, or mea-
surement definitions for which you want to paste copied alarms.
Emonitor allows you to easily create, save, and recall lists. You can view and edit a list in
the List window. You work with the current list by adding (tagging) or removing (untag-
ging) measurement definitions.
Although a list contains measurement definitions, the List window displays only the locations for
those measurement definitions. You can tag one, some, or all the measurement definitions at a
location for a list. You can also customize the List window view to show just the information you
need.
While a list contains a set of measurement definitions, the List window only shows the locations
for those measurement definitions.
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• • • • •
You can also assign a button on the Saved Views toolbar for a view, then click that button to
recall that view. See “Using Toolbars” on page 14.
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If you want to recall the current list, you must save it before you clear it. Unless you save a list,
you cannot recall it later.
If you want to save the current list before you clear it, use List > Save. This allows you to
save the current list with a name, so that you can recall it later. See “Save a New or Modi-
fied List” on page 124 for details.
Create a List
You can create a new list by adding (tagging) measurement definitions to the current list.
When you tag a measurement definition, Emonitor displays a picture of a tag next to it in
the Measurement Definition pane of the Database window.
An easy way to tag a machine is to right-click the machine and select Tag.
1. Select Window > Database. Select a view that includes the Hierarchy Tree.
2. Select the item in the Hierarchy Tree.
3. Select List > Tag Current Item, or press + on the numeric keypad.
4. To untag all the measurement definitions for the hierarchy level, select List > Untag
Current Item, or press - on the numeric keypad.
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Remove deletes from the current list any measurement definitions matching the
tag conditions.
4. You can undo the last change to the current list by selecting List > Undo List.
If you are using Emonitor Web, you may want to create a list type specifically for Webload lists
(see “Create New List Types” on page 121). You may also want to create a regular Emonitor user
name corresponding to each Emonitor Web user (see “Add a New User” on page 319).
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Edit a List
Once you create or recall a list, you can then modify the list to add, remove, or reorder
locations in the current list. Note that you cannot add the same measurement definition to
the list twice. If a measurement definition already exists in a list, Emonitor does not add it
to the list again.
You can also change the list type or list assignments. See “Change List Type or Assignment” on
page 124.
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Hold down the Shift key and press the Spacebar to select all the cells in the row. Con-
tinue to hold down the Shift key and press the Up or Down Arrow key to select mul-
tiple rows.
Remember to save the list after making changes if you want to use the list in the future.
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2. The second time you select the command, Emonitor restores location 1 to the current
list.
3. The third time you select the command, Emonitor removes all the locations you added
by tagging Machine #1.
Do not use “All” as a list name. “All” is reserved for certain operations such as updating the alarm
severity status or calculated measurements from the command line or through the Scheduler.
Emonitor Web Load/Unload users do not appear for list assignment. See “Add an Emonitor Web
User” on page 304.
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You must have Supervisor or Administrator access rights to change a list schedule.
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Delete a List
You can delete one or more lists with List > Delete.
You must have Supervisor or Administrator access rights to delete lists created by others. Oper-
ator rights only allow you to delete lists you created.
Once you delete a list, you cannot bring it back. Note that deleting a list does not delete the loca-
tions and measurement definitions in the list from the database.
You can filter the display of lists by clicking Filter. See “Filter Lists by Type or Assignment” on
page 121.
3. Click Delete.
Using Lists
This section describes the procedures for using lists in Emonitor. This includes creating
Quickload lists for data collection. Quickload lists allow you to build load files when the
computer is not in use. This section also covers using lists for data collection, plots, and
reports.
The topics in the previous section, “Working with Lists” on page 117, describe how you
can display, create, save, recall, edit, and delete lists. They also describe how to display a
list in the List window.
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You can filter the display of lists by clicking Filter. See “Filter Lists by Type or Assignment” on
page 121.
Emonitor builds new load files for each selected list for each selected data collector. Note
that this may take some time. You may want to do this while you are away from your com-
puter, or overnight, depending on the size of your lists.
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The following items also affect the load file; however, changing them does not cause
Emonitor to rebuild the load file before loading it into the data collector. You must use
Tools > Update Quickload Files to rebuild the load file before loading if you change any
of these:
Measurement filter in a measurement definition in the list
Storage specification of a measurement definition in the list
The trigger status of an alarm, since the trigger status determines whether Emonitor
loads an alarm to the data collector
The baseline measurement in the archive data for a measurement definition
You can include calculated measurement definitions in a list, but Emonitor does not load them to
a data collector. You cannot use Tools > Manual Entry to add data for a calculated measure-
ment definition.
You can use the Remote Control toolbar to move through the list and Plot windows. See “Use the
Remote Control with Plots” on page 239.
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You can click on the data in a report to move to that measurement definition in the List win-
dow and any Plot windows. See “Plot Data from the Report Window” on page 238.
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For information on viewing data with the Emonitor Web Client, see the online help file for
the Emonitor Web Client.
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8 Using Alarms
Overview of Alarms in Emonitor
Alarms in Emonitor are powerful and flexible. An alarm lets you know when the condi-
tion of a piece of equipment changes, possibly going beyond the limit of safe or recom-
mended operation. Emonitor lets you:
View alarms in the Alarm pane of the Database window.
View the alarm status indicators in the Database and List windows.
Set multiple alarms for any measurement definition.
Define and apply different alarm severity levels for alarms.
Create constant, indicator, and statistical alarms for spectrum, time waveform, magni-
tude and process measurements.
Create alarms based on the statistical values generated from measurements in an
equipment category.
Use secondary sorting of category alarms by position, direction, or by association with
up to four process measurements.
You can use alarms in several ways:
To show when a measurement is in alarm. Emonitor can load alarms to many data col-
lectors as part of a list of measurement definitions for data collection. The data collec-
tor can then alert you when a measurement exceeds an alarm.
To determine when to collect and store a measurement. You can create a storage spec-
ification to store a measurement only when a measurement for the location exceeds an
alarm.
To select measurements in alarm for a report. A report of measurements in alarm is
called an exception report.
In addition, you can display alarms on plots, and use Plot > Options to select the alarms
you want to see on a plot.
Setting Up Alarms
Emonitor allows you to create and apply different types of alarms to different types of
measurement definitions.
Magnitude alarms alert you to a change in a magnitude or process measurement.
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Spectrum alarms alert you to an amplitude change at a spectral line for a spectrum
measurement. Spectrum alarms are also called narrowband alarms.
Band alarms alert you to a change within defined frequency bands for a spectrum
measurement. The category for the measurement definition's location includes the
band set that defines the frequency bands. In addition, you can create a Band Constant
alarm for individual measurement definitions.
Time waveform alarms alert you to a change in a time waveform measurement.
You can create new alarms, copy existing alarms, or paste alarm templates into the Alarm
pane. These are the steps for setting up alarms, described in detail in the rest of this sec-
tion:
1. Define the alarm severity levels for your Emonitor system with Setup > Options >
Alarm Severity.
2. Select a measurement definition in the Database window for which you want to create
an alarm.
3. Select the alarm method in the Method column of the Alarm pane.
4. Edit the alarm definition by popping up the Definition dialog. You can include cate-
gory variables and band variables in the alarm definition.
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8 • Using Alarms
3. Edit the Description for the severity level. The order of the alarm severities is impor-
tant. An alarm severity level of 6 is always more severe than an alarm severity level of
5, regardless of the description.
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8 • Using Alarms
For indicator alarms, Emonitor automatically calculates the statistics before applying
the alarm, so that you do not have to use Tools > Generate Alarm Statistics.
To find our more about specific alarms, refer to the Emonitor online help.
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For peak and statistical alarms, you may need to use Tools > Generate Alarm Statis-
tics to create or update the peak and statistical values for the alarms. See “Generate
Alarm Statistics” on page 145 for more information.
Emonitor generates only 1600 line spectrum alarms for spectra with more than 1600
lines.
For indicator alarms, Emonitor automatically calculates the statistics before applying
the alarm, so that you do not have to use Tools > Generate Alarm Statistics.
To find our more about specific alarms, refer to the Emonitor online help.
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8 • Using Alarms
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See “Fill in the Information for a Machine” on page 70 for information on adding, editing,
copying, and deleting alarms. You can also create and paste alarm templates. For more
information, see “Working with Templates” on page 76.
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8 • Using Alarms
It is important to note that you must use the correct combination of units and measurement
filter for the category when changing category variables. Emonitor only changes alarms
for measurement definitions in that category that match the unit and measurement filter.
One easy way to edit a category variable is to right-click the category in the Location pane and
select Edit. You could also right-click the alarm definition in the Alarm pane and select Category.
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6. Move to the Definition column, and double-click the column or press Enter to dis-
play the alarm definition dialog.
In magnitude and spectrum alarms, you can select a category variable for the following in
many alarm definitions:
Constant upper or lower value for the alarm
Percentage above or below the peak measurement
Percentage above or below the average of measurements
Percentage above or below the baseline measurement
Percentage of change in a measurement
Cutoff amplitude value for the alarm
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8 • Using Alarms
3. Enter a name for the band set, and define the frequency bands in the Band Sets
spreadsheet.
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This way, you do not have to guess at the correct alarm levels. You can use the statistics
generated from the actual data.
Emonitor sorts the category alarm statistics into groups.
For each magnitude and process measurement definition in the current list, Emonitor
generates separate sets of statistics for each combination of measurement filter and
unit.
For each spectrum measurement definition in the current list. Emonitor generates sep-
arate sets of statistics for each combination of measurement filter, units, category, and
collection specification.
You can use secondary sorting to further sort the category alarm statistics by location
position, location direction, and up to four associated process measurements. You can also
remove abnormal data from statistical calculations by excluding outliers from the data
used for calculations.
Generating the statistics of the measurements in the current list may require some time.
Use Tools > Generate Alarm Statistics to generate the statistics for the current list at a
time when the computer is not in use (for instance, during lunch or overnight).
You can also limit the archive data Emonitor uses to generate the statistics with the
archive filter. For example, this allows you to limit the statistical calculations to only the
data collected after the baseline measurement, or for a particular period of time.
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2. Click Configure to display the Category Configuration dialog. Click the Secondary
Sorting tab.
3. Select the desired secondary sort conditions. You can select up to four process mea-
surements, as well as Position and Direction. You must select the Numeric Unit
before selecting the Measurement Name. The available measurement definitions can
be numeric, enumerated, or calculated data type.
The list for Numeric Units includes all the units in Emonitor, not just the ones for which data
exist. If you select a unit for which there are no measurements in the database, Emonitor
does not calculate category statistics for that measurement definition.
For example, suppose the drawing above represents your database structure, and you
have set up secondary sorting based on a process measurement for load. When calcu-
lating category alarm statistics for measurement definition 1, Emonitor looks for a
measurement definition with units of load in this order:
5. First, it looks under the same location (location 4, measurement definitions 2–4).
6. Next, it looks at measurement definitions under the same parent in the Hierarchy Tree
(Machine1, locations 2–3).
7. Then it looks at measurement definitions under locations directly under the grandpar-
ents in the Hierarchy Tree (Train, location 1). This continues until it reaches the root
(Plant in this case).
The program continues in this way until it finds a measurement definition with units of
load, but it only looks up the Hierarchy Tree. For example, it does not look for load mea-
surement definitions under Machine2. If Emonitor cannot find a measurement definition
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with units of load, it does not generate separate category statistics for that measurement
definition.
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8 • Using Alarms
are all recalculated. This process is repeated until there are no more outliers
detected.
Median of Absolute Deviations: This method calculates all the outliers in one
pass. An M value is calculated for each data point. The median of the absolute
deviation is calculated by finding the median of the data set
|Xi - ~X | where i = 1 to n.
If |Mi| is greater than the critical value then the data is an outlier.
Emonitor uses the current list to determine which categories and measurement definitions to
use when generating statistics.
Emonitor generates alarm statistics only for the categories and measurement definitions in
the current list. Emonitor does not combine categories when generating alarm statistics.
You can still include two or more categories in the current list, and Emonitor generates
alarm statistics for each category. To generate the alarm statistics, follow these steps.
1. Create or recall the list of measurement definitions for which you want to generate
alarm statistics.
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2. Set the archive filter if you want to restrict the archive data Emonitor uses in the statis-
tical calculations.
3. Select Tools > Generate Alarm Statistics.
4. Emonitor generates the minimum, maximum, average, and standard deviation (sigma)
for each of the categories and measurement definitions in the current list. Emonitor
uses the archive data for the categories and the measurement definitions to generate
the statistics. A dialog with a progress bar keeps you informed about the process.
Emonitor does not include data from inactive measurement definitions or measurement defi-
nitions with Tier set to Yes in calculating category statistics. Tiered data is most often used in
online systems, so it may not be applicable for your application. Nor does it use archive data
with the storage flag of Inactive or No Stat.
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Category statistics
The category statistics allow you to set alarms based on the archive data for the measure-
ment definitions in the category. For example, you could set an alarm at 50% above the
average value for the measurement definitions in the category.
Emonitor calculates alarm statistics for each category in the current list when you select
Tools > Generate Alarm Statistics. Emonitor then uses the updated category statistics
when creating category alarms for measurement definitions in the category.
Within each category, Emonitor groups individual measurement definitions before calcu-
lating the statistics. The reason for grouping the measurement definitions is that a cate-
gory may contain measurements with different units (g’s, ips, mils, …), different
measurement filters (none, high frequency, overall, …), or other characteristics.
For example, it does not make sense to calculate statistics that combine measurements in
g’s and in mils. If you have set up secondary sorting, then Emonitor uses that as well. See
“Use Secondary Sorting for Alarm Statistics” on page 142 for more information.
Emonitor uses all the measurement definitions in the category, not just the measurement defini-
tions in the current list. This includes measurement definitions from other plants in the database
with the same category and relevant characteristics.
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Emonitor does not include data from inactive measurement definitions or measurement defini-
tions with Tier set to Yes in calculating category statistics. Tiered data is most often used in
Emonitor online systems, so it may note be applicable for your application. Nor does it use
archive data with a storage flag of Inactive or No Stat.
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Category
Item Tag Data Type Units Filter Fmin Fmax #Lines Alarm?
1 no magnitude ips Overall n/a n/a n/a no
2 no spectrum ips None 0 60,000 400 no
3 yes magnitude ips Overall n/a n/a n/a no
4 yes spectrum ips None 0 60,000 400 no
5 yes magnitude g’s Overall n/a n/a n/a yes
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Category
Item Tag Data Type Units Filter Fmin Fmax #Lines Alarm?
6 yes spectrum g’s None 0 60,000 400 yes
7 yes magnitude ips 1x n/a n/a n/a yes
8 yes spectrum ips None 0 12,000 400 yes
9 yes magnitude ips Overall n/a n/a n/a yes
10 yes spectrum ips None 0 60,000 400 yes
When you select Tools > Generate Alarm Statistics, Emonitor does the following:
Calculates the individual measurement definition alarm statistics for items 3 - 10.
Items 1 and 2 are not tagged for the current list, so Emonitor does not calculate mea-
surement definition statistics for them.
Calculates the category alarm statistics for the measurement definitions with magni-
tude data type. There are three unique combinations of units and measurement filter:
g’s, Overall: Emonitor calculates alarm statistics using data from item 5.
ips, 1x: Emonitor calculates alarm statistics using data from item 7.
ips, Overall: Emonitor calculates alarm statistics using data from items 3 and 9. If
individual measurement definition statistics had been generated for item 1 in the past,
they would be used in the calculations as well. Note that item 3 is included, even
though it does not have a category alarm.
Calculates the category alarm statistics for the measurement definitions with spectrum
data type. There are three unique combinations of units, measurement filter, Fmin,
Fmax, and number of lines:
g’s, 400 lines, 0-60,000 cpm: Emonitor calculates alarm statistics using data from
item 6.
ips, 400 lines, 0-12,000 cpm: Emonitor calculates alarm statistics using data from
item 8.
ips, 400 lines, 0-60,000 cpm: Emonitor calculates alarm statistics using data from
item 4 and 10. If individual measurement definition statistics had been generated for
item 2 in the past, they would be used in the calculations as well. Note that item 4 is
included, even though it does not have a category alarm.
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There must be a measurement definition with a category alarm in the current list to
generate category alarm statistics for that category. Otherwise, Emonitor does not gen-
erate alarm statistics for that category.
Category alarm statistics are generated from the individual measurement definition
alarm statistics. You must generate individual measurement definition alarm statistics
at least once before you can generate category alarm statistics. This applies if you
want to use alarm statistics from measurement definitions not in the current list when
calculating the category alarm statistics.
Category alarms for measurement definitions not in the current list are updated if a
measurement definition in the list has a category alarm, and is in the same category.
However, the individual alarm statistics are not updated for the measurement defini-
tions not in the current list.
Using Alarms
Alarms in Emonitor alert you to changes in the operating conditions of monitored equip-
ment in your Predictive Maintenance program. You can create and use a variety of alarms
with spectrum, time, magnitude and process measurements. Once you have created alarms
for a measurement definition, you can use the alarms in these ways:
In data collection: Emonitor can include alarms in the load file that it loads into the
data collector. Many data collectors can alert you when a measurement exceeds an
alarm.
In reports: Emonitor can create a report of measurements that exceed an alarm. You
can create this kind of report at any time, or automatically after you unload the data
collector as in an unload report.
With plots: Emonitor allows you to select the alarm type and alarm severity that you
want to display on a plot. This also controls the alarms that appear on a plot when you
print the plot, or when you run a report that includes plots.
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Alarm status reports: These include the alarms for the measurement definitions in
the list, including the last alarm status.
History reports: These include the archive data for the measurements definitions in
the list or the database, and include the last alarm status.
Reports with plots: These can show the current alarms on the plots. For example, you
can display alarms on the plots in reports. To do this, you change the default character-
istics of the view that Emonitor uses to create the plots in the report. For more infor-
mation, see “Change the Appearance of Plots in Reports” on page 250.
For more on reports, refer to the section on “Using Reports”.
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8 • Using Alarms
In order to use the most recent data, you should update any calculated points, BEFORE updat-
ing alarm severities. “Update Calculated Measurement Definitions” on page 88.
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Select Update calculations and alarm severities on unload in the Tools > Load /
Unload > Unload Options dialog. Emonitor automatically performs the update after
unloading data.
Right-click an item in Hierarchy Tree, or a location, or a measurement definition, then
select Process > Update Alarm Severities.
Select an item in the Hierarchy Tree, or a location, or a measurement definition. Select
Tools > Alarm Severities, then select either Update or Update All.
Run the Severity Updater program. Click the Start button on the Windows taskbar,
then select Programs > Rockwell Software > Emonitor > Utilities > Severity
Updater. This opens a dialog displaying the lists in Emonitor. Select one or more lists,
then click Update.
Run the Severity Updater automatically with the Scheduler program. See “Scheduler”
on page 312.
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Emonitor does not display the alarm status for measurement definitions with Tier set to Yes.
Tiered data is most often used in Emonitor online systems.
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In addition, clearing or updating the alarm status command hides or shows the alarm sta-
tus indicators for any items descending from the current item (for example, measurement
definitions associated with the selected location).
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8 • Using Alarms
Emonitor only includes measurement definitions for which there are alarm status indicators.
You can turn the alarm status indicators for one or more locations or measurement definitions
on or off. If there are measurement definitions without alarm status indicators, those mea-
surement definitions are not considered in the statistics. See “Display the Current Alarm Sta-
tus” on page 155.
1. Select Window > Database. Select a view in the Select View dialog that includes the
Hierarchy pane.
2. Click in the Hierarchy pane to make the pane active.
3. Select View > Pane Options.
4. Select the desired type of statistics under Statistics.
The alarm statistics appear in the pane.
Normally, the background color for a window in Microsoft Windows is white. The default color for
the lowest alarm severity in Emonitor is white. If you leave the lowest alarm severity color as
white, it is not possible to tell the difference between the “normal” alarm status indicator and an
acknowledged alarm status indicator. For this reason, you may want to change the color for the
lowest alarm severity with Setup > Options > Alarm Severity.
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Emonitor does not display the alarm status for measurement definitions with Tier set to Yes.
Tiered data is most often used in Emonitor online systems.
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Acknowledge an Alarm
Emonitor can display the unacknowledged alarm status indicators in the Hierarchy Tree,
and by coloring the rows in the Location and Measurement Definition panes. Once you
display the unacknowledged alarm severity, you can easily acknowledge an alarm.
You can also acknowledge alarms in the Alarm Event Log pane. See “Acknowledge Alarms in
the Alarm Event Log” on page 162.
These steps assume that you have opened the Database window, and displayed the panes
showing the unacknowledged alarm severities. See “Display the Unacknowledged Alarm
Status” on page 157 for more information.
When you acknowledge the alarms for an item in the Hierarchy Tree, you acknowledge the
alarms for the locations and measurement definitions associated with that item. The same is true
for the measurement definitions attached to a location when you acknowledge the alarms at the
location.
1. Select the item in the Hierarchy Tree, or the row in the Location or Measurement Def-
inition pane. You can select multiple rows in the Location or Measurement Definition
spreadsheet to acknowledge multiple alarms at the same time.
2. Do either one of the following:
Select Tools > Alarm Severities > Acknowledge Status.
Right-click on the selected item or rows and select Acknowledge Alarm Status.
Acknowledging the alarms clears the alarm status color from the row or the item in the
Hierarchy Tree.
After you acknowledge the alarms, the unacknowledged alarm status for that item, location, or
measurement definition does not return to the current alarm status. Instead, Emonitor clears the
unacknowledged alarm status, which remains cleared until the alarm severity changes for that
item, location, or measurement definition.
You can also have Emonitor reset any acknowledged alarms after unloading or importing
data. See “Set Unload Options and Reports” on page 173 and see “Set the Import
Options” on page 191.
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Emonitor automatically deletes alarm events from the Alarm Event Log after 60 days for online
systems. For systems that are used only with data collectors, you can run the Storage Limit
Updater program to clean out the old data. See “Remove Old Data from the Database” on page
308.
1. Select Window > Database. Select the Alarms view in the Select View dialog.
2. Do either of the following:
Right-click the Alarm pane at the bottom, and then select Change Pane. Select the
Alarm Event Log in the Change Pane dialog.
Right-click the Alarm pane at the bottom, and then select Split Horizontal or Split
Vertical. Select the Alarm Event Log in the Change Pane dialog.
You can then save the view containing the Alarm Event Log pane with View > Save View.
The Alarm Event Log pane must appear as one of the panes in the Database window. See “Dis-
play the Alarm Event Log Pane” on page 161.
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The Alarm Event Log uses the archive filter to select the time period for the dis-
played alarm events. If you want to change the time period without changing the
Archive filter settings, select Archive filter override and select the desired time
period.
You can also acknowledge alarms in the Hierarchy, Location, and Measurement Definition
panes. See “Acknowledge an Alarm” on page 160.
1. The Alarm Event Log pane must appear as one of the panes in the Database window.
See “Display the Alarm Event Log Pane” on page 161.
2. Select a row to acknowledge in the Alarm Event Log pane. You can select multiple
rows to acknowledge several alarms at the same time.
3. Right-click the selected row or rows and select Change Acknowledge State.
4. To change the acknowledge status of the row back to the previous state, right-click the
row and select Change Acknowledge State again.
When you acknowledge an alarm, Emonitor refreshes the screen to reflect the acknowledged
alarm. It is possible that the measurement definition pane will still show the measurement defini-
tion with an unacknowledged alarm status. This occurs when the measurement has gone into
alarm twice in the past, and you acknowledge the older alarm event in the Alarm Event Log
pane.
You can toggle between acknowledged and unacknowledged states by double-clicking the row in
the Alarm Event Log pane.
You can also have Emonitor reset any acknowledged alarms after unloading or importing
data. See “Set Unload Options and Reports” on page 173 and see “Set the Import
Options” on page 191.
These notes are the same as the notes you can add to a plot, and can appear on a plot. To dis-
play notes on a plot, see “Display Notes and Inspection Codes” on page 215.
1. The Alarm Event Log pane must appear as one of the panes in the Database window.
See “Display the Alarm Event Log Pane” on page 161.
2. Right-click the desired row in the Alarm Event Log pane and select Attach Note.
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164
9 Loading and Unloading a Data Collector
Overview of Loading and Unloading a Data Collector
The topics in this section are general, and not specific to any model of data collector. For
information about your specific data collector, refer to the Data Collector User’s Guide
for your data collector.
Emonitor makes loading and unloading a data collector as easy as pressing a button. From
the Load / Unload dialog, you can perform all the necessary functions:
Set up the computer to communicate with the data collector.
Select the current data collector and the communication options.
Prepare the data collector, including loading the operating system, if necessary.
Set the load options.
Select the list(s) to load into the data collector.
Load the list(s) into the data collector.
Set the unload options, including automatic unload reports.
Unload the data collector.
You do not have to close any open windows before loading or unloading the data collec-
tor. This allows you to continue to work in Emonitor with only minimal interruption when
loading or unloading a data collector. In addition, you can:
Manually enter and edit magnitude and process measurement data.
Manually edit the date and time for any archive data.
Manually edit the machine speed for spectrum archive data.
Import process data from a file into the database. For example, you can import the
analysis results from an oil analysis laboratory.
You can include calculated measurement definitions in a list, but Emonitor does not load
them to a data collector. You cannot use Tools > Manual Entry to add data for a calculated
measurement definition.
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3. The Current column in the Set Up Data Collectors dialog shows the word Yes for
the current data collector.
4. To make a different data collector the current data collector, move to the Current col-
umn for the desired data collector. Press Enter or double-click in the column to
change the word from No to Yes. This also sets any other data collectors to No.
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9 • Loading and Unloading a Data Collector
5. Make sure the communication parameters for the data collector are correct before
closing the dialog box. They must match the communication parameters set in your
data collector.
If your data collector does not appear in the list of data collectors, or you want to change the
advanced communication parameters, see “Set Up the Data Collector” on page 167.
You can also select Setup > Data Collector to display the Set Up Data Collectors dia-
log.
This is also where you set the drive letter for a PCMCIA card reader if you have one in your
computer.
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3. Enter or select the communication options for your model of data collector in the Set
Up Data Collectors dialog.
4. Click Advanced if you want to change any of the configuration options for the
selected data collector. You can also select a different version of the data collector
operating system.
Changing the configuration options for a data collector may prevent Emonitor from communicat-
ing with the data collector, or may cause the data collector to malfunction. Make sure you under-
stand a configuration option before you change it.
You can also select Setup > Data Collector to display the Set Up Data Collectors dialog.
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cation is set to Collect on alarm. For more information on storage specifications, see
“Edit Storage Specifications” on page 95. The load options also control other aspects of
loading, including initialization, frequency items, and inspection codes.
The steps below are intended to be general, and not specific to any data collector. For
information about your specific data collector, refer to the Data Collector User’s Guide
for your data collector.
1. Select Tools > Load / Unload.
2. Click Load Options under Options in the Load / Unload dialog.
3. Select the desired load options in the Load Options dialog. Emonitor indicates the
available options for the current data collector by coloring the options black. Options
that are not available for the current data collector are gray.
In addition, you can select whether to load the most recent measurement or the baseline
measurement into the data collector. The data collector uses this measurement for compar-
ison while collecting data.
1. Select Setup > Options > General.
2. Click the Load/Unload tab to select the measurement (most recent or baseline) to
load into the data collector.
You can review the list schedules to see which lists are due for collection with List > List Sched-
uler.
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4. Prepare the data collector to receive the load file containing the list(s) for data collec-
tion. This may involve pressing buttons on the data collector to select the correct
options. Refer to “Prepare the data collector”, later in this topic.
5. When the data collector is properly connected to the computer, the cable connection
icon in the Tools > Load / Unload dialog changes from not connected to connected:
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3. Select the list types to show in the list display by clicking Filter in the Load / Unload
dialog. See “Filter Lists by Type or Assignment” on page 121. Lists appear in order of
the next collection date.
4. Select one or more lists from the list display by clicking the list name
If the current data collector supports loading only one list, Emonitor combines the lists
into a single list before loading it into the data collector.
Emonitor then builds the load files if necessary. Building the load files may take some
time, depending on the size of the lists. If you have set up the lists as Quickload lists and
used the Tools > Update Quickload Files, then Emonitor uses the Quickload load file
instead. Using the Quickload load file is much faster than building new load files. See
“Use Quickload Lists” on page 126 for details on saving Quickload lists.
Emonitor attempts to load the load file into the data collector. If there is a problem with
the communications, Emonitor aborts the load process. A common problem is that the
baud rate set in the Set Up Data Collector dialog must match the baud rate in the data
collector.
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Collecting Data
After you have loaded the data collector, you are ready to disconnect the data collector
and collect data. The steps below are intended to be general, and not specific to any data
collector. For information about your specific data collector, refer to one of the following:
The Data Collector User’s Guide for your data collector.
Your data collector manufacturer’s documentation.
To collect data with a data collector:
1. Disconnect the data collector from the computer.
2. Connect the transducer to the data collector.
3. Go to the first data collection point in the list.
4. Prepare the data collector to collect data for the first measurement definition in the list
(sometimes called a route in some data collectors) using the keys on the data collector.
5. Enter any inspection codes using the keypad on the data collector. Inspection codes
refer to the condition of the machine.
6. For measurements using a portable transducer, attach the transducer to the machine at
the correct location, making certain that the connection is secure. Collect the data and
then remove the transducer.
7. For manual entry measurements, enter the value using the keys on the data collector.
8. Go to the next collection point, and repeat steps 4 through 7 for each measurement
definition in the list.
When finished collecting data, return to the computer, and unload the data into the Emon-
itor database.
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3. Click Set Up Collector in the Load / Unload dialog to select the current data collec-
tor. See “Select the Current Data Collector” on page 166.
4. Prepare the data collector and connect it to the computer.
5. Select the list or lists to unload from the data collector.
6. Unload the data from the data collector.
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When you return to your computer, you can use either of the following methods for
unloading unscheduled measurements:
Unload the unscheduled measurements along with the data from measurements on the
list.
Unload only the unscheduled measurements.
Emonitor automatically stores unscheduled measurements in the database. You can
change the destination for the unscheduled measurements in the database. See “Change
the Destination for Unscheduled Measurements” on page 176.
3. Make sure the data collector is connected properly to the computer. If the data collec-
tor is connected properly, the cable connection icon shows the connection:
4. Click Unload Options under Options in the Load / Unload dialog.
5. Select the Also unload unscheduled measurements check box in the Unload
Options dialog.
6. If you want Emonitor to store the unscheduled data with the correct item in the Hierar-
chy Tree and location, select Unscheduled location smart mode (if available for the
current data collector). See “Change the Destination for Unscheduled Measurements”
on page 176.
When you unload the data from the data collector, Emonitor automatically unloads the
unscheduled measurements with the measurements from the list(s).
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If Emonitor cannot match the unscheduled data to an existing location, it stores the
unscheduled data under the unscheduled destination in the Hierarchy Tree.
For other data collectors, Emonitor can only store the unscheduled data under the
unscheduled destination in the Hierarchy Tree. Refer to the Data Collector User’s
Guide for your data collector for more information.
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to the correct machine and location. To see if your data collector supports this function, or
to enable the function, follow these steps when unloading unscheduled data.
1. Select Tools > Load / Unload.
2. Make sure the correct collector appears on the Set Up Collector button in the Load /
Unload dialog. If not, click Set Up Collector button and select the data collector. See
“Select the Current Data Collector” on page 166.
3. Make sure the data collector is connected properly to the computer. If the data collec-
tor is connected properly, the cable connection icon shows the connection:
One easy way to change the unscheduled deIndent1stination is to right-click the new desti-
nation in the Hierarchy Tree and click Set Unscheduled Dest.
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3. Select Tools > Set Unscheduled Dest. The Set Unscheduled Measurement Destina-
tion dialog displays the current destination for unscheduled measurement data.
4. Move to the Hierarchy Tree, and click the new destination for unscheduled measure-
ments in the Tree.
5. Click Change in the Set Unscheduled Measurement Destination dialog. The dialog
now displays the name of the new destination for unscheduled measurements.
The next time you unload unscheduled measurements, Emonitor uses the new destination
when it stores the unscheduled measurement data.
The fields in the collection specification name are explained below. Note that some of
these fields may not be used. In that case, the values that appear in those fields are depen-
dent on the data collector.
Maximum frequency
Displayed in Hz, up to four digits/characters. For example, 4000 and 40k and 100M are all
valid, where k is kilo and M is mega.
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Number of lines
0 25
1 50
2 100
3 200
4 400
5 800
6 1600
7 3200
8 6400
9 12800
Transducer type
A acceleration N none
V velocity m mass
D displacement t time
L voltage < angle
O other f frequency
T temperature F force
P pressure q flow
C current # amount
Signal detection
N None
R RMS
P Peak
K Peak-Peak
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T True Peak
U True Peak-Peak
C Crest factor
Window type
Number of averages
Average type
0 None
1 Linear
2 Synchronous linear
3 Exponential
4 Peak hold
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ment using the name you entered into the data collector. For information about your spe-
cific data collector, refer to the Data Collector User’s Guide for your data collector.
Some data collectors allow you to store unscheduled measurements directly into the correct
location in the database. See “Unload Unscheduled Measurements” on page 174 for details of
the “smart mode” unload option.
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Note the Unscheduled storage flag appears in the Archive Data pane for unscheduled mea-
surements.
Use the mouse or the arrow keys to select the correct item in the Hierarchy Tree,
and then select the location, measurement definition, and archive data in the corre-
sponding spreadsheet.
Use Edit > Find to find and display the measurement definition. Then find the
correct measurement in the Archive Data pane.
3. Select the row or rows in the Archive Data pane by dragging across the entire row, or
by pressing Shift+Spacebar. You can extend the selection by dragging the mouse
pointer down across two or more rows, or by pressing the Down Arrow key.
4. Select Edit > Copy, or press Ctrl+C to copy the measurement(s) to the Clipboard.
5. Move to the Measurement Definition pane, then click the measurement definition
where you want to paste the measurement.
6. Move to the Archive Data pane.
7. Select Edit > Paste, or press Ctrl+V to paste the measurement(s) into the Archive
Data pane.
8. Edit the pasted measurements(s) if necessary. You may want to change the storage
flags for the unscheduled measurement(s) from Unscheduled to Archive.
Some of the fields in a spreadsheet may not appear in the current view. You can do one of
the following to show all the fields:
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The following situations may require you to manually edit the data:
The date or time was incorrect in the data collector or computer when you collected
data. You want to change the date or time of the archive data so that the data appears
in the correct order in plots and reports.
You have magnitude or process data from the past on paper records. You want to
include that historical data in your database so that you can view long term trends of
the data.
You want to change the storage flag for a particular measurement in the Archive Data
pane to indicate that it is the baseline measurement, or an inactive measurement, or a
measurement you want to keep permanently.
You want to change the quality stamp for a particular measurement in the Archive
Data pane.
You have a very good baseline measurement for one machine, and you want to copy
that measurement and use it as the baseline for other machines of the same type.
You have archive data image files you want to associate with an image measurement
definition.
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You cannot manually add data for calculated measurement definitions. Nor can you select
archive data images with this command.
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In addition you can manually add data for a magnitude, numeric, or enumerated measure-
ment, definition, and delete any data.
You cannot manually add or edit data for calculated measurement definitions.
If you want to make many changes to archive data, you may find it easier to use Edit > Replace.
1. Select Window > Database. Select the Data History view in the Select View dialog.
2. Move to the measurement definition in the Measurement Definition pane that has the
archive data you want to edit.
3. Move to the measurement you want to edit in the Archive Data pane.
4. Edit the desired fields:
For magnitude or process measurements, you can edit the date, time, phase, and
maximum amplitudes. You can also select a different quality stamp or storage flag.
See “Select the Quality Stamp” on page 189 and see “Select Archive Data Storage
Flags” on page 189.
For spectrum and time waveform measurements, you can edit the date, time, and
machine speed. You can also select a different quality stamp or storage flag.
5. When you move off the measurement, Emonitor saves the changes to the measure-
ment.
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Unless you have selected Enabled for Undo Capacity in the Setup > Options > General dia-
log, you will not be able to bring back archive data after you delete it. See “Undo Changes to the
Database” on page 55.
If you want to delete a lot of data from the archive data, you may find it easier to use Edit >
Delete.
1. Select Window > Database. Select the Data History view in the Select View dialog.
2. Move to the measurement definition in the Measurement Definition pane that has the
archive data you want to delete.
3. Move to the measurement you want to delete in the Archive Data pane.
4. Select the row in the spreadsheet by doing one of the following:
Drag over two or more cells in the row to highlight the row. To select two or more
rows, drag over two or more cells in the first row, then drag down the column.
When you release the mouse button, Emonitor highlights the row or rows.
Hold down the Shift key and press the Spacebar to highlight all the cells in the
row. Continue to hold down the Shift key and press the up or down arrow key to
select multiple rows.
5. Press Delete to delete the selected archive data.
Emonitor does not store the actual image in the database. Instead, it stores a reference to the
image file. If you delete the image from the Archive Data pane, it does not delete the actual
image file stored on your computer. However, Emonitor can not display the image if you move or
delete the image file itself.
1. Select Window > Database. Select the Data History view in the Select View dialog.
2. Move to the measurement definition in the Measurement Definition pane for which
you want to add an archive data image. The measurement definition Data Type must
be Image.
3. Move to the first row in the Archive Data pane. Note that the first row is blank.
4. Double-click in the Date column to display the Image Data dialog.
5. Select an image file in the dialog.
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6. Select Use file time stamp if you want to store the image file date and time with the
image.
7. Click Open to store the selected image.
8. You may want to change the storage flag for the image. See “Select Archive Data
Storage Flags” on page 189 for more information.
9. When you move to a different measurement or measurement definition, Emonitor
saves the reference to the image.
To view an archive data image, open a Plot window with an Archive Data Image pane. For
more information, see “Displaying Plots and Images in Plot Windows” on page 202.
You can also change the date or time for an archive data image by double-clicking in the
Date or Time columns in the Archive Data pane. You can delete an archive data image by
selecting two or more columns in a row and pressing Delete. See “Enter and Edit Archive
Data in the Archive Data Pane” on page 184 for details.
If you want to change the image file, double-click in the Image File column.
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Select Create from file to select an existing document. Then click Browse to
select an existing ActiveX document.
6. Select Link if you want to store a link to the document.
If you select Link, you store a link to the ActiveX document in the Emonitor data-
base. If you then change the document using the link, you make changes to the
original document
If you do not select Link, you store a copy of the ActiveX document in the Emon-
itor database. If you then change the copy stored in Emonitor, it does not change
the original document.
7. You may want to change the storage flag for the ActiveX document. See “Select
Archive Data Storage Flags” on page 189 for more information.
8. When you move to a different measurement or measurement definition, Emonitor
saves the reference to the document.
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9 • Loading and Unloading a Data Collector
In general, the storage specification for the measurement definition controls how long Emonitor
stores the measurement. See “Remove Old Data from the Database” on page 308.
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2. Move to the measurement definition that has the archive data you want to copy.
3. Move to the measurement you want to copy in the Archive Data pane.
4. Select the measurement(s) you want to copy. Select the entire row in the spreadsheet
by doing one of the following:
Click one cell in the row to select the row. To select two or more rows, drag down
the column.
Hold down the Shift key and press the Spacebar to highlight all the cells in the
row. Continue to hold down the Shift key and press the up or down arrow key to
select multiple rows.
5. Select Edit > Copy to copy the measurement(s) to the Clipboard, or press Ctrl+C.
6. Move to the measurement definition where you want to paste the copied archive data.
7. Move to the Archive Data pane, and select Edit > Paste, or press Ctrl+V.
This command is not available unless you have Microsoft Excel installed on your computer.
For magnitude and process measurement definitions, Emonitor exports all the data for
the measurement definition.
For spectrum and time waveform measurement definitions, Emonitor exports only the
data for the currently selected row in the Archive Data pane (closest to the target date
time).
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9 • Loading and Unloading a Data Collector
This command is not available for other data types (Image, ActiveX).
The archive data appears in a series of Microsoft Excel Spreadsheets, with one sheet
for each measurement definition in the list.
Importing Data
Emonitor allows you to import data from an external file into the Emonitor database. This
allows you to include other kinds of data in your Predictive Maintenance program, such as
oil contamination data from an oil analysis laboratory.
Emonitor stores most imported data as process measurement data. When you import the
data, Emonitor sets up the necessary items in the Hierarchy Tree, as well as the locations,
and the process measurement definitions.
After importing the data, you can:
Set up alarms for the imported data
View trend plots of the data
Print reports of the data
Emonitor also tries to match any inspection codes in the imported data to those you create
using the Setup > Options > Inspection Codes. See “Using Inspection Codes” on page
101.
You can also set up Emonitor to import ActiveX documents, which are stored under ActiveX mea-
surement definitions. You cannot set alarms or view trends for ActiveX measurement definitions.
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3. Optional: Limit the type of data files, if possible, in the Browse Files for Data
Import dialog. You do this by selecting the oil analysis laboratory in the Files of type
box.
4. Select the file or files containing the data. You can use wildcards in the File name
field to display the desired type of files (*.oil for example). You can also select multi-
ple files for import at the same time.
5. Click Open.
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9 • Loading and Unloading a Data Collector
A data import configuration file for ActiveX import must be present in the program directory.
Select Setup > Data Import > Daemon Configuration Utility to check for an [Link] data
import configuration file. If there is no [Link] file, and you have not manually created a con-
figuration file for ActiveX import, contact Technical Support for assistance (see “Contact Us” on
page 2).
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The Emonitor Scheduler program uses the EDI files to import data. For more information
on the Scheduler program, refer to the Scheduler help (select Start > Programs > Rock-
well Software > Emonitor > Help > Scheduler Help).
The Scheduler service must be running if you want to use scheduled data import. This service is
disabled by default, and must be manually enabled. For more information, refer to the Scheduler
help file (Start > Programs > Rockwell Software > Emonitor > Help > Scheduler Help).
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This also controls logging to the RSMACC™ or FactoryTalk® AssetCentre software if installed. If
the SOFTWARE is installed, but not running, Emonitor stores system event messages until it
detects that the RSMACC FactoryTalk AssetCentre application is running.
Emonitor automatically deletes system events from the Log after 7 days for online systems. For
systems that are used only with data collectors or other portable instruments, you must run the
Storage Limit Updater program to clean out the old data. See “Remove Old Data from the Data-
base” on page 308.
Select Window > Database. Select a view that includes the System Event Log pane in the
Select View dialog. If the view does not include the System Event Log pane, you can do
one of the following.
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3. Select the System Event Log Pane type in the Change Pane dialog.
For more on windows, panes, and views, see “Working with windows and panes” on page
21.
Emonitor automatically deletes system events from the Log after 7 days for online systems. For
systems that are used only with data collectors or other portable instruments, you must run the
Storage Limit Updater program to clean out the old data. See “Remove Old Data from the Data-
base” on page 308.
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9 • Loading and Unloading a Data Collector
The System Event Log pane must appear as one of the panes in the Database window.
1. Select the System Event Log pane in the Database window by clicking the pane.
2. Select View > Pane Options.
3. Click the Export button.
4. Enter a name for the System Event Log file in the File name box.
5. If you want to delete the system events from the System Event Log after exporting
them to the file, select Remove events from the log.
6. Click Save.
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10 Using Plots
Overview of Plots in Emonitor
Plots provide a convenient, graphical way to examine your data. Emonitor displays plots
in panes in a Plot window. You can open multiple Plot windows, and save an arrangement
of Plot panes as a view. For example, you can create a view showing both an image and a
trend plot for the same location.
There are many different types of plots in Emonitor. You can customize each type of plot,
and then save those characteristics as the default for that type of plot. Each type of plot has
a specific use.
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10 • Using Plots
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For information on viewing data in Emonitor Web, see the online help file for the Emonitor Web
Client.
You can open a Plot window for each location in the current list by selecting Open a window
for each location in list in the Select Plot View dialog.
You can also assign a button on the Saved Views toolbar for a view, then click that button to
recall that view. See “Using Toolbars” on page 14.
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• • • • •
2. To recall a view into the active Plot window, select the view from the list of views at
the bottom of the View menu. The Plot window must be the active window.
You can also assign a button on the Saved Views toolbar for a view, then click that button to
recall that view. See “Using Toolbars” on page 14.
You cannot save a default definition for a location or a measurement definition plot. These
plots automatically use the current default definition for each plot type. In other words, a trend
that is part of a location plot uses the default characteristics for trend plots.
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To include the Emonitor window title bar with the plot or image
1. Display the plot or plots in a Plot window.
2. If you want to copy only one pane from a Plot window with two or more panes, use
View > Zoom to enlarge the pane to fill the Plot window.
3. If you want the Plot window to fill the entire Emonitor workspace, maximize the Plot
window by doing one of the following:
Click the maximize button in the upper right corner of the Plot window.
Press Alt+hyphen to open the Control menu for the Plot window, and select
Maximize. Note that the Plot window must be the active window.
4. You can also hide the tool bars and the status bar with View > Toolbars and View >
Status Bar.
5. Press Alt+PrintScreen to copy the Emonitor window, including the title bar, to the
Clipboard. You can then paste it into another application, such as Paint or Word.
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Plot Legend pane - This is a separate pane in a Plot window that displays information
about the data in the Plot window. You can select the information you want to see in
the Plot Legend pane, but the Plot Legend pane does not show whether a plot pane is
locked at any level.
For more information on plot locking, see “Use Pane Locking with Plots” on page 233.
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If an asterisk appears by any of the levels in the plot pane legend, the plot pane is locked at that
level. See “Use Pane Locking with Plots” on page 233 for more information.
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To recall a view into an open Plot window, select the view from the list of views at the bottom of
the View menu.
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For more information on a specific plot, display the plot in Emonitor and press F1 to see the help
topic for that plot.
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10 • Using Plots
2. Select either % of default scale or % of baseline on the Axis tab in the Plot Options
dialog.
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10 • Using Plots
2. Select the part of Emonitor for which you want to change number formats (Format
for):
Plot Axes and Labels - Sets the number format for the values that appear on the
plot axes and plot labels.
Plot Cursor Values - Sets the number format for the amplitude values at the cur-
sor.
3. Select the Type of value you want to change.
4. Select a Format style and the Format options. The examples in the dialog show you
how the new number format looks.
5. Repeat steps 2, 3, and 4 until you are satisfied with the number formats.
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2. Select Plot > Storage Flag. This displays a submenu of available storage flags. A
check mark appears next to the current storage flag.
3. Select the desired storage flag. This changes the storage flag for the archive data mea-
surement.
You can also change the storage flag in the Archive Data pane. See “Select Archive Data
Storage Flags” on page 189.
The alarms appear on the plots in the same color as the alarm severity color. See “Edit
Severity Levels” on page 132.
If you do not select any Alarm Severities, Emonitor does not display any alarms on the plot.
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2. Select Grid lines on the Styles tab of the Plot Options dialog.
Pressing G toggles the grid lines on and off for the active plot.
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Any inspection codes stored with the data also appear on the plot. You can edit the inspec-
tion codes as well as the plot notes. To display and hide notes on a plot, see “Display
Notes and Inspection Codes” on page 215.
The cursor must be turned on before you can edit or enter notes on a plot. If the Inside Back-
ground and the Description Labels are set to the same color, the note will not be visible on the
plot. See “Change the Plot Colors and fonts” on page 211.
You can also enter notes that appear on a plot in the Alarm Event Log pane. See “Add a
Note to an Alarm Event” on page 162.
Tag Purpose
<h1>text</h1> Heading - bold text, follow by a line break
<b>text</b> Bold text
<i>text</i> Italic text
<u>text</u> Underline text
<br> Add a line break (empty line). You can also press
the Enter key to add a line break.
<top>text Place the note above the cursored point.
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Tag Purpose
<bottom>text Place the note below the point.
<right>text Place the note to the right of the point. This is the
default for plot notes.
<center>text Place the note above/below the point.
<left>text Place the note to the left of the point.
You can also use carriage returns (Enter key) to create multi-line notes. This is the same
as using the <br> tag.
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If you want to use the currently selected measurement definition for the X-axis, click the Lock
button.
4. On the Y Axis tab, select the trend to be plotted against the reference. Usually the data
on the Y-axis is the data that varies with respect to the data on the X-axis. In the exam-
ple of plotting vibration against temperature, choose the vibration trend for the Y axis.
The power curve fit does not display if any of the Points to fit have a value that is less than
or equal to zero.
You can also use the following keys to display the curve fit:
Action Keys
Begin the curve fit from the cursored point F
Toggle the linear curve fit on/off C
Toggle the power curve fit on/off W
Move the cursor between the trend and the Ctrl+Up Arrow
curve fit lines
Move the cursor back to the trend line Ctrl+Down Arrow
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10 • Using Plots
If the current plot X axis is set to autoscale, the X axis for other synchronized plots will match the
actual X axis limits. In other words, the other X axes do not autoscale to their own data.
The Frequency Lock must be active in order to display the trend of the cursored frequency or
band in a frequency trend plot. See “Lock the Frequency Cursors Together” on page 226 for
more information.
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Emonitor automatically updates the frequency trend plot for the new frequency. The
frequency trend plot displays the same frequency units as the spectrum plot.
When you sort the data by machine speed, the X axis reflects the relative machine speed, not
the measurement dates. This option is only available if the overlay type is None, and not Cur-
rent list.
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10 • Using Plots
The band set is defined as part of the category for the location. For more information on
band sets, see “Use Band Sets and Band Variables in Alarms” on page 140 and see “Add
and Edit Equipment Categories” on page 99.
1. Select Window > Plots.
2. Click New to select the type of plot for the window, then select the Band Freq. Trend
in the Change Plot Pane dialog.
3. The band frequency trend plot displays the individual band frequency trends for each
band defined for the location of the current measurement definition. The band fre-
quency trend plot displays the same frequency units as the spectrum plot. Note that if
there is no band set defined for the location of the current measurement definition,
then the band frequency trend plot is empty.
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2. Split the spectrum plot with View > Split Horizontal or View > Split Vertical.
3. Select the bearing manufacturer and model in the Bearing Cursor pane. When you
select the model, Emonitor displays the bearing cursors at the frequencies for that
bearing.
This affects only the operating speed in the archive data, and does not change the machine
speed for the location.
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When you evenly space spectra in a map plot, the Z (date) axis does not reflect the actual mea-
surement dates.
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When you sort the spectra in a map plot by machine speed, the Z (date) axis reflects the relative
machine speed, not the measurement dates. This option is only available if the overlay type is
Archive, and not Current list.
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10 • Using Plots
See also “Spectrum Map plot description” in the Emonitor online help.
If you want to use the current spectrum as the reference, click Lock.
4. On the Styles tab, select either Difference or Ratio under Data operator to select the
type of plot.
5. In the Database window, move to the spectrum measurement that you want to com-
pare to the reference spectrum. The plot automatically displays the difference or ratio.
The date and time displayed on the plot is the date and time of the current spectrum, not the
reference spectrum.
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10 • Using Plots
on, then when you move the cursor to a different frequency in one plot, the cursor in the
other plot moves to the same frequency.
Select Plot > Frequency Lock to lock the frequency cursors together. Select the com-
mand again to unlock the cursors.
This only works for plot panes in the same Plot window.
Display Images
You can store images in the Emonitor database. Images are pictures or other graphical
information that is part of your Predictive Maintenance program. There are two types of
images in Emonitor:
Hierarchy images - These are pictures associated with an item in the Hierarchy Tree.
For example, you might store a picture of a machine, or the location of the machine in
the plant.
Archive data images - These are pictures stored with the archive data, and associated
with an image measurement definition. For example, you might store thermographic
images of a machine, documenting changes over time.
You display images in Plot windows, the same way that you display plots. You can think
of images as another type of plot. For more information on images in Emonitor, see “Edit
Information for a Hierarchy Item” on page 66 and “Store Archive Image Data” on page
186.
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Right-click the image. Emonitor continues to reduce the image in steps of 5% as long
as you hold down the mouse button.
Press - on the numeric keypad. Emonitor continues to reduce the image in steps of 5%
as long as you hold down the - key.
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10 • Using Plots
You can also save a view that includes an Active X pane. See “Saving and Recalling
Panes in a View” on page 22.
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• • • • •
you can move from location to location, viewing measurements with the same unit/fil-
ter combination without having to search for them in the database.
You can select the data to display by selecting it in the Database window. This allows
you to find locations and measurement definitions for plotting by scanning through
the database.
You can create or recall a list of measurement definitions to display from the List win-
dow.
You can use the Remote Control toolbar to move to different measurements without
having to use the Database window.
In addition, you can use the same methods to select hierarchy or archive data images, and
ActiveX documents in Plot windows.
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10 • Using Plots
This can make it difficult to directly compare plots from two different machines or loca-
tions on a machine.
When you unlink a plot, Emonitor does not update the Plot window when you move to a
different location or measurement definition in other windows. This allows you to view
plots from two locations or machines at the same time. Note that the plotting shortcut keys
and the Remote Control toolbar continue to work with the unlinked plot, allowing you to
display different measurements from the database.
You can also “lock” a Plot pane to a machine, location, measurement definition, unit/filter combi-
nation, or storage flag. This allows you to view data from different machines or locations in the
same Plot window. For more information, see “Use Pane Locking with Plots” on page 233.
1. Select Window > Database. Select the Measurement view in the Select View dialog.
2. Select Window > Plots to open a Plot window. Select a view, or click New to select
the plot type.
3. Select Plot > Linked to unlink the plot from the Database window. Note that the title
bar for the plot window now contains the word Unlinked.
4. Move to different locations in the Database window. Note that the Plot window does
not change.
If you try to overlay data from the current list, and the current list is empty, Emonitor does not dis-
play any data on the plot. Also, plot notes are not available on overlay plots from the current list.
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10 • Using Plots
If you move to a measurement definition or location in the Database or List window for which
there is no data matching the locked pane, then Emonitor leaves that plot pane empty.
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Note the asterisks (*) next to the unit and filter in the plot pane legend to the right of the
plot. They tell you the pane is locked at the measurement+filter level.
Leaving the plot pane linked at the archive level means the plot shows the data closest to
the target date time for the measurement definition.
For an HVA plot, you would split a plot window into three panes, then lock each pane to a
different direction.
You cannot lock an overlay plot. If any of the options under Overlay type in the Data tab of the
Pane Options dialog are selected, the locking options are not available.
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10 • Using Plots
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• • • • •
Click the Lock button on the toolbar to lock the plot to the currently displayed unit/fil-
ter combination.
Locked plots do not automatically show the plot of the current measurement defini-
tion. Instead, Emonitor displays the data that matches the locking definition for the pane.
This allows you to move around in the database without having to select the correct mea-
surement definition each time you move. See “Use Pane Locking with Plots” on page 233 for
more information.
To plot data with alarms from the Measurement Definition pane, the pane must show the alarm
status indicators. Make the Measurement Definition pane active (click in the pane), and select
View > Pane Options. Select the Alarm Severity check boxes. For more information, see “Dis-
play the Current Alarm Status” on page 155.
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10 • Using Plots
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Click the Lock button on the toolbar to lock the plot to the currently displayed unit/fil-
ter combination.
Locked plots do not automatically show the plot of the current measurement defini-
tion. Instead, Emonitor displays the data that matches the locking definition for the pane.
This allows you to move around in the database without having to select the correct mea-
surement definition each time you move. See “Use Pane Locking with Plots” on page 233 for
more information.
That this may take a long time if there are many locations in the current list.
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240
11 Using Reports
Overview of Creating and Printing Reports
You can use the powerful reporting capabilities in Emonitor to:
Create custom reports, or use the pre-defined reports that come with Emonitor.
Select the archive data to include in the report.
Select the list of locations and measurement definitions to include in a report.
Include tables of data, or plots, or both in a single report.
Copy a report to the Windows Clipboard and paste it into another application.
Print multiple reports with one command, to the screen or to a printer.
Print reports to an RTF (Rich Text Format) file, or to an ASCII text file, allowing you
to import the report into another application such as a word processor or a spreadsheet
program.
You can preview a report on the computer screen in a Report window, and then print the
report directly from the window. This is useful when creating a new custom report, or
when you want to quickly view a report without having to print it out.
For information on viewing reports in Emonitor Web, see the online help file for the Emonitor
Web Client.
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You can override the current archive filter settings when you print the report. See “Print or Dis-
play a Report” on page 242.
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11 • Using Reports
You can also assign a button on the Saved Reports toolbar for a report description, then click that
button to display that report for the current list (or the entire database is the current list is empty).
See “Using Toolbars” on page 14.
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exception (measurements that went beyond an alarm) after unloading a list. You can also
print automatic reports after importing data.
Open a Report window and a Plot window, then select Window > Tile Horizontal or Window >
Tile Vertical to show both windows. You can then click on a measurement in the Report window
to display the plot for that measurement in the Plot window. This gives you a quick and easy way
to view plots of measurements that are in alarm. For more information, see “Plot Data from the
Report Window” on page 238.
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11 • Using Reports
2. Select Edit > Copy, or press Ctrl+C to copy the contents of the Report window to the
Clipboard.
3. Paste the report text into the other application.
This does not copy any plots in the report, and it does not preserve the formatting of the text.
The columns of the text are tab-delimited (separated by the tab character).
When you start Emonitor, it restarts the report file numbering at [Link], overwriting any
report files from a previous session.
If you want to save a particular report file, you must rename the file before restarting
Emonitor. You can save the file by doing one of the following:
Select File > Rename in the Windows Explorer.
Exiting to the DOS prompt and renaming the file with the RENAME or the COPY
command.
Moving the report files to a different directory.
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11 • Using Reports
6. Select Window > Reports to test the new report. Select the report you just created,
and select a report source. Then click Preview to display the report on the screen.
7. If you need to make changes to the report description, repeat the steps above until the
report description is correct.
There are multiple parts to a report description, including the report condition and sorting.
You do not need to define all the parts for every report. The best way to learn about report
descriptions is to study the standard report descriptions that come with Emonitor.
Parts of a report
A picture of a report, showing the different parts, appears below.
The report condition controls the data included in the report. For example, a report on
numeric measurements would use Active Flag = Yes and Data Type = Numeric to limit
the report to only active numeric measurements.
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In addition, report sorting allows you to define the order of groups and information in the
report. If you use grouping in the report description, you must include the grouping col-
umns in the sorting to prevent duplicate information in the final report.
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11 • Using Reports
You can add these special codes to report header, page title, and footer. To add special
codes to these parts of a report description, follow these steps:
1. Create or open a report description. Select Tools > Report Builder. See “Create a
New Report Description” on page 246.
2. In the New Report or Edit Report dialog, click the button for the part of the report
you want to change (Header, Footer, …).
3. Press Enter or double-click the empty row at the bottom of the spreadsheet.
4. Click Append Code.
5. Select the desired code and click Use to add the special codes for that part of the report
description.
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11 • Using Reports
9. Select View > Save View to save the changed view using the same name. Select the
view name from the list of views in the dialog, then click OK.
The name of the view is case sensitive. This means you must use the same uppercase and low-
ercase letters and punctuation as the name of the view used in the report description.
10. Select Window > Reports to create the report. The plots in the report use the new set
of characteristics in the changed view.
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252
12 Identifying Diagnostic Frequencies
Overview of Identifying Diagnostic Frequencies
Emonitor gives you the ability to identify a frequency in a vibration spectrum as coming
from a specific component of a machine. You can do this by creating frequency items that
model the vibration characteristics of your machinery. This can be a powerful tool in diag-
nosing problems that show up as vibration in your equipment. It also can help you learn
about the kinds of frequency outputs generated by the different parts of your machinery.
With Emonitor, you can choose a frequency in a spectrum plot, and display the closest fre-
quency output. A frequency output is a calculated frequency generated by a frequency
item that you can compare to measured vibration. For example, a motor or a fan generates
a frequency equal to running speed, plus a number of harmonic frequencies.
Suppose you see a peak in a spectrum plot that is growing in amplitude over time. You can
move the cursor to that peak, and display the frequency output closest to that peak right on
the plot. You can also include the closest frequency output in a report.
In order to generate the frequency outputs, you must first enter the frequency items in the
Frequency Item pane. Each frequency item is the source for one or more frequency out-
puts. You can define one or more frequency items for any machine in the Hierarchy Tree.
For example, you can create a motor frequency item and a fan frequency item to model
the frequency outputs of a motor - fan combination.
As you add frequency items, you can connect them by selecting the frequency output from
one frequency item as the input to the next frequency item. Emonitor automatically gener-
ates and displays the frequency outputs from the frequency items in the Frequency Output
pane.
Finally, you can load frequency items when you load a list to a data collector that supports
frequency items. You can then use the frequency items to help identify vibration frequen-
cies while collecting data.
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frequency outputs for the machine. There are many types of frequency items, so Emonitor
can generate frequency outputs for a wide range of equipment.
The following steps show how to create frequency items. These steps are explained in
more detail in the rest of this section.
1. Select Window > Database. Select the Frequency Setup view in the Select View
dialog.
2. Select the machine in the Hierarchy Tree for which you want to set up frequency
items.
3. Create new frequency items, copy existing frequency items, or paste frequency item
templates in the Frequency Item pane.
4. Connect the frequency items together, so that the output of one frequency item is the
input to the next frequency item in the machine. For example, the Motor frequency
item’s output speed would be the input to the Gearbox frequency item in a motor -
gearbox combination.
5. As you define frequency items, Emonitor displays the frequency outputs for the fre-
quency items in the Frequency Output pane.
For example, suppose that the machine consists of a motor and a fan, coupled by a belt
(e.g. PA FAN #1 in the POWER STATION demo plant). You might set up these frequency
items:
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12 • Identifying Diagnostic Frequencies
You can then use the frequency outputs to help you identify individual frequencies in a
vibration spectrum plot for the machine.
There are three ways to add frequency items to a machine in the Hierarchy Tree:
Manually add a new frequency item in the Frequency Item pane.
Copy the existing frequency items from a different machine, and paste them into the
Frequency Item pane.
Paste a frequency item template into the Frequency Item pane. Pasting templates is not
described in this topic. For more information, see “Working with Templates” on page
76.
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4. Select the frequency item type for the first frequency item in the Type column.
5. Edit the definition for the frequency item by displaying the frequency item definition
dialog:
Double-click in the Definition column, or
Use the arrow keys to move the to Definition column and press Enter.
6. Click OK to close the frequency item definition dialog when done.
7. Enter or select values for the rest of the columns for the frequency item.
Remember that you can change the columns and the column headers that appear in the Fre-
quency Item pane by selecting View > Pane Options. You could also change to a different
view by selecting the view from the View menu.
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12 • Identifying Diagnostic Frequencies
4. Select Edit > Copy, or press Ctrl+C to copy all the frequency items to the Clipboard.
5. Move to the machine in the Hierarchy Tree where you want to paste the frequency
items.
6. Move to the Frequency Item pane. Select Edit > Paste, or press Ctrl+V.
When the frequency items are connected correctly, the frequency output in the Frequency
Output pane should all be defined. If any of the frequency outputs displays the word
Undefined, it indicates one of three possible problems:
You have not completely defined one or more frequency items. For example, if you do
not define the Line frequency in the Motor frequency item, frequency outputs
depending on the line frequency will be undefined. This is not a problem if you are not
interested in the undefined frequency outputs.
You have not connected one or more frequency items. For example, if you do not
select an input to the Bearing frequency item, then all the bearing frequency outputs
will be undefined.
You define a Speed Reference or Linear to Rotational frequency item to use a value
that does not exist in the database.
For example, suppose a machine is a motor and a fan, coupled with a belt (e.g. PA FAN #1
in the POWER STATION demo plant). You might set up these frequency items:
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12 • Identifying Diagnostic Frequencies
TION demonstration plant, the Speed Reference uses the speed stored with the spec-
trum archive data in the database as the input speed (PA FAN #1, MTR-OB-HORIZ,
spectrum ips). See “Use the Speed Reference Frequency Item” on page 260 for details
on using the Speed Reference frequency item.
You can combine the different frequency item types to exactly fit your needs.
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12 • Identifying Diagnostic Frequencies
machinery. Emonitor can then calculate back through the frequency items to find the
frequency outputs for all the frequency items in the machine.
To use Select
Machine speed defined for a location Machine speed column
Machine speed stored in a process mea- Process measurement
surement
Machine speed stored with a spectrum Current spectrum measurement
measurement in the archive data
Speed extracted from a spectrum mea- Extract from current spectrum
surement by Emonitor measurement
Note that the last three selections all use the current target date time to determine which
measurement in the archive data to use. This is useful when viewing a spectrum plot for a
variable speed machine. As you move through the archive data, Emonitor recalculates the
frequency outputs based on the machine speed from the archive data with the closest
date/time to the displayed spectrum.
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In this example, the input for the Speed Reference frequency item could be either a con-
stant or a speed from the database.
In general, the relationships among frequency items for a machine are fixed. This allows
Emonitor to calculate all the frequencies when you assign a Speed Reference to a fre-
quency output. In the above example, Emonitor can calculate all the frequency outputs
after you define the Blade Pass frequency. You could also use the Speed Reference to
define any other frequency output, including the Motor Speed frequency output from a
Motor frequency item.
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12 • Identifying Diagnostic Frequencies
You can change the machine speed when you use a Constant or a Speed Reference fre-
quency item as the input for the machine speed. This kind of change only affects the
values of the frequency outputs for the set of frequency items.
You can change the speed for a frequency output when you use the Speed Reference
frequency item to define the speed of the frequency output. This kind of change only
affects the values of the frequency outputs for the set of frequency items.
You can add or delete the frequency items. This kind of change may require that you
reconnect the frequency items. Otherwise, one or more frequency outputs may be
undefined.
1. Select Window > Database. Select the Frequency Setup view in the Select View
dialog.
2. Find the frequency items you want to edit. You can do this in two ways:
Use the mouse or the arrow keys to select the correct machine in the Hierarchy
Tree, and then select the frequency item in the Frequency Item pane.
Select Edit > Find to find and display the frequency item.
3. Edit the frequency item information.
Remember that you can change the columns and the column headers that appear in the Fre-
quency Item pane by selecting View > Pane Options. You could also change to a different
view by selecting the view from the View menu.
When the frequency items are connected correctly, the frequency outputs in the Frequency
Output pane should all be defined. If any of the frequency outputs displays the word
Undefined, it indicates one of three possible problems:
You have not completely defined one or more frequency items. For example, if you do
not define the Line frequency in the Motor frequency item, frequency outputs
depending on the line frequency will be undefined. This is not a problem if you are not
interested in the undefined frequency outputs.
You have not connected one or more frequency items. For example, if you do not
select an input to the Bearing frequency item, then all the bearing frequency outputs
will be undefined.
You define a Speed Reference or Linear to Rotational frequency item to use a value
that does not exist in the database.
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Unless you have selected Enabled for Undo capability in the Setup > Options > General dia-
log, you will not be able to bring back a frequency item after you delete it. For more information,
see “Undo Changes to the Database” on page 55.
When you delete a frequency item, you may need to reconnect other frequency items before
Emonitor can calculate all the remaining frequency outputs.
1. Select Window > Database. Select the Frequency Setup view in the Select View
dialog.
2. Find the frequency item(s) you want to delete. You can do this in two ways:
Use the mouse or the arrow keys to select the correct machine in the Hierarchy
Tree, and then select the frequency item in the Frequency Item pane.
Select Edit > Find to find and display the frequency item.
3. Select the frequency item by dragging across the two cells in the row, or by pressing
Shift+Spacebar to select the entire row. You can extend the selection by dragging the
mouse pointer down across two or more rows, or by holding down the Shift key and
pressing the Up or Down Arrow key.
4. Press Delete.
The frequency output cannot refer back to the machine speed. For example, suppose the fre-
quency output depends on a Speed Reference frequency item that gets the speed from the
Machine speed column (of the Location pane). That causes a circular reference, and the word
“Undefined” appears for the machine speed in the Location pane.
You must set up the frequency items before you can reference a frequency output. To
define the machine speed from a frequency output, use these steps.
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12 • Identifying Diagnostic Frequencies
1. In the Location pane, double-click in the machine speed column (usually labeled
“RPM”) to display the Machine Speed Setup dialog.
2. Select Frequency reference, then select a Frequency item and a Frequency output.
Emonitor displays the selected frequency output for the machine speed that appears in the
Location pane.
The machine speed that appears is based on the target date time. In other words, the displayed
machine speed may not reflect the latest data unless you set the target date time to “Latest”
(Tools > Set Target Date Time).
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• • • • •
12 • Identifying Diagnostic Frequencies
You could also select the Show Frequencies check box in the Frequencies tab to show the
frequencies.
Frequencies
To Display Frequency Sets option option
All outputs for the machine Machine All
All outputs for the current loca- Location All
tion
All outputs for the current fre- Current frequency item All
quency item (in the Frequency
Item pane of the Database win-
dow)
All outputs for the machine in Machine In exception
alarm
All outputs for the current loca- Location In exception
tion in alarm
All outputs for the current fre- Current frequency item In exception
quency item in alarm
If you choose Threshold under Frequencies, you must also set a threshold value as a per-
cent of the spectrum plot’s full scale. There are two things to note when using a threshold
value:
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• • • • •
The frequency outputs that appear are those for which the amplitude of the spectrum
at the frequency output is above the threshold. For example, suppose the full scale for
the plot is 100, and the threshold is set to 50%. The outputs that appear are those
where the amplitude of the spectrum at the frequency output is above 50. If the thresh-
old is set to 70%, only those outputs where the amplitude of the spectrum is above 70
appear.
The threshold is a percentage of the current full scale for the Y axis of the plot. If you
set the threshold value to 50%, then the threshold is at 50 when the full scale is 100. If
you change the Y axis full scale for the plot to 80, the threshold changes to 40 (50% of
80)
This frequency information appears in three standard report descriptions that come with
Emonitor:
Frequency Item: Lists the frequency items for the machines in the selected list.
Frequency Output: Lists the frequency outputs for the machines in the selected list.
Detailed Spectrum Exception: Lists the peak frequencies in alarm, along with the
closest frequency output within the search band. The search band is defined by the
Tolerance column for the frequency item in the Frequency Item pane.
You can also create custom report descriptions that include frequency information. See
“Creating Custom Reports” on page 246 for details.
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13 Asset Health Management
Overview of Asset Health Management
Asset health management allows you to manually or automatically analyze problems with
your machines and processes.
With manual analysis, you use the tools in Emonitor to review and examine the data
from your machinery and processes. These tools include alarms, reports, and plots.
You then manually create one or more advisories that describe the actions to take to
fix the problem.
With automated analysis, you use the Intelligent Advisory™ feature. This feature
automatically creates the analyses and advisories for you when a measurement goes
into an alarm severity range. The Intelligent Advisory feature allows for unattended
operation of the Emonitor system, especially for faults that are relatively simple to
identify and diagnose.
Analysis and Intelligent Advisories are available in the Factory and Enterprise bundles.
After the advisories are created, Emonitor can send them out as work requests through
your email system (Factory and Enterprise bundles). You can also send work requests to
an external Computerized Maintenance Management System (CMMS) or Enterprise
Asset Maintenance (EAM) system (Enterprise bundle). You can track the progress of the
work requests in Emonitor. Finally, you can verify the solution to the problem by analyz-
ing data in Emonitor after the work request is completed.
This process involves the following steps, described in the rest of this section.
1. Set up one or more asset management gateways. A gateway is a software bridge that
allows you to track advisories in Emonitor and in some cases create work requests that
become work orders in external systems. There are three types of gateways:
External or enterprise gateways are bi-directional software bridges that link
Emonitor to an external CMMS or EAM system (Enterprise bundle).
The email gateway sends advisories out as email messages through a MAPI-com-
pliant email system such as Microsoft Outlook (Factory and Enterprise bundles).
The Emonitor gateway allows you to track advisories even if you do not use one of
the other gateway types (Factory and Enterprise bundles).
2. Set up the components for the machines of interest in the Hierarchy Tree. Identifying
component and asset information allows you to diagnose problems for individual
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• • • • •
components such as motors, gearboxes, fans, and so on. Asset information can include
data such as number of rotor bars, number of impeller vanes, nameplate information,
and so on.
3. Use either manual analysis or Intelligent Advisories assignments to identify problems
and create analyses and advisories.
4. Send the advisories to one or more gateways. Depending on the type of gateway, this
may create work requests that can become work orders. Emonitor stores the advisories
and the time and date of the work request.
5. Track the progress of work requests. As the work requests progress through your sys-
tem to completion, you can track their status. If connected to an external system
through an enterprise gateway, Emonitor can automatically update the work request
status. Otherwise, you can manually update the work request status. You can track
work request status in the Advisory pane (Database window), in an advisory plot, or
with the advisory report.
You may also be able to track work requests generated outside of Emonitor (in the
external system) if the enterprise gateway supports that feature.
6. Verify the solution in Emonitor. Once the work is completed, you can use Emonitor to
verify that the machine or process has been returned to a satisfactory condition.
If you have not set up work statuses in Emonitor, you must do so before setting up certain exter-
nal gateways. See “Set Up Work Status” on page 271.
The second step is to set up the components of your equipment. For each machine in your
Hierarchy Tree, you select the components and identify the asset information for each
component. This information may include a link to locations or equipment in an external
system, allowing Emonitor and your CMMS or EAM system to share information about
the component. Asset information can include data such as number of rotor bars, number
of impeller vanes, nameplate information, and so on.
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13 • Asset Health Management
Once you have completed these two steps, you can analyze machine data in Emonitor,
create advisories based on your analysis, and create work orders from the advisories. See
“Manually Analyzing Data and Creating Work Requests” on page 274 and “Automati-
cally Analyzing Data and Creating Work Requests” on page 276 for more information.
Work status and work requests are available in the Factory and Enterprise bundles.
Configure Gateways
You can set up one or more gateways in Emonitor. Gateways are software bridges that
allows you to track advisories in Emonitor and in some cases create work requests using
external systems. There are two classes of gateways:
The first class of gateways is included in Emonitor. The email gateway lets you send
advisories as work requests through a MAPI-compliant email system. The Emonitor
gateway lets you track work requests, even if you do not send them out through an
email, CMMS, or EPR gateway.
The second class of gateways is an addition to Emonitor. These gateways let you send
advisories as work requests to external CMMS or EAM systems. Emonitor can also
retrieve information from the external systems allowing you to track the progress of
work requests from Emonitor.
The email and Emonitor gateways are available in the Factory and Enterprise bundles. Exter-
nal CMMS or EAM gateways are available in the Enterprise bundle.
You must be logged into Emonitor with Administrator rights to configure or delete gateways.
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• • • • •
3. Enter a name for the Emonitor gateway in the Setup Emonitor Gateway dialog, then
click Finish.
4. Click Close in the Define Asset Management Gateway dialog.
If you send an advisory to the email gateway, then cancel sending the advisory in the email
program, Emonitor assumes the advisory was sent. Emonitor has no way of knowing that you
did not actually send the email advisory.
The software for Emonitor external system gateway must be installed on your computer before
you can configure the gateway. For more information, refer to the Gateway User's Guide for the
gateway.
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To set up Eudora
If you are using Eudora as your email client, follow these steps. You must shut down
Emonitor, and then restart your computer, before selecting this option.
1. To run the Eudora MAPI server, select Tools > Options in Eudora, and click the
MAPI category.
2. Under Use Eudora MAPI Server, select Always.
Please note that when you are running the Eudora MAPI server, Microsoft Exchange will not
work. If you need to use Exchange, turn off the Eudora server. Refer to your Eudora user
manual for technical details on the Eudora MAPI server.
Set Up Components
For each machine of interest in your Hierarchy Tree, you select the components and iden-
tify the asset information for each component. This information may include a link to a
location or equipment in an external system, allowing Emonitor and your external system
to share information about the component.
Asset health features, including the email and Emonitor gateways are available in the Factory
and Enterprise bundles. External CMMS or EAM gateways are available in the Enterprise bun-
dle.
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4. Select the components for the machine. Each component consists of a component
specification and a name. If you want to consider the machine in the Hierarchy Tree to
be a single component, select the hierarchy item name in angle brackets (<PA FAN
#1>). For example, the hierarchy item name can represent an entire machine train.
You can also change the name for each component.
If you want to create a new component specification, see “Edit Component Specifica-
tions” on page 90.
5. Identify the Asset information for each component. Asset information can include
data such as number of rotor bars, number of impeller vanes, nameplate information,
and so on. Select the type of information in the Information column. You can also
enter a new information type. Then enter the corresponding value in the Value col-
umn. For some types of asset information, you must also select the units for the infor-
mation.
If there is default asset information for the component specification, Emonitor dis-
plays the default information. You can change the default information to suit your
components. You can also save the current set of asset information as the default for
the component specification by choosing Set as Default.
6. If you have a gateway to an external CMMS or EAM system, select the name of the
gateway as one of the Asset information items. For most gateways, double-clicking
in the Value column displays a dialog that allows you to link this component to a
matching asset or location in the external system. For more information, refer to the
Gateway User's Guide for the gateway.
7. When you have entered all the information for the machine, move to the next machine
by doing one of the following:
Click the machine in the Hierarchy Tree. You do not have to close the Hierarchy
dialog.
Click Previous or Next in the Hierarchy dialog.
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If you have an enterprise gateway installed, you can create work requests that become
work orders in an external CMMS or EAM system.
Asset health features, including the email and Emonitor gateways are available in the Factory
and Enterprise bundles. External CMMS or EAM gateways are available in the Enterprise
bundle.
Asset health features, including the email and Emonitor gateways are available in the Factory
and Enterprise bundles. External CMMS or EAM gateways are available in the Enterprise bun-
dle.
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• • • • •
Asset health features, including the email and Emonitor gateways are available in the Factory
and Enterprise bundles. External CMMS or EAM gateways are available in the Enterprise bun-
dle.
If you send an advisory to the email gateway, then cancel sending the advisory in the email pro-
gram, Emonitor assumes the advisory was sent. Emonitor has no way of knowing that you did
not actually send the email advisory.
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For manual analysis, you create the analyses and advisories when you find a prob-
lem, (such as a measurement going into alarm).
For automatic analysis, the Intelligent Advisory function in Emonitor automatically
creates the analyses and advisories for you when a measurement goes into an alarm
severity range.
Asset health features, including the email and Emonitor gateways are available in the Factory
and Enterprise bundles. External CMMS or EAM gateways and analysis using rule sets are
available in the Enterprise bundle.
You can use either a diagnosis specification or a rule set in an Intelligent Advisory assign-
ment.
A diagnosis specification consists of an analysis and a single set of advisories. When
an Intelligent Advisory assignment using a diagnosis specification is triggered (by an
alarm), Emonitor sends the advisories to the gateways defined for the diagnosis speci-
fication. Diagnosis specifications are described below.
A rule set consists of one or more rules that can be logically evaluated. When an Intel-
ligent Advisory assignment using a rule set is triggered (by an alarm), Emonitor eval-
uates the rule set. If the rule evaluates to “True”, Emonitor executes the diagnosis
specification for that rule. Rule sets are described in “Using Rule Sets” on page 281.
The Intelligent Advisory function is not a substitute for careful analysis of complex problems;
it works best for faults that are relatively simple to identify and diagnose.
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You can also create a diagnosis specification when creating a rule set. Any diagnosis specifi-
cation is available to be assigned to an asset or used in a rule set. See “Using Rule Sets” on
page 281.
First you create one or more diagnosis specifications, and then you can assign them to
assets (described in “Assign a diagnosis specification to an asset” on page 279).
Asset health features, such as creating diagnoses, are available in the Factory and Enterprise
bundles.
Before setting up a diagnosis specification, make sure you have already defined the desired
components and gateways. See “Set Up Components” on page 273 and see “Configure Gate-
ways” on page 271.
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13 • Asset Health Management
2. Select the diagnosis specification you want to edit in the Define Diagnosis Specifica-
tion dialog.
Tip: You can click the Assignments button to list the assets that have been assigned
this diagnosis specification. See “Assign a diagnosis specification to an asset” on page
279.
3. Click Edit.
4. Edit the characteristics for the diagnosis specification in the Edit Diagnosis dialog.
You cannot save the new diagnosis specification with the same name as the original diagno-
sis specification.
Asset health features, including diagnoses and Intelligent Advisory assignments, are available in
the Factory and Enterprise bundles. External CMMS or EAM gateways and analysis using rule
sets are available in the Enterprise bundle.
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• • • • •
1. Select Window > Database. Select the Intelligent Advisory view in the Select View
dialog.
2. Select the desired asset in the Hierarchy Tree, then select Tools > Assign Intelligent
Advisory.
3. Select the characteristics for the Intelligent Advisory assignment in the Assign Intelli-
gent Advisory dialog. This includes the component, the alarm severity range, and the
action to take when the selected measurement definition goes into the alarm range.
Select Single diagnosis, then select the desired diagnosis.
You can select a location or an item in the Hierarchy Tree instead of a single measurement
definition for Trigger on. This allows you to use any measurement definition in alarm under
the location or item in the Hierarchy Tree to trigger the Intelligent Advisory assignment.
The Intelligent Advisory assignment appears in the Intelligent Advisory pane in the Data-
base window.
Asset health features, including diagnoses and Intelligent Advisory assignments, are available in
the Factory and Enterprise bundles. External CMMS or EAM gateways and analysis using rule
sets are available in the Enterprise bundle.
1. Checks the alarm severity for the measurement definition selected for the Intelligent
Advisory assignment.
2. If the alarm severity is in the alarm severity range selected for the assignment, Emoni-
tor creates the analyses and sends out the advisories defined for the diagnosis specifi-
cation in the Intelligent Advisory assignment.
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13 • Asset Health Management
In order to use the most recent data, you should update any calculated measurements, then
update alarm severities for measurement definitions used in the Intelligent Advisory assignment
or rule sets BEFORE evaluating.
Selecting Evaluate All causes Emonitor to evaluate all active Intelligent Advisory assign-
ments for all assets in the database. This can take a long time for large databases.
Run the Intelligent Advisory Evaluator program. Click the Start button on the Win-
dows taskbar, then select Programs > Rockwell Software > Emonitor > Intelligent
Advisory Evaluator. This opens a dialog displaying the lists in Emonitor. Select one
or more lists, then click Evaluate.
Run the Intelligent Advisory Evaluator automatically with the Scheduler program. See
“Scheduler” on page 312.
You can also view the analyses and advisories for an asset. See “View Analyses and Advi-
sories” on page 290.
Asset health features, including diagnoses and Intelligent Advisory assignments, are available in
the Factory and Enterprise bundles. External CMMS or EAM gateways and analysis using rule
sets are available in the Enterprise bundle.
With a diagnosis specification, the analyses and advisories are pre-defined by the
diagnosis specification and cannot be tailored to the situation.
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With a rule set, the analyses and advisories are based on one or more rules. For exam-
ple, you could create a rule set with rules for unbalance and mechanical looseness.
The rule set could have different analyses and advisories for each condition.
The Intelligent Advisory function is not a substitute for careful analysis of complex problems;
it works best for faults that are relatively simple to identify and diagnose.
Title bar
The title bar contains the name of the rule set.
Toolbar
The functions in the Rule Set window can be accessed by clicking on a toolbar button.
As you move the mouse over the toolbar buttons, a tool-tip appears to remind you of
the function of the button. For a description of toolbar buttons, see “Rule Set toolbar
buttons” on page 283.
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• • • • •
13 • Asset Health Management
Name block
The name block contains the name of the rule set. Double-click in the name block to
change the name of the rule set.
Workspace
The workspace contains the rules that you create for the rule set.
The workspace is larger than can be shown on the screen at one time. When there are
rules beyond the edge of the visible workspace, scroll bars appear. These scroll bars
let you view the rest of the workspace.
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• • • • •
Connect objects.
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• • • • •
13 • Asset Health Management
Disconnect objects.
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• • • • •
Logical AND
Logical OR
Output (diagnosis
specification)
You may find it easier to select an existing input object, then use the copy and paste buttons
on the toolbar to create copies of the object.
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13 • Asset Health Management
2. Click in the workspace to place the object. You can reposition the object later. When
you place the object, the Diagnosis Specification dialog appears.
3. Select the diagnosis specification for the object, or click New to create a new diagno-
sis specification.
4. Enter or select the other characteristics for the diagnosis specification.
You may find it easier to select an existing output object, then use the copy and paste buttons
on the toolbar to create copies of the object.
To connect objects
1. Click the Connect Objects button on the Rule Set window toolbar. The button remains
selected until you click it again.
2. Click the first object you want to connect.
3. Click the second object for the connection. Emonitor draws a line between the two
objects.
4. Continue connecting objects until every object for the rule is connected.
5. Click the Connect Objects button again to stop connecting objects.
To disconnect objects
1. Select the object to disconnect.
2. Click the Disconnect Objects button on the Rule Set window toolbar. Emonitor
removes all connections to the selected object.
You can also evaluate any rule set for any asset in the Emonitor database. See “Manually evalu-
ate a rule set for any asset” on page 290.
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• • • • •
1. Select Window > Database. Select the Intelligent Advisory view in the Select View
dialog.
2. Select the desired asset in the Hierarchy Tree, then select Tools > Assign Intelligent
Advisory.
3. Select the characteristics for the assignment in the Assign Intelligent Advisory dia-
log. This includes the component, the alarm severity range, and the action to take
when the selected measurement definition goes into the alarm range. Select Evaluate
rule set, then select the desired rule set.
The Intelligent Advisory assignment appears in the Intelligent Advisory pane in the
Database window.
You can select a location or an item in the Hierarchy Tree instead of a single measurement
definition for Trigger on. This allows you to use any measurement definition in alarm under
the location or item in the Hierarchy Tree to trigger the Intelligent Advisory assignment.
You can also evaluate any rule set for any asset in the Emonitor database. See “Manually evalu-
ate a rule set for any asset” on page 290.
1. Checks the alarm severity for the measurement definition selected for the Intelligent
Advisory assignment.
2. If the alarm severity is in the alarm severity range selected for the assignment, Emoni-
tor evaluates the rule set.
3. If a rule in the rule set evaluates to “True”, Emonitor executes the diagnosis specifica-
tion associated with that rule.
Emonitor creates the analyses and sends out the advisories defined for the diagno-
sis specification.
Emonitor stops evaluating the rules in a rule set when a rule evaluates to “True”.
If none of the rules in the rule set evaluate to “True”, Emonitor creates an analysis
with a “No recommendation” description and no advisories.
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• • • • •
13 • Asset Health Management
In order to use the most recent data, you should update any calculated measurements, then
update alarm severities for measurement definitions used in the Intelligent Advisory assignment
or rule sets BEFORE evaluating.
Selecting Evaluate All causes Emonitor to evaluate all Intelligent Advisory assignments for
all assets in the database. This can take a long time for large databases.
Run the Intelligent Advisory Evaluator program. Click the Start button on the Win-
dows taskbar, then select Programs > Rockwell Software > Emonitor > Intelligent
Advisory Evaluator. This opens a dialog displaying the lists in Emonitor. Select one
or more lists, then click Evaluate.
Run the Intelligent Advisory Evaluator automatically with the Scheduler program. See
“Scheduler” on page 312.
You can also view the analyses and advisories for an asset. See “View Analyses and Advi-
sories” on page 290.
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• • • • •
1. Select Window > Database. Select the Intelligent Advisory view in the Select View
dialog.
2. Select the desired item in the Hierarchy Tree, then select Tools > Evaluate Rule Set.
3. In the Evaluate Rule Set dialog, select the desired component and rule set.
4. Click Evaluate. Emonitor evaluates the rule set for the selected component. If a rule
in the rule set evaluates to “True”, Emonitor executes the diagnosis specification asso-
ciated with that rule.
Emonitor creates the analyses and sends out the advisories defined for the diagno-
sis specification.
Emonitor stops evaluating the rule set when a rule evaluates to “True”.
If none of the rules in the rule set evaluate to “True”, Emonitor creates an analysis
with a “No recommendation” description and no advisories.
You can view the analyses and advisories for an asset. See “View Analyses and Adviso-
ries” on page 290.
Asset health features, including analysis and Intelligent Advisory assignments are available
in the Factory and Enterprise bundles. External CMMS or EAM gateways and analysis using
rule sets are available in the Enterprise bundle.
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• • • • •
13 • Asset Health Management
Symptoms icon
<none> No symptoms were entered for this diagnosis
The symptoms were created either from a manual
analysis, or from a diagnosis specification in an Intel-
ligent Advisory assignment.
No symptoms were created from evaluating a rule set
(in an Intelligent Advisory or manually). Double-click
the icon, then click Rule Set Symptoms to display the
rule set.
Symptoms were created from evaluating a rule set. (in
an Intelligent Advisory or manually). Double-click the
icon, then click Rule Set Symptoms to display the
rule set.
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• • • • •
View the desired analysis as described above. The advisories for the selected analysis
are displayed in the bottom half of the Analysis dialog.
View all the advisories for an item in the Hierarchy Tree.
a. Select Window > Database. Select the Advisory Panel view, or any view that
shows the Hierarchy Tree and the Advisory pane.
b. Select the desired item in the Hierarchy Tree.
The advisories for the selected item appear in the Advisory pane.
Asset health features, including tracking work requests, are available in the Factory and
Enterprise bundles. External CMMS or EAM gateways and analysis using rule sets are avail-
able in the Enterprise bundle.
Asset health features, including tracking work requests, are available in the Factory and
Enterprise bundles. External CMMS or EAM gateways and analysis using rule sets are avail-
able in the Enterprise bundle.
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• • • • •
13 • Asset Health Management
You can also display information for work requests that originated in an external CMMS or EAM
system. Make sure the Advisory pane in the Database window is active. Select View > Pane
Options and select Emonitor advisories, external system advisories, or both.
The icons on the plot represent different stages in the history of the advisory. The plot
displays the status for the cursored marker.
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• • • • •
The marker is grayed out if Emonitor is unable to connect to an outside CMMS or EAM
system (if otherwise available for this machine).
You can also display information for work requests that originated in an external CMMS or
EAM system. Select Plot > Options and on the Data tab select View external work.
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13 • Asset Health Management
Asset health features, including tracking work requests, are available in the Factory and Enter-
prise bundles. External CMMS or EAM gateways and analysis using rule sets are available in the
Enterprise bundle.
You cannot edit the other parts of an advisory that has been sent to a gateway.
1. Select Window > Database. Select the Advisory Panel view in the Select View dia-
log.
2. Select the desired machine in the Hierarchy Tree. Emonitor displays the associated
advisories in the Advisory pane.
3. Change the work request priority, status, and time stamps (if permitted by the gateway
type).
Asset health features, including tracking work requests, are available in the Factory and Enter-
prise bundles.
If you want to enter additional notes, you can use the hierarchy notebook. Select Tools >
Notebook, then enter the information for the machine. These notes only appear in the
notebook, and in reports that include the notebook.
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• • • • •
296
14 MIMOSA Import and Export
Overview of MIMOSA
MIMOSA stands for the Machinery Information Management Open Systems Alliance,
which is a non-profit corporation. Emonitor supports the MIMOSA goal of providing
ways to share machinery information through MIMOSA Compliant data transfer using
either MIMOSA Export Data (MED) files or direct ODBC database access. This gives
you an easy way to move data from your Emonitor database into any other application
that supports the same MIMOSA interfaces. You can also import data into Emonitor from
any other application that supports the same interfaces. This chapter describes how to set
up your database for MIMOSA, as well as exporting and importing MIMOSA Compliant
data.
Emonitor supports the following MIMOSA interfaces for MIMOSA version 1.1:
MED file imports supporting the TREND-File & VIB-File Import for Service Seg-
ments Interfaces (#1110111, #1110211)
MED file exports supporting the TREND-File & VIB-File Export for Service Seg-
ments Interfaces (#1120111, #1120211)
ODBC access to TREND-SQL & VIB-SQL Server for Service Segments Interface
(#1320111, #1320211)
At the time of the creating of this help file, lubricant-specific interfaces for MIMOSA were not
supported in Emonitor, so this may not be useful when setting up for oil analysis. The infor-
mation is included so that you can set up your database for MIMOSA compliance from the
beginning.
An MED file is a MIMOSA data file with a specified file structure, created by exporting
data from a MIMOSA Compliant application. For more information on MIMOSA, includ-
ing a list of MIMOSA Compliant applications:
Visit the MIMOSA website at [Link].
Send email to info@[Link].
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• • • • •
MIMOSA Terminology
This section describes the key MIMOSA version 1.1 terminology by relating it to familiar
Emonitor components.
Site ID
A site is a physical location somewhere in the world such as a plant or office. A site con-
tains sub-divisions called “segments”: areas, buildings, processes, and machinery that can
be monitored. At a site, you can have many databases of information about machinery. In
general, you can mark the location of a site on a map. For a for-profit business, your site
ID is the Data Universal Numbering System (D-U-N-S) number assigned by Dunn &
Bradstreet. This number is unique in the world, and is not reassigned if the location closes.
You can obtain your site's D-U-N-S number by calling Dunn & Bradstreet Information
Resources Customer Service at 1-800-333-0505. This is a free service.
For a not-for-profit or government location, the site ID is assigned by MIMOSA. To
obtain a site ID for your location, contact the MIMOSA Technical Director
([Link]).
A negative D-U-N-S number can be used temporarily, but should be replaced with the
correct number as soon as possible.
In Emonitor, a site usually corresponds to the highest level in the Hierarchy Tree (the
plant). If your database contains more than one plant, each plant will have its own unique
site ID. The ID is an integer number between -2,147,483,648 and 2,147,483,647.
Measurement Location ID
A measurement location is a physical location on a machine or in a plant where a mea-
surement is taken. It corresponds to a Emonitor location. For MIMOSA purposes, it is
best if you limit the measurement definitions under a Emonitor location to a single type of
data. The MIMOSA location includes information about the type of measurement, the
direction, and the transducer. The location type is a text field that describes the segment.
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14 • MIMOSA Import and Export
As a general practice, do not mix vibration, process, and oil analysis measurement defini-
tions under the same Emonitor location. Instead, group the vibration measurements under
one location, the process measurement definitions under a second location, and the oil
analysis measurements under a third location. Other MIMOSA Compliant systems may
not recognize measurements which are associated with location types which are not prop-
erly matched, e.g., process data with a vibration location.
Emonitor automatically generates location IDs the first time you export data for that loca-
tion, if you do not assign them manually. Each location ID must be unique within a ser-
vice segment. It is an integer number between -2,147,483,648 and 2,147,483,647.
Database ID
Each database at a site must be assigned a unique identifier. Emonitor allows you to spec-
ify the ID that you want to assign the Emonitor database. It is an integer number between
-2,147,483,648 and 2,147,483,647.
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• • • • •
300
• • • • •
14 • MIMOSA Import and Export
301
• • • • •
Resolve Problems
If you encounter a problem importing data, or there are problems importing an MED file
that you created, there are several things you can do to resolve the problem.
Both the system that created the MED file and the system trying to import the MED
file must be compatible. In other words, they must both support the same MIMOSA
interfaces. See “Overview of MIMOSA” on page 297 for a list of interfaces supported
by Emonitor.
Make sure that the import configuration has the Log messages checkbox selected.
Then examine the log file after trying to import data. The log file may contain mes-
sages indicating the source of the problem.
Try to resolve the problem first with the vendor of the software that is having the prob-
lem.
If you are unable to resolve the problem with the software vendors, MIMOSA can
review the issue. You can address the problem to the MIMOSA Technical Director.
For more information:
Visit the MIMOSA website at [Link].
Send email to info@[Link].
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15 Using Emonitor Web
Loading and Unloading Data with Emonitor Web
Emonitor Web gives you the ability to perform many of the same data collection and anal-
ysis tasks available in the Emonitor. These include:
Loading a data collector with a route (list) of data collection points
Unloading collected data from a data collector
Viewing data in different types of plots
Viewing data in HTML-formatted reports
Emonitor Web allows you to perform all these tasks at a remote site, using the Internet for
communication. There are two parts to Emonitor Web:
The Emonitor Web server, located on a web server computer running the Microsoft
Internet Information Server software. This computer is usually the same computer
hosting the Emonitor database, or is connected to the Emonitor database server com-
puter through a network. See the Emonitor Installation Guide for the steps to install
and set up the Emonitor Web server.
The Emonitor Web client, located at a remote site. This can be any computer running
Microsoft Internet Explorer. This computer must have the correct FactoryTalk® Acti-
vation® installed for Emonitor Web. It must also be able to communicate with the
Emonitor Web server computer. In some cases, this may require special software or
hardware to get through your company’s firewall.
After the Emonitor Web server is installed and running, you can access the Emonitor data-
base from any computer connected to the Internet.
To get started with Emonitor Web, you perform the following tasks in Emonitor:
1. Add one or more Emonitor Web users.
2. Create an Emonitor Web list type.
3. Create and save the lists for data collection through Emonitor Web.
4. Update the Emonitor Web load files.
You can then perform the following tasks at the remote site through Emonitor Web:
1. Download any new or changed Emonitor Web load files (routes).
2. Load one or more routes into a data collector, and then collect data for the routes.
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• • • • •
3. Unload the data collector, and then transfer the collected data back to the Emonitor
database.
An Emonitor Web user is not the same as a regular Emonitor user. An Emonitor Web user can
only connect to the Emonitor database for these specific tasks.
Download load files from the Emonitor database, or upload collected data to the
database.
Download data from the Emonitor database for viewing in plots or reports.
To add, edit, or delete Emonitor Web users, select Setup > Web Load/Unload Users.
IMPORTANT: The Emonitor Web user at the remote site must be able to log into a Windows
domain controller, and the name of the domain must match the domain name set up with Setup
> Web Load/Unload Users.
You may also want to add a regular Emonitor user that corresponds to the Emonitor Web
user. This allows you to use list assignment and filter lists for that Emonitor Web user
name. To add a regular Emonitor user, see “Add a New User” on page 319.
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• • • • •
15 • Using Emonitor Web
You can filter the display of lists by clicking Filter. See “Filter Lists by Type or Assignment” on
page 121.
Emonitor builds new Webload files for each selected list for each selected data collector.
Note that this may take some time. You may want to do this while you are away from your
computer, or overnight, depending on the size of your lists.
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• • • • •
306
16 System Management
File Management
File management in Emonitor consists of backing up important database and program
files. Backing up your files is an essential part of your Predictive Maintenance program. It
is important to remember that the only way you can protect your data and program setup
is to back up the files to external diskettes, tape, or other storage media.
Emonitor can also execute SQL scripts to directly modify the database. The capability
allows you to run a set of commands to update your database or fix a problem diagnosed
by Customer Support.
If you do not back up your files, you risk losing your entire database, your templates, and your
Emonitor setup information. Backing up your files is the ONLY way to protect your database from
a computer or hard disk failure.
These instructions apply only to Emonitor systems using the Gupta database, running on
a single machine. If you have a network system, or a different database server, see the data-
base software manufacturer’s documentation for instructions on backing up your database. Or
contact your Database or System Administrator.
The files that you must backup are listed below. This list assumes that you accepted the
default directories when you installed Emonitor.
The Emonitor database files containing your data, as well as all your Emonitor setup
information. For Gupta SQLBase 9.0.1, these are all the files in the C:\PROGRAM
FILES\GUPTA\SQLBASE901\ENTEK directory and the C:\PROGRAM
FILES\GUPTA\SQLBASE901\ECONFIG directory, including any files with a file
name extension of .log.
The Emonitor template files. These files are the templates used in setting up your data-
base. These include all the files in the sub-directories under the Emonitor program
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• • • • •
directory. Once you have created and saved your own templates in another directory,
be sure to include that directory in your back up program.
The custom setup files. These files contain your preferences for various data collec-
tion devices and data import settings. These files have a file name extension of INI
(such as [Link]), EDI, and EAX in the Emonitor program directory.
File > Execute Script can erase data from your database. Use this command only under the fol-
lowing conditions:
Under the direction of Technical Support (see “Contact Us” on page 2).
As directed as part of the process of installing new Emonitor software.
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• • • • •
16 • System Management
month or once a quarter. You can automate this process by using the Scheduler. See “Cre-
ate a Scheduled Event” on page 312.
Make sure you no longer need the data before running the Storage Limit Updater. You cannot
recover data after it has been deleted by the Storage Limit Updater. You may want to back up
your database before deleting old data. See “Back up Emonitor Files” on page 307.
1. Click the Start button on the Windows taskbar, then select Programs > Rockwell
Software > Emonitor> > Utilities > Storage Limit Updater.
2. Under Update, select the parts of the database to update:
Measurement data - Removes data that is older than the time limit in the mea-
surement definition storage specification.
System Event Log data - Removes system events from the System Event Log
that are older than 7 days.
Alarm Event Log data - Removes alarm events from the Alarm Event Log that
are older than 7 days.
3. If you select Measurement data under Update, select whether you want to update all
measurements, or only measurements from specific lists.
4. If you select Lists under Measurement data, select the lists to update.
5. Click Update to clean out old data from the database.
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Data Mover
The Data Mover program allows you to export part or all of your Emonitor database to a
binary file. The program also enables you to reimport the data to the same or another
Emonitor database, even if the other Emonitor is running on a different database platform.
Some of the benefits of exporting data are:
Backing up just a part of the database, instead of the entire database.
Creating an export file containing your machinery setup information (Hierarchy Tree,
locations, measurement definitions, alarms, …), archive data, or specifications (such
as collection or storage specifications). For example, you could create an export file of
new collection specifications for use in several plants.
Importing data from a remote plant into a centralized database.
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16 • System Management
You can use the Emonitor Scheduler to export data once or on a regular schedule.
You can also set up multiple schedules for an export configuration with the Emon-
itor Scheduler program. Refer to the Help for the Emonitor Scheduler for more
information (Start > Programs > Rockwell Software > Emonitor > Help >
Scheduler Help). Use the Scheduler to view, edit, or delete schedules for export
configurations.
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• • • • •
Scheduler
The Emonitor Scheduler program allows you to schedule events to happen once or at reg-
ular intervals in the future. Some of the uses for the Scheduler program include:
Scheduling data export and import tasks.
Running the Storage Limit Updater program.
However, you can also schedule other tasks, such as backing up your files.
The Scheduler has two parts:
The Scheduler service that runs in the background and launches (executes) the sched-
uled profiles. The Scheduler service must be running in order to execute Scheduler
profiles.
The Scheduler program that allows you to create and edit profiles. Note that this pro-
gram does not have to be running for the Scheduler service to execute scheduled pro-
files.
The Emonitor Scheduler service is disabled by default. In order to launch (run) scheduled
tasks, including importing data, you must enable the Scheduler service.
To start the Scheduler service
1. Click Start > Control Panel > Administrative Tools > Services.
2. Select Services (local) in the left side of the Services window.
3. Select SchedulrSvc in the right side of the Services window.
4. The SchedulrSvc Startup Type should be Automatic. If it is Manual or Disabled,
right-click on SchedulrSve and select Properties. In the Properties dialog box, set
Startup Type to Automatic, and then click OK.
5. The SchedulrSvc Status should be Started. If it is Stopped, right-click on
SchedulrSvc and select Start.
We strongly recommend that you leave the Startup Type for the SchedulrSvc as “Automatic”
in the Services console. This starts the Scheduler service automatically when Windows
starts.
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16 • System Management
1. Start Scheduler. Click the Start button on the Windows taskbar, then select Programs
> Rockwell Software > Emonitor > Utilities > Scheduler.
2. Click Add, or select Edit > Add Profile.
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Events with “[Link]” in the Executable file line are scheduled Data
Mover export or import events. The Command line contains the name of the
export configuration or import configuration. Export configurations end in
“DEG”, while import configurations end in “DIG”.
Events with “[Link]” in the Executable file line are for the Data Harvester.
The Command Line is the name of the configuration for the data import.
Events with "[Link]" in the Executable file line are for importing data
(such as Online system data, oil analysis, or ActiveX files).
Events with “[Link]” in the Executable file line are for the Storage Limit
Updater. The Command Line indicates the extent of the update.
Events with “[Link]” in the Executable file line are for the Intelligent Advi-
sory Evaluator. The Command Line indicates the extent of the update.
Events with “[Link]” in the Executable file line are for the Calculation
Updater. The Command Line indicates the extent of the update.
Events with “[Link]” in the Executable file line are for the Alarm Severity
Status Updater. The Command Line indicates the extent of the update.
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• • • • •
default program directory, substitute the Emonitor program directory path into the param-
eters.
Executable file: C:\Program Files\Rockwell Software\
Emonitor\[Link]
Asset health features, including Intelligent Advisory assignments, are available in the Factory
and Enterprise bundles.
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• • • • •
User Management
User management refers to setting up users and security. This determines who can operate
Emonitor. These are the steps in setting up security for your Emonitor system:
1. Setting up the Emonitor Administrator.
2. Adding a new user with a user name and password.
3. Requiring that users log in before using the program.
4. Changing passwords.
5. Removing a user.
The Emonitor Administrator is the person who has the responsibility for setting up users
and requiring that they log in before using Emonitor. You must first set up the Emonitor
Administrator before setting up any other users. Once you set up the Administrator, you
can then add other Emonitor users.
There are two main reasons for setting up users and requiring that they log in before oper-
ating Emonitor.
To prevent unauthorized people from using the program and possibly damaging either
your Emonitor setup, or your database.
To restrict access to some of the functions in the program. For example, you may not
want all users to be able to delete archive data, or to change the database setup. You
can set the individual user access rights to allow a user to create lists, load and unload
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16 • System Management
a data collector, and view reports and plots, but not allow them to modify the database
setup or delete data.
Network versions of Emonitor may require additional steps to manage users. Contact your
Database or System Administrator for assistance in user management.
4. Enter password as the Password. Note that Emonitor does not show the pass-
word. You can change the password later, and then use the new password when you
log in as the Administrator.
You are now logged in as the Emonitor Administrator.
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The Administrator, or another user with Administrator access rights, is the only one who
can set up other users. Each user, after they log in to Emonitor, can only change his or her
own password.
Note that setting up users does not automatically require that a user log in before using
Emonitor. The Administrator, or another user with Administrator access rights, must
select Log in required for all users in the User Security dialog before users will be
required to log in.
If you do not require logging in before using the program, each user who does not log in
has the same access rights that you give to the default user. The default user allows you to
set the access rights for all users who do not log in to the single-user version of Emonitor
when logging in is not required.
If you want to set up an Emonitor Web Load/Unload user, see “Add an Emonitor Web User” on
page 320.
When you set up an Emonitor Web user, it does not automatically create a regular Emonitor user.
You must set up a regular Emonitor user if you want to use list assignment and filter lists with that
Emonitor Web user name.
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16 • System Management
To add a regular Emonitor user, see “Add a New User” on page 319.
This only controls the process of logging into Emonitor. There may be additional steps required
to log into the database, particularly for multi-user versions of Emonitor.
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Remove a User
The Emonitor Administrator, or another user with Administrator access rights, is the only
one who can remove a Emonitor user. There are two users you cannot remove:
(default) - The default user allows you to set the access rights for all users who do not
log in to the single-user version of Emonitor when logging in is not required.
admin - The default Emonitor Administrator. You can add and delete other users who
have the same rights as the Emonitor Administrator with other user names.
1. Log in to Emonitor as the Administrator.
2. Select File > User Security.
3. Move to the row in the User Security spreadsheet containing the user you want to
remove. Select the whole row by pressing Shift+Spacebar.
4. Press Delete to remove the selected row from the spreadsheet.
The user you remove can no longer log in to Emonitor. If the Emonitor Administrator
selects the Log in required for all users check box, that user can no longer operate
Emonitor under his or her old user name.
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Glossary
Glossary
absolute viscosity
Absolute viscosity is the ratio of shear stress to shear rate. The com-
mon unit of absolute viscosity is the centipoise (1/100th of a poise).
Absolute viscosity divided by fluid density equals kinematic viscosity.
access rights
The access rights of an individual user control which features of
Emonitor are available to that user. For example, a user with Supervi-
sor rights can access more features in the program than a user with
Operator rights.
ActiveX document
A special data type that you can display in a Plot window pane. This
allows you to access information created by other programs that sup-
port ActiveX, such as thermographic imaging. You can also store
ActiveX documents such as word processor documents or spread-
sheets.
Administrator
The Administrator for the Emonitor system has the access rights to
add, delete, and modify user names, access rights, and passwords for
other Emonitor users.
advisory
An analyst’s recommendation for work to be done to correct a prob-
lem. Sending an advisory to some types of gateways creates a work
request (Factory and Enterprise bundles).
advisory plot
A plot that displays the changing status of an advisory over time (Fac-
tory and Enterprise bundles).
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alarm
An alarm alerts you to a change in a measurement. For example, an
alarm can notify you when the temperature for a process exceeds a pre-
defined value. You can create one or more alarms for each measure-
ment definition.
alarm index
A number representing the average alarm severity for the measurement
definitions associated with an item in the Hierarchy Tree. The alarm
index is the sum of the severity levels for all the measurement defini-
tions in alarm, divided by the total number of measurement definitions
in alarm.
alarm severity
Severity indicates the degree of danger associated with an alarm. An
example of a list of severities from mildest to the worst is: Low Warn-
ing, High Warning, Low Danger, High Danger, Critical.
analysis
An analyst’s observations and recommendations for a problem with a
machine or component. An analysis consists of a description of the
probable causes of the problem, and advisories describing the recom-
mended actions to take (Factory and Enterprise bundles).
archive data
The measurement data that you store in Emonitor. It includes all the
data that you have collected and unloaded or entered into the program.
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Glossary
archive filter
The archive filter restricts the amount of archive data available to
Emonitor operations. For example, you can use the archive filter to
limit the data to only the measurements collected within the past year.
archive offset
An increment or decrement to the current measurement in the expres-
sion for a calculated measurement definition. For example, a+a[-1]
adds the current value to the previous value. a+a[+1] adds the current
value to the next value. a+a[b] adds the current value to the baseline
value.
asset
A machine or a component of a machine.
band
A frequency range, such as the frequency range between 1,800 and
3,200 Hz. A band set consists of one or more bands. You can use bands
to define specific frequency ranges and values used (band maximum
amplitude or band sum) for a band alarm.
band alarm
An alarm that operates on defined frequency bands in a measurement.
Each band can have its own alarm levels. The band definition deter-
mines whether the alarm in each band is set on the band maximum
amplitude or the band sum.
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band filter
A filter to use during data collection to help obtain high quality data.
You can use a band filter (high pass, low pass, or both) or a percentage
filter to remove specific frequency ranges from the measurement.
band set
One or more bands, each of which defines a specific frequency range.
A band set might contain three bands: from 500 to 1,200 Hz, from
2,000 to 3,800 Hz, and from 3,800 to 5,000 Hz. You can use a band set
to define specific frequency ranges for a band alarm. All band sets are
available to any category.
band sum
Also called band limited overall value. This is the total energy in a
spectrum between two frequencies. If the band contains the entire
spectrum, the band sum value is the same as the overall magnitude
value for the spectrum.
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• • • • •
Glossary
band variable
A value that you can apply in band alarms across all equipment in a
category. It allows you to set band alarm levels for all equipment in a
category without having to change each alarm individually.
baseline measurement
A reference measurement you identify from the archive data for a mea-
surement definition. It indicates the proper operating condition of a
piece of equipment. You can use it as a comparison to other measure-
ments, and in alarms.
bearing estimator
The bearing estimator calculates bearing frequencies based upon the
relationship between the shaft speed and the number of rolling ele-
ments. The equations used in the bearing estimator are:
Frequency Equation
shaft speed W
number of rolling elements n
ball pass outer race BPOR = W(.5n - 1.2)
ball pass inner race BPIR = W(.5n + 1.2)
ball spin frequency BSF = W(.2n - 1.2/n)
fundamental train frequency FTF = W(.5 - 1.2/n)
calculated measurement
A measurement whose value is found by performing mathematical
operations, usually on the values from one or more measurement defi-
nitions.
calibration number
The number located on the sensor screen or digital VISC-ALERT sen-
sor tube, which can be changed using the calibration validation pro-
gram.
category
A grouping of similar equipment or a lubricant used for setting alarms.
For example, you can group all water pumps into a category called
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category variable
A value that you can apply in alarms across all equipment in a cate-
gory. Category variables allow you to change alarm levels for all
equipment in a category without having to change each alarm individu-
ally.
centipoise
(cP) The standard unit of absolute viscosity in the centimeter-gram-
second system. It is the ration of the shearing stress to the shear rate of
a fluid and is expressed in dyne seconds per square centimeter. One
centipoise equals 0.01 poise.
centistoke
(cSt) The standard unit of kinematic viscosity in the centimeter-gram-
second system. It is expressed in square centimeters per second. One
centistoke equals 0.01 stoke.
Clipboard
A temporary holding space in Microsoft Windows for text and graph-
ics. The Clipboard allows you to copy and paste information within a
program, or from one program to another program.
collection specification
The collection specification defines the parameters used when collect-
ing a measurement. This includes the type of transducer, windowing
factor, signal detection, resolution, and number and type of averages.
component
A component is a part of a machine. For example, a primary air fan
might consist of three components: a fan, a motor, and a gearbox.
component specification
The component specification defines the base type, default asset infor-
mation, and default name for a component.
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• • • • •
Glossary
constant alarm
A type of alarm. It allows you to set an alarm level at a constant value.
For a magnitude alarm, the alarm is a single value.
constraint
Constraints give you additional control over calculated measurements.
The constraint can be based on one of the operands, or it could be a
separate measurement definition. For example, you could add a con-
straint that the recorded machine speed must be within a set speed
range. In that case, the expression is only evaluated when the machine
speed falls within the constraint range.
criticality
A measure of the relative importance of a piece of equipment. This
may be based on cost of downtime, cost to repair, availability of spare
parts, danger to operators in case of failure, and so on.
current list
The most recently recalled or created set of measurement definitions
held in the computer’s memory or saved on the computer’s hard disk.
You can load the current list into a data collector for data collection.
You can also view plots or create a report from the data associated with
the current list.
curve fit
A projected trend through a number of data points, extending the trend
of the data beyond the end of the data. A linear curve fit projects a
straight line. A power curve fit projects an upward curving line (if the
trend of the data is rising).
data collector
A data collector is a device that measures and stores data. An example
of a data collector is the Enpac or the digital Contam-Alert. Data
includes numeric (process) measurements such as oil viscosity, pres-
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• • • • •
data type
A data type defines the kind of data for a measurement. Examples of
data types are spectrum, time, magnitude, calculated, numeric, and
image.
database
One or more related files that contain information on a common topic.
The Emonitor database contains the hierarchical setup for the machin-
ery as well as the data collected from the machinery.
Database window
The Database window contains one or more displays of information
from the database. The Database window can be split into two or more
parts, called panes. Each pane shows you a different type of informa-
tion from the database.
dB reference
The dB reference is the value used in converting from linear values to
dB scale values. The equations for converting a value (X) are:
dCA sensor
The digital CONTAM-ALERT sensor assembly used with the Portable
Condition Monitor (PCM) to measure particle counts. Contains the
sensor screen.
digital CONTAM-ALERT
The brand name for the portable particle count sensor, referred to as
the dCA or dCA sensor in this help file.
digital VISC-ALERT
The brand name for the portable viscosity sensor, referred to as the
dVA or dVA sensor in this help file.
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• • • • •
Glossary
diagnosis specification
A diagnosis specification defines an analysis and the advisories to cre-
ate when an alarm triggers an Intelligent Advisory assignment. It also
defines the advisories to create when a rule set evaluates to “True”
(Factory and Enterprise bundles).
dVA sensor
The digital VISC-ALERT sensor that allows you to obtain viscosity
information in either centipoise or centistokes.
EAX file
An EAX file is a file that controls how ActiveX data is imported into
the Emonitor database from a directory on the computer’s hard drive;
for example, thermographic images. You can edit EAX files with the
[Link] program or from within Emonitor.
EDI file
An EDI file is a file installed with Emonitor that controls how data is
imported into the Emonitor database from an external program; for
example, data from an Emonitor Online system. You can edit EDI files
with the [Link] program or from within Emonitor.
Emonitor program
The software programs in the Emonitor family, such as Emonitor
Workstation, Emonitor Factory, and Emonitor Enterprise.
enumerated measurement
A measurement with an enumerated unit. Alarms, comparisons, and
calculations are performed on the integer values, not the descriptive
text strings for enumerated measurements.
enumerated unit
An enumerated unit is a unit defined as a series of integers (negative,
zero, or positive) with associated text strings (as in -1=UNKNOWN,
0=OFF, 1=ON).
enveloping
A technique for creating spectrum alarms that lets you allow for varia-
tions in the speed of your equipment. Enveloping widens the spectrum
alarm around the peaks in the spectrum, either by a constant amount or
by a percentage of the frequency. The advantage to using a percentage
of the frequency is that the width of the envelope increases with the
frequency.
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• • • • •
exception report
A report containing a listing of measurements that exceeded one or
more alarms.
export configuration
(Data Mover program, used to export data from Emonitor) An export
configuration defines the source database, information to be exported,
name and directory for the export file, and so on. It can also include the
schedule for automated data export.
expression
A mathematical operation that is performed on one or more operands
in a calculated measurement or rule set. Some simple expressions are:
a+b, Sqrt(a), Max(a,b). An expression can also be a constant value (4
or Pi()).
fCA sensor
The attachment to the digital CONTAM-ALERT that allows you to
obtain a ferrous particle count.
ferrogram
A filter that has ferrous particles trapped on it which can be viewed
under a microscope for wear debris analysis.
ferrous CONTAM-ALERT
The brand name for the portable ferrous particle count sensor, referred
to as the fCA or fCA sensor in this manual.
file
A collection of information that you store on your computer’s hard
disk. Some examples of files include word processing files, program
(executable) files, data files, and template files.
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• • • • •
Glossary
flushing
The act of preparing a test port for testing by expelling a small amount
of the test fluid through the test port, clearing it of residue and contam-
inants.
frequency item
A model for a component of a machine that generates one or more fre-
quency outputs. Examples include motors, fans, belts, gears, and bear-
ings (Factory and Enterprise bundles).
frequency output
A calculated frequency generated by a frequency item that you can
compare to measured vibration. For example, a motor or a fan gener-
ates a frequency equal to running speed, plus a number of harmonic
frequencies (Factory and Enterprise bundles).
function
Functions are mathematical operations in calculated measurements. In
addition to the functions listed in the Expression Setup dialog, you can
use any of the standard math operators (+, -, /, *, ^). You can also use
parentheses to group parts of an expression. Note that function names
are case-sensitive.
gateway
A gateway is a software bridge that allows you to track advisories in
Emonitor and in some cases create work requests using external sys-
tems. There are three types of gateways:
External or enterprise gateways are bidirectional software bridges
that link Emonitor to an external CMMS or EAM system (Enter-
prise bundle).
The email gateway sends advisories out as email messages through
a MAPI-compliant email system (Factory and Enterprise bundles).
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Grubb's Method
This statistical method calculates how far away the suspected outlier is
from the other data. This is done by calculating the ratio, Z, which is
the difference between the suspected outlier and the mean, all divided
by the standard deviation. The mean is calculated from the archive
data. The standard deviation is also calculated from the archive data.
Once the Z value has been calculated, it is compared to a Critical Z
Value in a table. If an outlier is detected among the sample, it is
excluded and the Grubbs’ Method is again calculated over the remain-
ing data points. This entails a recalculation of the mean, standard devi-
ation, and Z value. This process is repeated until there are no more
outliers detected. Any archive data item that is determined to be an out-
lier is set to “No Stat”.
hierarchy image
An image that is stored with an item in the Hierarchy Tree. An exam-
ple is a picture of a piece of machinery.
hierarchy level
The Emonitor database is set up as a hierarchy of plants and equip-
ment, with information arranged in levels. Each of these levels is
called a hierarchy level. In Emonitor, the hierarchy levels are num-
bered from the lowest level to the highest level. One possible set of
hierarchy levels is: Plant, Train, Machine. In Emonitor, this hierarchy
looks like:
Level Name
1 Machine
2 Train
3 Plant
hierarchy notebook
The hierarchy notebook holds information about machinery in the
Hierarchy Tree. For example, you can use the notebook to store infor-
mation on the condition and repair history of a machine.
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• • • • •
Glossary
Hierarchy Tree
A graphical illustration of the database hierarchy. It contains the
machines in your predictive maintenance system. You display the
Hierarchy Tree by opening the Hierarchy pane in the Database win-
dow.
icon
A small picture on the computer screen that represents a program or
some other object.
import configuration
(Data Mover program, used for importing data into Emonitor) An
import configuration defines the name and directory for the source data
file, information to be imported, target database, and so on. It can also
include the schedule for automated data import.
indicator alarm
A type of alarm based on statistical calculations on the values from a
user defined number of the most recent measurements. Emonitor auto-
matically recalculates indicator alarms whenever necessary.
inspection code
Some data collectors allow you to store an inspection code with a mea-
surement. Inspection codes, also called note codes, can be used to indi-
cate the operating condition of a piece of equipment (e.g. hot bearings,
stopped, etc.). They can also be assigned directly to an item in the
Hierarchy Tree or a location, or by importing data.
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• • • • •
interpolation
Allows you to predict an unknown value (pressure, distance …) if you
know at least two particular values (x, y pairs) and assume that the rate
of change is constant.
ISO Code
The International Standards Organization's system of indexing particle
count information to represent certain contaminant levels.
kinematic viscosity
The absolute viscosity in centipoise divided by the specific gravity of a
fluid, when both are at the same temperature. The unit of kinematic
viscosity is the stoke or centistoke (1/100 of a stoke).
list
A set of measurement definitions. You can create a list from locations,
individual measurement definitions, or from other lists. A list can be
saved in, and recalled from, the database. The most recently recalled or
created list is called the current list. You can load one or more lists into
a data collector, and you can plot or report on the data from the items in
a list.
list assignment
You can assign a list to a Emonitor user name. This allows you to
group and filter lists by assignment.
list type
List types allow you to group lists by their function. Note that the list
type does not affect how you use a list. You can use any type of list for
plotting, reporting, loading to a data collector, or entering data. For
instance, you might group lists like this:
List window
A window that contains a display of locations in the current list. A list
is a set of measurement definitions. You can open only one List win-
dow, and the List window cannot be split into panes.
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• • • • •
Glossary
load file
When you load a list into a data collector, Emonitor first creates a load
file from the list. The load file contains all the measurement definitions
in the list, in a format that can be loaded into the data collector. You
can create load files ahead of time from Quickload lists. You can also
create Emonitor Web load files for remote data collection through
Emonitor Web.
location
A location can be a physical point in a plant, in an area, on an equip-
ment train, or on a machine. Each location is attached to an item in the
Hierarchy Tree, and is used to group measurement definitions.
location plot
A special kind of plot that contains one pane for each active measure-
ment definition in the current location. If the location includes two
numeric and one image measurement definitions, then the location plot
displays two trend plots and one image plot. Note that a location plot
does not show inactive measurement definitions.
lubricant specification
The lubricant specification defines the type of lubricant used, and
stores viscosity data and other information about the lubricant. The
lubricant specification is also used as a category to define alarm values.
For the PCM, viscosity values stored in the lubricant specification are
loaded to the digital VISC-ALERT sensor.
magnitude alarm
An alarm that defines the safe operating boundary for data from a piece
of equipment, or a process. The data type can be magnitude, numeric,
calculated, or enumerated. Types of magnitude alarms include Con-
stant, Rate of Change, and Statistical.
master operand
This is the controlling data for the calculated measurement. The
expression is performed for each master operand archive data point. If
the expression can be evaluated for each data point, the number of cal-
culated points is equal to the number of master operand data points.
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• • • • •
maximum frequency
The highest frequency used in taking a measurement. The maximum
frequency is set in the collection specification, which is part of the
measurement definition.
measurement
A measurement is a single reading collected from a location and con-
trolled by a measurement definition. Measurements are usually col-
lected (recorded) with a data collector, and stored in the database. The
measurement may be process data such as speed or viscosity, magni-
tude data such as an overall displacement value, spectrum data such as
a single acceleration spectrum, or some other kind of data.
measurement definition
A measurement definition is a set of parameters that controls the col-
lection of a measurement. It defines the type of measurement (numeric,
magnitude, spectrum, image, …). It also includes the collection and
storage specifications. Each measurement definition is attached to a
location.
measurement filter
A filter that is applied when taking a measurement. It is specified as
part of a measurement definition.
If |Mi| is greater than the critical value then the data is an outlier. Any
archive data item that is determined to be an outlier is set to “No Stat”.
micron
The unit of measure representing one millionth of a meter, approxi-
mately 0.000394 of an inch. Relatively speaking, a grain of salt is
about 60 microns and the eye can see particles to about 40 microns.
338
• • • • •
Glossary
MIMOSA
A standardized method of transferring data between two MIMOSA-
compliant databases. MIMOSA stands for Machinery Information
Management Open Systems Alliance.
MIMOSA segment
A segment corresponds to items in the Hierarchy Tree in Emonitor
(except for items that are identified as sites). A segment can be an area,
a process, a train of machinery, a machine, or a component. Each seg-
ment is a child of either a site, or another segment.
MIMOSA site
A physical location somewhere in the world such as a plant or office. A
site contains sub-divisions called “segments”, representing areas,
buildings, processes, and machinery that can be monitored.
MSDS
A Material Safety Data Sheet (MSDS) is designed to provide both
workers and emergency personnel with the proper procedures for han-
dling or working with that substance. MSDS files include information
such as physical data (melting point, boiling point, flash point etc.),
toxicity, health effects, first aid, reactivity, storage, disposal, protective
equipment, and spill/leak procedures. MSDS information should be
available through the manufacturer.
NAS Code
The National Aerospace Society cleanliness code used for particle
count information to represent certain contaminant levels.
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• • • • •
numeric measurement
A single value that indicates the general condition of a process or
equipment. Numeric measurements might be used to record any of the
following:
temperature pressure
flow valve position
operating speed operational hours
[Link] file
This file contains the parameters that the Emonitor Scheduler passes to
the Data Import applet for controlling data import from several data
sources in an Emonitor Online system. You can use a text editor to
change the DataFileDir and DataFiles parameters in this file to define
the unload file directory where Emonitor Data Import applet (didae-
[Link]) looks for unload files.
The [Link] file is created when you install Emonitor, and
includes the Emonitor database password in an encrypted form. This
means that you cannot import data from an Emonitor Online system if
you change the database password; nor can you import data from an
Emonitor Online system into a different database than the one you cre-
ated when you installed Emonitor. If you change the Emonitor data-
base password, you must reinstall Emonitor to create a new
[Link] file.
oil analysis
Oil analysis or fluid analysis is the process of determining the condi-
tion of lubricated equipment by examining the concentration of parti-
cles or other contaminants in a sample of the lubricant or hydraulic
fluid. Typically, increased particle concentration indicates increased
wear on the equipment.
operand
Operands are placeholders for data in calculated measurements and
rule sets. They can be single letters, or single words. Usually an oper-
and is a measurement definition, although it can be a string, other type
340
• • • • •
Glossary
operand filter
A filter that defines the data for an operand in a rule set. The operand
filter may select only one measurement definition, or it may include all
measurement definitions or all locations for an item in the Hierarchy
Tree (Enterprise bundle).
orbit plot
A plot that is generated from the X and Y timebase values. It displays
the two forward and reverse vectors whose sum is the ellipse, or orbit.
Orbit plots use data from two transducers and provide additional infor-
mation on the direction of precession and ellipticity of the orbit.
order normalization
Order normalization allows you to take variations in machine speed
into account when making a spectrum measurement. The X-axis for
the resulting spectrum is in multiples of operating speed, instead of fre-
quency.
order
Multiples of the operating speed of a piece of equipment. The first
order is the operating speed. The second order is two times the operat-
ing speed, and so on.
outlier
An item of data that is situated away from a related set of data. It is a
statistical deviation from an expected result. In Emonitor, the Grubbs’
method or Median of Absolute Deviation method is used to determine
outliers. Emonitor sets the storage flag to “No Stat” for any archive
data item determined to be an outlier.
341
• • • • •
overlay plot
A plot displaying two or more trend, spectrum, or time measurements.
An overlay plot displays either:
The data for each of the measurement definitions in the current list.
All or some of the archive data for the measurement definition.
You can use the archive filter to limit the data.
pane
A pane is a part of a window. There are two types of panes: plot and
database. A plot pane contains a graphical display of data, like a trend
plot. A database pane contains either the Hierarchy Tree or a spread-
sheet showing the information saved in the database.
pane legend
A region in a plot pane that describes the contents of the plot pane. It
includes the item in the Hierarchy Tree, location, and measurement
definition units. The pane legend also shows if the pane is locked.
parent
In the Hierarchy Tree, item A is the parent of item B if item B descends
from item A.
In the picture below, Area 2 Level 3 is the parent of PA FAN #1.
POWER STATION is the grandparent of PA FAN #1 and MBFP S&S.
parameter
Parameters are placeholders for operands in a function (calculated
measurements). They show you the number and type of operands you
must use in a function. For example, the parameter for the square root
function (Sqrt()) is flt1, indicating that the first and only operand must
be a floating point number. The parameter types are:
342
• • • • •
Glossary
(none) - the function does not take any parameters (Pi, for example)
avgtype - the averaging type for a spectrum
compspec - the function takes a complex spectrum
date - the function takes a date value
flt - the function takes a floating point number value
int - the function takes an integer value
spec - the function takes a spectrum
speclines- the number of lines in a spectrum
str - the function takes a text string in quotes
time - the function takes a time value
vect - the function takes a vector value
wave - the function takes a time waveform
window - the window function for a spectrum
Optional parameters are surrounded by curly braces {}.
particle count
The number of particles present at or greater than a particular micron
size, typically stated in particles greater than 10 microns per milliliter.
password
Emonitor can be configured for multiple users, each with their own
user name and password. A password is like a key that unlocks the
Emonitor program. A password can be up to 16 characters in length,
and may contain letters, numbers, symbols, and spaces.
PCM
The Portable Condition Monitor is a hand held computer used with the
digital CONTAM-ALERT, ferrous CONTAM-ALERT, or digital
VISC-ALERT sensor for particle count analysis.
peak alarm
An alarm based on the highest or lowest amplitude in a group of
archive data. The alarm may be based on the peak in the data for a
measurement definition, or based on the peak in the data for a category
of equipment.
343
• • • • •
phase
Measurement of the relationship between two signals, usually a timing
signal and position, vibration, or acceleration.
plot
A plot is a graphical display of data. Some examples are trend, spec-
trum, and XY plots.
plot legend
A separate pane in a Plot window that describes the contents of the plot
pane. Double-click the Plot Legend pane to select the contents of the
plot legend.
plot region
An area on a plot that allows you to access the plot controls by either
double-clicking or pressing the Spacebar. The plot controls change the
plot characteristics such as cursor type, axis scaling, and axis range.
Plot window
A Plot window contains one or more graphical displays of data. Plot
windows can be split into two or more parts, called panes. Note that
minimizing a plot window unlinks the window from the Database win-
dow.
polar plot
A polar plot is a graphical display of magnitude and phase data for a
single measurement. It uses the polar coordinate system instead of the
Cartesian (X-Y) coordinate system.
process measurement
A single value that indicates the general condition of a process or
equipment. Process measurements can be numeric, calculated, or enu-
merated measurements.
quality stamp
A label for a stored archive data measurement, displayed in the
Archive Data pane in the Database window. The quality stamp indi-
cates the quality of the stored measurement (undetermined, good, bad,
under review), and is most often used in calculated measurements.
344
• • • • •
Glossary
Quickload file
A load file of measurement definitions to be loaded into a specific type
of data collector. You can build Quickload files from Quickload lists at
a convenient time, so that the load files do not have to be rebuilt every
time before loading into the data collector.
Quickload list
A list of measurement definitions to be loaded into a data collector.
You can build Quickload files from Quickload lists at a convenient
time, so that the load files do not have to be rebuilt every time before
loading into the data collector.
report body
The body of a report contains the information for the report in col-
umns. For a report on spectrum measurements, you might want to
include the location, position, and direction, as well as the maximum
amplitude and the date of the measurement.
report description
Contains the formatting information for a report. It controls both the
contents and the appearance of the report.
report footer
The footer appears at the bottom of each page. For example, you might
include the page number in the footer.
report grouping
Grouping allows you to sort the contents of the reports into groups.
This can make a report much easier to scan for information. For exam-
ple, you might want to group measurements by the name of the item in
the Hierarchy Tree.
345
• • • • •
report plots
You can include plots and images in a report. To include plots in a
report, select a view containing the plots you want in your report.
report source
Controls the data Emonitor includes in a report. The report source can
be a list, or it can be the entire Emonitor database.
Report window
A window that contains a report of information from the database. You
can send the report in a Report window to the printer if you want a hard
copy of the report.
route
A list of measurement definitions that you can load into a data collec-
tor and use to collect data. You can then unload the data from the route
into the Emonitor database for storage and analysis.
rule set
A collection of rules that can be assigned to assets. A rule is a struc-
tured set of inputs, logical operators, and a single diagnoses specifica-
tion (executed if the rule evaluates to “True”). Rules assist in
automatically determining the cause and correction of specific
machine problems (Enterprise bundle).
Scheduler profile
A Scheduler profile defines a scheduled action or set of actions, as well
as when or how often to act. For example, you could create a profile to
perform data import every day at 5:00 PM. You create and edit these
profiles using the Scheduler program. Scheduler profiles are then exe-
cuted by the Scheduler service.
sensor screen
The calibrated screen used with the digital CONTAM-ALERT sensor
that comes in 5, 10, or 15 micron increments.
service
A Windows service is an application that starts when Windows starts
and runs in the background as long as Windows is running, or until it is
stopped manually.
346
• • • • •
Glossary
signal detection
Defines the method of conditioning or measuring a dynamic input sig-
nal. Peak (0 to the peak voltage), Peak-Peak (minimum peak to maxi-
mum peak), and RMS (square root of the mean of the square of the
values) are the most common methods of signal detection.
specification library
A file containing one or more sets of specifications (category, storage,
…). You can choose the types of specifications to include in a library,
or to restore from a library. The specification library contains all the
unique specifications in Emonitor when the library was created.
specific gravity
The ratio of the weight of a given volume of material to the weight of
an equal volume of water. Used to convert absolute viscosity to kine-
matic viscosity.
spectrum alarm
Also called narrowband alarm. It defines the safe operating boundary
for spectrum data from a piece of equipment. Some spectrum alarm
types are peak, baseline, and statistical alarms.
spectral line
A spectral line is an individual discrete frequency in a spectrum mea-
surement. A spectral line is sometimes called a “bin”, a “delta f”, a
“line”, or a “line of resolution”.
spectrum plot
A graph of amplitude versus frequency. Usually the amplitude is a
measure of the acceleration, velocity, or displacement at that fre-
quency.
347
• • • • •
spreadsheet
A display of information from the database that displays data in rows
and columns (like a table). Spreadsheets appear either in dialogs, or in
windows. You can add, edit, or delete information through spread-
sheets.
standard deviation
The standard deviation of a set of data is a measure of how closely the
data is clustered around the mean (average) value. Standard deviation
is also called sigma. The average of the data +/- one sigma should
include about 68% of the variation around the average if the data
shows normal (Gaussian) distribution. The average of the data plus two
sigma should include about 95% of the variation.
status bar
The status bar is located at the bottom of the Emonitor window. It gives
a brief description when a menu command is highlighted, or the when
mouse pointer is over a button or a plot region. It also shows the data-
base name, user name, and target date time. You can hide the status bar
to increase the size of the workspace.
statistical alarm
A statistical alarm is a calculated alarm level (magnitude, band, or a
spectrum alarm). Emonitor calculates the alarm level by finding the
average value of two or more previous measurements. A general statis-
tical alarm has this form:
The average of the measurements +/- one or more standard deviations
from the average +/- a percentage of the average.
storage flag
A label for a stored measurement in the Archive Data pane in the Data-
base window. The storage flag indicates the type of the stored measure-
ment (examples include baseline, archive, and no stat).
storage specification
Controls when to collect a measurement, and how long to store it on
the computer’s hard disk. You can use the storage specification to force
the collection and storage of a measurement if a measurement exceeds
an alarm. For online systems, it controls the storage interval. For porta-
ble data collector systems, it can be used with the Storage Limit
Updater to remove old data from the database.
348
• • • • •
Glossary
synchronous energy
Refers to energy in a spectrum at the running speed and multiples of
running speed (orders) of equipment. Sub-synchronous refers to
energy in the spectrum below the running speed. Non-synchronous
refers to energy in the spectrum that is neither synchronous nor sub-
synchronous.
template
A file containing database information that you can use in setting up
your database. There is one template type for each pane in the Data-
base window: hierarchy, location, measurement definition, alarm, fre-
quency item, diagnosis, and archive data.
tiered data
Duplicate data, usually stored at a longer time interval for online sys-
tems. For example, the same measurement may be collected and stored
in three different intervals: once per day, once per week, and once per
month. Tiered data is excluded from category alarm statistics and
alarm status indicator calculations.
time alignment
Time alignment controls whether a calculated expression is evaluated
based on the time between the master operand and another operand in
the expression.
For expressions with a single operand, the time alignment is ignored.
349
• • • • •
toggle
A toggle allows you to select between two or more states for a field or
region. To toggle among the choices in a spreadsheet do one of the fol-
lowing:
Double-click in the field.
Select the field with the arrow keys, and press Enter.
To toggle among options in a plot region, do one of the following:
Double-click in the region.
Move to the field with the Tab key, and press Spacebar.
toolbar
A set of buttons that execute commands, recall views, or display
reports. Each window in Emonitor has its own toolbar that can be cus-
tomized. You can “undock” and move toolbars to any location around
the Emonitor workspace or on your computer screen.
transducer
A transducer is a device for making measurements. These include
accelerometers, velocity pickups, displacement probes, and tempera-
ture sensors.
350
• • • • •
Glossary
trend plot
A graph of the value of a measurement against time, usually displaying
the trend in a magnitude or process measurement over days, weeks, or
months.
units plot
A plot that displays bar graphs showing the value for one or more mea-
surements for a list or a location, allowing you to compare the values
of a set of measurements with different units.
unload file
An unload file contains the data unloaded from a data collection instru-
ment. This data is collected by the Unload Station computer at defined
intervals. The Scheduler program imports the data from unload files
into the Emonitor database.
unload report
A report that Emonitor automatically creates after you unload data
from a data collector or import data from a file. The report uses the list
of measurement definitions unloaded from the data collector or
imported from the file.
unscheduled measurement
Unscheduled measurements are measurements you make that are not
part of a list in the data collector. Some data collectors allow you to
make unscheduled measurements that you can then unload into the
Emonitor database.
351
• • • • •
user name
Emonitor can be configured for multiple users, each with their own
user name and password. A user name identifies an individual user of
the Emonitor program. It can be up to 16 characters in length, and can
include letters, numbers, symbols and spaces.
view
A view is an arrangement of panes in either a Database window or a
Plot window. A view is also an arrangement of columns in the List
window. You can save a view by giving it a name. Once you save a
view, you can recall it to change the panes in the active window.
viscosity
The measurement of a fluid's resistance to flow. Usually measured in
centipoise (absolute viscosity) or centistokes (kinematic viscosity).
Since viscosity varies in inversely with temperature, its value is mean-
ingless unless the temperature of the fluid is also known.
Webload file
A load file of measurement definitions to be loaded into a specific type
of data collector through Emonitor Web. You can build Webload files
from Webload lists at a convenient time, so that the load files do not
have to be rebuilt every time before sending to Emonitor Web.
Webload list
A list of measurement definitions to be loaded into a data collector
through Emonitor Web. You can build Webload files from WebLoad
lists at a convenient time, so that the load files do not have to be rebuilt
every time before sending to the remote site.
wildcard
Special characters that substitute for other characters. They are used in
find, replace, and tagging operations. The _ (underbar) and ? characters
substitute for any one letter, space, or number. The % and * characters
substitute for any number of letters, spaces, and numbers.
window
A window is an area on your screen containing a program or a view of
data. The Emonitor program runs in the Emonitor window. The win-
352
• • • • •
Glossary
dows within Emonitor can contain reports, the current list, or one or
more panes showing a plot or a database view.
work request
A request for maintenance work to be done to correct a problem. A
work request may become a work order in some systems. A work
request is created by sending an advisory to a gateway (Factory and
Enterprise bundles).
work status
You use work status to define the progress of a work request. Examples
of work status are Submitted, Approved, Started, and Completed (Fac-
tory and Enterprise bundles).
workspace
The workspace is the open area in the Emonitor program window. It
can be larger than can be shown on the screen at one time. Emonitor
displays windows on the workspace, while messages and dialogs pop
up over the workspace. You can save and restore the arrangement of
windows on the current workspace.
XY plot
An XY plot is a graphical display of magnitude data from two mea-
surements. It uses Cartesian (X-Y) coordinate system. It allows you to
graph the values of two measurements against each other (such as tem-
perature against load).
353
• • • • •
354
• • • • •
Index
Index
355
• • • • •
356
• • • • •
Index
357
• • • • •
358
• • • • •
Index
359
• • • • •
360
• • • • •
Index
361
• • • • •
362
• • • • •
Index
363
• • • • •
locations 43 machinery
location plots adding 25, 60, 63, 65, 67, 68
description 201 copying 64, 68
in reports 251 hierarchy image 67
selecting location 235 pasting 68
using 237 pasting in Hierarchy Tree 64
Location templates 76 magnitude alarms
locations adding 134
adding 26, 70 category variables, using 138
and categories 101 deleting 134
copying 70, 71, 72 editing 134
copying to multiple locations in a list 72 indicator 135
deleting 57, 73 peak 134
editing 70 statistical 134
finding 70 types 134
finding and replacing 56 using 131
in the database 43 mail application program interface 272
lubricant specifications 89, 94, 95 manual entry
moving 69 adding archive data 183, 184
pasting 71 editing archive data 183
tagging for current list 16, 119 using Archive Data pane 183
untagging from current list 16, 120 using lists 128
locking plot panes 233 MAPI server 272
locking, using with plots 233 master operand, calculated measurements 81
logging in 5 Material Safety Data Sheet 107
Administrator 319 Measurement Definition pane
required 321 clearing current alarm status indicators
logging out 5 156
Logix Online Data Import Event parameters displaying unacknowledged alarm status
315 indicators 158
lubricant library 103 in the Database window 40
lubricant specifications measurement definitions 45
alarms 104 plotting data 236
dVA 104, 105 measurement definition plots
lubricant library 103 description 201
using in locations 95 in reports 251
viscosity and dVA 104 selecting measurement definitions 235
Measurement Definition templates 77
M measurement definitions
adding 27, 69, 70
machine notebook 74
adding to the current list 16, 119, 120
band filter 90
364
• • • • •
Index
365
• • • • •
366
• • • • •
Index
367
• • • • •
plots (continued) Q
locking frequency cursors 17, 226
quality stamp
locking panes 233
archive data 189
locking to unit 16
changing 189
measurement definitions, selecting 235,
Quickload files 126
237
Quickload lists
operating speed, changing stored 222
building load files 127, 128
overlaying archive data in plots 231
changes that require rebuilding 127
overview 199, 208
rebuilding load files 127
peaks, labeling 226
saving 126
plot legend 207, 208
using 126
plot legend pane 207
point style, changing 213
printing plots 16, 205 R
Remote Control toolbar, using 239 recalling
rubber band zoom 210 lists 122
saving plot definitions as default 204 views 23
selecting printer or plotter 205 refresh rate 7
shortcut keys 12 regions, plots 209
storage flag, changing 213 Remote Control toolbar
synchronizing X axis 219 using with plots 239
working with 208 using with the current list 128
Y Extra 212 using with the Database window 54
polar plots removing old data 308
description 200 report descriptions
POWER STATION demonstration plant body 247
alarms 47 condition 247
frequency items 254 deleting 249
frequency outputs 258 editing 249
Hierarchy Tree 42 footer 247
locations 44 grouping 247
measurement definitions 45 header 247
Print button 16 page title 247
printing plots 247
list schedules 125 selecting for a report 243
reports 241, 242 sorting 248
processing Web unload files 306 special codes 248
profiles Report windows
editing 115 button 15
programs interactive 244
Data Mover 310, 311 linking to Database and Plot windows 230
Measurement Deleter 309 opening 15, 129
Scheduler 312 preview reports 243
[Link] 309 printing reports 243
selecting data for plotting 238
viewing reports 129, 241
368
• • • • •
Index
369
• • • • •
370
• • • • •
Index
spreadsheets (continued) T
Location 43
tag conditions
Measurement Definition 45
deleting 121
overview 17
saving 121
selecting values 18
tagging items for current list 120
shortcut keys 9
Technical Support
text boxes 18
Technical Phone Support 3
SQL Snapshot, MIMOSA 300
Technical Support Website 3
standard units 61
telephone support 2
starting
templates
Emonitor Scheduler 30, 312
adding a bitmap 78
starting Emonitor 5
Alarm 71, 76
starting Scheduler service 30, 312
Archive Data 76, 189
Station demonstration plant
archive data, including 77, 79
alarms 47
creating 68, 77, 189
statistical outliers, excluding 144
description 76, 77
statistics 141
files, backing up 307
status bar
Frequency Item 76
description 7
Hierarchy 67, 68, 76
hiding and showing 7
Intelligent Advisory 76
storage flag
Location 71, 76
archive data 189
Measurement Definition 71, 77
changing 185, 189, 213
naming 77
Storage Limit Updater
overview 76
scheduling 315
pasting 16, 63, 67, 78, 189
Storage Limit Updater program 161, 195,
saving 77
196, 308
selecting 78
storage specifications
terms 2
adding 95
text boxes 18
copying 94, 96
text file, reports 245
deleting 96
time alignment, calculated measurements 81
editing 96
time and date in reports 248
effects of changing on load files 128
time waveform alarms
naming 96
adding 137
using in measurement definitions 97
deleting 137
synchronizing X axis in trend plots 219
editing 137
System Event Log pane 195
types 138
disable logging 195
time waveform plots
displaying 195
description 200
enable logging 195
title bar
exporting and importing events 196
program window 6
selecting events and columns 196
Rule Set window 282
system management
toolbars
file management 307
buttons, program window 15
user management, Emonitor 318
buttons, Rule Set window 283
user management, Emonitor Web 304
371
• • • • •
372
• • • • •
Index
W tracking 292
verifying 295
waterfall plots 221
viewing status 292
Web unload files, processing 306
work status, setting up 271
Webload files 305
workspace
creating 304
program window 6
Webload lists
restoring 7
building load files 305
Rule Set window 283
saving 305
saving 7, 22
using 305
windows
help 7 X
making active 21 XM modules 29
saving workspace 22 XM/DYN Online Data 29
selecting 21 XM/DYN Online Data Import Event
shortcut keys 11 parameters 315
splitting into panes 21 XY plots
views, recalling 23 comparing trends 217
views, saving 22 description 199
work requests
Advisory pane 293 Z
advisory plot 293 zooming panes 16, 203
creating from advisories 276
manually updating 295
373
• • • • •
374