PRODUCTION TECHNOLOGY 2021
[1] CHOOSE THE CORRECT ANSWER :
1) Which of the following is a ferrous alloy?
a) Brass.
b) Aluminum alloy.
c) Cast steel.
d) All.
2) What are the major classes of engineering materials?
a) Metals, ceramics and semiconductors.
b)Polymers, metals and composites.
c)Metals, ceramics, polymers and semiconductors.
d) Metals, ceramics, polymers and composites.
3) Which steels are generally used for making connec ng rods and gear sha s?
a) Low carbon steels.
b) Medium carbon steels.
c) High carbon steels.
d) Stainless steels.
4) --------- is an alloy that can be deformed when cold but returns to its pre-deformed (“remembered”)
shape when heated.
a) Composite.
b) Semiconductors.
c) shape memory alloy.
d) Polymer.
5) -------- is used for making food processing equipment and surgical knives.
a) Tool steel.
b) Cast iron.
c)Aluminum.
d) Stainless steel.
6) What is the composi on of carbon in medium carbon steels?
a) 0.05%
b) 0.1% - 0.3%
c) 0.3% - 0.6%
d) More than 0.6%
7) Which of the following material have carbon percentage between 2.14 to 4.3?
a) Dead steel.
b) Mild steel.
c) Medium carbon steel.
d) Cast iron.
8) Ceramics are good --------.
a) Conductors.
b) Insulators.
c) Superconductors.
d) Magne c materials.
9) Which steels are generally used for making bolts and nuts?
a) Low carbon steels.
b) Medium carbon steels.
c) High carbon steels.
d) Stainless steels.
10) Hardness of a material enables it to resist --------.
a) Abrasion.
b) Penetra on.
c) Plas c deforma on.
d) All of the above.
11) Stress can be defined as --------.
a) Area/Force.
b) Force/Area.
c) Strain/Force.
d) Force/Strain.
12) Strain can defined as -------.
a) Stress/Length.
b) Original length/Change in length.
c) Change in length/Original length.
d) Force/Area.
13) Unit of stress is -------.
a) N/(m^3)
b) N/(m^2)
c) N/m
d) N/m.s
14) The property of material to resist any elas c deforma on is known as --------.
a) S ffness.
b) Hardness.
c) Malleability.
d) Strength.
15) The permanent mode of deforma on of a material known as --------.
a) Elas city.
b) Plas city.
c) Slip deforma on.
d) Twinning deforma on.
16) Measure of duc lity of material is ---------.
a) Percent elonga on.
b) Percent reduc on in area.
c)Both A and B.
d) None of these.
17) The response of a material due to the func on of heat is known as -------.
a) Mechanical property.
b) Electrical property.
c) Chemical property.
d) Thermal property.
18) A material which breaks without deforma on when stress is applied called ---------.
a) Duc le material.
b) Bri le material.
c) Composite.
d) Polymer.
19) Material capable of absorbing large amount of energy before fracture is --------.
a) duc le.
b) Tough.
c) Bri le.
d) Plas c.
20) Density is a --------- property of a material.
a) Mechanical.
b) Physical.
c) Chemical.
d) Technological.
21) --------- is a material removal process in which a sharp cu ng tool is used to mechanically cut away
material so that the excess metal is removed in form of deposal chip.
a) Forming.
b) welding.
c) Machining.
d) Rolling.
22) The difference between planer and shaper is that in former case --------.
a) Tool moves over sta onary work.
b) Tool moves over reciproca ng work.
c) Both tool and work reciprocate.
d) Tool is sta onary and work reciprocates.
23) In gang milling -----------.
a) Several jobs can be performed in one set-up.
b) One job is completed on several milling machines located together.
c) Two or more cu ers are mounted on the arbor and all of them remove the metal simultaneously.
d) None.
24) On drilling machine, which process is known as reaming?
a) Enlargement of exis ng hole.
b) Hole made by removal of metal along the hole circumference.
c) Smoothly finishing and accurately sizing a drilled hole.
d) All.
25) The func on of taper turning process is to ---------.
a) Reduce the diameter of a workpiece along its length.
b) Reduce the diameter by removing material about an axis offset from the axis of workpiece.
c) Remove the material from end surface of a workpiece.
d) All.
26) Which of the following opera ons is/are performed on a lathe machine?
a) Spot-facing.
b) Par ng.
c) Reaming.
d) All.
27) Why metal removal process is costly?
a) More energy is required.
b) Some of the material is wasted.
c) Both more energy is required and some of the material is wasted.
d) None of the men oned.
28) End of the work piece can be supported by using ---------.
a) Headstock.
b) Tailstock.
c) Tool post.
d) None of the men oned.
29) Cu ng of material during shaping opera on takes place in ---------.
a) Forward stroke.
b) Backward stroke.
c) Both forward and backward stroke.
d) None of the men oned.
30) Opera on of enlarging the end of the hole to give conical shape at end is known as ---------.
a) Drilling.
b) Reaming.
c) Boring.
d) Counter sinking.
31) Diameter of milling cu er is 100 mm, running at 210 rpm. Cu ng speed in m/min is equal to ---------.
a) 26
b) 23
c) 66
d) 78
32) If cu ng tool travel 1000 mm in the direc on of feed mo on with work piece rota onal speed of
500 rpm and feed rate of 0.2 mm/rev, machining me in minutes will be --------.
a) 2
b) 6
c) 8
d) 10
33) Facing of work piece of diameter 72 mm is need to be done at spindle speed of 80 rev per min at
cross feed of 0.3 mm/rev, the me required in minute for facing opera on will be --------.
a) 2
b) 1.5
c) 2.5
d) 3
34) Which of the following milling opera on can be used for machining a flat surface, parallel to the axis
of cu er?
a) Slab milling.
b) Face milling.
c) Angular milling.
d) Form milling.
35) Distance moved by table in mm in one minute in any direc on is known as ---------.
a) Feed per minute.
b) Feed per tooth.
c) Feed per revolu on.
d) None of the men oned.
36) In a milling opera on, feed per revolu on is 5 mm and the total number of teeth on milling cu er is
50. Feed per tooth in mm is equal to ---------.
a) 0.1
b) 0.2
c) 0.5
d) 0.05
37) In a milling opera on, feed per revolu on is 0.05 mm and speed of 40 rpm. Feed per min in mm/min
is equal to ---------.
a) 1
b) 2
c) 0.5
d) 0.05
38) At what spindle speed would a 15 mm diameter drill be run in order to drill a hole in a mild steel
workpiece at a cu ng speed of 28 m/min ---------.
a) 0.6 rpm
b) 595 rpm
c) 59 rpm
d) 700 rpm
39) In crank and slo ed link mechanism, cu ng angle is 220 degrees. What should be the return stroke
angle?
a) 12
b) 90
c) 140
d) 360
40) What is the approx machining me required to reduce the diameter of a cast iron rod from 120 mm
to 110 mm over a length of 100 mm by turning using a carbide insert at cu ng speed of 60 m/min and
0.25 mm/rev feed at step depth of 2 mm?
a) 20 min.
b) 8 min.
c) 17 min.
d) 25 min.
41) ----------- is a manufacturing process in which a liquid material is poured into a mold, which contains a
hollow cavity of the desired shape, then allowed to solidify.
a) Welding.
b) Rolling.
c) Forging.
d) Cas ng.
42) Which of the following cas ng processes are permanent mold opera ons?
a) Centrifugal cas ng.
b) Die cas ng.
c) Sand cas ng.
d) Shell molding.
43) Sand cas ng process is one of ----------- cas ng processes.
a) Con nuous.
b) Permanent mold.
c) Hot chamber.
d) Expendable mold.
44) In sand cas ng, the volumetric size of the pa ern is ----------.
a) Bigger than the cast part.
b) The same size as the cast part.
c) Smaller than the cast part.
d) Non.
45) Which allowance is added to the pa ern dimensions in order to achieve exact product dimensions
a er surfaces cleaning opera ons?
a) Dra .
b) Machining.
c) Distor on.
d) Shrinkage.
46) When cas ng U-shape or V-shape, --------- allowance of the pa ern is of great important where they
will tend to contract at the closed end causing the ver cal legs to look slightly inclined.
a) Machining.
b) Taper.
c) Distor on.
d) Shrinkage.
47) ------------ are cas ng defects resulted from improper closure between cope and drag.
a) Flash and mis-match.
b) Cold shut and mis-run.
c) Hot tears.
d) Porosity.
48) The func on of cores in cas ng is to ----------.
a) Form extended parts.
b) Form internal cavi es.
c) Used for direc onal solidifica on.
d) None.
49) In which type of cas ng the mold must be destroyed to remove cas ng?
a) Permanent mold cas ng.
b) Expendable mold cas ng.
c) Both A and B.
d) None.
50) Metallic mold is used in which of cas ng processes?
a) Investment cas ng.
b) Slush cas ng.
c) Die cas ng.
d) All.
51) Welding process that uses gas as a shielding is ---------.
a) SMAW.
b) TIG.
c) SAW.
d) GW.
52) In SMAW, if a bare wire is used, the arc will be ----------.
a) Con nuous.
b) Discrete.
c) Protected.
d) Strong.
53) Merit of welding compared to rive ng is ---------.
a) Light weight.
b) Less joint efficiency.
c) More noisy.
d) Heavy.
54) Non-consumable electrode welding includes ---------.
a) SAW.
b) TIG.
c) SMAW.
d) GW.
55) Zip fastener is considered ---------- joining.
a) Physical.
b) Permanent.
c) Temporary.
d) Chemical.
56) Bolt and nut is an example for ----------.
a) Mechanical joining.
b) Physical joining.
c) Chemical joining.
57) For a sha with 50^(-0.10+0.10) and hole with 50^(+0.15+0.30), the maximum clearance is ---------.
a) 0.25 mm
b) 0.40 mm
c) 0.20 mm
58) For the above example, the proper measuring instruments are ------------.
a) Dial gauge.
b) Block gauge.
c) Vernier and micrometer.
59) Welding process that uses gas as a shielding is ----------.
a) SMAW.
b) TIG welding.
c) SAW welding.
60) Compara ve measurement is an example for the -----------.
a) Direct measurement.
b) Indirect measurement.
61) The merits of welding when compared with rive ng include ---------.
a) Heavy weight.
b) High joint efficiency.
c) More noisy.
62) Vegetable and beverage cans are examples of -----------.
a) Rivets.
b) Zip fastener.
c) Lock seam.
63) Brazing is an example for ---------.
a) Mechanical joining.
b) Physical joining.
c) Chemical joining.
64) Non-consumable electrode welding includes ---------.
a) SMAW.
b) TIG welding.
c) SAW welding.
65) In SAW, if a bare wire is used with flux powder, the arc will be ---------.
a) Con nuous.
b) Discrete.
c) Protected.
66) Fusion point of metal wire of covered electrode compared with that for flux, it is -----------.
a) Higher.
b) Equal.
c) Less.
67) Barreling phenomenon of forged parts occurs when -----------.
a) No fric on exists.
b) Fric on exists.
c) High applied pressure.
68) Indirect angle measurement is done using -----------.
a) Angle gauges.
b) Bevel protractor.
c) Sine bar.
69) Instruments used in direct measurements are ------------.
a) Calipers and dividers.
b) Plug and ring gauges.
c) Rule and vernier.
70) Bridges are assembled by permanent joining methods as ----------.
a) Welding and rive ng.
b) Bolts and nuts.
c) Seams and fasteners.
71) Consumable electrode processes include -----------.
a) SMAW and SAW.
b) TIG and MIG.
c) TIG and SMAW.
72) Ball bearing fixa on on a spindle should be -----------.
a) Clearance fit.
b) Transi on fit.
c) Interference fit.
73) SAW has many advantages. Some of them are -----------.
a) All posi on welding.
b) Automa c and safe.
c) Automa c and clean.
74) To protect the arc and weld pool ---------- is used.
a) Flux and/or shielding gas.
b) Non consumable electrode.
c) Groove and filler.
75) Sensi vity for measuring 16.00 mm compared with 16.0 mm should be ----------.
a) Higher.
b) Lower.
c) The same.
76) Calibra on of both vernier and micrometer can be done using -------------.
a) Block gauges.
b) Dial gauges.
c) Pneuma c gauges.
77) For hole of 50^(+0.15+0.25) and sha of 50^(-0.15+0.05) the maximum clearance is -----------.
a) 0.2 mm
b) 0.3 mm
c) 0.4 mm
78) Piston and cylinder system in a car engine is ------------.
a) Clearance fit.
b) Transi on fit.
c) Interference fit.
[2] CHOOSE (a) FOR CORRECT / TRUE ANSWER AND (b) FOR WRONG /
FALSE ONE :
79) Alligatoring is one of the advantages of rolling.
(a)True.
(b)False.
80) Thread rolling is an example of shaping the material to get thread parts.
(a)True.
(b)False.
81) Hot forging is preferred because it gives be er finishing for surfaces.
(a)True.
(b)False.
82) It is possible to produce tubes and pipes using indirect extrusion process.
(a)True.
(b)False.
83) In hot extrusion, any material can be extruded regardless the die material.
(a)True.
(b)False.
84) The main difference between extrusion and drawing of metal is the type of force used.
(a)True.
(b)False.
85) Car bodies can be made using forming process of deep drawing.
(a)True.
(b)False.
86) Old construc ons of bridge were assembled using temporary joining method of rive ng.
(a)True.
(b)False.
87) Now bridges and many structural buildings are assembled by a permanent joining technique of
welding.
(a)True.
(b)False.
88) SAW has many advantages. One of them is its usage in all welding posi ons.
(a)True.
(b)False.
89) 16 mm, 16.0 mm and 16.00 mm have the same meaning.
(a)True.
(b)False.
90) Compara ve measurement is a direct measurement.
(a)True.
(b)False.
91) Dial gauges can be used in direct measurement.
(a)True.
(b)False.
92) Sine bar is used for direct angle measurement by the help of block gauges and dial gauge.
(a)True.
(b)False.
93) For ball bearing fixa on on a spindle of a machine, the hole and sha should be in clearance fit.
(a)True.
(b)False.
94) But, in case of piston and cylinder system of a car engine, the fit is transi on.
(a)True.
(b)False.
95) Type of groove in welding depends upon plate thickness used.
(a)True.
(b)False.
96) With block gauge and dial indicators, we can measure the height of a cube.
(a)True.
(b)False.
97) Sensi vity is defined as smallest difference in dimensions that the instrument can detect.
(a)True.
(b)False.
98) Flux used in welding can take a form of powder as in the case of TIG welding.
(a)True.
(b)False.
99) For mass produc on, it is advised to use go-on-go gauges for inspec on of products.
(a)True.
(b)False.
100) Gears in gear box are permanently joined to each other.
(a)True.
(b)False.
