V 3.
9
Revised 12/24
Industrial
pH Transmitter
ISO 10523 Compliant
(determination of pH)
Reads pH
Range .001 − 14.000
Accuracy +/– 0.002 9 - 36VDC
pH
Calibration 1, 2, 3 point
remotely through PLC
or directly on board
Supported probes Any type & brand
Temp probe PT-100 or PT-1000
Auto temp compensation Yes
Mount 35mm Din rail
Output 4 − 20mA
Operating voltage 9VDC − 36VDC
Electrically isolated Yes
Written by Jordan Press
Designed by Noah Press This is an evolving document, check back for updates.
Table of contents
Transmitter dimensions 3 Power connection 7
Wiring diagram 4 pH connection 8
Operating principle 5 Temperature connection 9
Mounting 6 4 – 20mA connection 10
4 – 20mA pH transmission 11
Reading 4 – 20mA output
with a multimeter 12
PLC calibration node 13
Fault detect line 14
Calibration theory 15
On-board calibration 16
PLC calibration 17
4 – 20mA calibration 18
4 – 20mA High 19
4 – 20mA Low 20
Temperature compensation 21
Factory reset 22
Datasheet change log 23
2 Copyright © Atlas Scientific LLC
Transmitter dimensions
9 - 36VDC
128mm
(5”)
pH
8.5mm
(0.3”)
18.97mm
(0.7”) 35mm
(1.37”)
66.5mm 27.6mm
(2.6”) (1.08”)
3 Copyright © Atlas Scientific LLC
Wiring diagram
9 - 36VDC
pH
pH Temperature
Atlas Scientific Industrial pH Probe
4 Copyright © Atlas Scientific LLC
Operating principle
A pH (potential of Hydrogen) probe measures the hydrogen ion activity in a liquid.
At the tip of a pH probe is a glass membrane. This glass membrane permits hydrogen
ions from the liquid being measured to defuse into the outer layer of the glass, while
larger ions remain in the solution. The difference in the concentration of hydrogen ions
(outside the probe vs. inside the probe) creates a VERY small current. This current is
proportional to the concentration of hydrogen ions in the liquid being measured.
Acid: pH < 7 Neutral: pH = 7 Base: pH > 7
KCL reference solution
Rubber junction
High power isolated
reference electrode
Hydrogen amplifier
Silver wire
Teflon junction
Temperature sensor
5 Copyright © Atlas Scientific LLC
Mounting
The Industrial pH Transmitter is specifically designed to be mounted to a 35mm din rail.
To detach the transmitter from the din rail, pull down on the din rail release notch.
35mm din rail
Din rail release notch.
6 Copyright © Atlas Scientific LLC
Power connection
Any DC voltage from 9V – 36V can be used to power the Industrial pH Transmitter.
The power connector is keyed differently and is larger than the other connectors.
9 - 36VDC
Power
9 - 36VDC
pH
consumption
table
VDC mA
9 72
12 55
24 27
36 18
7 Copyright © Atlas Scientific LLC
pH connection
Any off the shelf two wire pH probe can be used with the Industrial pH Transmitter.
9 - 36VDC
pH
Connecting the pH probe in reverse order
will not damage the probe however, the
readings will be incorrect.
8 Copyright © Atlas Scientific LLC
Temperature connection
A PT-100 or PT-1000 temperature probe can be connected to the Industrial pH Transmitter.
9 - 36VDC
pH
Either method of wiring will produce
the same result. There is no polarity.
or
9 Copyright © Atlas Scientific LLC
4 – 20mA connection
Connecting the 4 – 20mA data output to your PLC, allows the Industrial pH Transmitter to
communicate with your PLC.
9 - 36VDC
pH
Connecting the 4 – 20mA data output to your PLC is
purely optional. Leaving it disconnected will have no
effect on the Industrial pH Transmitter’s operation.
10 Copyright © Atlas Scientific LLC
4 – 20mA pH transmission
The pH value that is visible on the seven segment LED screen is also, simultaneously
transmitted through the 4 – 20mA data output.
9 - 36VDC
pH
7.000
Connecting the 4 – 20mA data output to your PLC
is purely optional. Leaving it disconnected will have
no effect on the Industrial pH Transmitter’s operation.
pH to 4 – 20mA equation PLC ADC Resolution
pH mA pH mA 10 BIT = 0.015 pH units
0.00 4.00 8.00 13.14 16 BIT = 0.003 pH units
1.00 5.14 9.00 14.28
2.00 6.28 10.00 15.42
3.00 7.42 11.00 16.57
4.00 8.57 12.00 17.71
Advanced 5.00
6.00
9.71
10.85
13.00
14.00
18.85
20.00
7.00 12.00
4 – 20mA max load resistance
R = the total resistive load on the line.
V = the voltage powering the transmitter.
11 Copyright © Atlas Scientific LLC
Reading 4 – 20mA output
with a multimeter
To debug the Industrial pH Transmitter output, first connect it to a multimeter as shown.
(make sure the multimeter is set to “mA”). Once properly connected, set the Industrial pH
Transmitter to calibrate to either 4.00, 7.00, or 10.00. Compare the reading on the
multimeter to the chart below.
12.00 mA
mA
9 - 36VDC
pH
pH mA
4.00 8.57
7.00 12.00
10.00 15.42
12 Copyright © Atlas Scientific LLC
PLC calibration node
Using the three input connections marked “4”, “7”, “10” it’s possible to use a PLC to fully
calibrate the Industrial pH Transmitter. This is particularly beneficial when using a PLC
touch screen.
Sending an output signal from the PLC to the pH Transmitters 4, 7, or 10 input connection
will calibrate the device.
9 - 36VDC
pH
The voltage used to trigger a calibration event should be the
same voltage used to power the Industrial pH Transmitter.
Connecting to the PLC calibration node is purely optional.
Leaving it disconnected will have no effect on the Industrial pH
Transmitter’s operation.
13 Copyright © Atlas Scientific LLC
Fault detect line
The connection marked “F” is the fault detect line. During normal operation the fault
detect line will output a voltage equal to the voltage used to power the device. If the
Industrial pH Transmitter detects a problem the fault line will drop to 0 volts.
Normal operation
(24V typical)
Fault 0 Volts
9 - 36VDC
pH Example
The Industrial pH Transmitter is powered with 24V the “F”
line will output 24V during normal operation.
Events that will trigger the fault line to go to 0 volts
• pH probe reporting a pH less than 0 or greater than 14.
• disconnected 4 – 20mA output.
• calibration in process.
• loss of power.
Connecting to the fault detect line is purely optional.
Leaving it disconnected will have no effect on the Industrial
pH Transmitter’s operation.
14 Copyright © Atlas Scientific LLC
Calibration theory
The Atlas Scientific Industrial pH Transmitter has a flexible calibration protocol, allowing
for single point, two point, or three point calibration. The calibration data is stored
in the EEPROM, and will be retained even if the Transmitter is powered off.
The calibration values are 4.00, 7.00, and 10.00.
The first calibration point must be pH 7.00
Calibrating to pH 7.00 will reset the stored calibration. If two, or three
point calibration has been done in the past, it must now be redone.
4.00 7.00 10.00
There is no correct order when calibrating to 4.00 and/or 10.00. Recalibrating these two
points will not have any effect on the other stored calibration points. Calibrating the
Industrial pH Transmitter to 4.00 and/or 10.00 can be done at any time.
No calibration Single point calibration
7.00
Two point calibration Three point calibration
4.00 7.00 4.00 7.00 10.00
Two point calibration will provide high accuracy Three point calibration will provide high accuracy
between 7.00 and the second point calibrated over the full pH range. Three point calibration
against, such as a 4.00. at 4.00, 7.00 and 10.00 should be considered
the standard.
15 Copyright © Atlas Scientific LLC
On-board calibration
To begin the on-board calibration process, press and hold the middle orange button for
1.5 seconds to calibrate to a pH of 7.00.
9 - 36VDC
pH
1.5 seconds
The first calibration point must be pH 7.00
Calibrating to pH 7.00 will reset the stored calibration. If two, or three point
calibration has been done in the past, it must now be redone.
The display will flash: CAL7.0, after a few seconds the display will then flash: donE
If two point or three point calibration is required, repeat this process to calibrate for
pH 4.00 (left red button) and pH 10.00 (right blue button).
16 Copyright © Atlas Scientific LLC
PLC calibration
Using the three input connections marked “4”, “7”, “10” it’s possible to use a PLC to fully
calibrate the Industrial pH Transmitter. Setting the PLC’s output to 200ms or more will
trigger a calibration event.
This is particularly beneficial when using a PLC touch screen.
Set calibration
4.00 7.00 10.00
The voltage used to trigger a calibration event should be the
same voltage used to power the Industrial pH Transmitter.
CAL 7 Timer 2
button press T2
200ms
CAL 7
T2 Transmitter
( OUT )
A calibration event will only trigger if the corresponding input
pin has been held high for 200ms. Holding the line for more
then 200ms will have no effect.
The first calibration point must be pH 7.00
Calibrating to pH 7.00 will reset the stored calibration. If two, or three
point calibration has been done in the past, it must now be redone.
17 Copyright © Atlas Scientific LLC
4 – 20mA calibration
To ensure that the PLC is receiving the most accurate 4 – 20mA signal, the current output
from the Industrial pH Transmitter can be adjusted. The 4mA signal and the 20mA signal
can both be adjusted independently.
To enter the 4 – 20mA calibration mode press and hold the red and blue buttons
simultaneously for 1.5 seconds.
9 - 36VDC
pH
1.5 seconds
18 Copyright © Atlas Scientific LLC
4 – 20mA High
The display will flash: 4-20H (the “H” stands for high) The Industrial pH Transmitter
will now output exactly 20mA, and your PLC should show a pH of 14.000. Use the orange
(up) and blue (down) buttons to adjust the 20mA output so the pH moves to 13.999, then
move it back up, so it is just hits pH 14. When you have finished making adjustments,
press the red (save) button to confirm.
The 20mA offset will be permanently stored in memory.
9 - 36VDC
pH
13.999
9 - 36VDC
pH
14.000
Save
19 Copyright © Atlas Scientific LLC
4 – 20mA Low
The display will flash: 4-20L (the “L” stands for low) The Industrial pH Transmitter will
now output exactly 4mA, and your PLC should show a pH of 0.000 Use the orange (up)
and blue (down) buttons to adjust the 4mA output so the pH moves to -0.001, then move
it back up, so it is just hits pH 0.000 When you have finished making adjustments, press
the red (save) button to confirm.
The 4mA offset will be permanently stored in memory.
9 - 36VDC
pH
-0.001
9 - 36VDC
pH
0.000
Save
20 Copyright © Atlas Scientific LLC
Temperature compensation
To view the temperature from the attached PT-100, or PT-1000 temperature probe, press
the red and orange buttons simultaneously. The Industrial pH Transmitter will continue
to display the temperature for 10 seconds, or until the red and orange buttons are
pressed again.
If a temperature probe is not connected, The Industrial pH Transmitter will use 25˚C as the
default temperature.
Temperature data cannot
be output to PLC.
9 - 36VDC
pH
21 Copyright © Atlas Scientific LLC
Factory reset
Step 1
The Industrial pH Transmitter can be reset to its default settings. To issue a factory reset,
press and hold the orange and blue buttons for three seconds.
The display will flash: rEsEt
9 - 36VDC
pH
3 seconds
Cancel
Step 2
Press and hold the orange and blue buttons again to confirm the factory reset.
To cancel a factory reset, press the red button.
Factory reset complete!
22 Copyright © Atlas Scientific LLC
Datasheet change log
Datasheet V 3.9
Revised factory reset information on page 22.
Datasheet V 3.8
Revised art to reflect V2.4 changes.
Datasheet V 3.7
Revised art to show Gen 2 Industrial pH Probe.
Datasheet V 3.6
Revised art thoughout datasheet.
Datasheet V 3.5
Corrected typo on pg 20.
Datasheet V 3.4
Revised information on pages 19 & 20.
Datasheet V 3.3
Added 4 – 20mA max load resistance formula on pg 11.
Datasheet V 3.2
Revised art to reflect V2.3 changes.
Datasheet V 3.1
Added info about calibration data saved to EEPROM on pg 15.
Datasheet V 3.0
Revised enitre datasheet.
23 Copyright © Atlas Scientific LLC