Williams Offshore Contractor Safety Handbook 102314 1
Williams Offshore Contractor Safety Handbook 102314 1
Version 1
Effective date: October 27, 2014
Table of Contents
Introduction ................................................................................................... 6
Purpose .......................................................................................................... 7
Not Exhaustive and Not Legal Advice .......................................................... 8
Safety is a Condition of Continued Service ................................................. 8
Overview of Responsibilities ........................................................................ 8
Professional Conduct ..................................................................................12
Authorization to Stop Work ........................................................................14
Drugs and Alcohol .......................................................................................15
Weapons ......................................................................................................17
Requirements for Offshore Work and Visitation ......................................18
SafeGulf Certification .................................................................................18
Transportation Worker Identification Card ...............................................18
Fishing ..........................................................................................................19
Security ........................................................................................................19
Non U.S. Citizens .........................................................................................20
Orientation of Visitors for Offshore Facility Visits .....................................21
Short Service Employee Plan .....................................................................21
Safety Meetings ..........................................................................................22
Pre-Job (Kick-Off) Meetings ........................................................................22
Environmental, Health & Safety Meetings ................................................24
Job Planning ................................................................................................25
Job Safety Analysis .....................................................................................25
Energy Sources ............................................................................................26
Safe Work Practices ...................................................................................28
Hand and Power Tools ................................................................................29
Hot Work Permits ........................................................................................29
2
Gas Detection ..............................................................................................30
Fire Watch....................................................................................................31
Health Management ...................................................................................31
Hazard Communication Program ..............................................................32
Hazardous Material Transportation ...........................................................32
Asbestos.......................................................................................................33
Benzene .......................................................................................................34
Lead..............................................................................................................35
Arsine Gas ....................................................................................................35
Hydrogen Sulfide .........................................................................................35
NORM ...........................................................................................................36
Pig Launchers and Traps ............................................................................37
Welding, Burning, Cutting, Fumes & Ultraviolet Light .............................37
Heat Stress and Fatigue and Cold Weather .............................................38
Housekeeping..............................................................................................39
Personal Electronic Devices .......................................................................41
Tools and Equipment ..................................................................................42
Compressed Gas Cylinders.........................................................................43
Compressed Air Used for Cleaning ............................................................43
Compressors, Engines and Pumps ............................................................44
Personal Protective Equipment .................................................................45
Personnel Without Appropriate PPE .........................................................52
Hand Protection ..........................................................................................52
Respiratory Protection ................................................................................53
Marine Transportation ................................................................................55
Personnel Transfers ....................................................................................58
Personnel Baskets ......................................................................................61
Personnel Basket Inspections....................................................................62
3
Training for Use of Personnel Baskets ......................................................62
Swing Rope Guidelines ...............................................................................63
Helicopter Safety .........................................................................................65
Personnel Entry into Water ........................................................................67
Aviation Emergency Evacuations...............................................................68
Foreign-Flagged Marine Vessels ................................................................70
Environmental Practices ............................................................................72
Waste/Toxic Materials Management, Storage,........................................72
Waste Management ...................................................................................73
Hazardous Waste Classifications ..............................................................73
Paint and Sandblast Media Discharges ....................................................74
Pollution Prevention ...................................................................................76
National Pollutant Discharge Elimination System ...................................76
Smoking .......................................................................................................80
Fire Prevention ............................................................................................81
Confined Space Entry..................................................................................82
Ladders ........................................................................................................84
Working Overhead ......................................................................................85
Scaffolding Safety .......................................................................................85
Cranes and Rigging .....................................................................................87
Cranes and Weather ...................................................................................87
Suspended Loads ........................................................................................88
Critical Lift....................................................................................................90
Rigging .........................................................................................................91
Use of Non-Williams Equipment .................................................................91
General Electrical Safety ..............................................................................93
Extension Cords ...........................................................................................94
Lockout/Tagout (Hazardous Energy Control)............................................95
4
Incident Management .................................................................................97
Emergency Action Plans ...............................................................................97
Incident Notification and Investigation .....................................................98
Emergency Action Plans .......................................................................98
Incident Investigation/Root Cause Analysis .............................................99
Emergency Response Drills......................................................................101
Hurricane Evacuation Action Plan ...........................................................101
Damaged Facility Assessment.................................................................102
Spill and Response (Release) Plan..........................................................104
5
Introduction
The safety and health of all workers and the protection of our
environment is of utmost importance to Williams. No job is so urgent
that it cannot be done safely. Unsafe conditions and/or work practices
are not acceptable on Williams’ sites and must be resolved before work
can continue.
Brian Perilloux
Senior Vice President
Operational Excellence
6
Purpose
This Handbook provides Williams employees and Contractor
employees with a reference to environmental, health and safety
requirements that are generally applicable to Williams’ engineering
and construction work.
Should situations arise where doubt exists regarding proper safe work
methods, please bring it to the attention of the Williams Authorized
Representative.
7
Not Exhaustive and Not Legal Advice
This Handbook is not comprehensive and provides suggested best
management practices and guidance to Williams employees and
Williams' Contractors regarding contractor work performed on Williams'
property including any offshore facility project. All OSHA, EPA standards
and Williams Safety Procedures must be followed.
Overview of Responsibilities
Williams’ Responsibilities – All Williams employees assigned to a
construction project must be familiar with the contents of this handbook
and understand the requirements herein. They should ensure that all
contractors are aware of the expectations and have a copy of the
handbook. Most importantly, they should ensure that all contractors
working for Williams are meeting the expectations presented in the
handbook.
8
Williams will conduct periodic audits of contractor’s safety programs.
The Authorized Williams Representative may ask to review program
contents including policies and procedures, training records, Behavior
Based Observations (BBS), work permits, work plans and any other parts
of the safety program deemed appropriate for offshore construction
work.
9
are trained to do the required job tasks. Contractor shall ensure proper
staffing of crews for the safe completion of the work.
10
requested by Company will be investigated by Contractor to the root
cause level, and formally documented by Contractor using either the
Company Incident Root Cause Analysis form, or Contractor’s equivalent
form, provided such form is of acceptable industry standard and
acceptable to Company. A copy of the report shall be furnished to the
Authorized Williams Representative. Williams may conduct its own Root
Cause Investigation if deemed necessary.
Contractor must provide Company with updated records by the 9th day of
each month, communicating the following safety data as it occurs while
performing work on Company projects to include:
Contact information and project information
Contractor and Sub-contractor man-hours worked
Number of employees (Contractor and sub-contractor)
First Aid cases
Lost Time Incidents
Number of no-injury incidents (i.e., damaged equipment, pipeline
strikes, power line strikes, near misses/hits)
Number of Motor Vehicle Accidents (MVAs) related to this project
work
Miles driven (related to project)
Contractor and sub-contractor Employee Hours Worked
11
Contractor and sub-contractor Employee Miles Driven
Recordable injuries
Environmental Spills and Releases (reportable and non-
reportable)
NOVs
Inadvertent Returns
The incidents and man-hour data reported shall include, as a separate
report, subcontractor data for work performed, in addition to the
incidents and man-hours reported by and for the Contractor.
Safety data shall be submitted electronically, using the ISNetworld
reporting tool. Any questions regarding this reporting tool should be
directed to the Company Construction Safety Representative.
The contractor is ultimately responsible for their employees and
subcontractor employee’s safety and for ensuring that they perform
their day-to-day work in a safe manner.
Professional Conduct
Williams expects its employees and contractors to conduct themselves
in a professional manner. Horseplay, practical jokes, and harassment
are not allowed. No form of harassment or fighting will be tolerated
while on locations under Williams’ control. Depending on the severity,
additional repercussions, such as involvement of regulatory agencies
and law enforcement, may result.
12
Definitions
13
Contractor employees who quit and return to work for the same employer
within a one year period and assigned to the same job type will not be
considered a short service employee.
Information regarding the short service employee, including the
contractor employees name and type of work qualified to perform will be
given to the Authorized Williams Representative at least 24 hours before
the short service employee’s arrival at the project site. In the event the
short service information is not presented to the Williams Authorized
Representative, the short service employee may not be permitted to
work on the project.
William Employees and Contractors are given the authority, and the
responsibility, without fear of reprimand or retaliation, to immediately
STOP any work activity that is believed to present a danger to
themselves, co-workers, contractors, the public or the environment.
14
William Employees and Contractors are empowered to get involved, to
question, and to seek to rectify any situation that is identified as not
being in compliance with our safety policies or safe work practices.
15
business, or operating equipment. Violators will be permanently
removed from all Williams’ worksites.
16
Any incident resulting in property damage of Williams property or the
Contractor property will require a drug test of all persons involved.
Williams reserves the right to request an Alcohol and Drug test for those
involved in any incident as well as any reasonable suspicions of Alcohol
and/or Drug use.
Weapons
17
Requirements for Offshore Work and Visitation
SafeGulf Certification
All personnel who work a rotational position in the offshore Gulf of
Mexico and all personnel that will or may travel offshore are required to
be SafeGulf certified.
Specific details about the content of the SafeGulf training and training
providers are available on the SafeGulf website at
http://www.safegulf.com.
18
The following guidance applies to TWIC:
• All contractors who are permanently assigned to an offshore
facility that have Coast Guard-approved facility plans, whether it
is owned or operated by Williams, and that facility has an
approved facility security plan must obtain a TWIC
• All contractors who have the potential to work on or visit Coast
Guard-regulated facilities for any purpose and need unescorted
access to the facility must obtain a TWIC
• Employees and contractors without a TWIC may still work and
visit Williams Coast Guard-regulated securities, but they must
obtain permission from the facility person in charge before
arriving because an authorized person will be required to escort
the employee during the visit. Employees without a TWIC must
be escorted by a facility employee who has a TWIC. As a general
rule some facilities are not staffed to provide security escorts
and may not be able to accommodate visitors.
• Contractor employees and Williams employees without a TWIC
are required to contact the person in charge before arriving to
make escort arrangements. This also applies to all pilots,
including Williams’ pilots. If a pilot wants unescorted access to
these locations, then they must obtain a TWIC
TWICs for these facilities will be checked at the onshore base and
heliport during crew changes and at the facilities as personnel arrive.
Fishing
Fishing is strictly prohibited on any Williams owned or Williams operated
offshore facility.
Security
Contractor companies shall be responsible for their own equipment and
accountable for controlling the actions of their employees while working
at locations under Williams’ control. Williams is not responsible for loss
19
or stolen articles. Williams employees and contractor employees are
discouraged from bringing large amounts of cash or other valuables of a
financial or personal nature to work sites. If they choose to do so, it is
their own responsibility to keep these items adequately secured.
20
The Williams Authorized Representative shall document the approval of
the FN visit and notify the offshore facility supervisor that the FN is
approved to visit prior to the FN’s arrival
The visitor orientation shall be documented and retained for one year.
21
Authorized Representative, the short service employee may be sent
back to the shore base at the contractor’s expense.
Safety Meetings
Contractors will provide safety and site orientation to all contract
workers and subcontractors. Written documentation, including the
training program synopsis and a list of contract employees and/or
subcontract employees that attended the training, will be submitted to a
Williams’ Representative upon request.
22
• To discuss mitigation of identified hazards
• To discuss quality initiatives
• To discuss planning that has been done as it relates to
environmental, health and safety
23
Environmental, Health & Safety Meetings
24
• Environmental concerns (…etc...)
• Protecting Wetlands
• Hazardous material removal
• Recognition
• Observing trends and discussing the corrective actions tied to those
trends
Job Planning
Work plans/permits are intended to eliminate incidents, service
disruptions, process upsets and abnormal conditions caused by lack of
communication, coordination or planning of construction activities.
Contractors are required to provide work plans and discuss those work
plans with an authorized Williams Representative.
Work Plans may include but are not limited to the following work
activities:
• Non-Routine Work
• Hot Work
• Confined Space
• Isolation of Hazardous Energy
• Electrical Safety
• Lifting and Rigging
• Bypassing Critical Protection
• Work at Height
• Simultaneous operations
Prior to starting any work that has the potential to result in the injury of
workers, harm to the environment, or damage to property, the
25
contractor shall perform and document a JSA. It is recommended that
this JSA includes routine, non-routine, and high-risk work. A JSA is a
method used to identify, analyze and record:
• The steps involved in performing a specific job
• The existing or potential environmental, safety and health
hazards associated with each step
• The recommended actions and/or procedures that will
eliminate or reduce these hazards and the risks of a workplace
injury or illness
Energy Sources
26
Mechanic al • Rotating Equipment
• Compressed Springs/Strained Connections
• Motors/Pumps
• Integrity (Maintenance/Wear and
Tear/Corrosion/Paint/Etc)
Other
Electrical • Transformers
• Static Charges
• Atmospheric (lightning)
• Energized Equipment
• Wiring
• Batteries
• Other
• Piping
• Vessels
• Tanks
• Compressed Cylinders
• Control Lines (instrument Air, etc)
Pressure • Pneumatic and Hydraulic Equipment
Other
27
Chemical • Flammable/Hazardous Vapors
• Reactive Materials/Hazards
• Toxic Compounds or Chemicals
• Oxygen deficient atmospheres
• Fumes, Dust and Debris
• Combustible Materials (grinding, open flame,
environment, etc.)
• Integrity (corrosive, etc.)
• Other
Radiant • Lighting Issues
• Welding Arc
• X-Rays
• Microwaves
• Solar Rays (e.g. sunburn/skin)
• Heat (flares/exhaust stacks, etc.)
• Human environment/ weather (Heat)
Other
Sound • Equipment Noise
• Impact Noise and Vibration
• High Pressure Releases
• Human environment
• Noise Impacting Work Communication
Other
Biological • Blood Borne Pathogens
• Bacteria/Viruses
• Improperly Handled Food
• Contaminated Water(s)
• Other
28
Contractors will communicate to all employees that it is each
employee’s responsibility to perform all work safely.
Verify that a ground fault circuit interrupter (GFCI) exists on outlets that
are not part of permanent buildings or structures supplying to portable
electric tools.
29
The use of non-spark-proof tools and/or non-explosion-proof equipment,
and other work involving open flames shall be controlled so as not to
cause a fire or explosion hazard.
Hot Work Permits are issued for only the work area listed on the permit.
If any other work is required in the area for which the Hot Work
permission was issued, a separate permit must be issued for the work
not covered under the original permit.
Gas Detection
Atmospheric testing shall be performed and documented using
equipment (combustible gas detectors, LEL monitors, etc.) which have
been verifiably calibrated and/or tested immediately prior to use per the
manufactures’ recommendations. Gas Test readings and the times the
readings were taken must be recorded on the Hot Work Permit. If the
LEL readings are acceptable (≤ 10% LEL), a Hot Work Permit may be
issued.
The deviation and the Work Plan must be approved by the Construction
Leadership Team member and the Construction Safety Representative.
30
Fire Watch
They shall be familiar with facilities for sounding an alarm in the event
of a fire and shall watch for fires in all exposed areas, trying to
extinguish them only when obviously within the capacity of the
equipment available, or otherwise sound the alarm.
Fire watch personnel must remain on duty for a minimum of 30 minutes
after hot work is completed.
Health Management
Contractors shall meet or exceed the requirement of 29 CFR 1926.50
throughout the performance of the work, and include provisions for
health, sanitation and medical facilities and services. Contractor
31
employees and Williams employees shall be made aware of potential
exposures.
32
materials must have the required training to perform those job duties.
Williams is obligated to report any violations of these regulations.
Asbestos
33
generally does not produce asbestos fibers at a dangerous level,
especially in non-enclosed structures.
Benzene
Benzene can be found in produced gas, in a gaseous form. Benzene is
known to cause cancer in humans, so it is important to limit your
exposure to it. To know what benzene concentrations exist and the PPE
requirements that apply, you should refer to the SDS for the product
information.
34
Lead
Arsine Gas
Arsine Gas is difficult to detect in normal gas streams. It is believed that
Arsine Gas may exist in areas where gas streams become stagnant,
primarily at the end-points of some lines. The Authorized Williams
Representatives will test for Arsine Gas in areas where the potential for
it exists.
Hydrogen Sulfide
Hydrogen sulfide, commonly called H2S, is a highly poisonous gas. It is
a colorless, flammable gas with an odor like rotten eggs at low
concentrations. It is heavier than air and tends to accumulate in low
areas. H2S rapidly deadens the sense of smell; therefore, smell cannot
be used to detect its presence.
35
A determination of the potential H2S hazard should be completed and if
the facility is deemed to be at risk for the hazard, then an Emergency
Plan must be developed to include training and emergency drills. At a
minimum, appropriate detection devices must be in place and properly
maintained as an early warning safety measure.
NORM
Naturally Occurring Radioactive Material (NORM) is low-level radiation
which results from concentration of radioactive minerals during
extraction of oil and gas from the earth. NORM can be found in piping,
tubing, sludge pits, brine, sand filters, salt-water disposal injection wells,
and other equipment. When scale or thin film is present, or if NORM
contamination is suspected, the contractor shall notify the Authorized
Williams Representative to confirm whether NORM exists in the area.
36
separate from other wastes; never mix these materials with ordinary
trash. Scan these materials with a NORM meter, and flag them if they
contain NORM.
37
• Helmets with protective ANSI approved shaded lenses, proper
gloves, and arm protection shall be used during all arc welding or
gas cutting operations
• Goggles or other suitable eye protection with appropriate shade
selection shall be used during all gas welding, cutting or brazing
operations. See “Eye Protection” section below
• Helpers and personnel in the immediate area shall use proper eye
protection. When not engaged in a welding or brazing activity,
safety glasses with side shields shall be worn by welders and
welders’ helpers
• Except when engaged in light work, such as test fitting pieces, all
welders should wear flameproof gauntlet gloves
• Mechanical ventilation at a minimum rate of 2,000 cubic feet per
welder should be provided when welding is done in the following
situations:
o In a space less than 10,000 cubic feet per welder o In a
room having a ceiling less than 16 feet
o Where the welding space contains partitions, balconies or
other structural barriers to the extent they significantly
obstruct cross ventilation
o When welding or cutting on galvanized materials o Where
the nature of the welding, cutting or brazing work is such
that the release of toxic fumes or gases is possible in an
enclosed/non-ventilated area. This includes work on
stainless steel, zinc,, lead and/or degreasing or cleaning
compounds containing hydrocarbons
38
Worker fatigue can be a factor in incidents or risks to personnel working
on a Williams project. When employees feel fatigued, they should notify
their immediate supervisor and handle their fatigue properly. In the
event an employee suspects a coworker is working unsafely due to
fatigue then the supervisor should be notified immediately and/or the
“Stop Work Authority” process should be activated.
Housekeeping
39
sufficiently cleaned prior to the employee leaving the work area at the
close of their shift.
Keep all work areas, walking surfaces, handrails, equipment, tools, and
life saving and firefighting equipment clean and free of obstructions.
Store tools or tie them off, so they do not cause a hazard to people in
the surrounding area.
Only use fire-safe solvents for cleaning with a flash point greater than
140 F and below 200 F. Prohibited cleaning agents include, but are
not limited to, gasoline, diesel, and methyl ethyl ketone (MEK).
Segregate waste when necessary, including oily rags from regular trash.
40
Personal Electronic Devices
41
Tools and Equipment
42
Compressed Gas Cylinders
43
or pressure-reducing nozzle, as specified in OSHA 29 CFR 1910.242 or
any successor regulation.
44
Personal Protective Equipment
Contractors shall require and ensure that all its employees wear personal
protective equipment when working conditions expose its employees to
hazardous conditions as specified in 29 CFR 1926 Subpart E, Personal
Protective and Life Saving Equipment; 29 CFR 1926 Subpart M, Fall
Protection; and 29 CFR 1910 Subpart I, Personal Protective Equipment
(PPE).
45
o Class E (Electrical) hard hats will be used by workers
entering the limited approach boundary of exposed
energized electrical conductors or circuit parts
o Use only hard hat liners or balaclavas that are Flame
Resistant
o Inspect the hard hat shell at each use and replace when
dents, cracks, nicks, gouges, or any damage due to
impact, penetration, abrasions, rough treatment, or wear
that might reduce the degree of protection are found; or
when thermoplastic degradation is found
o Check elasticity within the hard hat shell at each use and
replace when elasticity is not exhibited or cracks appear
due to brittleness. Using both hands, compress the shell
inward from the sides about one inch and release (avoid
dropping the shell). The shell should quickly return to its
original shape
o Replace all hard hats at least four years from the date of
manufacture, regardless of physical appearance
o Inspect the hard hat suspension at each use and replace
when cracks, frayed or cut crown straps, torn
headbands, or damaged, torn, or pliable size adjustment
slots are found
o Replace the entire hard hat suspension system every 12
months
o Wear the appropriate helmet when operating off-road
vehicles such as snowmobiles and All-Terrain Vehicles
(ATVs)
Wear Safety glasses at all times meeting the requirement of:
o ANSI Z87.1 or
o ANSI Z87.1+ (high impact)
o Incorporate a prescription into safety glasses that meet
these requirements, including side shields
o In lieu of side shields, wear eye protection that can be
worn over prescription lenses (goggles, face-shields,
etc...) without disturbing the proper position of the
prescription lenses
46
o Safety glasses will be worn when goggles or face shields
are removed during welding and flame cutting
Contractor welders are required to wear a hood that meets ANSI Z87.1
standards. While working on Williams' projects, welders are required to
wear both Z87.1 safety glasses and a welding hood.
Personnel should always shield their eyes from the arc’s rays, including
reflected rays from another surface, such as the water.
Safety eyewear other than safety glasses may be required for certain
tasks, according to the following chart:
Torch Brazing 3 or 4
47
Gas Welding , up to 1/8 inch 4 or 5
48
Minimum eye protection needed:
• Welding Helmet with appropriate tinted lenses and safety
glasses or goggles
• Face shield with tinted-plate lenses and safety glasses or
goggles
• Welding goggles, eyecup type, with tinted lenses (Shade V or
current OSHAS Standard), lenses, and face shield
• Goggles, cover-spec type with tinted lenses (Shade V or current
OSHAS Standard), or tinted-plate lenses, and face shield
49
o Must be constructed of a material that prevents the rapid
passage of liquids
o Rubber steel toed boots meeting the ASTM F2413
standard may be used
o Safety Footwear which prohibits the rapid passage of
liquids is prohibited
50
o A statement similar to the following must be printed
legibly on the product label:
MEETS THE REQUIREMENTS OF NFPA 2112
o Shirts will be long sleeved, fully buttoned excluding collar
button, and tucked into pants, with the sleeves rolled
down and buttoned at the waist
o Pants will be full length and worn over boots
o Wear garments under FRC that are FR clothing or made
of natural cotton, wool, or silk fibers
o Replace FRC garments when frayed, ripped or torn
o Store FRCs in a manner that prevents physical damage;
damage from moisture, dust, or other deteriorating
agents; or contamination from flammable or combustible
materials
o Clean FRCs prior to their initial use in accordance with
manufacture’s specifications in order to maintain flame
resistance and thermal protection properties. Do not use
starch, fabric softener, or bleach
o Make repairs and approved alterations to components
that comply with the original FRC specifications and
construction.
o Clean, repair, or replace FRC that is contaminated with
flammable materials, worn, or damaged to the extent that
the protective qualities are impaired
51
Personnel Without Appropriate PPE
If a contractor’s employees arrive at a Williams operated offshore facility
without the proper PPE for the job, Williams will send the contractor
employee back to land to retrieve the appropriate PPE at the
Contractor’s expense.
Hand Protection
52
resistant gloves), and when performing electrical work (certified gloves
for electrical work).
Respiratory Protection
Facial hair can constitute a hazard due to improper seal on a face mask,
wicking effects from chemicals and burns from flash fire.
53
Personal Flotation Devices
USCG-approved Type I flotation preservers or Type V or Type III/V work
vests are required at all times over water locations.
All personal flotation devices must be securely fastened, fit snugly, and
be in good conditions. Personal flotation devices must be worn during
the following activities:
• When transferring to or from any watercraft by swing rope ,
personnel basket, or gangway
• Outside the cabin or wheelhouse of a watercraft, including
barges
• When riding in an open or semi-open watercraft
• When entering the water to perform work, except for diving
• Any other time deemed necessary by the vessel captain or
person in charge
• Accessing area below the sump deck
• When working on the boat landing or any level not surrounded
by guardrails
54
All personnel working on Williams operated or owned offshore facilities
will wear appropriate PPE during afterhours if outside the galley and
living quarters.
Marine Transportation
55
safety binders or the ratchet-type binders. Single lever, boomer
type binders are prohibited. The captain of the vessel has final
authority to refuse to transport any cargo not properly secured
• The captain of the vessel has the authority to refuse passage to
anyone considered an unsafe passenger
• The captain of the vessel can refuse transportation of any
hazardous material that have not been properly identified,
classified, named, packaged, marked, labeled and manifested
• The captain of the vessel shall request a JSA on all lifts
performed with the lift team
• The captain of the vessel may require that seat belts be worn
where available
• Material, equipment, tools, containers, and other items used in
the Outer Continental Shelf that are of such shape or
configuration that they are likely to snag or damage fishing
devices will be handled and marked as follows:
o All loose material, small tools, and other small objects
will be kept in a suitable storage area or a marked
container when not in use
o All cable, chain, or wire segments will be recovered after
use and securely stored until suitable disposal is
accomplished
o Skid-mounted equipment, portable containers, spools,
reels, and drums will be marked with the owner’s name
before use or transfer over offshore waters
o All markings must clearly identify the owner and must be
durable enough to resist the effects of the
environmental conditions to which they may be exposed
o Additionally, BOEMRE PINC G-251 stipulates that the
above markings cannot be made with chalk, grease
pencil, or crayon, marking pens, non –waterproof
decals, or water-based paints
56
o All skid packages, chemical totes, equipment, etc. must
be pre-fitted with certified rigging. All lifts must be
clearly marked with gross weight markings
• Selective unloading, also known as cherry picking, will be
avoided as part of the cargo planning. Selective unloading or
cherry picking is when riggers/deck crew climbs on top of lifts
(i.e., cargo containers, boxes, containers, etc….) or enter unsafe
deck areas (where confinement does not allow easy access to
cargo and the opportunity for safe evacuation of this are, i.e.,
when cargo is secured closely to bulwarks not allowing
sufficient access by riggers/deck crew) o In the case of infield
movers where the shore base is not involved in the cargo
planning, the vessel captain and lift team leader will
incorporate into the Pre-Lift JSA a plan t avoid selective
unloading (Cherry Picking)
o When there is a departure from the agreed sequence of
deck cargo offload, the “Stop Work Authority” process
must be exercised and the Cargo Plan should be
revised, discussed and agreed upon with all team
members (captain, crane operator, and riggers) and the
Authorized person in charge.
o A JSA which specifically addresses the hazards
associated with the revised Cargo Plan must be
documented and a copy retained by the vessel crew.
The JSA cannot be a checklist and must include an
assessment of the current weather, sea conditions,
cargo on board, and any other considerations particular
to the situation
o Organize cargo placement to maintain access/egress
routes. Personnel should avoid climbing on cargo or
walking on tubular
57
When such transfers are necessary, they should be performed only after
other means of transfer have been evaluated and excluded, the safety
of the transfer is deemed acceptable, and a thorough JSA has been
completed.
Personnel Transfers
Only qualified crane operators can perform unsupervised personnel lifts.
On Williams facilities and Williams owned or Contractor owned cranes,
personnel designated as Class A crane operators are considered
qualified.
All personnel crane lifts must follow the recommendation in API Spec 2C
and API RP 2D when using cranes to transfer personnel.
58
hydraulic boom cylinders, the crane is equipped with a holding device,
such as an integrally mounted check valve.
A tag line must be used on all personnel baskets. The tag line should
be attached to the bottom center of the basket, 15 to 20 feet in length,
and should be free of any knots or splices. Riggers must not get
beneath the basket to retrieve the tag line. If necessary, hooks or other
devices should be used to retrieve tag lines.
For the Billy Pugh collapsible basket, personnel will stand on the outer
rim facing in toward the basket; luggage must be positioned in the
center of the basket, not stacked, to avoid unexpected shifts.
For the X-904, grab the outer ropes, step onto the basket, and position
your feet as indicated by painted footprints on the basket floor.
Do not attach the quick release safety lanyard until you step into the
basket.
59
For the X-904, attach the quick release safety lanyard clip to the upper
nylon strap of the personal floatation device work vest between the
stitching, not on to the personal floatation device fastener. The safety
lanyard serves as a fall restraint and should not be considered fall
protection. Pass your arms around the inner rigging ropes and cross
them for a secure grip. The deckhand or rigger will signal the crane
operator when the riders are properly secured. Personnel baskets will
carry no cargo other than personal luggage or small tool bags/boxes.
60
Personnel Baskets
Personnel baskets:
• Must be equipped with a proper tag line.
• Should be attached to the bottom center of the basket and
should be free of any knots or splices.
• Must be equipped with a stabilizer
• May serve as a temporary floatation device in emergencies
• Shall not exceed the manufacture’s recommendation for the
number of passengers
The vessel captain may reduce the number of personnel per lift
depending on weather and sea conditions.
61
Personnel Basket Inspections
A cursory inspection shall be completed before each use all load
bearing parts of the personnel basket should be inspected by a
competent person in accordance with manufacturer’s
recommendations. If there is any excessive wear or damage, the unit
should be removed from service until it can be repaired or replaced.
Every six months, contractors must send a qualified person who meets
the relevant American Petroleum Institute’s specifications to conduct a
thorough inspection of the unit.
62
• Pass arms through the netting and cross them for a more
secure grip
• Be ready for the unexpected
• Balance the load by spacing passengers evenly on the basket
• Should the basket contact the boat a the top of a swell, DO NOT
STEP OFF, as you could fall as the boat drops away from you
• Should the basket contact the boat as it is rising on a swell, be
prepared for a sudden jar
• The basket should contact the boat at the bottom of a sell. As it
does, flex your knees with one foot on the ring of the basket and
be ready to place the other on the deck. As slack appears on
the basket, step off quickly and get clear of it
• Do not lean inward on landing. You could lose your balance and
fall into the basket or be struck by the headache ball
• Heavy material will be transferred in a cargo box or cargo basket
• Hard hat/strap must be worn during transportation
• Stop Work Authority should be used anytime anyone feels the
operation is not safe
63
procedures. Some general swing rope safety guidelines that should be
provided in training include:
• When transferring luggage, materials, and equipment from boat
to dock, use a materials basket with the crane. If this is not
possible, pass the items to the deckhand before transferring to
the boat, then have the deckhand pass the material to you
when you are on the dock.
• Don’t wear gloves
• When transferring from the structure to a boat, time your swing
so that your feet land on the boat deck as it completes its rise.
Before you swing, watch the boat as it rises with the wave,
timing your action.
• When transferring from a boat to a structure, time your swing so
that you leave the boat just as it dips down from the highest
point in the wave.
o Grab the knotted rope high enough to clear the
structure’s catwalk when the boat is on top of the
swell, in most cases, the appropriate place to grab the
rope is just above the middle or at eye level.
o Release the rope for the next person after landing o
Be alert and help the next person make a safe landing.
New timers to the swing rope routine should not be the
first ones to make the transfer unless there is an
experience person on the dock to help.
64
Helicopter Safety
65
179, regarding identification, hazard classification, and proper shipping
name, packaging, marking, labeling, and manifesting.
66
• Securely fasten and wear an inflatable personal floatation
device aboard the aircraft as provided by the pilot
• Never inflate the aviation life jacket inside the aircraft
67
personal floatation device attached to a lifeline. Other persons should
be available to secure the lifeline and retrieve the person in the water.
All William employees assigned to the offshore facility and those who
have the potential to travel extensively to the offshore facility shall have
the helicopter underwater egress training regardless of how many trips
offshore. Refresher training is required every three years.
68
Medical emergencies will be flown to the nearest designated hospital,
unless special situations, such as weather or the nature of the
emergency dictate otherwise. The medical provider in charge of the
injured person will make the call and have the final say as to which
medical facility the injured is transported.
69
Foreign-Flagged Marine Vessels
Foreign-flagged vessels require special consideration for use in the U.S.
Gulf of Mexico due to specific legal requirements (both statutory and
regulatory). Consult with the Authorized Williams Representative before
using a foreign-flagged vessel.
If arriving directly from a location outside the United States, all vessels
(mobile offshore drilling units, anchor-handling vessels, survey vessels,
installation vessels, construction barges, tank barges, etc…) hired by
Williams or the Contractor that are registered in a country other than the
U.S (foreign-flagged) must comply with the arrival and entry
requirements of the U.S Customs and Border Protection before working
for Williams on the U.S. Outer Continental Shelf within or beyond the
territorial sea. Before departing from a U.S. port or place, foreign-
flagged vessels must satisfy any clearance requirements imposed by
the Customs and Border Protection agency.
70
materials to unattached Mobile Offshore Drilling Units or assist in
anchor-handling. Contact the Authorized Williams Representative for
guidance eon specific interactions between U.S-flagged and foreign-
flagged vessels.
71
Environmental Practices
72
Waste Management
For waste generated by the contractor such as, paint waste from
painting the contractor’s equipment, or used motor oil resulting from an
oil change in the contractor’s equipment, it is the contractor’s
responsibility to handle, document, and dispose of that waste in
accordance with all applicable government regulations.
73
• NORM – (regulated in Louisiana by the Louisiana DEQ Radiation
Protection Division and Louisiana DNR; in Mississippi by the
Mississippi Department of Health and Mississippi Oil and Gas
Board; and on the OCS by BOEMRE
• PCB waste – (regulated under the federal Toxic Substance
Control Act (TSCA)
74
• Review the potential health risk for abrasive blasting work and
ensure all personnel not wearing forced-air breathing equipment
must stay clear of the area where blasting is taking place
• Wear approved respiratory and hearing protection
• Wear appropriate eye protection
• Sandblasting sand must be double washed to minimize fires
and to minimize exposure to silica dust
• Consider the paint coatings removed from sandblasting
operations as lead until proven otherwise
• Check all hoses every day for leaks and signs of wear
• Maintain adequate ventilation, either mechanical or natural, to
keep the work atmosphere less than a 10% lower explosive limit
(LEL) and the oxygen content greater than 10.5% when working
in a confined space
• Bleed or depressurize all lines before disconnecting
• Use a blasting nozzle with a cutoff device (dead-man’s switch) in
all situations, except underwater grit blasting
• Secure and hobble all high-pressure air hose connections using
metal whip checks and cotter pins
• Pin or wire all air hose connectors (crow’s feet) to keep them
from coming apart
• Post warning signs identifying potential hazards
• Gather waste that has collect over solid decking
The paint crew and platform personnel must remove or secure all loose
items in the vicinity of the heliport to prevent items from being picked
up in the helicopter blade wash
75
Pollution Prevention
Pollution prevention is the responsibility of the contractor and their
subcontractors. Williams expects that all contractors and sub-
contractors comply with all local, state, and federal laws, rules and
regulations relative to and concerned with spill prevention and pollution
control
76
of Mexico. The process also seeks to prevent non-compliance through
process monitoring and continual improvement.
77
• Disposal of Williams waste in disposal facilities not audited and
approved by Williams. Contact your Authorized Williams
Representative for information and approved disposal facilities
78
• Note: Potentially less harmful alternative materials should be
substituted for banned materials whenever possible. In
particular, as of the applicable compliance date, existing air
conditioning and refrigeration equipment containing Ozone
Depleting Substances can be maintained (recharged) only with
recycled or reclaimed Ozone-Depleting Substances, or with
acceptable alternative refrigerants. Existing inventories and
equipment can be used or managed in place as long as the
banned materials do not pose a health or environmental
concern, and removal is not required by local regulations.
When dealing with waste, it is important to identify the material and use
it as intended or to find an alternative user. If the material cannot be
used, keep it segregated and obtain guidance from the Authorized
Williams Representative on how to identify and dispose of it. Waste
transported from offshore or from shorebase locations must be
accompanied with the proper paperwork and have the correct markings.
79
Smoking
Smoking (regular cigarettes and E-cigarettes) is permitted only in
designated areas. Smoking is not allowed in any common use area,
such as galleys, offices, restrooms, and laundry rooms. Smoking is not
allowed in common areas such as passenger seating areas, during
personnel transport.
80
Fire Prevention
Pneumatic tools that chip, gouge, grind, or drill are also ignition sources
that may require the use of Hot Work Permits. To prevent ignition, the
heated surface created by pneumatic tools must be cooled with either
cutting oil or water. This requirement must be stated on a non-welding
Hot Work Permit.
81
Personal electronic devices (phones, pagers, cameras, and computers)
are also ignition sources, and a non-welding Hot Work Permit may be
required in certain facilities and areas.
82
Contractors to use the site-specific Confined Space Entry Form.
Contact the Williams Representative for specific requirements at
each facility.
• Review the Contractor’s Permit Required Confined Space Program
with the Williams Representative
• Provide Williams with a copy of the completed entry permit to be
posted on the location where the work is being performed.
• Upon completion of the permitted entry, Contractors shall maintain
the completed entry permit at the offices for one year.
83
Contractor-owned equipment, such as ladders and scaffolding, must be
maintained and used in compliance with 29 CFR 1910.25 through
1910.35.
Ladders
Use the following guideline when working with ladders:
• All ladders must be equipped with anti-slip safety feet
• Do not use ladders as scaffolding components
• Do not use metal ladders when working with electrical
equipment
• There should be only one person on a ladder at a time
• Use at a minimum, ladders that have the industrial grade 1-A
label
• Inspect ladders before they are used
• If the ladder is not in a safe operating condition, tag it for
maintenance, and remove it from all service
84
• Tie or fasten single extension ladders at the top to prevent
unintentional movement
Working Overhead
Before working overhead, notify all employees that may be working in
the vicinity of the work. Additional guidelines include:
• Never throw hand tools or materials to anyone: hand them up or
down
• When working at heights, handle tools to prevent them from
falling or being dropped
• Contractors will take all precautions to guard against falling
objects by properly identifying and mitigating hazards
• Barricades or other suitable safeguards should be placed below
overhead work to prevent employees from entering the area
below the overhead work
Scaffolding Safety
Scaffolds are temporary elevated platform structures, which must be
provided for all work that cannot be done safely from ladders or from
permanent or solid construction
85
Manual Lifting
Williams employees and Contractor employees must not lift loads over
75 pounds. The contractor must determine whether assistance is
needed to lift lighter weights.
86
Cranes and Rigging
87
manufacturer’s recommendations are accounted for regarding safe
operating requirements related to wind speed and load dynamics.
Suspended Loads
88
Non-conducting tag lines long enough to prevent workers from working
under the load shall be used to control a suspended load and shall be
attached before a load is lifted. Chains or steel cables are not
acceptable.
If tag lines are impractical during final positioning of the load, caution
shall be taken to ensure that no part of the person’s body who is guiding
the load is between the load and any stationary object, creating a pinch
point situation.
When lifting a load with a gin-pole truck, a snub line from the load to the
truck may be used in lieu of a hand-held tag line. However, a flagman
shall be used.
89
Critical Lift
90
• The work will be performed when working within ten feet of
power lines.
• The power lines must also be de-energized and grounded
through coordination with the local power authority.
• The lift is a Blind, Complex, or Complicated lift.
• Any load, (personnel, equipment or material) is suspended or
lifted over any existing or in-service equipment, piping, and/or
structure.
Rigging
Contractors shall ensure only trained and qualified persons are
performing rigging functions as required in 29 CFR 1926.1400-1442
“Cranes and Derricks” in the Construction Final Rule.
91
Ensure that all equipment is inspected for dropped object hazards.
Ensure that all drain pans are in good conditions and are kept clean and
dry with drain plugs wrenched tight.
92
Electrical Safety
93
Electrical Fuse Safety
Contractor employees and Williams employees:
• Will de-energize circuits by using lockout and tagout procedures
before replacing fuses
• Will not bridge fuses or circumvent the normal operation of circuit
breakers
• Will not replace blown fuses with fuses having a higher-amperage or
lower-voltage rating. To maintain proper circuit protection, have only
qualified personnel replace blown fuses.
• Will use a fuse puller to remove cartridge fuses
Extension Cords
94
• Will tape connections with electrical tape where two cords plug
together
• Will not use cords where it may create a tripping hazard
95
Contractors will utilize the site-specific facility Lockout/Tagout Process,
obtained from the local Williams’ Representative.
96
Incident Management
97
Incident Notification and Investigation
98
• Designation of a central assembly area in case of evacuation
and/or emergency
• How to secure an emergency site
• The media relations person designated by Williams
• The statement that Contractors or their subcontractors are not
authorized to speak or act as an agent or representative on
behalf of Williams
Some of the Williams facilities will have alert and alarm systems in
place at the locations. Contractor’s Supervision shall contact the
facility’s control room to receive information on alarms, which may vary
by location.
99
systemic causes can be reduced or eliminated and future incidents
prevented.
100
• Determine the root cause(s) of the incident
• Determine the risk of recurrence
• Develop controls to reduce the risk of recurrence
• Communicate the lessons learned
A documented record of all those who participate in the drills must sign
a roster and the record will be kept in accordance with all applicable
laws, regulations, and policies.
101
Contractors are responsible for developing and maintaining plans to
safely secure contractor’s equipment and/or assets from both, offshore
facilities and onshore facilities.
102
• Other hazards such as spills, loose or hanging items have been
cleaned and/or secured
• Need approval to return from the Authorized Williams
Representative
Damaged and Unsafe facilities shall not be staffed for operation until
proper approval has been obtained and shall be properly secured so
that no one can occupy the facility by:
• Removing or pulling up and tying off all swing ropes a
appropriate (don’t leave yourself without a means of egress or
without a way to board the facility later)
• Installing locking clamps on all stairways
• Posting the appropriate signage on all stairways
103
• Review Emergency action plan before boarding a facility that
may be damaged
• All manner of documentation must be completed before the
work area is deemed safe for normal operations
104
• Excessive maintenance
• Continually leaks oil or hydraulic fluid
• Leaking fuel system
• Presents a high potential safety concern to personnel
• Inadequate or enabled safety devices
When feasible, the qualified personnel may shut in the well and/or
vessel, Close the surface or subsurface safety devices and actuate the
blowout prevention assembly and well control systems.
105
Pre Startup Safety Review
PSSR shall confirm, as a minimum, that construction, equipment and
modifications are in accordance with design specifications and meet
the requirements specified by the associated 943-1027 - Management
of Change Form or CAN-943-1027 - Canada Management of Change
Form (where applicable).
106