series 60

Minitransporter

Ed. 1 UK USER’S MANUAL AND MAINTENANCE

This manual should always be readily available so that the machine operator may
consult it immediately, and it must be saved for the entire duration of the machine’s life.
© 2010 - The entire or partial reproduction and/or divulging of this document is prohibited in any form without the written consent of the manufacturing company. The
editing of the text, the illustrations, and the paginations were realized by “Cormidi s.r.l.” The information and technical data were furnished, checked and validated by
the Cormidi Technical Office. The illustrations and technical data included in this manual are non binding: the manufacturer reserves the right to carry out
eventual modifications to its product without notice.

CORMIDI srl
Via Fonte, 342
84069 Roccadaspide (SA)
0828 943689 Fax 0828 943963
www.cormidi.com [email protected]
Series 65-80

INTRODUCTION

to the base model and that our models are regularly

Dear Customer,
improved and perfected with the goal of allowing our
We would like to take this opportunity to thank you customers to enjoy the maximum benefits of
for your confidence in us shown by purchasing a innovations in technology: for this reason the
CORMIDI Minitransporter. This product was designed characteristics and the information contained in the
and constructed for longevity and to be used with present manual may have been varied recently. We ask
maximum reliability. you to contact us in case you should encounter
It is, however, absolutely necessary to read this difficulty.
manual carefully in which the procedure for optimum Remember for supplementary information you can
use of the equipment is described: improper use may always contact your sales representative/dealer, or you
provoke harm to oneself and cause injury to persons can contact us directly by telephone or by email at
and/or to one’s health. [email protected]. If there is any doubt, it is better to
Therefore, always keep this manual within easy ask rather than proceed on your own.
reach so that it may be consulted at any time, before, We leave you to your perusal of the manual and
during, and after use. If the machine is resold, do not enjoyment of your machine!
forget to give it to the new owner in that inside there
is the EC compliance certificate.
Staff CORMIDI Srl
We would like to remind you that the illustrations
contained in the manual correspond for the most part
 General Information

1. GENERAL INFORMATION
understand the various rights and responsibilities.
1.1. WARRANTY Collaborate with your sales representative when filling out
the form and make sure it is filled out correctly, in that the
Your machine is guaranteed for 12 months from the text and the other formalities (shipment within the time
date of its delivery and includes the substitution of limit, etc.) represent the legal base for the warranty on the
anything in particular that has resulted as, in the opinion of machine.
our Technical Office, affected by construction defects.
1.2. GOAL OF THE MANUAL
Any part in particular that was not constructed by the
manufacturer, parts used in/on terrain surfaces, and
This manual has been drawn up by the
breakdowns caused by incompetence or carelessness,
manufacturer and is an integral part of the machine: it
including fuelling, are excluded from the guarantee.
was written in Italian, the native language of the
The motor, instead, is covered under the manufacturer manufacturer (1.7.4 - 2006/42/CE).
of the motor’s own warranty according to the foreseen
The information contained here within is addressed
conditions and terms.
to expert operators, equipped with specific knowledge
The guarantee immediately expires if the machine is and competence in the sector of use. The manual
utilized for uses different from those foreseen by the defines the objectives for which the machine was
Manufacturer, if it is damaged by the use of unauthorized designed and constructed.
accessories or if it is repaired using unsuitable parts.
To avoid incorrect manoeuvres that risk accident, it
With the machine a Certificate of Warranty was is important to read this manual particularly before the
supplied which outlines the norms which regulate the first use to familiarize oneself with the principal
service of assistance under warranty. We highly commands and their functions.
recommend reading the warranty form to fully
A constant observance of the information

1
Series 60

guarantees safety, economy of use, and a longer

CAUTION: indicates a potentially
functional duration of the machine.
dangerous situation that can provoke injury
To give a higher prominence to the sections of the text or damage to the machine if the instructions
which must not be ignored, they have been highlighted in are not followed.
bold and preceded with symbols illustrated and defined
On the machine situations requiring
following here:
caution are indicated by stickers
characterized by a yellow band with black text.
PROHIBITED: prohibitions that must be
READ CAREFULLY: economy of use, and a
longer functional duration of the machine. observed by all persons who interact directly
and/or indirectly with the machine so that
DANGER: indicates imminently dangerous risks may be limited.
situations that can provoke serious injury or
death if the instructions are not followed.
On the machine potential dangers have 1.3. M ACHINE DESCRIPTION
been indicated with a sticker characterized by
a red band with white text. The Series 60 machines are compact auto-
unloading tracked vehicles that are equipped with a
WARNING: indicates a potentially body, designed and manufactured for the exclusive use
dangerous situation that can provoke of transporting inert materials.
serious injury or death if the instructions are
not followed. To satisfy the various requirements of the market,
the machine may be equipped with motors that have
On the machine the warnings are indicated similar power but that have different brand names and
with stickers characterized by an orange band characteristics.
with black text.

2
 General Information

substitute missing or illegible ones. Respect all

READ CAREFULLY: Determine the type of
regulations contained in these.
motor that has been installed in your
machine accurately, and read its manual to The machine was made exclusively for the
familiarize yourself with it. transportation of inert materials. Any other use is
prohibited.
1.4. SAFETY INFORMATION PROHIBITED: It is strictly prohibited to use
this machine for the transport of persons
READ CAREFULLY: The information and/or animals.
contained here is essential for your safety and
for that of your co-workers! PROHIBITED: It is strictly prohibited to use
this machine to tow other machines, vehicles,
During the production of this machine, every possible and/or devices, not even temporarily or in an
measure was taken to make your work safer. Simple emergency situation.
prudence, however, is essential: there is no better rule to
prevent accidents. The machine constitutes a work instrument: always
respect the national regulations, especially those
WARNING: The tool must always be operated relative to safety at the place of work.
by a competent and well-trained operator.
REQUIRED: Always wear suitable work
Carefully read the information before using the clothes and above all suitable work shoes
machine or before performing maintenance and/or diligently. Always use protective hearing
repairs. devices.

A few minutes of your time spent reading this manual WARNING: Never wear large or fly-away
will save you time and effort later on. clothes (scarves, ties, or other) that could
easily get caught in the moving parts.
Carefully read the warnings and information written
on the signs on the machine and immediately

3
Series 60

It is always advisable to have a first aid kit close at

PROHIBITED: It is strictly prohibited to
hand.
remove protection and safety devices with
Before turning on the motor, always be sure that which the machine is equipped
there are not any people, animals, or things that
Avoid working under unsuitable physical conditions
could be an obstacle in the work area.
or when you are very tired: in these cases interrupt
DANGER: Never use the machine inside your work.
enclosed areas because the gasses emitted
DANGER: While working always be sure that
by the exhaust are lethal.
the terrain has the required consistency and
REQUIRED: Carry out the disposal of oils, avoid working on the edge of embankments,
minerals, and harmful products with respect ditches, or ravines or on excessively steep or
for the environment and in accordance with uneven terrain.
the current norms.
When putting away the machine take all precautions
Every intervention for cleaning, tuning, and/or so that it might not be moved or turned on by
maintenance must be done under good incompetent or incapable persons.
environmental conditions and with adequate light,
CAUTION: Never leave the machine
and always with the engine turned off.
unattended while the motor is on, not even
temporarily: when you leave the area, turn off
DANGER: Never refuel the vehicle when the
the motor of the machine and put on the
motor is on or hot, in the proximity of flames
parking brake!
or while smoking. Always keep the machine
cleaned of lubricant and/or combustible DANGER: Never let children play with the
residues. machine, not even if it is turned off!
Pay careful attention to not come into contact with
the overheated parts of the motor.

4
 General Information

1.5. MACHINE AND M ANUFACTURER IDENTIFICATION 1.6. SAFETY DEVICES

The data which identifies the machine and the
PROHIBITED: it is strictly prohibited to use
manufacturer are listed on the aluminium plate that is
the machine with its safety devices and
affixed on the dashboard of the machine. The frame
protection removed, blocked, or in any way
number is stamped on the front left side (see fig. 1).
made non functional.
WARNING: Before beginning work, verify the
working order of the safety devices and
substitute any worn-out and/or broken parts
immediately.

1.6.1. BLOCKING THE BODY

The machine is equipped with a device to block the

body in the raised position and to prevent it from lowering
1 Manufacturer accidentally.
2 Machine Type Before carrying out any repair maintenance work with
3 Serial Numero the body raised, always block the piston following this
4 Load Capacity KG procedure (see fig. 2):
5 Machine Mass KG • raise the body;
6 Motor Power KW • turn off the motor;
7 Fabrication Year • remove device “A” from its slot, down on the right side
8 EC Brand of the body, by unscrewing wheel “B”;
0 Frame Number • insert the shaped side of the bar on the piston of the
fig. 1 – Identification Plate (cod. C1094.14.00) hydraulic jack;

5
Series 60

• Turn the bar and position it so that it is parallel to the

CAUTION: Always use the drive footrest
piston;
in open position during the work, to
• slowly lower the unit with the engine off, until the prevent risks. Close the drive footrest
correct fit of the device is obtained. only after use.
Afterwards remove the device and put it back in its slot
on the frame. 1.6.3. BLOCKING THE LIFT (“HI-TIP”)
The raising device for the body for high
unloading (Hi-Tip) can be blocked in a raised
1.6.2. BLOCKING THE FOOTREST position to impede accidental movement.
The drive footrest must always be blocked in open Before carrying out any repair maintenance work with
position, during the work, to prevent its accidental the Hi-Tip raised, always block the piston following this
movement, by using the safety pin spring “C” (see procedure (see fig. 2):
fig.2). • Raise the Hi-Tip;
• Turn off the engine;
To lower the platform, pull out the ring of the plug • Remove the safety device “D”, by unscrewing wheel
spring "C" and lower the platform by releasing the “B”;
ring, when you push the platform it will automatically • insert the shaped side of the bar on the piston of the
lock in the down position; hydraulic jack;
To raise the platform, pull out the ring of the plug • Turn the bar and position it so that it is parallel to the
spring "C" and raise the platform by releasing the piston;
ring, when you raise the platform it will automatically • slowly lower the unit with the engine off, until the
lock in raised position. correct fit of the device is obtained.

Afterwards remove the device and put it back in its slot

on the frame.

6
 General Information

1.7. ACCESSORIES

READ CAREFULLY: Read the instructions

and the mode of use for the accessories
that have been installed on your machine
carefully. Refer to the instruction manual
that was provided with them.

The machine is furnished with equippment to make

it possible to carry out normal maintenance
operations.

fig. 2 – Safety Devices

7
Series 60

1.8. SAFETY T AGS

READ CAREFULLY: During the design phase

everything possible was done to prevent
eventual risks: where it was technically
impossible, specific pictograms were resorted
to in order to highlight eventual potential and
imminent risks.
Specific adhesive tags were made with
signals and descriptions associated with
pictograms to give a higher importance to
possible dangers, in accordance with
government norms UNI 9244-95 (E).

PROHIBITED: it is strictly prohibited to

remove the stickers and the safety plates
which the machine is equipped with:
immediately substitute deteriorated and/or
illegible ones.

fig. 3 – Position of the SafetyTags

8
 General Information

1.8.1. SAFETY DISTANCE 1.8.4. CRUSHING

Tag which alerts the Tags which indicate a potential

serious danger of coming risk of crushing that may cause very
near and standing within the serious injury or death.
field of action of the
machine in that there is an
imminent risk of danger.
fig. 7 (cod. C1094.09.00)
fig. 4 (cod. C1094.02.00)
1.8.5. CUTTING

Tags which indicate a potential

1.8.2. HOT SURFACE risk of cutting that may cause very
serious injury or death.
Invites caution in that there is a
risk of burning because of the
nearness to the hot surface.
fig. 5 (cod. C1094.07.00) fig. 8 (cod. C1094.09.00)
1.8.3. FAN 1.8.6. PROCEDURE FOR CAUTION

Indicates a potential risk of This adhesive which invites caution reminds one to
danger in that there is a possibility of adopt all anti-injury precau-tions, above all regarding the
coming into contact with moving use of protective devices and individual prevention. The
mechanical parts that can cause meaning of the pictograms is the following:
serious injury. • Read the manual before turning the machine on for the
first time, each time an operator is changed, and in any
case in which doubt is raised as to how the machine
fig. 6 (cod. C1094.08.00)
9
Series 60

functions; 1.8.8. PROCEDURE FOR ADDRESSING SLOPES

• Wear a headset
which protects Sign which indicates in what
hearing or way one must address the
another device downhill and uphill slopes to
of this type; avoid serious consequences for
• Wear protective the operator and for the machine
gloves of the in that there is the potential
fig. 9 (cod. C1094.04.00) danger of overturning.
prescribed type;
• Wear safety
shoes of the prescribed type.
fig. 11 (cod. C1094.06.00)
1.8.7. MAXIMUM SLOPES

Completely avoid working on

terrains that have latitudinal
slopes of more than 10° and
longitudinal slopes of more than
20° to avoid the possibility of
overturning with serious
consequences for the safety of
the operator. In every case, but
especially in the case of slopes, it
is important that the terrain is
solid and stable. fig. 10 (cod. C1094.01.00)

10
 General Information

1.8.9. OTHER TAGS ADMISSIBLE SLOPES

The label on the side (fig.

12-a) indicates that it is
necessary to read the
documentation before any
intervention, to avoid technical
problems (ex. Manual attached fig. 12-a (cod. C0900.16.59)
to the engine).

The label on the side (fig. fig. 13 – Maximum admissible slopes

12-b) indicates that you should
read the owner's manual before
using the devices next to this In figure 13 the maximum values for the latitudinal
label, to avoid problems. and longitudinal slopes of the terrain are shown on
fig. 12-b (cod. C0900.07.90)
which it is possible to work.

The label on the side (fig. These conditions must never be surpassed to avoid
12-c) indicate the possibility of the risk of overturning.
disconnection of the battery
from the electrical circuit of
the machine; near the label
you can find the cut off
battery device (see cap. 2). fig. 12-c (cod. C0900.20.63)

11
Series 60

DANGER: Always avoid working on terrain

with slopes that are greater than those
prescribed to avoid the possibility of
overturning with possible serious
consequences for the safety of the
operator.

In every case, but especially when working on

slopes, it is important that the ground is solid and
plain.

1.9. DIMENSIONS
Normal Hi-Tip
Length 1820 mm 1820 mm
Width 695 mm 695 mm
Height to pivot 445 mm 1675 mm
Min 115 mm 115 mm
Height
Max 1155 mm 1155 mm

fig. 14 – Dimensions

12
 General Information

1.10. TECHNICAL DATA

Model Dumper Hi-Tip
Type 6.60 6.60
Mass [kg] 415 535
Engine diesel diesel
Power [kW] - (cv) 4,9 (6,7) 4,9 (6,7)
Max Speed [km/h] - (m/s) 3,6 (1,2) 3,6 (1,2)
Load Capacity [kg] 600
Start-up Electric
Accelerator Manual command lever
Transmission Hydrostatic
Parking Brake Mechanical
Battery 12V - 45Ah with negative at mass

Tipo 6.60 6.60

Continuous Equivalent Pondered Acoustic Power Level A LpA = 100 dB(A) 100 dB(A)
Continuous Equivalent Pondered Acoustic Power Level A
LwA = 101 dB(A) 101 dB(A)
(assured)
on arms: ≤ 2,5 m/s²
Vibrations Level m/s²
on body: ≤ 1,1 m/s²

13
Series 60

2. COMMANDS

2.1. HYDRAULIC OVERTURNING VERSION

STABLE POSITION
Parking Brake Command Deactivated Brake
STABLE POSIZIONE
The parking brake command, which also Activated Brake
serves as an emergency brake, allows you to
insert or deactivate the brake.

fig. 15
Command lever for the parking brake

STABLE POSITION
Accelerator Command Minimum regimen
STABLE POSITION
Allows you to vary the motor rotation regimen, … Intermediate regimens
so that you may obtain the required power.
STABLE POSITION
Maximum regimen

fig. 16
Accelerator Command

14
 Commands

Drive Levers
The command levers control the rotation of the tracks through a hydraulic feed of the hydraulic motors.
The command levers are active only when the motor is turned on.
UNSTABLE POSITION
The left Drive Lever The left track rotates forward
STABLE POSITION
The left-hand drive lever controls the left track.
Resting position
UNSTABLE POSITION
The left track rotates backwards

fig. 17
Command lever for the left track

UNSTABLE POSITION
The right Drive Lever The right track rotates forward
STABLE POSITION
The right-hand drive lever controls the right
Resting position
track.
UNSTABLE POSITION
The right track rotates
backwards
fig. 18
Command lever for the right track

15
Series 60

UNSTABLE POSITION
Command Lever for the Body The body overturns
STABLE POSITION
The command lever for the body activates the Resting position
hydraulic jack that activates the tipping of the body.
UNSTABLE POSITION
This position can only be used with the motor Resting position
turned on, while this position can also be used
when the engine is turned off.

fig. 19
Command lever for the body

STABLE POSITION
Command Lever for the Speed Speed: Slow
STABLE POSITION
The command lever for the speed operate on Speed: Fast
the traction hydraulic circuit, to increase the speed
of traslation of the machine.
The position (Fast) must be used only for
long journey. fig. 20
Command Lever for the Speed

16
 Commands

Horn Command
The horn button is on the left side of the
instrument panel. To sound the horn, push the
button. Only intermittent mode horn operation is
enabled. Continuous mode is not enabled.
The command works only with the engine
running.

fig. 21
Horn Command

STABLE POSITION
Cut Off Battery Command Battery connected
The device lever on the left side of the STABLE POSITION
dashboard controls the disconnection of the battery Battery unplugged
from the electrical circuit of the machine. STABLE POSITION
Battery unplugged,
Use the cut off battery to disconnect power it’s possible remove the lever
from the electrical circuit, particularly if the
machine stop to work, for a long period of time,
can be removed the lever to prevent the
discharge of the battery. fig. 22
Cut Off Battery Command

17
Series 60

STABLE POSITION (OFF)

2.1.1. IGNITION CONTROL Off
STABLE POSITION (MAR)
The ignition control is on the right side of the Driving Position
dashboard, easily accessible by the operator.
UNSTABLE POSITION (AVV)
To use the ignition control, is required a Starting engine
dedicated key provided.

fig. 23
Ignition Control

18
 Commands

2.2. “HI-TIP” VERSION

STABLE POSITION
Parking Brake Command Deactivated brake
STABLE POSITION
The command for the parking break, which Activated brake
also serves as an emergency brake, allows one
to activate or deactivate the brake.

fig. 24
Command lever for the parking brake

STABLE POSITION
Accelerator Command Minimum regimen
STABLE POSITION
The command lever of the accelerator acts … Intermediate regimen
upon the motor and allows one to vary the rotation
regimen in order to obtain the required power. POSIZIONE STABILE
Maximum regimen

fig. 25
Accelerator command

19
Series 60

Drive Levers
The drive levers control the rotation of the tracks through a hydraulic feed to the hydraulic motors.
The levers are active only when the motor is turned on.
UNSTABLE POSITION
Left Drive Lever The left track rotates forward
STABLE POSITION
The left lever controls the left track. Resting position
UNSTABLE POSITION
The left track rotates backward

fig. 26
Left track command lever

UNSTABLE POSITION
Right Drive Lever The right track rotates forward
STABLE POSITION
The right lever controls the right track. Resting position
UNSTABLE POSITION
The left track rotates backward

fig. 27
Right track command lever

20
 Commands

UNSTABLE POSITION
“Hi-Tip” (High Unloading) Command Lever Allows the body to be raised
STABLE POSITION
The command lever the “Hi-Tip” works the Resting position
hydraulic jack that provokes the raising of the
UNSTABLE POSITION
anchoring structure of the body to consent the
Provokes the lowering of the
unloading in containers or tubs with a high border.
body
The command may be used only when the
motor is on.

fig. 28
“Hi-Tip” Command Lever

UNSTABLE POSITION
Command Lever for the Body The body overturns
STABLE POSITION
The command lever for the body activates the Resting position
hydraulic jack that activates the tipping of the body.
UNSTABLE POSITION
This position can only be used with the motor The body lowers
turned on, while this position can also be used
when the motor is turned off.

fig. 29
Command lever for the body

21
Series 60

STABLE POSITION
Command Lever for the Speed Speed: Slow
STABLE POSITION
The command lever for the speed operate on Speed: Fast
the traction hydraulic circuit, to increase the speed
of traslation of the machine.
The position (Fast) must be used only for
long journey.
fig. 30
Command Lever for the Speed

Horn Command
The horn button is on the right side of the
instrument panel. To sound the horn, push the
button. Only intermittent mode horn operation is
enabled. Continuous mode is not enabled.
The command works only with the engine
running.

fig. 31
Horn Command

22
 Commands

STABLE POSITION
Cut Off Battery Command Battery connected
The device lever on the right side of the STABLE POSITION
dashboard controls the disconnection of the battery Battery unplugged
from the electrical circuit of the machine. STABLE POSITION
Battery unplugged,
Use the cut off battery to disconnect power from it’s possible remove the lever
the electrical circuit, particularly if the machine stop
to work, for a long period of time, can be removed
the lever to prevent the discharge of the battery.
fig. 32
Cut Off Battery Command

STABLE POSITION (OFF)

2.2.1. IGNITION CONTROL Off
STABLE POSITION (MAR)
The ignition control is on the right side of the Driving Position
dashboard, easily accessible by the operator.
UNSTABLE POSITION (AVV)
To use the ignition control, is required a Starting Engine
dedicated key provided.

fig. 33
Ignition Control

23
Series 60

3. INSTRUCTION FOR USE

The machine is normally delivered completely

3.1. FIRST USE
assembled and ready for use with an empty fuel tank.
READ CAREFULLY: Before using the Fill the fuel tank, open the fuel tap and follow the start-
machine you must read all of the instructions up procedure described in the appropriate paragraph.
in this manual and the user’s and
maintenance manual of the motor installed on
your machine scrupulously. Furthermore, 3.2. BREAKING-IN PERIOD
always keep it attached to the machine.
The technology used during the construction of your
machine does not require a break in period. However,
during the first period of use, it is necessary to use these
The owner's
precautions:
manual and main-
tenance, together During the first 50 hours, avoid using the motor at over
with the manual of 70 % of the total power.
the engine of the
machine, must be READ CAREFULLY: Read the user’s manual
always easily avai- and the maintenance manual for the motor
lable and should be installed in your machine carefully and follow
kept in the dedicated the instructions prescribed for its own break
container fixed on in period.
the machine (see the
fig. 34). After the first 20 hours of operation, check the level of
fig. 34 the hydraulic oil in the tanks.
Container for manuals
24
 Instruction for use

During the first period of use, the tracks undergo an avoid inserting the starter.
adjustment, for which it is necessary, after the first 50
In diesel engines, can be an automatic valve that
hours of operation, to carry out the regulation of the
helps to raise the start, it works automatically in the
tension of the tracks.
first seconds of starting the engine.

3.3. MOTOR START-UP

3.4. REFUELLING
Every time you wish to start up the motor, always
DANGER: Refuelling must always be done
verify the following indications scrupulously:
with the engine turned off! Do not smoke
• Always start up the motor outside and be certain that while refuelling or while handling fuel to avoid
there are no other persons in the vicinity of the the risk of fire!
machine and/or other impediments.
Refuelling and /or movement of the fuel from one
• Check that there is fuel in the tank and, if necessary, container to another must always be done outside,
add some. always from fires or from other heat sources. Always
• Always insert the parking brake. check that the type of fuel is the correct one, specified for
the engine of your machine.
WARNING: Before turning on the motor, • Position the machine on a clean surface.
always insert the parking brake to avoid
• Unscrew the plug slowly.
eventual movement of the machine that could
• Pour the fuel into the tank slowly.
present safety issues for the operator.
• Screw the plug on again tightly.
• Immediately dry any fuel leakage.
• Follow the specific procedure prescribed by the
constructor of the motor shown in the attached
WARNING: Start up the engine only after
instructions.
having made certain that there are no traces
When the motor is hot, in petrol operated motors, of fuel that have accidentally spilled out!

25
Series 60

WARNING: The conservation of the fuel must

always be done with respect for the specific At the start-up, regulate the number of rotations of the
laws, in suitable places, away from sources of engine to the desired level by activating the accelerator
heat, and with clean, well closed suitable lever, according to the required power (when the machine
containers! is loaded, you must bring the lever above the halfway
REQUIRED: Avoid the dispersion of fuel mark between the minimum and maximum).
and/or fuel containers in the environment. Under some conditions, especially when the machine
Carry out the disposal according to the is loaded or going uphill, a loss of engine power may
current laws and with respect for the occur because of a motor overload; this may also cause
environment. it to shut down. In this case, slowly release the drive
command lever, regulating the speed to a level that does
3.5. DRIVING THE MACHINE not provoke an overload of the propeller.

DANGER: Always avoid overloading the Your machine is equipped with a hydrostatic
machine above the prescribed limits: during transmission, so, it is not necessary that the
movement, an overload could create structural rotations of the engine be at maximum for the
variations that were not foreseen and could displacement. Leave the engine operating at its
provoke the overturning of the machine with maximum number of rotations does not improve the
serious safety consequences. functioning of the machine, rather, it certainly (and
uselessly) increases its fuel consumption: it is
WARNING: Where possible, try to avoid travel- advisable, therefore, to increase the rotations of the
ling on rocky or icy terrain, on rails and railway engine only where it is absolutely necessary (to
sections because they may damage the tracks proceed at maximum speed, to address steep slopes
and reduce their longevity. Also avoid passing with a full load, etc.).
over material that could ruin the tracks, such as
sharp objects, pieces of metal, etc. that could
get caught up in the tracks and provoke a break.

26
 Instruction for use

3.5.1. DRIVING POSITION

WARNING: When you open or close the
During the driving of the machine and during the work, footrest, be careful with your hands: you may
is necessary utilize the footrest platform in open position, cut yourself or crush them.
always (see fig. 35), to prevent risks.
When the machine is in gear, always grasp the
Close the footrest stronghold handle firmly with one hand and use the other
platform only after use. hand simultaneously to activate both drive levers.
To use this footrest Never release the handle to operate the command
you must position it in the levers with both hands.
correct way (see fig. 2):
DANGER: When the machine is in gear, the
• Take out the safety
operator must always maintain the prescribed
pin which blocks the
driving position.
footrest;
• Rotate the platform to Never speed when working, rather proceed at a
the horizontal posi- speed adjusted to your walking speed, in this way you will
tion; maintain a safe control over the commands.
• Once in position, it
will lock by the safety 3.5.2. FORWARD GEAR
plug spring auto- fig. 35 – Driving position
matically. To allow the machine to advance one must activate
both drive levers simultaneously by pushing them
DANGER: Never drive with the footrest forward.
unblocked: always verify that the footrest is Avoid addressing downhill slopes in forward gear,
blocked and that the safety pin is positioned refer to the paragraph: “Travelling on Slopes”.
correctly.

27
Series 60

3.5.3. REVERSE GEAR

To allow the machine to back up you must activate

both drive levers, pulling them back simultaneously.
Avoid addressing uphill slopes in reverse gear,
especially with a loaded machine, rather follow the
procedure described in the paragraph: “Travelling on
Slopes” . fig. 36 – a) going uphill; b) going downhill
DANGER: While in reverse gear, always
check to see that there are no obstacles When addressing sloped segments, especially when
and/or persons in the vicinity. the machine is loaded, you must use this particular
driving technique (see fig. 36):
Always address the uphill slopes in forward gear;
3.5.4. TRAVELLING ON SLOPES
Always address the downhill slopes in reverse gear.
DANGER: Completely avoid working on
terrains that have lateral slopes of more On high slope ground is necessary to work with high
than 10° and longitudinal slopes of more regimen of motor (as the slope) minimizing the opening of
than 20° to avoid the possibility of drive levers (see fig. 37); otherwise could be verify
overturning with serious consequences for cavitation problems and missing the “engine-brake” effect
the safety of the operator. (the hydraulic motors are forced by the slope and they
function like a pump): if the machine increase the speed
“alone”, release the drive levers.

28
 Instruction for use

3.5.5. STOPPING MOVEMENT

To stop movement one must release the drive levers

for the tracks simultaneously.

3.5.6. MOVEMENT IN CURVES

To allow the machine to turn one must release the

lever on the side to which one intends to turn:

fig. 37 – Motor regimen going downhill To turn to the right, release the right-hand drive lever;
To turn to the left, release the left-hand drive lever.
DANGER: if the machine travelling on high
The steering is determined by the slowing of the
slope with minimum motor regimen and
speed of one track with respect to the other.
maximum opening of drive levers, “engine
Consequently the speed and the degree of steering are
brake” effect is missing and the machine
proportional to the intensity of the release and to the
coud increase the speed out of control with
pressure with which you apply to each lever.
the possibility of serious consequences for
the safety of operator and the proximity
persons. 3.5.7. COUNTER-ROTATION

It is also possible to make the machine spin round,

carrying out a complete “counter-rotation” around its axis,
in order to carry out manoeuvres in small spaces.

29
Series 60

3.6. STOPPING AND PARKING

To make a clockwise counter-
rotation (towards the direction WARNING: If you move away from the
of the clock hands) you must machine and leave it unattended, always
push the left-hand lever activate the parking brake and be sure that no
forward and pull the right- unauthorized persons may turn it on or move
hand lever back; it. In the models which are equipped with one,
always take out the start-up key and unplug
fig. 38 – Clockwise counter-rotation the battery.
To make a counter-clockwise Before stopping the machine, it is preferable to
counter-rotation (towards the position yourself on a flat paved surface, or on a flat and
opposite direction of clock compact ground.
hands) you must push the right- • Using the accelerator lever, bring the motor down to
hand lever forward and pull the its minimum number of rotations.
left-hand lever back.
• Insert the parking brake.
• Turn off the engine.
fig. 39 – Counterclockwise counter-
rotation • Close the gas tap (on the models that are equipped
with one).
Using the counter-rotation manoeuvre often reduces
the duration of the rubber tracks, especially if you do it 3.7. USING THE PARKING BRAKE
upon rough surfaces.
The machine has a safety device nominated as the
“Parking Brake” which impedes the machine from
moving even if the towing commands are activated. This
device serves to impede the accidental movement of the
machine in the absence of its operator; it also serves as

30
 Instruction for use

an emergency stop when the operator may deem move it towards the left making it come out of the slot and
necessary to have an instantaneous block of the machine let it go: the brake will insert itself automatically.
during worko.
DANGER: In the case that you may have to
PROHIBITED: It is strictly prohibited to use use the emergency brake, consider that this
the parking brake while the machine is causes the drive mechanism to block
moving to arrest movement of the machine instantaneously and may cause a loss of
unless in case of emergency. control of the machine.
To activate: Pull the lever lightly towards yourself WARNING: After the emergency brake
and move it to the left making it go out of its slot and then intervention, have the integrity and the
let it go: the brake will insert itself automatically. working order of the device verified: a
continued use of the machine with an
To deactivate: Pull the lever towards yourself
inefficient device could be dangerous for your
decisively and lightly and move it to the right hooking it
own safety and that of others.
into the special slot to block it: the brake has been
deactivated.
3.8. TRANSPORTING LOADS
WARNING – If, when trying to deactivate the
brake, the lever resists noticeably, avoid PROHIBITED: It is strictly prohibited to
forcing the mechanism in that the wheel may
exceed the load capacity limits indicated in
block. Before deactivating the brake, move
the table in paragraph 13.
the machine forward and backward a bit until
you have obtained the unblocking of the
3.8.1. CONSTRUCTION BODY (DUMPER)
device.
Emergency Brake: the parking brake serves also as The machine is equipped with a “dumper” type body
a brake in emergency situations. To carry out an to transport inert and solid materials, suitable mainly to be
emergency brake, pull the lever towards yourself lightly, used for construction work.

31
Series 60

3.9. UNLOADING MATERIAL

PROHIBITED: It is strictly prohibited to travel
3.9.1. OVERTURNING OF THE BODY if the body is not in its resting position.

WARNING - Before unloading, be certain that

the terrain is flat, solid and compact. Carry 3.9.2. RAISING THE BODY (“HI-TIP”)
out the dumping manoeuvre slowly and
On request the machine may be equipped with a
uniformly. Do not move forward with the
hydraulic device to raise the body during the unloading to
machine during the dumping phase.
allow for unloading in containers or tubs with high walls,
Your machine is equipped with a hydraulic dumping named “Hi-Tip”.
device for the body which allows for the unloading of material.
To unload material normally, use the lever for the
To carry out the dumping manoeuvre: overturning of the body (as indicated in the preceding
• Position yourself on a level, solid, and compact paragraph).
surface or terrain; To carry out a high unloading, proceed as follows:
• If the machine is equipped with a farming body, • Position yourself on a level surface or on a level, solid,
unblock the anterior side; and compact terrain;
• Push the lever forward to provoke the overturning of • Use the lever of the auto-loading device pushing it
the body and the unloading of the material; forward to place the shovel on the ground in order to
• Pull the lever back until the body has returned to stabilize the machine;
travelling position, and then release the lever. • Raise the body to the desired height by pushing
forward the lever for raising;
CAUTION: During the unloading, if the body • Push the overturning lever for the body forward to
hits up against an obstacle, avoid moving the allow for the unloading of the material.
machine forward: this could damage the
junctions of the body!

32
 Instruction for use

3.10. ACCESSORIES

Your machine can

be equipped with
some additional
devices that make it
more complete.
To the side is
fig. 40 – Position for high unloading
shown the position of
the 12V DC power
To bring the body back to a driving position, proceed outlet (see fig. 41)
as follows: that provides power
• Pull back the overturning lever and bring the body for operation of
back to a horizontal position; electrical devices with
• Release the command lever for the body additional features fig. 41 - DC out
• Pull the lever for raising the body backward until it has highlighted by the
reached the driving position; close label (see fig.
• Release the raising lever. 42).
DANGER: Never carry out the raising of the
body without first stabilizing the machine with
the auto-loading shovel.
fig. 42 (cod. C0901.23.02)
DANGER: Never, for any reason, activate the
raising lever while driving. You could provoke
the overturning of the machine

33
Series 60

3.11. TRANSPORT length, and the two rear ropes are 170cm of length, in
the following way:

WARNING: During transport, always position • Disconnect the battery, turning the device to cut
the machine levelly to avoid the spilling of oil off battery;
or other liquids . • Empty the fuel tank and close the plug;
• Fix the lifting hooks exclusively to the anchoring
If the machine needs to be transported, one must
proceed correctly to avoid dangers to persons and to points that were prescribed by the manufacturer
the machine, if there is any on the machine, keep (fig. 44);
down completely the bucket during the transport.
Because of the weight of the machine, it is not
possible to move it manually. Thus, it is necessary to
use suitable means of lifting to load it onto a means WARNING: Raise the machine by hooking
of transport. it exclusively to the hooks predisposed for
this purpose: the anchoring of the
The machine is equipped with 4 hooks for lifting machine in other points can cause
each one with a capacity of 7.000N breakage with the consequent fall of the
(700kg) for a total of 28.000N machine and can cause serious harm to
(2.800kg). persons.
The position of each hook is
indicated with a label like the one
shown in the fig. 43 (C0900.13.66).
To do this operation safely you
should use, as tools of lifting, 4 fig. 43
ropes with hooks, CE compliant; Lifting point
the two front ropes are 200cm of

34
 Instruction for use

• Fix it to the surface of the means of transport

pulling down firmly, with CE compliant ropes, and
always connecting to the points as indicated in the
figure 45.

fig. 44 – Anchoring points to lift the machine fig. 45 – Anchoring points for transport

35
Series 60

3.12. TOWING

The machine is equipped with tow

hooks, located at the bottom of the
undercarriage, front abd rear (see fig.
47); if you need to tow the machine,
take care to emptying the dump
body. fig. 46
Each anchor point for the Towing point
towing is evidenced by a label with
the symbol shown in figure 46 and can withstand a
pull of 10.000N (1.000kg approx).

fig. 47 – Anchoring points for towing (front and rear)

3.13. STORAGE

Whenever the machine must remain inactive for

several months, it is necessary to provide a correct
garaging so that the machine is in perfect working order
when it is used again.
In particular one must carry out storage by following
all of these instructions:
• Carry out all necessary repairs;

36
 Instruction for use

• Disconnect the battery, turning the device to cut off • Proceed with the operations concerning the motor
battery; described in its own manual;
• Empty the fuel tank completely; • Check the oil level and add some if necessary.
• Proceed with a careful cleaning and remove all
mud, and/or organic residues carefully;
• Proceed with all operations regarding the engine
that are described in its own manual;
• Carry out a greasing of all points listed in the
specific chapter;
• Place the machine in such a way that it is sheltered
from atmospheric agents under stable conditions
and on a flat surface;
• If the machine is equipped with batteries, unplug
them and lubricate with the correct grease;
• Periodically, every two months, recharge the
battery;
• If the motor is equipped with a start-up key, take it
out and conserve in a safe place.

When putting the machine back into service:

• carry out all greasing again in all prescribed points
found in the specific chapter;
• If the machine is equipped with a battery, recharge
it and reconnect it being certain of the correct
polarity of the ends;
• Insert the cut off battery lever;

37
Series 60

4. MAINTENANCE
Maintenance and Adjustment Table
DANGER: always carry out all maintenance

Substitution
Adjustment
operations with the motor off and with the

Greasing

Cleaning
Verify
Work
start up keys not inserted. Description
Frequency
A good maintenance is necessary and is the secret to
obtaining low running costs, to lengthening the life of your Machine
machine, and to always maintaining it at its highest Drive Levers
efficiency. Command Levers
Every 8 Body
Beyond the normal maintenance operations on the
hours Air filter (1) (2)
mechanic and hydraulic parts, it is a good rule to carry out
a periodic washing of the machine and to proceed with a “Hi-Tip” lift
careful cleaning to take away all mud residues. After Track rollers
every wash it is necessary to grease all of the parts that Motor oil (1)
are subject to friction, as specified in the paragraph Tracks
“Greasing”. Every 50 Hydraulic oil
hours Air filter (1)(2)
4.1. M AINTENANCE INTERVALS Motor oil (1st change)
Every 100 h. Parking Brake
To maintain the highest level of efficiency, it is Hydraulic oil
necessary that the maintenance be carried out at regular Hydraulic services oil filter
Every year
programmed intervals. Hydraulic drive oil filter
or 300 hours
Dry air filters (1) (2)
In the following table a summary of the maintenance Motor oil(1)
operations is listed that are to be carried out periodically. (1) Check with the attached manual for the motor
(2) In dusty areas you must increase the frequency

38
 Maintenance

4.2. MOTOR 4.2.1. PRE-FILTER AND AIR FILTER IN AN OIL BATH

READ CAREFULLY: Carefully read the Your machine is equipped with a special air filter with a
instructions and the mode of use for the mushroom pre-filter wich increases and improves the
motor found in the attached specific manual. filtration capacity.
The machine that was delivered could be equipped at
the origin with different engine types for specific needs
and/or markets.
A correct maintenance is the best way to conserve the
motor of your machine so that it is always working at its
highest efficiency and this allows you to maintain low
operation costs.
For the maintenance of the motor, pay scrupulous
attention to the attached manual that was given to you.

REQUIRED: When changing the motor oil, fig. 48- Pre-filter and Air Filter
always use a suitable aspirator to remove
old oil. Pre-filter and filter require periodic maintenance
Avoid the dispersion of oil and filters in the to ensure the smooth operation of the machine. They
environment and carry out their disposal are easily accessible, in fact the pre-filter "P" is
with respect for the environment and the positioned in front of the dashboard on the left side,
regulations in force. while the cartridge filter is visible by opening the
engine hood (see fig. 48).
The mainteneance of the pre-filter "P" counts the
cleaning every 8 hours as shown below.

39
Series 60

Raise the dump body to facilitate the operation. Once you open the bonnet, the air filter is easily
accessible. Unscrew the wing bolt the cover "A" to
Unscrew the wing bolt (see fig. 49), which blocks
enter the cartridge "C", which is held in place by
the cover of the pre-filter, remove the section in clear
another wing bolt (see fig. 49).
plastic "T", clean it using a simple washing with water
and reconnect it.
Every 50 hours remove the filter "C" from its
For the maintenance of the air filter “F”, is
holder and carefully cleaned by blowing with
necessary to open the engine hood.
compressed air.
Every 300 hours at least once a year, replace the
air filter cartridge, "C" following the same procedure
for cleaning described above.

4.3. HYDRAULIC CIRCUIT

4.3.1. HYDRAULIC OIL

REQUIRED: Avoid the dispersion of oil in the

environment and carry out the disposal with
respect for the environment and the
regulations in force.
Verifying Oil Level
Check the correct level of hydraulic
Every 8 hrs
oil in the tank.
fig. 49 – Cleaning and substitution

40
 Maintenance

To verify the correct hydraulic oil level, the machine will Substitution
be placed on a solid and flat surface. Substitute the hydraulic oil in the
Every 300 hrs
You have the correct level when cold, the oil does not tank.
exceed the mark on the dipstick (about ¾ of the tank) and
does not fall below the mark of more than 1 cm (s. fig. 50). To substitute the hydraulic oil, use a suitable aspirator
and work when the oil is cool, verifying its temperature
Restoring Oil Level using the thermometer.

• Unscrew the vent DANGER: The hydraulic oil can reach high
plug with the gasket temperatures, especially after a day of work:
of the tank; avoid substituting the oil when it is hot to
• Restore the level by avoid the risk of burning yourself.
adding the oil DANGER: Always carry out the emptying
specified into the when the motor is off and with the body
hole; blocked with the safety bar device.
• Screw the vent plug
with his gasket and • Empty the oil tank first (see fig. 51);
and turn on the • Unscrew the vent plug “A” on the tank, removing the
engine following the washer “B”, and aspirate the oil using a suitable
correct procedure; aspirator;
fig. 50 – Oil level • Briefly operate the • Fill the tank through the hole “C” of vent plug, to reach
drive levers and the the upper mark on the dipstick;
command levers.
• Screw the vent plug "A", placing the gasket "B" and
Stop the engine and check that the level of the start the engine;
hydraulic oil reaches the correct level, and if necessary, • Briefly move the drive levers and the command levers;
repeat the previous operations. • Stop the engine and check that the level of the

41
Series 60

hydraulic oil reaches the correct level “D”, and if

necessary, repeat the previous operations;
• After 8 hours of working, check the correct level.
.
4.3.2. HYDRAULIC OIL FILTERS

Your machine is equipped with two filters on the

hydraulic oil circuit, positioned in the lower part of the
frame, under the dump body.
The filters are of the immersion type and are screwed
to the hydraulic oil tank, easily accessible by lifting the
dump body.

DANGER: Always substitute the filters when

the engine is shut off and the dump body is
blocked by the safety bar device.

REQUIRED: Carry out the disposal of the oil

and filters with respect for the environment
and for the regulations in force.

Every 300 hrs Replace the hydraulic oil filters.

To replace the filters follow the instructions below, with

reference to the fig. 51. fig. 51 – Substitution of oil and filters

42
 Maintenance

Replacement 4.4. TRACKS

• Empty the oil tanks, by following the procedure Registration
described in the preceding paragraph;
• Remove the screws “M” of the oil tank cover; Every 50 hrs Register the tension of the tracks.

• First, replace the filter "H" fitted directly into the hydrau- The cor-
lic oil tank; rect tension of
• Unscrew the nipple of connection ”G”; the tracks is
• Replace the filter "H" and screw the nipple being care- important in
ful to position the gasket; order to gua-
rantee their
• To change the filter "E" is necessary to loosen the longevity and
sleeve of the connector “F”; for your own
• Unscrew the filter "E" from the sleeve; safety: to
• Screw the connector "F" on the new filter "E" inserting check it, apply
the gasket; a pres-sure of
• Tighten the hose to the inlet pipe in the tank; 5 kg on the
• After replacing the filter, apply the sealant "s" resistant track and
to high temperatures on the edge of the cover, put the check that the
cover on the tank and tighten the screws “M”; fig. 52 - Track Tension Regulation arrow is at
• Fill the tank and check the hydraulic oil level as above about 15mm.
(see the table of the oils at the end of cap.4). To carry out the regulation of the tension of the tracks
correctly:
• Take off the cover “B” by removing the two screws “A”;
• Using two wrenches, loosen the counter-nut “C”;
• Regulate the tension by working on nut “D”;

43
Series 60

• Make sure the arrow is 15 mm near the middle, front or work using hydraulic jacks or a crane;
back to the slide "S" of the track (see fig. 52); • Position the machine on suitable trestles, and check
• When you have finished regulating, block the counter- to see that it is stable;
nut “C”; • Take off the cover “B” by removing the two screws “A”;
• Put the cover back on; • Using two wrenches, loosen the counter-nut “C” and
• Repeat the same procedure on the other track. unscrew both the counter-nut and the nut “D” loosen
completely the track “E”;
•
Replacemen
• Remove the track “E” starting from the front side;
• Mount the new track lining it up with the teeth in the
drive wheel “F”;
• Fit in the anterior part of the track onto the neutral
wheel “G”;
• Register the tension by working on the nut “D”;
• Make sure the arrow is 15 mm near the middle, front or
back to the slide "S" of the track (see fig. 52);
• When the registering is done, block the counter-nut “C”;
• Put the cover back on.

DANGER: Never work with the machine

raised on a jack or suspended, rather always
fig. 53 - Substitution of tracks place it upon suitable trestles that can
maintain the weight of the machine before
For the substitution of the tracks, proceed as follows: starting work.
• Raise the side of the machine on which you wish to

44
 Maintenance

4.5. PARKING BRAKE and all the control levers.

Registering At this point you can access to the throttle "A" on the
left side of the dashboard.
The correct adjustment of the parking brake is when
the cursor "E" is at least 6mm from the driving wheel "F".
To register proceed as follows:
• Make sure the brake "A" is disengaged;
• Unscrew the lock-nut "B" of register "C";
• Adjust the cable tension "D" operating on the register
"C";
• Check the correct position of the cursor "E", which is at
least 6mm from the drive wheel;
• Tighten the counter-nut “B”;
Restore the plastic panel and control levers.

4.6. GREASING
Refurnish the grease in all
Every 8 hrs
prescribed points.
fig. 54 – Regulation of parking brake

To register the parking brake, first of all you must

remove the plastic panel by unscrewing the screws along,

45
Series 60

fig. 55 – Greasing points

Refurnish the grease in all prescribed greasing points,

using a suitable grease.
Also, grease the drive levers using a spray type
lubricant.
fig. 56 – Hi-Tip greasing points

46
 Maintenance

4.7. RECOMMENDED LUBRICANTS

Type Quantity
Motor Oil 15W40
Hydraulic Oil AT FII 16 l
Grease MR thick fluid

47
Series 60

5. INCONVENIENCES AND BREAKDOWNS

Inconvenience Causes Remedy

Excessive oil level. Correct the oil level

Overheated oil. Turn off the machine and let it cool down
Hydraulic oil is leaking.
Have the machine looked at by a mechanic with
Breakdown in the hydraulic circuits.
specific competence
Excessive oil level. Correct the oil level
Oil leak. Breakdown in hydraulic circuits or in Have the machine looked at by a mechanic with
washers. specific competence
Insufficient oil level. Refill to the correct level
The hydraulic commands do not
Have the machine looked at by a mechanic with
respond correctly. Breakdown in the hydraulic circuits.
specific competence
Overheating of the oil. Interrupt work and let it cool down
The body or the arms of the bucket
Have the machine looked at by a mechanic with
moves slowly. The motor does not have power.
specific competence
Insufficient oil level. Refill to the correct level
Eccessive oil temperature.
Overheating. Interrupt work and let cool down
The brake cable is broken. Have the cable substituted by a mechanic
Parking brake does not deactivate. Move the machine slightly forward and backward
The brake is blocked.
and try again

48
 Inconveniences and breakdowns

Inconvenience Causes Remedy

The parking brake is activated. Deactivate the parking brake
Not enough oil in the hydraulic circuit. Restore oil to the correct level
The machine does not move. The tracks are broken. Replace the tracks
Breakdown in the hydraulic Have the motor looked at by a mechanic with this
components. specific competence
Incorrect track tension. Register the tension.
Excessive noise from the tracks during Broken or worn tracks. Replace the tracks.
movement. Have the motor looked at by a mechanic with this
Broken rollers or ball bearings.
specific competence
Needs greasing.. Greasing
Excessive noise from the dump body.
Broken rollers. Have the machine repaired by a mechanic
The accelerator does not respond. Il cavo dell’acceleratore è rotto. Fate sostituire il cavo da un’officina meccanica
The motor does not work correctly or Have the motor looked at by a mechanic with this
Various causes.
makes an excessive amount of noise. specific competence
The air filter is blocked. Replace the air filter.
The motor does not develop power. Have the motor looked at by a mechanic with this
Various causes.
specific competence
Not enough fuel. Refuel the machine
The start-up procedure was not carried
The motor does not start. Follow the correct start-up procedure
out correctly.
The battery is dead. Have the battery recharged or replace it

49
Series 60

6. INDEX
Accelerator Body Lever 21 Forward 27
Command Lever 14 Drive Lever 15; 20 Reverse 28
Command Lever- 19 High Unloading Lever 21 general information 1
Registration See Attached Hi-Tip Lever 21 Goal of the Manual 1
Accessories 7; 33 Lever for the Body 16 Greasing
Air Filter Lever for the Speed 16; 22 Points of - 45
Cleaning See Attached Parking Brake Command 14 High Unloading, Command Lever 21
Substitution See Attached Parking Brake Lever 19 Hi-Tip
Blocking the Body 5 Commands 14 Command Lever- 21
Blocking the Footrest 6 Hi-Tip Version 19 Raising the Body 32
Blocking the Lift 6 Hydraulic Overturning Version 14 Horn
Body Conter-rotation 29 Comnd 17; 22
Blocking the 5 Curves, Movement in - 29 Horn Command 17; 22
Command Lever- 16; 21 Cut Off Battery Hydraulic
Construction (Dumper) 31 Command 17; 23 Circuit -, Maintenance 40
Overturning of the - 32 Cut Off Battery Command 17; 23 Hydraulic Oil 40
Raising (Hi-Tip) 32 Dimensions 12 Restoring Level 41
Brake Drive Substitution 41
Command Lever 14; 19 Levers of - 15; 20 Verifying Temperature 41
of Emergency 31 Driving Identification Plate 5
of Emergency, Using 31 the Machine 26 Ignition Control 18; 23
of Parking 30 Driving Inconveniences and breakdown 48
of Parking, Registering 45 Position 27 Instruction for use 24
of Parking, Mainutenance 45 Dumper, Construction Body 31 Introduction 2
of Parking, Using 30 Emergency, Brake of - 31 Level
breakdown, Inconveniences and - 48 First Use 24 Motor Oil See Attached
Breaking-in Period 24 Footrest Lever
Cleaning Air Filter See Attached Blocking the 6 Accelerator Command 14
Command Forward, Gear - 27 Command of the Body 16
Accelerator Lever 14; 19 Gear Command of the Speed 16; 22

50
 of Body Command 21 Substitution - Drive 42 Cutting 9
of Drive 15; 20 Olio Idraulico 39 Fan 9
of High Unloading Command 21 Sostituzione 40 Hot Surface 9
of Hi-Tip Command 21 Verifica Livello 40 Maximum Slopes 10
of Parking Brake Command 19 Other Tags 11 Safety Distance 9
Parking Brake Command 14 Overturning of the Body 32 Safety Tags 8
Leverof Accelerator Command 19 Parking Caution 9
Lift Brake of - 30 Slopes
Blocking the 6 Brake of -, Maintenance 45 Travelling on - 28
Livello Stopping and - 30 Sostituzione
Olio Idraulico 40 Pendenze Olio Idraulico 40
Machine Ammissibili 11 Speed
Description of the - 2 Raising the Body (Hi-Tip) 32 Command Lever- 16; 22
Driving the - 26 Recommended Lubricants 47 Stopping
Identification of the – 5 Refuelling 25 and Parking 30
Machine and Manufacturer Identification 5 Registering of Movement 29
Machine Description 2 Parking Brake 45 Storage 36
Maintenance 38 Registration Substitution
Maintenance, Intervals of - 38 Accelerator See Attached Air Filter See Attached
Manual, Goal of the - 1 Minimum See Attached Drive Oil Filter 42
Manufacturer, Identification of - 5 Tracks 43 Hydraulic Oil 41
Minimum, Regimen Registration See Attached Restore Motor Oil See Attached
Motor Hydraulic Oil Level 41 Tracks 44
Maintenance 39; See Attached Restoring Targhetta di Sicurezza
Start-up of - 25 Level Motor Oil See Attached Marcia sulle Pendenze 33
Motor Oil Reverse, Gear - 28 Technical Data 13
Substitution See Attached Safety Towing 36
Verify Level See Attached Devices of - 5 Tracks 43
Motor Start-up 25 Information about - 3 Registration 43
Movement Tags - 8 Substitution 44
in Curves 29 Safety Devices 5 Transport 34
Stopping of - 29 Safety information 3 Travelling
Oil Filter Safety Tag on Slopes 28
Hydraulic 42 Crushing 9 Unloading Material 32

51
Series 60

Use
Instruction for - 24
Using
Emergency Brake 31
of Parking Brake 30
Verifica
Livello Olio Idraulico 40
Verify
Hydraulic Oil Temperature 41
Motor Oil Level See Attached
Warranty 1

52
 Summary

7. SUMMARY
Introduction ................................................................ 2 1.10. Technical Data ...............................................13
1. General Information .............................................. 1 2. Commands ...........................................................14
1.1. Warranty ......................................................... 1 2.1. Hydraulic Overturning Version .....................14
1.2. Goal of the Manual ......................................... 1 2.1.1. Ignition Control ........................................18
1.3. Machine Description ....................................... 2 2.2. “Hi-Tip” Version ...........................................19
1.4. Safety Information .......................................... 3 2.2.1. Ignition Control ........................................23
1.5. Machine and Manufacturer Identification ....... 5 3. Instruction for use ................................................24
1.6. Safety Devices ................................................ 5 3.1. First Use.........................................................24
1.6.1. Blocking the Body ..................................... 5 3.2. Breaking-in Period .........................................24
1.6.2. Blocking the Footrest ................................. 6 3.3. Motor Start-up ...............................................25
1.6.3. Blocking the Lift (“Hi-Tip”) ...................... 6 3.4. Refuelling ......................................................25
1.7. Accessories ..................................................... 7 3.5. Driving the Machine ......................................26
1.8. Safety Tags ..................................................... 8 3.5.1. Driving Position........................................27
1.8.1. Safety Distance .......................................... 9 3.5.2. Forward Gear ............................................27
1.8.2. Hot Surface ................................................ 9 3.5.3. Reverse Gear ............................................28
1.8.3. Fan ............................................................. 9 3.5.4. Travelling on Slopes .................................28
1.8.4. Crushing ..................................................... 9 3.5.5. Stopping Movement .................................29
1.8.5. Cutting ....................................................... 9 3.5.6. Movement in Curves ................................29
1.8.6. Procedure for Caution ................................ 9 3.5.7. Counter-rotation .......................................29
1.8.7. Maximum Slopes ..................................... 10 3.6. Stopping and Parking.....................................30
1.8.8. Procedure for Addressing Slopes ............. 10 3.7. Using the Parking Brake ................................30
1.8.9. Other Tags ............................................... 11 3.8. Transporting Loads ........................................31
Admissible Slopes ................................................. 11 3.8.1. Construction Body (Dumper) ...................31
1.9. Dimensions ................................................... 12 3.9. Unloading Material ........................................32

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Series 60

3.9.1. Overturning of the Body .......................... 32

3.9.2. Raising the Body (“Hi-Tip”) .................... 32
3.10. Accessories.................................................... 33
3.11. Transport ....................................................... 34
3.12. Towing .......................................................... 36
3.13. Storage .......................................................... 36
4. Maintenance ........................................................ 38
4.1. Maintenance Intervals ................................... 38
4.2. Motor............................................................. 39
4.2.1. Pre-filter and Air Filter in an oil bath ....... 39
4.3. Hydraulic Circuit........................................... 40
4.3.1. Hydraulic Oil ........................................... 40
4.3.2. Hydraulic Oil Filters ................................ 42
4.4. Tracks ............................................................ 43
4.5. Parking Brake ................................................ 45
4.6. Greasing ........................................................ 45
4.7. Recommended Lubricants ............................. 47
5. Inconveniences and breakdowns ......................... 48
6. Index .................................................................... 50
7. Summary ............................................................. 53

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Appendix

55