DeKe test

Quantity
GP-800 occlusion wireless head
manual

Version: 202411 | Deco

 GP-800 wireless head manual

catalogue
introduction......................................................................................................................................... 3
use...................................................................................................................................................... 4
qualification........................................................................................................................................ 5
Structure dimensions and port definitions..................................................................................... 6
gauge head................................................................................................................................ 6
acceptor..................................................................................................................................... 7
Signal line color definition....................................................................................................... 7
Input and output line level and open and closed state........................................................ 8
install................................................................................................................................................... 9
Needle installation.................................................................................................................... 9
Measure the head and zero.................................................................................................. 10
Position of measuring head and receiver........................................................................... 11
Connection instances..................................................................................................................... 12
The FANUC-31i is installed with the GP-800 wireless measuring head........................ 12
hookup............................................................................................................................. 12
Programming instances................................................................................................................. 13
Standard macro program...................................................................................................... 13
Programming tutorial.............................................................................................................. 13
pay attention to:...................................................................................................................... 13
Common fault handling................................................................................................................. 41
product list........................................................................................................................................41

2
 GP-800 wireless head manual

introduction

Thank you very much for choosing GP-800 wireless optical head measurement. I hope we can
become your bosom friend in our cooperation.

In order to make your use of our products more conveniently, this user manual is
specially configured for you. This manual is arranged to be comprehensive and fast,
from which you can get the basic knowledge of installation, setting, operation, principle
and other aspects. Please read this manual carefully before installation and use.

The copyright of this manual is owned by Decco Measurement Equipment Co.,

Ltd., and the reprinting or part of the book requires the permission of the Company.
The Company will periodically modify the contents of this manual to adapt to the new
functions and features of the product. The changes will be incorporated into the new
version, and the Company reserves the right to make changes to the user manual
without notice.

Thank you again for using the GP-800 wireless optical head measurement!
GP-800 wireless head manual

3
 GP-800 wireless head manual

use
The GP-800 wireless header solution can save 90% of auxiliary
time and improve process control.timesaver.reduction in the
number of rejects. Maintain competitiveness.
1. For the processing centerRx
Advanced wireless transmission mode, with both standby time and trigger delay control.
Excellent 3 D performance, capable of measuring stereo surface, high precision, channel
selection, working distance up to 3m (can increase the receiving range by adapting multiple
receivers); suitable for multiple processing centersLine 3 D measurement.
2. Workpiece testing head for cutting / grinding center
3. Find the right workpiece
The use of the measuring head can save expensive cards and avoid the inconvenience
of manual correction with the thousand meter. Mounted in the machining center of the
spindle andThe head on the knife holder in the turning center brings the following
benefits:
Reduce the machine tool downtime;
Automatic fixture, workpiece
correction and rotation shaft setting;
eliminate manual setting error;
reduction in the number of rejects;
Increase productivity and flexibility in
bulk product sizes. In the efficiency of
piece testing
The head installed on the spindle and knife holder can also be used for sequential
measurement and first piece detection — manual measurement depends on the skills
of the operator and moving the workpiece to the coordinate machine Methods of
detection are often not feasible. The benefits of the header testing include:
Measure the sequence works by automatically correcting the offset value;
Enhance the reliability of unmanned processing;
Adaptive processing, providing process feedback, reducing changes;
Use automatic paranoid update;
Shorten downtime for first test result.
GP-800 wireless head manual

4
 GP-800 wireless head manual

qualification

parameter unit remarks

material quality 304+7075
Find the outer mm 42
diameter of the
edge
instrument
Probe thread mm M4
Probe length mm Standard 30 Users can replace it by themselves
Probe ball mm φ 3 Ruby
head
Hold the mm 8
diameter
Hold the length mm 25
repeatability mm 0.001 The structure is stable and reliable
precision
XY route or mm 3 Beyond the trip will be damaged
distance of
travel
Z route or mm 2.5 Beyond the trip will be damaged
distance of
travel
Wireless 2.4G wireless mode (simultaneously matching multiple
transmission receivers to increase distance)
mode
Dial-to-code
Wireless m 3 Up to eight probes can be used at
transmission the same time
distance
cell 14,250 dry
battery
Offline work can Can be used as a photoelectric
division medium rod
Wireless work can Can be used in coordination with
the system for automatic division
attended mode wireless Distance <3m
connections
classification of IP67 Can work in a coolant spray
waterproof environment
voltage V DC5-24v

s
 GP-800 wireless head manual

Structure dimensions and port definitions

gauge head

6
 GP-800 wireless head manual

acceptor

Signal line color definition

Line color wiring function

black GND
The system supplies the
red 5-24V power to the measuring
head
brown System boot-up io (input low level) Startup & Shutdown
green System chip (output low level) Trigger signal output
yellow System alarm io (output low level) Signal interruption alarm
white System battery alarm io (output Battery voltage alarm
low level)

7
 GP-800 wireless head manual

Input and output line level and open and closed state

Head monitoring power The signal is Signal The head

supply status normal interruption measuring
voltage is low
Line color definition Detection Untrigg startin shut Detection Untrigge
trigger ered g up down trigger red
Black (input) GND 0 0 0 0 0 0
Red (input) 5-24V 1 1 1 1 1 1
High
and low Brown starting 0 0 0
-
0 0
(input) up
electricit
y Green skip 0 1 1 1 0 1
(output)
Peace
Yellow report to 1 1 0 1 1 1
form (output) the
police
White low 1 1 1 1 0 0
(output) voltage
Description: 0-Low level 1-High level-suspended (input / output relative to receiver)

If you need other levels, you can set the trigger mode through
the system, or buy the high and low level conversion module
by yourself.
GP-800 wireless head manual

8
 GP-800 wireless head manual

install

Needle installation

9
 GP-800 wireless head manual

Measure the head and zero

10
 GP-800 wireless head manual

Position of measuring head and receiver

In order to stabilize the signal receiver and head distance <3m, a long distance relay can be used by
installing multiple receivers.

11
 GP-800 wireless head manual

Connection instances

The FANUC-31i is installed with the GP-800 wireless measuring

head

hookup

Note the high and low levels of the system requirements, the following wiring is not
considered, only the position

The parameter setting X4.4 shall be connected with X4.7

1.K17.2=1
Contact head
control effective
K23.0=1
Contact
head
K32.0=1
Between M38-M39 alarm 6200 # 7 SKF = 1 and the
rest is 0
6202 # 0=1 The rest is 0
2. Signal allocation of external interfaces:
Y2.0 is set to test
head open, X4.7 is
set to jump,
X4.5 is set as the head
battery drop, X4.4 is set
as the head state,
X4.3 as head error 4. Probe command switch:
3.M17: open the head, M18: close the head
GP-800 wireless head manual

12
 GP-800 wireless head manual

Programming instances

Standard macro program

Scan the above QR code and download it with Baidu web disk.

Programming tutorial

pay attention to:

1. Rotate to open and close in the below, please use M17M18.
2. There will be some differences in different Settings and
programming methods of the system. Please pay attention to
the safety of operators and machine tools.
3. The following programming tutorial is for reference only. There may be bugs.

one. Calibration of GP-800 head: head calibration is the

deviation of the head and the center line of the spindle, the
length error of the head and the radius error of the probe ball.
1 A calibration head is required in the following situations:
A Using the first header.
A new probe is installed on the b measuring head.
C When probe bending or head collision is suspected.
And d periodically to compensate for the mechanical variation error of the machine.
E If the relocation of the head handle is poorly reproducible.
2 Place the Master of the known bore meridian (the standard block
for calibration with the measuring head) on the bench and near the
side of the main shaft.
A. Place the Master Master with a micrometer as shown in Figure 1

13
 GP-800 wireless head manual

Horizontal fixation on the table

surface after leveling in the X
direction;
B. Use the thousand-dial meter to correct it
Master The central coordinate
position of the inner hole (place
it in G54X-Y-);
C. Install the test rod (Testbar) on the spindle,
move the Z axis and measure the master position
with the block gauge
Workbench as shown in Figure 2
And d. make the w axis at the origin position, such as the X square
Testbar Length
=350.311mm block
gauge length
=30.00mm
The mechanical coordinate of the Z-axis is-1148.291mm (Figure 1)

Check the rod

for the block
Spindle head

W
a
xl

staging
Z
square
(Figure 2)
E. Set the work piece coordinate system Z=-1148.291+(-30.0)+(-
350.311)=-1528.602mm for calibration (place it in G54Z--)
F. T1M06 (since T01 is reserved for the measuring head);
g. Install the measuring head on the spindle, clean the measuring ball
and measure the beating of the measuring ball. If the beating is large,
it needs to be adjusted (there are adjustment screws in the four
directions of the measuring head handle);
H. The measuring head must be consistent and rotating every time it is installed into the spindle hole
180 degrees of reinstallation, in order to avoid errors;
3. Complete calibration head requires O9801, O9802,
O9803 or O9804 program calibration procedures:
1. (O9801) Calibration of measuring head length:
GP-800 wireless head manual

14
 GP-800 wireless head manual

The format is as follows:

G65P9801ZzTt;
Example: Set the values of X, Y and Z in
the G54 workpiece coordinate system;
O0001
G90G80G40G
0 G54X0Y0
G43H01Z100. (Since the measuring head is usually set to T01, activate the number 1
correction and locate to 100mm
At) G65M17 (open measuring head contains spindle positioning)
G65P9810Z10.F3000 (Protect positioning movement)
G65P9801Z0T1 (Z-direction standard
Fixed, T1 indicates knife number)
G65P9810Z100 (protection location moved
to Z100.0)
G65M18 (Close the header)
G28Z100. (Reference point return)
H00 (cancel the knife replacement) M30
2 (O9802) The X and Y direction eccentricity of the calibration probe:

form:
G65P9802Dd Zz
The above D is the inner diameter value of the standard block, Zz
when calibration by using the platform, and the hole when omitted.
Below is the stored data

1s
 GP-800 wireless head manual

00002
G90G80
G4 0G0
G54X0Y0
G43H1Z100
.
G65M17(ON)
G65P9810Z-5.0F30
00
G65P9802D50.0
G65P9810Z100.0
F3
000
G65M18(OFF)
G28Z100.0
H
0
0

0
3 Calibrate the radius of the
header (O9803):

Format: G65P9803Dd {ZzSs}

remarks:
D: represents the inner diameter size of the ring gauge;
Z: mark the absolute measurement position of the Z axis
with the external circle; if not set, mark S: S1 to S6 for G54
to G59S101 to S148 for G54.1P1 to
GP-800 wireless head manual

16
 GP-800 wireless head manual

G54.1P48
Post-measurement data are stored in the following macro variables:
# 500=X +, X-, the
radius of the probe
ball # 501=Y +, Y-,

Radius of the
probe ball,
O0003
G90G80G
40G 00
G65M17 (Rotationdozen
Open test head) (In the
G65P9803D50.001 inner
diameter is
50.001 internal calibration) (Close head
G65M18 measurement
)
M30

O0003
G90G80G40G
00
G54X0Y0
G43H1Z10
0.
G65M17 (Open the header)
G65P9810Z-5.F3000 (Protected positioning to the hole-5.0
Place) G65P9803D50.001 (with internal meridian
Ring gauge calibration of 50.001)
G65P9810Z100.F3000 (The protection type positioning absolute position is
100.0) G65M18 (Close head)
G2
8
Z1
0 0.
H0
0
M3
0
6. (O9804) Calibrate the vector radius of the probe ball
GP-800 wireless head manual

17
 GP-800 wireless head manual

Note: If the vector is used to measure O9821, O9822, or O9823,

the cycle must be used to calibrate the radius of the probe ball. Do
not calibrate with the program O9803

G65P9804Dd
[ZzSs] Note:
D: The size of the calibrated ring gauge inside the meridian;
S: work piece coordinate system
S1~S6(G54~G59S)101~S148(G54.1P1~G54.1P48) Z: using the outer
circle to represent the position of the Z axis, the ring regulation calibration
time is omitted;

O0004
G65M17 (Open the header)
G65P9804D50.001 (ring with 50.001 in calibration)
G65M18 (Close the header) M30
O0003

G90G80G40G
00
G54X0Y0
G43H1Z10
0.
G65M17 (Open the header)
G65P9810Z-5.F3000 (Protected positioning to the hole-5.0
Place) G65P9804D50.001 (with internal meridian
Ring gauge calibration of 50.001)
G65P9810Z100.F3000 (The protection type positioning absolute position is
100.0) G65M18 (Close head)
G28
Z10
GP-800 wireless head manual

18
 GP-800 wireless head manual

0.
H0
0
M3
0
The above calibration can be done by using any of the following
procedures"
A. Calibration method using the inner bore and surface

O0006;
0.G90 G80 G40 G0
1. G54 X35.Y0
2 G43H01Z100.0
3.G65M17 (open the header)
4.G65P9810Z30.F3000 (Protection moved to reference face)
5.G65P9801Z20.00T1 (Calibration head length)
6. G65P9810X0Y0 (protection moved to center of hole)
7. G65P9810Z5. (Protection moves inside the hole)
8. G65P9802D50. (hole calibration with 50mm aperture)
9.G65P9804D50.001 (hole calibration with 50.001mm)
10. G65P9810Z100.F3000 (protection back to reference face)
11. G65M18 (closed header) 12.G28Z100.
H
0
0

0
GP-800 wireless head manual

19
 GP-800 wireless head manual

A. Calibration method using outer circles and surfaces

20
 GP-800 wireless head manual

For example, you can also write a program to scale the O0500
(BLOCK CA RRY) G90G80G40G0 G54X15.Y0W0B0 G43H1Z100.
M52 (Probe is on)
G4X1. S100 M19
G65P9810Z30.F1000 (Protective positioning movement)
G65 P9801 Z0T1 (Head length calibration, Z is the reference surface
position and T1 is activation 1
Number of knife repair)
G65P9810X0Y0 (Position to X0Y0) G65P9810Z-5.
(Positioning
Position to Z-5.0)
G65 P9802 D20.002 (The eccentricity of the calibration probe
X and Y direction, D is the calibration
object
GP-800 wireless head manual

21
 GP-800 wireless head manual

Pore size) G65 P9804 D20.002 (The vector radius of the calibration probe
ball, and D is the hole of the calibration
object
footpath)
/G65P9830K13. (K13 multi-probe head number, K different
measurement results are stored
Different location) (Position it to position Z100)
G65P9810Z100.
G00G49Z30
0. M50
two. Measure the part
1. Procedure description:
A. Probe calibration procedure
O9801: Calibration head length;
O9802: the X and Y eccentricity of the calibration probe;
O9803: Radius of the calibrated probe ball
(O9821~9823 not available) O9804:
vectorial radius of the calibrated probe ball;
And b. Measurement cycle procedure
O9810: protection positioning (i. e. the machine will stop when the moving head is touched);
O9811: XYZ single
plane measurement;
O9812: abutment /
groove measurement
O9814: inner hole / outer circle measurement;
O9815: Inner corner measurement;
O9816: Outer corner measurement;
And c. Vector measurement cycles
O9821: Single planar measurement with an Angle;
O9822: Measurement of an
angled abutment or groove
O9823:3 point inner hole or outer
circle measurement
d. extra circulation
O9817: measuring points along the fourth axis of X distribution
O9818: the fourth axis of measuring distribution along Y (method as above O9817)
O9819: inner hole / outer
circle measurement on PCD
O9820: blank margin
measurement;
2. Specific measurement methods:
A. Measurement of the inner hole / outer circle (O9814):
GP-800 wireless head manual

22
 GP-800 wireless head manual

G65P9814Dd Or the G65P9814Dd Zz

Note: Diameter of the D face; Z: measure the absolute position of Z
axis in the outer circle or the inner hole, if Z is omitted, assuming an
inner hole cycle. Rr writes a negative number.
Example 1 measures one outside, namely

Example 2 Measure an inner hole (relative reference)

23
 representation G55
B. Measurement of the abutment / groove (O9812)

24
 GP-800 wireless head manual

form:
G65p9812Xx,
or
G65P9812Yy
or
G65P9812Xx
Zz or
G65P9812Yy Zz
Note: X: the distance measured
when measuring in the X direction;:
Y: the distance measured in the Y
direction;
: Z: Measure the absolute position of Z on the platform or the
groove with an obstacle. If Z is default, a groove is measured;
Example 1 Cam measurement

Example 2 recess measurement (relative reference)

c. Measurement of a single plane (O9811)

GP-800 wireless head manual

25
 GP-800 wireless head manual

There are two following possibilities:

1 The plane can be regarded as a knife change in size and Tt and Hh;
2 You can regard the plane as a reference plane position
and adjust the coordinate system through Ss and Mm;
format: G65 P9811Xx or Yy or Zz

D. (O9815) inner corner measurement;

26
 GP-800 wireless head manual

Note: If I and J are omitted, only two measurement movements

occur and the corner is assumed parallel to the axis; if I or J is
omitted, three measurement movements occur and the corner is
assumed to be 90 degrees; format: G65 P9815XxYy;

27
 GP-800 wireless head manual

E. (O9816) outer corner measurement;

Format: G65 P9816 Xx Yy

28
 GP-800 wireless head manual

F. (O) 9821

Format: G65 P9821 Aa Dd

Measurement of g. (O9822)

29
 GP-800 wireless head manual

Format: G65 P9822 Aa Dd

30
 GP-800 wireless head manual

H. (O9823) 3-point inner hole or outer circle measurement

31
 GP-800 wireless head manual

Format: G65 P9823 Aa Bb CcDd or G65 P9823 Aa Bb Cc Dd Zz

32
 GP-800 wireless head manual

The h. (O9817) measurement points are measured along the fourth axis of the X distribution

The coordinate system sets S

33
 GP-800 wireless head manual

And i. (O9843) Angle measurement of the X or Y plane

Format: G65 P9843 Xx Dd or G65P9843Yy Dd

34
 GP-800 wireless head manual

remarks:
Midpoint position of the y-table drawing.
D Moving distance between two measured positions parallel to the X axis or Y axis.

J. (O9834): Measure data between XY plane:

measure data between Z plane
(1) O9834: measure the data between the XY plane

35
 GP-800 wireless head manual

pour:

O9834
form:
G65 P9834Xx or G65 P9834Yy or G65 P9834 XxYy or G65
P9834 AaDd or G65 P9834
remarks:

36
 GP-800 wireless head manual

(2) O9834: measure the data of plane to plane between Z plane

O9834
Format: G65 P9834Zz or

37
 GP-800 wireless head manual

G65 P9834AaZz Or a G65 P9834DdZz or G65

P9834 description:

The part must be entered:

38
 GP-800 wireless head manual

four. The meaning of each

macro variable output
variable- -Table 1
A single Cam / The inner Inside the The corner The XY
plane groo hole / outer corner fourth plane
ve circle axis angle
G65P9811 G65P9812 G65P9814 G65P9815 G65P9816 G65P9817 G65P9845
/1 8
#135 X X X X position X position
position position position
#136 Y Y Y Y position Y position
position position position
#137 Z
position
#138 size size size
#139 X face X face Fourth angle
Angle Angle axis
Angle
#140 X bias X bias X bias X bias X bias
#141 Y bias in Y bias in Y bias in Y bias in Y bias in
statistics statistics statistics statistics statistics
#142 Z bias in Y face Y face
statistics Angle Angle
#143 dimension dimension dimension Y angular Y angular Height Height
al al al deviation deviation deviation deviation
discrepan discrepan discrepan
cy cy cy
#144 X angular X angular angular angular
deviation deviation deviation deviation
#145 Actual Actual Actual Actual Actual
locatio locatio locatio locatio locatio
n
deviati
on
n
deviati
on
n
deviati
on
n
deviati
on
n
deviati
on
39
 GP-800 wireless head manual

#146 Remus Remus Remus

condition condition condition
#147 direction
indic
ator
#148 Outpass mark (1 to 7)
#149 Head measuring error mark (0 to 2)
 GP-800 wireless head manual

Output variable- - - - - - - - - - - -Table 2

PCD The blank With Angle With Three Type surface to type surface
bore allowance Angle points

ne
pla
/ inside
bulge
outsid the hole
Platform /
e groove /
circle outsid
e
Round
measur
ement
G65P98 G65P982 G65P9821 G65P982 G65P982 G65P9817/ 34
19 0 2 3
#135 X Position X, X X X to
starting
position from the position position incremental
starting distance
point
#136 Y The Y position Y Y Y to
starting
position from the position position incremental
starting distance
point
#137 PCD Z to
incremental
distance
#138 size Start with the size size minimum range
starting point
a note of
the scale
in
gongche
pu
cun
#139 angle angle
#140 X bias in X bias in X bias X bias in X bias in statistics
statistics statistics in statistics
statistic
s
#141 Y bias in Y bias in Y bias Y bias in Y bias in statistics
statistics statistics in statistics
statistic
s
#142 PCD Z bias
bias in

40
 GP-800 wireless head manual

statistics
#143 dimensio dimension dimensio dimension Minimum
nal al nal al distance
discrepa discrepanc discrepan discrepan deviation
ncy y cy cy
#144 angular crest angular deviation
deviation value
#145 Actual least Actual Actual Actual Actual location
location value locatio locatio location deviation
deviation n n deviation
deviati deviati
on on
#146 Remus Chang Remus Remus Remus Remus condition
condition e condition condition condition
quantit
y
(blank
)
#147 The direction
number indic
of holes ator
# 148 Omark (1 to 7)
# 149 Head error flag (0 to 2)

40
 GP-800 wireless head manual

Common fault handling

equip unusual cause process mode
ment
gauge Red light flash The signal is Adjust the receiver installation
head weak distance and angle
gauge The green light is internal fault Back to the factory
head not triggered
gauge White light bright The battery Replace the battery
head voltage is low
Check the wiring
acceptor The receiver power The power Confirm that the wiring is good, still
light is not on supply is not not bright, return to the factory
entered
Head cell
acceptor White light bright voltage is low Replace the battery
acceptor Red light flash The signal is Adjust the receiver installation
weak distance and angle

product list
1 wireless measuring head
1 ruby measuring needle
(0.001 circle degree) and 1
signal receiver

41