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Resps

The document outlines the responsibilities and projects of various engineers and technicians in the field of instrumentation and control systems across different companies, primarily in the oil and gas sector. Key responsibilities include maintenance of control systems, project management, preventive maintenance, and compliance with safety and quality standards. The engineers have been involved in significant projects such as automation systems, commissioning of control systems, and upgrades of existing infrastructure.

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0% found this document useful (0 votes)
54 views9 pages

Resps

The document outlines the responsibilities and projects of various engineers and technicians in the field of instrumentation and control systems across different companies, primarily in the oil and gas sector. Key responsibilities include maintenance of control systems, project management, preventive maintenance, and compliance with safety and quality standards. The engineers have been involved in significant projects such as automation systems, commissioning of control systems, and upgrades of existing infrastructure.

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Responsibilities

1) Kashif Habib
General Responsibilities:
Maintenance of the Control Systems including Distributed Control Systems (DCS), Emergency Shutdown Systems (ESD), Truck Loading Automation
Systems (TLAS), Historians, Online Process Analyzers & Fire Alarm System
-Participate in studies, investigation and improvement projects, contract coordination and bid evaluations
-In-depth working with loop sheets, data sheets, instrument drawings, I/O wiring diagrams and P&IDs
-Planning Preventive Maintenance, Shutdowns and Turnaround activities
-Liaison with user department for the execution of day to day maintenance jobs
-Inventory management by segregating stock & non-stock items, scrutinizing consumption patterns of the spare parts using CMMS (SAP) and revising
Re-Order Points & Economic Order Quantities accordingly
-Preparing IEC (Internal Evaluation Committee) & BEC (Board Evaluation Committee) notes for the procurement of capital items and preparing
Purchase, Service & Material requisitions using SAP
-Coordinating the Integrated Management System (ISO9001, ISO14001 & OHSAS18001) activities for both internal & external audits

PROJECTS

 Revamping of Truck Loading Automation System - Pak Arab Refinery Limited, Pakistan
-Commissioning of Honeywell TAS (Experion PKS R400) to automate 27 Loading Bays and 02 Weighbridges -Integration with Centum...View
 Migration of Prosafe-PLC to Prosafe-RS - Pak Arab Refinery Limited, Pakistan
-Commissioning of Prosafe-RS (22 Control Nodes) -Integration with Centum CS & Centum VP -Complete Loop & Logic Testing of...View
 TurnAround-III - Pak-Arab Refinery Limited, Pakistan
-Maintenance of DCS, ESD and numerous PLC/ SLC based Sub-systems -Offline downloading & replacements in DCS & ESD -Rev up of...View
 Asphalt Air Blowing Unit - Pak Arab Refinery Limited, Pakistan
-Commissioning & Site Acceptance Test (SAT) of Centum VP -Commissioning & Site Acceptance Test (SAT) of Prosafe RS...View
 Diesel HydroDesulphurization Unit - Pak Arab Refinery Limited, Pakistan
-Integration of Centum Vp and Prosafe RS with existing Centum CS -Commissioning of various Process Online AnalyzersView

Refinery Turn Around


Project member of migration/up-gradation of Yokogawa’s Prosafe PLC to Prosafe-RS PLC (Emergency Shutdown System).

• Removal of Prosafe PLC and installation of Prosafe-RS PLC


• Configuration of assigned ESD PLC (Prosafe-RS) with Yokogawa’s DCS Centum CS.
• Setting up communication between different Safety Control Stations (SCS).
• Logic comparison & verification between new and old systems.
• Loop testing for different areas of refinery including DHDS for which separate Prosafe-RS PLC and Centum VP system already installed.
• Accomplished Site Acceptance Test(SAT) which included
1. SAT/Commissioning Preparations
2. Visual Inspections of Earthing, Power Supply Cables, System Cables, Vnet/IP Cables, Field I/O Cables
3. Power Supply Test which included UPS & Non UPS Supply, SENG and SOE Power Up
4. Application Communication Test, Common Facilities Test and Field Input & Output Test

2) Tabish Rehman

Responsibilities:
✓ Supervise preventive, corrective/breakdown maintenance activities of all electrically operated
equipment such as electrical motors, transformers, switch-gear panels, Motor Control Centers, Safety
devices and grid stations, Battery chargers and UPS etc installed at the assigned Stations/Terminals
according to the standard specification for maintenance schedule.
✓ Supervise preventive shutdown, breakdown maintenance, calibration, installation and commissioning
of pressure, flow, temperature, density level, transmitters, switches, gauges, indicators, recorders,
mainline pump controllers, fire water pump controllers, fire detection system, safety valves, HV/LV
control systems and transducers, actuators, tank gauging systems, vibration monitoring systems, and
flow-metering systems.
✓ Maintain supporting instrumentation system to provide updated and on-line status of pipeline
operations through a wide network of instrumentation, communication and computer systems.
✓ Oversee maintenance, fault rectification and interfacing of field instrumentation and on plant
electrical equipment with SCADA/PLCs.
✓ Prepare and review preventive maintenance plan & schedule work orders in SAP to carryout the
exercise with minimum downtime and to ensure safe working conditions at work sites & workshop
through regular inspection tours to check adherence with SOPs.
✓ Ensure availability of updated maintenance history/calibration
records/documents/drawings/equipment data sheets etc.
✓ Generate purchase requisitions for electrical and instrumentation equipments & spares as per
requirement using SAP and Oracle.
✓ Prepare bid documents, SOW and BOQ's and carryout technical & commercial evaluations for
required work.
✓ Assist in development and maintenance of Computerized Maintenance Management System
(CMMS). Database management in SAP for plant equipment, initiation of Bill of Material, define
functional loactions, work & cost centers, task lists notification, work orders etc.

3) Syed Usman Jeelani


Instrument Engineer at Pak-Arab Refinery Ltd.

Maintenance Deptt. Responsibilities:


Assigned areas (CDU, VDU, Visbreaking, Gas Con, Diesel Max, DHDS Unit)
• Review Preventive Maintenance strategy and PM plans.
• Evaluations of Instrumentation work orders to ensure an effective prioritization and allocation of jobs
onto subordinates.
• Resource planning and execution of preventive / corrective maintenance activities of field
instrumentation related to process variables such Flow, Pressure, Level, Temperature and control
elements like Control Valve, On-Off valve supporting HART and Foundation Field bus signals.
• Supervised preventive / corrective maintenance activities of Analyzers such as GC for Hydrocarbon /
sulfur, Hydrogen, Viscosity, PH, Conductivity,H2S / SO2 similarly Fire and Gas system of Siemens and
Honeywell respectively and fully comply with established standards and procedures.
• Bentley Nevada 3500 vibration monitoring (Rod drop and Proximity probe) adjustment including
health & characteristics analysis on reciprocating single stage Compressor / Centrifugal Compressor.
• Technology know-how Triconex ESD systems, Yokogawa DCS ( Centum VP ) / ESD (Prosafe RS) systems,
PLC systems like Allen Bradley, Siemens etc., Compressor Electronic Governor Control systems.
• Spares management and optimization through SAP. Review and approval of the PR, Technical
Evaluation. Initiating procurement of supplies and ensuring availability of economical stock levels.
• Instrument Section Audit Preparation. Implemented Employee Training Skill matrix.
• Evaluations of Instrumentation Jobs in Turn Around-03 and respective spares arrangement of
designated area, in coordination with Planning Section and Material Department.
• Supervised instrumentation activities of Annual shutdown of the Boiler.
• Ensure compliance to all relevant Safety Procedures & control (such as ensure a strict compliance with
PARCO's safety measures) .
• Knowledge of MOC, Job safety analysis (JSA), PTW procedure and Safety concerns

4) Emad Shanab - FSP


Senior Inst. System Engineer at QAFCO

Commissioning, Maintenance and implementing the new modifications for the following systems:
- Honeywell DCS/ESD system.
- Triconex ITCC.
- Triconex BMS system.
- Siemens S7 PLCs.
- GE Mark VI gas turbine control system.
- Allen Bradley PLCs.
- Siemens PDCS (SCADA system).
- Bentley Nevada 3500 and SYSTEM1.
- Cisco network devices (switchs, Routers and Firewalls).

Maintenance of instrumentations, DCS, SCADA and auxiliary control systems like PLC's and Compressor
control systems.
Troubleshooting, maintenance and calibration for various field instruments.
Size control valves, orifice plates, and relief valves using certified sizing software.
Fire systems and workshop machines control systems maintenance.

Achievement

Shared in the engineering documents, specifications, preparing Cost estimation, contracts tender
packages, conduct pretender meetings, clarify the quires and doubts, Bid evaluation, and order
purchasing, erection works, installation, pre-commissioning, testing, punch list preparation,
commissioning and startup of the following projects:

Q5 & Q6 expansion project Ammonia and Urea plant In QAFCO Qatar


Melamine plant In QAFCO Qatar
KAAP AMONIA PLANT Commissioning and Start up In EBIC Egypt
Beryl Alpha YOKOGAWA CS3000 DCS System In UK UK
ESD system YOKOGAWA PROSAFE Commissioning and Start up In CORC Egypt

5) Hafiz Fayyaz Ahmed


Instrumentation Engineer at ArcelorMittal

• Hot Commissioning, IC & PAC of Walking Beam Furnace and Transportation systems.
• Commissioning of vendor packages consisting of S7-300 & S7-400 PLC’s for main stream,downstream.
• Troubleshooting of Automation & Control Panels.
• Troubleshooting and modifications over VSD Drives.
• Configuration and Troubleshooting of various instruments.
• Rectifying Electrical related problems.

Major Responsibilities:
• Coordinating with External services & vendors for any technical services as per requirements.
• Prepare SOW for SCADA, Instrumentation & Automation.
• Working on CAPEX and OPEX.
• Improvement, Maintenance & Troubleshooting of electrical cabinet and modification of PLC
application.
• Rehabilitation Of Instrumentation & Control Systems.
• Condition Monitoring for all the equipment’s (Flow Meters, Analyzers, Smart Transmitters of
Temperature, Pressure & Level and DPTs ).
• On field troubleshooting and rectification of activities.
• Interface with Vendors for Acceptance Tests.
• Monitoring major Rotating Machinery Operational and maintenance data, trends and recommends/
implements changes in maintenance strategy as necessary to improve performance.
• Developing and training Condition Monitoring team.
• To conduct Condition Monitoring training to all site engineers as per as requirement

Working as an Application Engineer (Instrumentation / Automation). My responsibilities includes the


Troubleshooting, Installation and commissioning.

Major Responsibilities at GATRON Ind. Ltd:

- Installation of Instrument & Equipment, Repairing & Maintenance, Calibration & Troubleshooting of all
field equipment.
- Responsible for plant modification,expansion,installation & implementation.
- Testing of all installed instruments from field to control room.
- Work on Electronic & Pneumatic Controller and Transmitters.
- Work on Process Control Loop such as Temperature, Pressure, Flow and Level Transmitters electronic
& pneumatic of Honeywell series.
- Work on Thermocouple (J, K, S and T) type.
- Project documentation & effective reporting on daily status/activity.
- Testing of pannels,inverters,cables & cold test.
- Knowledge and Work experience of Siemens, Puma & Dan Foss Inverters.
- Knowledge of different Control System such as PLC, DCS through understanding of control loop.
- To attend daily meeting with HOD about plant problems & solutions.
- Have awareness of personal & equipment Safety, turned around Safety, Fire fighting, environmental
protection and Quality knowledge.
- Can develop & maintain procedure and work Instruction.
- Participating in Major Shut downs and monitor different Eriksson & Commissioning.
6) Muhammad usman
Senior Engineer Maintenance (Inst) at PARCO

• Presently working as Senior Engineer Maintenance- ( Inst) Refinery Process Units

• Responsible for setting up, maintaining & improving maintenance systems for the Field
instrumentation, Fire detection systems, , Control Systems,PLC based systems in all the operation areas
of PARCO Refinery, Compliance with the latest engineering standard and practices. Carry out Preventive,
Predictive & Corrective maintenance of equipment at plant. Provide advice on the material & spares
management. Conduct failure analysis, coordination with other functions. Work on CMMS, job risk
assessment, HAZOP etc. Based on performance assessment build training needs Matrix for Training
junior staff.

• PREVIOUS ASSIGNMENTS AT PARCO ( Feb 1999 to Dec 2005)

• Responsible for Maintenance of the State of Art Telecom and SCADA-Control System for PARCO's 2000
Km Cross Country Fuel oil Pipelines.
• Actively Played role in Construction & Commissioning of PAPCO's 26-inch dia 765 Km long Cross
Country oil Pipeline System and involved in Installation, Testing and Commissioning of SCDA &
Telemetry System/
• Actively Participated in PARCO Refinery Pre-Commissioning, Commissiong and Startup activities as
Instrument & Control Engineer.

COMPANY NAME: Citi Global Infrastructure (CGTI) Pakistan.

Worked as System Support Engineer, responsible for LAN, WAN & Data Communication Networks.
Day to day trouble shooting of PABX, Routers, Switches, data Servers & RF Modems

7) Muhammad Usman
Instrument & Control Engineer at Descon

Instrumentation, Control & Telecommunication Designer – New Khanki Barrage

· Technical designing & planning


· Proposing an efficient & advanced design for Gate Control Systems based on SCADA/PAC
· RFQ/ITB Review, Site Surveys, Contractual Reviews and Implementations
· Responsible for vendor quote evaluation, sub-contractor management and outsourcing.
· Worked extensively on preparing BOQs, MTOs and various I & C method statements.
· Technical evaluation of Instrument & Control System design sheets / drawings
· Preparing drawings, technical compliance sheets and cost analysis of instruments, control,
telecommunication & video surveillance equipment available from various vendors
· Thoroughly study, evaluate and finalize solutions of GE, Siemens, Emerson, Honeywell,
Yokogawa, Schneider Electric etc.
· Detail designed of piezometer (Instrumentation) schematic & layouts including associated
data acquisition system
· Designed Lightning Protection system for New Khanki Barrage
· Developing Business Relationships With Vendors
· Coordination with Vendors and handling project related issues
· Involve in proposal making for Instrumentation & Control Systems projects
· Future tasks will include FAT, site visits, commissioning and installation of instruments,
control, telecommunication & video surveillance system

8) Muhammad Afzal Bajwa


Senior Engineer (E&I) at Pakistan Oilfields Limited
Key Responsibilities:
• Prepare Instrumentation maintenance procedures, maintenance plans and task list to achieve targets
of PM/CM ratio.
• Review and maintain spares for plant instruments and analyzers to have uninterrupted plant
operation.
• Ensure MOC modification job completion as per plan and schedule to ensure continuous improvement
of equipment performance and safety. Update documentation after a design change.
• Annual Turn Around planning, management of resources and execution of major jobs with zero injury
target.
• Initiate new ideas for reliability enhancement and implement these through MOC procedure. Prepare
and present Sub SOC (E&I) presentations for approval of MOC.
• Ensure safety during maintenance work carried out by Instrument Technicians, conduct tool box talk
for critical work and participate in job safety analysis.
• Maintain up-to-date calibration and testing of all the plant Instruments. Ensure 100% compliance to
Integrated Management System (QMS: ISO 9001-2000, EMS: ISO 14001-2004 & OHSAS: 18001-2007).
• Active participation in Safety talks (D-Level Safety Committee), Hazard Observation and Rectification
Committee (HORC, C-Level), Department Safety Committee (DSC, B-Level), Hazop/PHA, RCA, PSSR and
comply with their recommendations. Ensure compliance to MSA, IRR & RIRR.
• Selection of instruments as per IEC, IEEE, ISA standards, Hazardous Area Classification, IP Ratings &
ATEX Codes.
• Prepare presentations, training modules and conduct training sessions for young Engineers and
Technicians to ensure knowledge transfer and support skill enhancement.
• Impart training to young engineers and staff members under charter of DTC & UTC.
• Plant problems troubleshooting and emergencies handling.

9) Muhammad Aqeel
Unit Manager Instrument & Control at Pakarab Fertilizer
Serving as Manager Instrument & Control, responsible for Plants operational reliability, productivity,
product quality, all types of maintenances, future planning, Manning, elimination of resources wastage,
Budgeting, inventory control and HSE aspect of Instrument & Control Unit for whole Fertilizer Complex

10) Ahmed Hassan Khan


Executive E&I at Pakistan Oilfields Limited

Safely conducting maintenance activities,troubleshooting and project commissioning on time and


resource efficient manner on LPG Production Plant with 260 MTPD LPG production, MEA Natural Gas
Purification Plant with 20 MMSCFD capacity, Sulphur Recovery Unit, Gas Oil Separation Plant and LPG
Filling [Link] to provide the optimum level of technical and management services with consistent
quality improvements and exceeding [Link] equipment integrity in accordance with IEC
[Link] and implementing SOP’s for safe execution of job.
-Leading E&I teams and hands on experience of routine and non-routine preventative and corrective
maintenance of E&I related equipment such as Honeywell Plantscape DCS,C200 controller, Allen Bradley
PLC 5, ABB ACS 600 & ACS 800 VFDs,On-Line Backup UPS, Electrical Distribution panels,motor protection
circuits, AC induction motors, Atlas-Copco GA 90 instrument air compressors, Broomwade PD
compressor securities/[Link] regenerative desiccant instrument air dryers, TF-40
4000HP gas turbine driven compressor and Rotoflow Gas expander control system and instrumentation,
Bentley-Nevada 3300 vibration monitoring system, On-Line Daniel Model 500 Gas Chromatograph &
MON2000, Floboss 103 & Rocklink 800 , Rosemount Saab Tank Radars for crude gauging, Waukesha V12
& Cat G300 Gas engines instrumentation which includes magnetos and Ignition modules, 1.8MW Power
House with 450KW capacity KATO Generators control panel instrumentation with woodward 2301D and
2301A controllers,Crisplant LPG Filling machines, Pneumatic and electronic
transmitters,controllers,I/P’s,Control valve and its accessory calibration and servicing.
-Implementing condition monitoring preventive maintenance activities.
-Inventory Management using Oracle 10 ,budget preparation,review of spare part holdings,preparation
of purchase [Link] evaluation of vendor quotations.

11) Naeem Muhammad


Instrument and control Engineer at Pakistan Oilfields Limited
• Looked after day to day activities including routine complaints, preventive maintenance and handling
any emergencies at Oil & Gas Plant, Generators, Enhanced Oil Recovery Unit, Compressors.
• Maintenance and Troubleshooting of Instruments(Pressure, Flow, temperature, Level, Recorders)
• Troubleshooting of Control Systems (Pneumatic, PLC and DCS based).
• Maintenance of online analyzers (Gas Chromatograph and DEW Point).
• Shutdown instrumentation jobs planning and execution.
• Understanding and ensuring compliance with the health and safety regulations.
• Troubleshooting of Motor power and control circuits and VFDs.
• Prepare Maintenance budget and maintain/improve budget limitations to meet plant’s annual
objectives and standards.
• Maintain appropriate spares levels.
• Boilers and BMS: - Designing and Programming Control Systems (Hima, Siemens, Linde and relay based
Control Systems).
• Field instrumentation maintenance & trouble shooting including transmitters, switches, control valve
& analyzers etc.
• DCS: - Honeywell TDC-3000 and Emerson Process Management DELTA-V.
• SCADA: - “GE-FANUC 90-30 series”, PLC interface with PC, loaded with “CIMPLICITY” software under
“WINDOWS” Platform.
• “ALLEN-BRADELY ControlLogix 1769-L32C“interface with PC. Loaded with “RS-View” and “RS-Logic
5000” software under “WINDOWS” environment.
• PLC: - Siemens S-7 315-DP, HIMA F30, Honeywell LM-620, Allen Bradley (1769-L32C and SLC500) and
GE FANUC 90-30.
• TURBOMACH S70 Gas Turbine: - Maintenance, Inspection and troubleshooting of GT Instruments.
• Coordinated with TURBOMACH team during exchanging the Combustion chamber and RGB of the GAS
TURBINE.
• Compressors and turbines: - Installing and troubleshooting of Compressors and turbines
instrumentation.
• Procurement of field instruments, control valve, analyzers & control system etc.
• Conversant with international standards & engineering practices related to instrumentation and
control (ISA, IEC, NFPA, and ISO).

12) Muhammad Hanif bhatti


Engineer Instrumentation at Rajeh [Link]-Marri & Sons ABQAIQ,DAMMAM

Recently working as Electrical & Instrumentation Engineer on Saudi ARAMCO Project 633-KM 36"
Natural Gas Liquid P/L which involves SCADA,Cathodic Protection for cross country Pipelines,Remote
Terminal Units,Associated Valve Stations Instrumentation,Hydraulic & Motor Operated Valves Actuator
Instrumentation,Leak Detection System and Solar system Installation and Commissioning & Electrical
equipment installation and Grounding work.
Good knowledge in Engineering designs -
- Piping & Instrument Diagrams (P&ID’s)
- Cable Block Diagrams (CBL)
- DCS/PLC/RTU Input/output Database
- Cable Routing Layouts and Locations
- Instrument Loop Diagram (ILD’s)
- Instrument Mounting Details
- Cable & Conduit schedule (CCS)
- Instrument Installation Schedule (IIS)
- Name plate Schedule
- Assisted Elementary Diagrams
- MTO’s & ER Estimates
- Functional Specifications Documents
- Interconnection Diagrams for Junction Boxes and PLC/RTU
- Instrument Specification Sheets (ISS) for all the process instruments
Materials Summary,Project Plan,Installation & Commissioning of Electrical & Instrumentation
work,Remote Terminal Units,Cathodic Protection,Leak Detection System,Solar Panels.
Installation of various types of Instruments, Junction Box, Cable Laying using Tray and Conduits, PLC and
DCS Marshaling Panels, I/O-Modules, Cable Termination for JB & Marshaling Panels and Fabrication for
Instrument & JB stanchions,
 Responsible for the installation & commissioning for Cathodic Protection for [Link]
Anode,Test Stations & Bonding Box Installation.
 Carried out periodic check of trip loops and status confirmation alarm simulation and verification in
DCS, PLC and SCADA system.
 Preparation of database for all received materials, inspected &whatever are balanced materials.

13) shahzad mustafa


INSTRUMENT ENGINEER at Sitara Chemical Industries

INSTRUMENTATION
 Pneumatic Control Valves (Xomox, Arca, PMV,Samson,Exner)
 Solenoid Operated Valves (Burkert, SMC)
 Flow Indicator Transmitters (Yamatake,Krohne,Yokogawa,FM)
 Level Indicator Transmitters (ABB,Yamatake,Yokogawa,Foxbro)
 Pressure Indicator Transmitters (Yokogawa,Hana)
 Temperature Indicator Controllers (Yokogawa UT550,350,320)
 pH Indicator Transmitter (Yokogawa EXAPH202, ABB4600)
 Dozing Pumps
 Furnaces 50MT HCL Furnaces made in French & China
 Air Compressors Comp air Delcos 3100
 Air Dryer Donaldson Ultra filter HRE0650 & HRE 0850
 Boiler Water Tube 25TPH, 17.3Bar, 208°C
 Chillers
• Bumyang Absorption Chiller
• York Millennium Absorption Chiller
• York Millenium Centrifugal Chiller
 De-mineralized Water Plant (Demi) 20M3/Hr by Autotrol USA
 Reverse Osmosis Plant (R.O) 35M3/Hr by WEMS

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