H

D W
PSR-...-24UC/ESAM4/2X1/1X2

Safety relay for emergency stop and IEC 62061

safety door monitoring

Data sheet
106257_en_02 © Phoenix Contact 2023-05-26

1 Description
Intended Use Control
The safety relay is used for the emergency stop and safety – Two-channel
door monitoring. – Automatic or manual, monitored start
When the sensor circuit is interrupted, the safety relay
initiates the safe state. Achievable safety integrity
The safety relay interrupts circuits in a safety-related way. – Suitable up to category 4, PL e (EN ISO 13849-1),
SIL 3 (EN 62061)
Possible signal generators
Additional features
– Emergency stop button
– Safety door monitoring – Cross circuiting detection
– Optional pluggable screw or Push-in terminal blocks
Contact type – 22.5 mm housing width
– 2 undelayed enabling current paths
Approvals
– 1 non-delayed signaling current path
The enabling current paths and the signaling current path
drop out without delay as per stop category 0 in accordance 
with EN 60204-1.

WARNING: Risk of electric shock

Observe the safety regulations and installation notes in the corresponding section.

Make sure you always use the latest documentation.

It can be downloaded from the product at [Link]/products.

This document is valid for the products listed in the “Ordering data” chapter.
This document meets the same requirements as the original operating instructions with respect to the contents.
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2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 4
5 Interface type (ZVEI classification) .......................................................................................... 8
6 Notes regarding documentation ............................................................................................ 11
7 Safety regulations and installation notes................................................................................ 12
8 Transport, storage, and unpacking ........................................................................................ 14
9 Function description .............................................................................................................. 14
10 Function and time diagrams .................................................................................................. 15
11 Block diagram........................................................................................................................ 16
12 Derating................................................................................................................................. 17
13 Load limit curve ..................................................................................................................... 17
14 Electrical service life .............................................................................................................. 18
15 Operating and indication elements ........................................................................................ 19
16 Mounting and removing ......................................................................................................... 20
17 Wiring .................................................................................................................................... 21
18 Startup ................................................................................................................................... 22
19 Calculating the power dissipation .......................................................................................... 22
20 Function test/proof test .......................................................................................................... 22
21 Diagnostics............................................................................................................................ 23
22 Application examples ............................................................................................................ 25
23 Device replacement, device defect, and repair...................................................................... 27
24 Maintenance, decommissioning, and disposal ...................................................................... 27
25 Attachment ............................................................................................................................ 28

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3 Ordering data

Description Type Item no. Pcs./Pkt.

Safety relay for emergency stop and safety door PSR-SCP- 24UC/ESAM4/ 2900525 1
monitoring up to SIL 3 or Cat. 4, PL e in accordance with 2X1/1X2
EN ISO 13849, 2-channel operation, 2 enabling current
paths, nominal input voltage: 24 V DC, plug-in screw
terminal block
Safety relay for emergency stop and safety door PSR-SPP- 24UC/ESAM4/ 2900526 1
monitoring up to SIL 3 or Cat. 4, PL e in accordance with 2X1/1X2
EN ISO 13849, 2-channel operation, 2 enabling current
paths, nominal input voltage: 24 V DC, plug-in Push-in
terminal block
Set consisting of 10 safety relays for emergency stop and PSR-SCP- 24UC/ESAM4/ 1449148 10
safety door monitoring up to SIL 3 or Cat. 4, PL e in 2X1/1X2-SET10
accordance with EN ISO 13849, 2-channel operation,
2 enabling current paths, nominal input voltage: 24 V DC,
plug-in screw terminal block

Accessories Type Item no. Pcs./Pkt.

Coding profile, is inserted into the slot on the plug or CP-MSTB 1734634 100
inverted header, red insulating material
Coding section, inserted into the recess in the header or CR-MSTB 1734401 100
the inverted plug, red insulating material

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4 Technical data

Hardware/firmware version
HW/FW ≥ 05/--
The technical data and safety characteristics are valid as of the specified HW/FW version.

Supply:
Rated control circuit supply voltage US 24 V DC -15 % / +10 %
Rated control supply current IS typ. 70 mA (at US)
Power consumption at US typ. 1.68 W
Inrush current < 3.5 A (typically with US, Δt = 3 ms)
Filter time 5 ms (in the event of voltage dips at Us)
Protective circuit Serial protection against polarity reversal, Suppressor diode

Digital inputs: Logic S12, S22

Number of inputs 2
Description of the input safety-related
Input voltage range "0" signal 0 V DC ... 5 V DC (S12)
Input current range "0" signal 0 mA ... 2 mA
Input voltage range "1" signal 20.4 V ... 26.4 V (S12)
Inrush current < 100 mA (Δt = 500 ms, with Us/Ix at S12)
> -100 mA (Δt = 300 ms, with Us/Ix at S22)
Current consumption 38 mA (Typically with US at S12)
-38 mA (typically with US at S22)
Filter time No test pulses permitted
Max. permissible overall conductor resistance 50 Ω
Concurrence ∞
Protective circuit Suppressor diode

Digital inputs: Start circuit S34, S35

Number of inputs 2
Description of the input non-safety-related
Input voltage range "1" signal 20.4 V ... 26.4 V
Inrush current < 6 mA (typically with US at S34/35)
Current consumption 0 mA (Typically with US at S34)
1 mA (Typically with US at S35)
Filter time No test pulses permitted
Max. permissible overall conductor resistance 50 Ω
Protective circuit Suppressor diode

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Relay outputs: Enabling current paths 13/14, 23/24

Number of outputs 2
Output description 2 N/O contacts in series, safety-related, floating
Contact material AgSnO2
Switching voltage min. 10 V AC/DC
max. 250 V AC
Limiting continuous current 6 A (observe derating)
Inrush current min. 10 mA
max. 6 A
Sq. Total current 72 A2 (observe derating)
ITH2 = I12 + I22 + ... + IN2
Switching capacity min. 100 mW
Switching frequency max. 0.5 Hz
Interrupting rating (ohmic load) max. Observe derating and load limit curve
Switching capacity in accordance with IEC 60947-5-1 5 A (AC15)
6 A (DC13)
Output fuse 10 A gL/gG (High demand)
4 A gL/gG (Low demand)

Relay outputs: Signaling current path 31/32

Number of outputs 1
Output description 2 N/C contacts parallel, non-safety-related, floating
Contact material AgSnO2
Switching voltage min. 10 V AC/DC
max. 250 V AC
Limiting continuous current 6 A (Signaling current path)
Inrush current min. 10 mA
max. 6 A
Sq. Total current 36 A2
ITH2 = I12 + I22 + ... + IN2
Switching capacity min. 100 mW
Switching frequency max. 0.5 Hz
Interrupting rating (ohmic load) max. Observe derating and load limit curve
Switching capacity in accordance with IEC 60947-5-1 1.5 A (AC15)
2 A (DC13)
Output fuse 6 A gL/gG

Times
Typical starting time with Us typ. 250 ms (with Us / when controlled via A1)
Typical response time at Us typ. 150 ms (For Us autostart)
typ. 100 ms (For Us manual, monitored start)
Typical release time with Us typ. 20 ms (At Us on demand via sensor circuit)
typ. 45 ms (At Us/on demand via A1)
Recovery time < 1 s (Boot time)
1 s (following demand of the safety function)

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General data
Relay type Electromechanical relay with force-guided contacts in
accordance with IEC/EN 61810-3
Nominal operating mode 100% operating factor
Degree of protection IP20
Min. degree of protection of inst. location IP54
Mounting type DIN rail mounting
Mounting position vertical or horizontal
Assembly instructions See derating curve
Type of housing Polyamide Yellow (RAL 1018)
Operating voltage display 1 x green LED
Status display 3 x green LED
Air clearances and creepage distances between the according to
power circuits DIN EN 60947-1
Rated insulation voltage 250 V
Rated surge voltage/insulation See “Insulation coordination”
Degree of pollution 2
Overvoltage category III
Maximum power dissipation for nominal condition 16.44 W (US = 26.4 V, IL² = 72 A²,
PTotal max = 2.04 W + 14.4 W)
Note on power dissipation See “Calculating the power dissipation”

Dimensions Screw connection Push-in connection

WxHxD 22.5 x 99 x 114.5 mm 22.5 x 112 x 114.5 mm

Connection data Screw connection Push-in connection

Conductor cross section rigid 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section flexible 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross-section AWG 24 ... 12 24 ... 16
Stripping length 7 mm 8 mm
Screw thread M3

Ambient conditions
Ambient temperature (operation) -20 °C ... 55 °C (observe derating)
Ambient temperature (storage/transport) -40 °C ... 70 °C
Max. permissible relative humidity (operation) 75 % (on average, 85% infrequently, non-condensing)
Max. permissible humidity (storage/transport) 75 % (on average, 85% infrequently, non-condensing)
Maximum altitude ≤ 2000 m (Above sea level)
Information on operating height See the “Using PSR devices at altitudes greater than
2000 m above sea level” section
Shock 15g
Vibration (operation) 10 Hz ... 150 Hz, 2g

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Conformance/Approvals
CE CE-compliant
The full EC Declaration of Conformity can be downloaded for the product at [Link]/products.
Approvals 

Safety data
Stop category according to IEC 60204 0

Safety parameters in accordance with IEC 61508 - high demand

Equipment type Type A
HFT 1
SIL 3
PFHD 5.5 x 10-10 (5 A DC13; 5 A AC15; 8760 switching cycles/year)
Demand rate < 12 Months
Proof test interval 240 Months
Duration of use 240 Months

Safety technology parameters according to IEC 61508 - low demand

Equipment type Type A
HFT 1
SIL 3
PFDavg 1.37 x 10-4
Proof test interval 66 Months

Safety characteristic data according to EN ISO 13849-1

Category 4
Performance level e (5 A DC13; 5 A AC15; 8760 switching cycles/year)
Duration of use 240 Months
For applications in PL e, the required demand rate for the safety function is once per month.

Safety technology parameters in accordance with EN 62061

SIL 3

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5 Interface type (ZVEI classification)

Digital inputs : Logic S12, S22

Source/destination Interface type Additional measure Source/destination Suitable interface
type
Destination A M Source A

Interface type A - Destination

Parameter min. typ. max.
Input current Ii (in the ON-state) 26 mA (S12) - 100 mA (Δt = 500 ms,
-100 mA (Δt = 500 ms, with Us/Ix at S12)
with Us/Ix at S22) -30 mA (S22)
Output voltage Ui 19 V - 26 V
Input capacitance Ci - - -
Additional measure M - The inputs are not types in accordance with IEC 61131-2.
- TG is S11 for S12 (24 V without cycle)
- TG is S21 for S22 (0 V without cycle)

Digital inputs : Start circuit S34, S35

Source/destination Interface type Additional measure Source/destination Suitable interface
type
Destination A M Source A
Destination C0 M Source C1, C2, C3

Interface type A - Destination

Parameter min. typ. max.
Input current Ii (in the ON-state) 0 mA (S34) - 6 mA (S34)
1 mA (S35) 6 mA (S35)
Output voltage Ui 19 V - 26 V
Input capacitance Ci - - -
Additional measure M - The inputs are not types in accordance with IEC 61131-2.
- TG is S12 (24 V without cycle)

Interface type C0 - Destination

Parameter min. typ. max.
Test pulse duration ti - - -
Test pulse interval T - - -
Input resistance R 3.9 kΩ - -
Input capacitance CL - - -
Inductive load LL - - -
Additional measure M - The inputs are not types in accordance with IEC 61131-2.
- Switch-on pulses should be switched off for safety applications.

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Relay outputs : Enabling current paths 13/14, 23/24

Source/destination Interface type Additional measure Source/destination Suitable interface
type
Source A M Destination A
Source C0 M Destination -

Interface type A - Source

Parameter min. typ. max.
Switching current Ii 10 mA - 6A
Switching voltage Ui 10 V - 250 V AC
Internal resistance Ri (in the switched state) Load ≥ 1 A - Load ≥ 10 mA
≤ 200 mΩ ≤ 40 Ω
Load capacitance CL - - see switching capacity
Inductive load LL - - see switching capacity
Electrical isolation yes
Additional measure M - The outputs are not types in accordance with IEC 61131-2.

Interface type C0 - Source

Parameter min. typ. max.
Test pulse duration ti - - -
Test pulse interval T - - -
Nominal current IN - - 6A
Load capacitance CL - - see switching capacity
Inductive load LL - - see switching capacity
Additional measure M - The outputs are not types in accordance with IEC 61131-2.
- No test pulses are emitted at the output.

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Relay outputs : Signaling current path 31/32

Source/destination Interface type Additional measure Source/destination Suitable interface
type
Source A M Destination A
Source C0 M Destination -

Interface type A - Source

Parameter min. typ. max.
Switching current Ii 10 mA - 6A
Switching voltage Ui 10 V - 250 V AC
Internal resistance Ri (in the switched state) Load ≥ 1 A - Load ≥ 10 mA
≤ 100 mΩ ≤ 20 Ω
Load capacitance CL - - see switching capacity
Inductive load LL - - see switching capacity
Electrical isolation yes
Additional measure M - The outputs are not types in accordance with IEC 61131-2.

Interface type C0 - Source

Parameter min. typ. max.
Test pulse duration ti - - -
Test pulse interval T - - -
Nominal current IN - - 6A
Load capacitance CL - - see switching capacity
Inductive load LL - - see switching capacity
Additional measure M - The outputs are not types in accordance with IEC 61131-2.
- No test pulses are emitted at the output.

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6 Notes regarding documentation

6.1 Identification of warning notes

This symbol indicates hazards that could lead to personal injury.

There are three signal words indicating the severity of a potential injury.
DANGER Indicates a hazard with a high risk level. If this hazardous situation is not avoided, it will result in
death or serious injury.
WARNING Indicates a hazard with a medium risk level. If this hazardous situation is not avoided, it could
result in death or serious injury.
CAUTION Indicates a hazard with a low risk level. If this hazardous situation is not avoided, it could result
in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions that might cause property damage
or a malfunction.

Here you will find additional information or detailed sources of information.

6.2 Validity Qualified personnel:

This data sheet is valid for the described product(s) from the Qualified personnel are people who, because of their
hardware/firmware version specified in the technical data. education, experience, and instruction and their knowledge
of relevant standards, regulations, accident prevention, and
6.3 Target group service conditions, have been authorized by those
This data sheet is therefore aimed at: responsible for the safety of the system to carry out any
required operations and who are able to recognize and
– Qualified personnel who plan and design safety
avoid any possible dangers.
equipment for machines and systems and are familiar
with regulations governing occupational safety and Requirements:
accident prevention.
– Qualified personnel who install and operate safety Knowledge of the following topics is required:
equipment in machines and systems. – Handling safety components
– Valid EMC regulations
– Valid regulations governing occupational safety and
accident prevention

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7 Safety regulations and installation notes

WARNING: Death, serious personal injury or damage to equipment

Depending on the application, incorrect handling of the device may pose serious risks for the user or cause damage
to equipment.
• Observe all the safety notes and warning instructions provided in this chapter and elsewhere in this document.

Direct/indirect contact In operation

• Protection against direct and indirect contact according During operation, parts of electrical switching devices carry
to VDE 0100 Part 410 must be ensured for all hazardous voltages.
components connected to the system. • Protective covers must not be removed when operating
In the event of an error, parasitic voltages must not occur electrical switching devices.
(single-fault tolerance). For emergency stop applications, automatic startup of the
machine can pose serious risks for the user.
Power supply units for 24 V supply
• The machine must be prevented from restarting
• Only use power supply units with safe isolation automatically by a higher-level controller.
and SELV/PELV. With the manual, monitored reset device, a machine start
• Protect the 24 V area with a suitable external fuse. may not be triggered in accordance with EN ISO 13849-1.
• Make sure that the power supply unit is able to supply Inductive loads can lead to welded relay contacts.
four times the nominal current of the external fuse, to • Connect a suitable and effective protective circuit to
ensure that it trips in the event of an error. inductive loads.
• Make sure that the output voltage of the voltage supply • Implement the protective circuit parallel to the load and
does not exceed 32 V even in the event of error. not parallel to the switch contact.
Startup, mounting, and modifications Magnetic fields can influence the device. The magnetic field
strength of the environment must not exceed 30 A/m.
Startup, mounting, modifications, and upgrades may only be
• Do not use the device in the vicinity of strong magnetic
carried out by qualified personnel.
fields (e.g., caused by transformers or magnetic iron).
• Before working on the device, disconnect the power.
Noise emission may occur when operating relay modules.
• Carry out wiring according to the application. Refer to Wireless reception may be disrupted in residential areas.
the “Application examples” section for this.
The device is a Class A product.
Reliable operation is only ensured if the device is installed in
• Observe the requirements for noise emission for
housing protected from dust and humidity.
electrical and electronic equipment (EN 61000-6-4).
• Install the device in housing protected from dust and
• Implement appropriate precautions against noise
humidity (min. IP54).
emission.
Mismatching and polarity reversal of connections
• Take measures to prevent mismatching, polarity
reversal, and manipulation of connections.

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Faulty devices 7.1 Safety of machines or systems

The devices may be damaged following an error. Correct
Draw up and implement a safety concept
operation can no longer be ensured.
• Replace any defective devices. The machine or system manufacturer and the operator are
responsible for the safety of the machine or system and the
Only the manufacturer or their authorized representative
application in which the machine or system is used. In order
may perform the following activities. Otherwise the warranty
to use the device described in this document, you must have
is invalidated.
drawn up an appropriate safety concept for your machine or
– Repairs to the device system. This includes a risk assessment in accordance with
– Opening the housing the directives and standards specified in the EC Declaration
of Conformity, as well as other standards.

Risk assessment, validation and function test

• Before using the device, perform a risk assessment on
the machine or system.
• Validate your entire safety system.
• Carry out a new validation every time you make a
safety-related modification.
• Perform a function test on a regular basis.

Achievable safety integrity

The functional safety is ensured for the device as a single
component. However, this does not guarantee functional
safety for the entire machine or system. In order to be able
to achieve the desired safety level for the entire machine or
system, define the safety requirements for the machine or
system as well as how to implement them from both a
technological and an organizational perspective.

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8 Transport, storage, and unpacking 9 Function description

8.1 Transport 9.1 Two-channel sensor circuit
The device is delivered in cardboard packaging. The sensor circuit is designed with redundancy.
• Observe the instructions on how to handle the package Depending on the wiring, the safety relay has cross-circuit
indicated on the packaging. detection.
With the corresponding wiring, the safety relay detects short
Suitable transport packaging
and cross-circuits in the sensor circuit.
• Only transport the device in its original packaging or in
packaging suitable for transport. 9.2 Automatic start
The device starts automatically after the sensor circuit has
Technical data and environmental conditions
been closed.
• For transport, observe the specifications regarding the
temperature range, humidity, and air pressure. 9.3 Manual, monitored start
 See “Technical data” section. The device starts with closed sensor circuit once the start
circuit has been closed by pressing the reset button.
8.2 Storage
A connected reset button is monitored.
Suitable storage location  See “Start and feedback circuit connection versions”
section.
The storage location must meet the following requirements:
 See section “Function and time diagrams”.
– Dry
– Protected against unauthorized access 9.4 Safe shutdown
– Protected against harmful environmental influences
When the sensor circuit opens, the enabling current paths
such as UV light
open without delay.
Technical data and environmental conditions When the enabling current paths are open, the device is in
the safe state.
• For storage, observe the specifications regarding the
temperature range, humidity, and air pressure. The signaling current path closes.
 See “Technical data” section.

8.3 Unpacking
The device is delivered in packaging together with a packing
slip that provides installation instructions.

Observing the packing slip

• Read the entire packing slip carefully.
• Retain the packing slip.

Checking the delivery

• Check the delivery for damage and completeness.
• Submit any claims for transport damage immediately.

Scope of supply
Refer to the ordering data for the standard scope of supply
for the product.
 See “Ordering data” section.

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10 Function and time diagrams

Key: 10.2 Time diagram for manual start
Figure 2 Time diagram for manual start
A1/A2 Power supply
A1/A2
S11/S12 Sensor input 1
S21/S22 Sensor input 2 S12/S34

S34 Manual, monitored start

S11/S12
S35 Automatic start
K1/K2 Internal relay contacts S21/S22

13/14 Enabling current path

13/14
31/32 Signaling current path
31/32

10.1 Time diagram for automatic start

10.3 Time diagram for manual, monitored start in the
Figure 1 Time diagram for automatic start event of an error

A1/A2
Figure 3 Time diagram for manual, monitored start in
the event of an error
S12/S35
A1/A2
S11/S12
S11/S12
S21/S22
S21/S22
13/14
S12/S34
31/32

K1

K2
A1/A2
13/14
S12/S35
31/32
S11/S12

S21/S22

13/14

31/32

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11 Block diagram
Figure 4 Block diagram Key:
A1 S11 S12 S34 S35 13 23 31
A1/A2 Safety relay input voltage
S11/S12 Input sensor circuit (channel 1)
U Logic
K1 S21/S22 Input sensor circuit (channel 2)
IN 1/2
Logic S34 Manual start circuit
K2
Power
S35 Automatic start circuit
13/14 Undelayed enabling current path 1
24 VDC

23/24 Undelayed enabling current path 2

31/32 Signaling current path
A2 S22 S21 14 24 32

11.1 Insulation coordination

Housing A1/A2, Logic 13/14 23/24 31/32

Housing - 4 kV BI 4 kV BI 4 kV BI 4 kV BI
A1/A2, Logic - - 6 kV ST 6 kV ST 6 kV ST
13/14 - - - 6 kV ST 6 kV ST
23/24 - - - - 6 kV ST
31/32 - - - - -

Key:

BI Basic insulation
ST Safe isolation

Basic insulation
(rated surge voltage of 4 kV)
A mixture of SELV and PELV is strictly prohibited. Only switch 250 V AC at one of the enable contacts if the
adjacent contact/enabling current path carries the same potential.
Safe isolation/reinforced insulation
(rated surge voltage of 6 kV)
Reinforced insulation (e.g., thanks to greater air clearances and creepage distances between conductive paths) is
designed for one overvoltage category higher than basic insulation. This means that SELV circuits of U  25 V AC
or U  60 V DC and circuits with higher voltages can be mixed.

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12 Derating 13 Load limit curve

12.1 Horizontal mounting position 13.1 Ohmic load
The derating curve applies for the following conditions: Figure 7 Relay load limit curve – resistive load
– Devices mounted next to each other without spacing 1000

UDC [V]
– at US up to max. 26.4 V DC 500
– Imax² = I1² + I2²
200
Figure 5 Derating curve - horizontal mounting position, 100
without spacing
50
80
ITH2 [A2]

72 20
70
60 10
0,1 0,2 0,5 1 2 5 10
50
40 IDC [A]
32
30
20
10
0
0 10 20 30 40 45 50 55 60
TA [°C]

12.2 Vertical mounting position

The derating curve applies for the following conditions:
– Devices mounted next to each other without spacing
– at US up to max. 26.4 V DC
– Imax² = I1² + I2² + I3²
Figure 6 Derating curve - vertical mounting position,
without spacing
ITH2 [A2]

80
72
70
60
50
40
30
20 18
10
0
0 10 20 30 40 50 55 60
TA [°C]

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14 Electrical service life

Figure 8 Number of switching cycles for AC-1 Figure 10 Number of switching cycles for DC-1

10000000 10000000
Cycles

Cycles
1000000 1000000

100000 100000

10000 10000
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Rated current [A] Rated current [A]

Figure 9 Number of switching cycles for AC-15 Figure 11 Number of switching cycles for DC-13

1000000 10000000
Cycles
Cycles

100000 1000000

10000 100000
0 1 2 3 4 5
Rated current [A]

10000
0 1 2 3 4 5
Rated current [A]

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15 Operating and indication elements

15.1 Connection versions
Figure 12 Connection versions 1 COMBICON plug-in screw terminal block
PSR-SCP-... PSR-SPP-... 2 Pluggable COMBICON Push-in terminal block
3 Metal lock for fixing to DIN rail
AWG 24-12 AWG 24-16
0,2-2,5 mm2 1 2 0,2-1,5 mm2
 See section "Optional terminal coding".
0,5-0,6 Nm
7 mm 5-7 lb In 8 mm

The year the device was constructed can be found

underneath the CE designation on the housing.
XX/XX = Calendar week / year

15.2 Connection assignment

A1 24 V DC power supply
S11/S12 Input sensor circuit (channel 1)
S21/S22 Input sensor circuit (channel 2)
S12/S34 Manual start circuit
A1 S34 S35 S12
S11 S21 S22 A2 S12/S35 Automatic start circuit
PSR-ESAM4/2X1

Power Power Power, LED (green)

IN 1/2 IN 1/2 Status indicator for the inputs, LED (green)
K1 K1 Status indicator safety circuit, LED (green)
K2 K2 Status indicator safety circuit, LED (green)

13/14
31 13 14 Undelayed enabling current paths
32 23 24 23/24
31/32 Signaling current path

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15.3 Optional terminal coding 16 Mounting and removing

• Mount the device on a 35 mm DIN rail in accordance
The device connection terminal blocks are not
with EN 60715.
coded as standard.
• To remove the device, use a screwdriver to release the
The optional coding accessories can provide you
snap-on foot.
with increased safety against connection
mismatching and reverse polarity. Figure 14 Mounting and removing
See section “Ordering data”.
If you do not use the coding accessories, A B B2
ensure that alternative validation measures
are taken.

Coding system
The terminal blocks can be coded by using coding sections
and coding profiles.
Coding sections are plugged onto the terminal block header
in the device housing.
B1
Coding profiles are plugged into the groove of the pluggable
terminal block.
Various combinations can be used to create a coding
system for the device terminal blocks.

Attaching coding elements

1. Push a coding section onto the terminal block header in
the device housing.
Remove the coding section from the coding star.
2. Push a coding profile into the groove of the terminal
block.
Remove the coding profile from the coding star.
Figure 13 Attach coding elements

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17 Wiring
• Connect the cables to the connection terminal blocks 17.1 Signal generator connection versions
using a screwdriver.
• Connect suitable signal generators to S11/S12 and
Figure 15 Connecting the cables for PSR-SCP-... (Screw S21/S22.
terminal block)
PSR-SCP-...
Figure 17 Two-channel connection with cross-circuit
AWG 24-12 detection
B
2
0,2-2,5 mm

7 mm 24 V DC 0V

S11
A S12 S21 S22
Figure 18 Two-channel safety door circuit. Two N/C
0,5-0,6 Nm
5-7 lb In contacts.

Figure 16 Connecting the cables for PSR-SPP-...

(Spring-cage terminal block) 24 V DC 0V
PSR-SPP-... AWG 24-16
2 S11 S12 S21 S22
0,2-1,5 mm
17.2 Start and feedback circuit connection variants
A
8 mm Automatic start
• Bridge contacts S12/S35.
A A connected reset button is not monitored.
23
24 B 23

Manual, monitored start

24

• Connect a reset button to contacts S12/S34.

It is recommended that ferrules are used to Manual monitored start with monitored contact
connect stranded cables. extension
• Place the relevant N/C contacts in path S12/S34 to
monitor external contactors or extension devices with
For compliance with UL approval, use copper wire force-guided contacts.
that is approved up to 60°C/75°C.
Figure 19 Start and feedback circuit connection variants
1 2 3
K3
K4
24 V DC 24 V DC
S12 S35 S12 S34 S12 S34

1 Automatic start
2 Manual, monitored start
3 Manual, monitored start with monitored contact
extension

K3/K4 Force-guided contactors

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18 Startup 19 Calculating the power dissipation

• Apply the rated control circuit supply voltage (24 V DC)
at terminal blocks A1/A2. The total power dissipation of the safety relay is
The Power LED lights up. based on the input power dissipation and the
contact power dissipation for the same and for
• Close contacts S11/S12 and S21/S22.
different load currents.
⇒ The IN 1/2 LED lights up.
 See “Signal generator connection versions” section.
Input power dissipation
Automatic start PInput = UB² / (US/IS)
The enabling current paths 13/14 and 23/24 close.
Contact power dissipation
Signaling current path 31/32 opens.
The K1 and K2 LEDs light up. With the same load currents:
PContact = n  IL²  200 mΩ
Manual, monitored start With different load currents:
• Press the reset button. PContact = (IL1² + IL2² + ... + ILn²)  200 mΩ
The enabling current paths 13/14 and 23/24 close.
Total power dissipation
Signaling current path 31/32 opens.
The K1 and K2 LEDs light up. PTotal = PInput + PContact
therefore
PTotal = UB² / (US/IS) + n  IL²  200 mΩ
or
PTotal = UB² / (US/IS) + (IL1² + IL2² + ... + ILn²)  200 mΩ

Key:

P Power dissipation in mW
UB Applied operating voltage
US Rated control circuit supply voltage
IS Rated control supply current
n Number of enabling current paths used
IL Contact load current

20 Function test/proof test

To verify the device function, proceed as follows:
• Demand the safety function by actuating the
corresponding safety equipment.
• Check whether the safety function was executed
correctly by switching the device on again.
If the device does not switch on again, the proof test failed.

WARNING: Loss of functional safety due to

malfunction.
If the proof test contains errors, the device no
longer functions correctly.
• Replace the device.

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21 Diagnostics

Plausibility errors are deleted when the supply voltage is switched off (power down reset).

In the event of an error or fault that is not listed, please contact Phoenix Contact.

21.1 General states

Key:

 LED OFF
 LED ON

LED State Notes

Power IN 1/2 K1 K2
    No relays are activated. The sensor cir- -
cuit is inactive.
Only channel 1 or channel 2 of the sen- -
sor circuit is active.
    The sensor circuit is active. Relays K1 Possible error see error messages
and K2 are ready to start and await reset/
start command (S34 or S35).
    The sensor circuit is active. All relays are -
picked up.

21.2 Error messages

Key:

 LED OFF
 LED ON

LED State Possible cause Corrective

Power IN 1/2 K1 K2
    The sensor circuit is ac- Possible cross-circuit in Switch off the operating
tively controlled, but no sensor circuit S11/S12 and voltage and rectify the
input LEDs are lit up. S21/S22. cross-circuit. Then perform
a function test.
The sensor circuits are No supply voltage or un- Check the supply voltage.
active. dervoltage at A1/A2.

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LED State Possible cause Corrective

Power IN 1/2 K1 K2
    The sensor circuit is ac- External error: the read- External error: check the
tive. The reset/start circuit back contact (external ac- actuator.
(S34 or S35) is/was acti- tuator) is open in the reset Internal error: perform a
vated. The safety circuit circuit. power down reset with
(K1 and K2) is not picking Internal error: subsequent function test. If
up. 1. The diagnostic contact is the error occurs again
not working correctly. after the function test,
2. An N/O contact is replace the device.
welded.
    The sensor circuit is ac- Possible short circuit in the Switch off the operating
tive. The reset/start circuit sensor circuit between S21 voltage and remove the
(S34 or S35) is/was acti- and S22. short circuit. Then perform
vated. The safety circuit a function test.
(K1 and K2) is not picking
up.
The sensor circuit is ac- Error during manual reset Remove the error in the
tive. The reset/start circuit S34 (stuck-at at the input). reset/start circuit. Then
(S34) is/was activated. perform a function test.
The safety circuit (K1 and
K2) is not picking up.
The sensor circuit is ac- External error: both chan- External error: check
tive. The reset/start circuit nels of the sensor circuit whether the second chan-
(S34 or S35) is/was acti- were not opened or re- nel opens when the sensor
vated. The safety circuit quested. is requested.
(K1) is not picking up. Internal error: diagnostics Internal error: perform a
active. power down reset with
subsequent function test. If
the error occurs again
after the function test,
replace the device.
    The sensor circuit is ac- Possible short circuit in the Switch off the operating
tive. The reset/start circuit sensor circuit between S11 voltage and remove the
(S34 or S35) is/was acti- and S12. short circuit. Then perform
vated. The safety circuit a function test.
(K1 and K2) is not picking
up.
The sensor circuit is ac- External error: both chan- External error: check
tive. The reset/start circuit nels of the sensor circuit whether the second chan-
(S34 or S35) is/was acti- were not opened or re- nel opens when the sensor
vated. The safety circuit quested. is requested.
(K2) is not picking up. Internal error: diagnostics Internal error: perform a
active. power down reset with
subsequent function test. If
the error occurs again
after the function test,
replace the device.

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22 Application examples
22.1 Two-channel emergency stop monitoring Notes:

Application description:
Cross-circuits in the cable installation can be ruled
– Manual, monitored start out in the same electrical installation space or
– Cross circuiting detection through mechanically protected cable installation.
– Monitoring of external, force-guided contactors
Achievable safety integrity:
– Suitable up to category 4, PL e (EN ISO 13849-1), SIL 3
(EN 62061)
Figure 20 Two-channel emergency stop monitoring

24 VDC L

S1

A1 S11 S12 S21 S22 13 23 31 K3

(+) ( ) (GND) ( )

PSR-ESAM4/2x1
( ) ( )
A2 S34 S35 14 24 32 K4

S2 K3 M

K3
K4
K4

0V N

Key:

S1 Emergency stop button

S2 Reset
K3/K4 Force-guided contactors

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22.2 Two-channel safety door monitoring

Application description: Notes:

– Automatic start
– Cross circuiting detection Cross-circuits in the cable installation can be ruled
out in the same electrical installation space or
– Monitoring of external, force-guided contactors
through mechanically protected cable installation.

Achievable safety integrity:

– Suitable up to category 4, PL e (EN ISO 13849-1), SIL 3
(EN 62061)
Figure 21 Two-channel safety door monitoring

24 V DC L

B1

B2

A1 S11 S12 S21 S22 13 23 31 K3

(+) ( ) (GND) ( )

PSR-ESAM4/2x1
( ) ( )
A2 S34 S35 14 24 32 K4

K3 M

K3
K4
K4

0V N

Key:

B1/B2 Mechanical safety door switches

K3/K4 Force-guided contactors

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23 Device replacement, device defect, 24 Maintenance, decommissioning,

and repair and disposal
23.1 Device replacement 24.1 Maintenance
The device can be replaced, if necessary. The device requires no maintenance during the permissible
If you need to replace the device, proceed as described in duration of use. Refer to the technical data for the duration
the following section: of use of the device.
– Mounting and removal If necessary, carry out proof tests within the specified proof
– Wiring test interval.
 See “Technical data” section.
Observe the device type and version Depending on the application and connected I/O devices,
The new device must meet the following requirements: you should test the function of the I/O devices and the safety
– Same device type chain regularly.
– Same or later version Observe the relevant manufacturer specifications
for carrying out maintenance on connected I/O
23.2 Device defect and repair devices.

Do not open the housing 24.2 Decommissioning and disposal

Repairs may only be carried out by Phoenix Contact. Do not Carry out decommissioning according to the requirements
open the housing. If the housing is opened, the function of of the machine or system manufacturer.
the device can no longer be ensured. When decommissioning the system or parts of the system,
ensure the following for the devices used.
Faulty devices
• Please contact Phoenix Contact. The device continues to be used only as intended:
• Observe the storage and transport requirements.
 See “Transport, storage, and unpacking” section.

The device is not used any more:

The symbol with the crossed-out trash can

indicates that this item must be collected and
disposed of separately from other waste.
Phoenix Contact or public collection sites will take
the item back for free disposal. For information on
the available disposal options, visit
‍[Link].

Device disposal
• Do not dispose of the device with household waste; it
should instead be disposed of in accordance with the
currently applicable national regulations.

Packaging disposal
• Dispose of packaging materials that are no longer
needed (cardboard packaging, paper, bubble wrap
sheets, pillow bags, etc.) with household waste in
accordance with the currently applicable national
regulations.

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25 Attachment
25.1 Using PSR devices at altitudes greater than
2000 m above sea level Altitude above sea Temperature derating factor
level
2000 m 1
The following section describes the special
conditions for using PSR devices at altitudes 2500 m 0.953
greater than 2000 m above sea level. 3000 m 0.906
Observe the relevant device-specific data 3500 m 0.859
(technical data, derating, etc.) according to the 4000 m 0.813
product documentation for the individual device.
4500 m 0.766
Using the device at altitudes greater
than 2000 m above sea level up to max. 4500 m above Example calculation for 3000 m
sea level is possible under the following conditions:
1. Limit the rated control circuit supply voltage (US) in The following calculation and the illustrated
accordance with the table below. Observe the technical derating curve are provided as examples.
data for the device. Perform the actual calculation and offset the
derating curve for the device used according to the
US according to the tech- US when used at altitudes technical data and the “Derating” section.
nical data for the device greater than
2000 m above sea level 27 °C  0.906  24 °C
< 150 V AC/DC US according to the techni- 55 °C  0.906  49 °C
cal data for the device still
valid Figure 22 Example of a suspended derating curve (red)
> 150 V AC/DC Limited to max. 150 V AC/
DC

1. Limit the maximum switching voltage in accordance

with the table below. Observe the technical data for the
device.

Max. switching voltage Max. switching voltage

according to the techni- when used at altitudes
cal data for the device greater than
2000 m above sea level
< 150 V AC/DC Max. switching voltage ac-
cording to the technical data
for the device still valid
> 150 V AC/DC Limited to max. 150 V AC/
DC

1. Reduce the maximum ambient temperature for

operation by the corresponding factor in accordance
with the table below.
2. If derating is specified, offset all the points of the
derating curve by the corresponding factor in
accordance with the table below.

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25.2 Revision history

Version Date Contents

00 2014-09-12 First publication
01 2022-03-30 Safety regulations and installation notes section revised.
Technical data adapted, AC content removed;
Derating curve changed;
Diagnostics section revised. Applications section revised.
New sections added: Notes on documentation, Electrical service life, Transport, stor-
age, and unpacking, Terminal block coding, Function test / proof test, Device replace-
ment, device defects, and repairs, Maintenance, decommissioning, and disposal.
02 2023-05-26 Ordering data section has been extended to include set items. Technical data section
is restructured.
Interface type (ZVEI classification) section has been added.

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[Link]