Shen 2012
Shen 2012
www.rsc.org/advances REVIEW
Selective adsorption for removing sulfur: a potential ultra-deep
desulfurization approach of jet fuels
Yuesong Shen,ab Peiwen Li,*b Xinhai Xub and Hong Liub
Received 21st October 2011, Accepted 24th October 2011
DOI: 10.1039/c1ra00944c
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Jet fuels are strategic fuels widely used in airplanes. Through appropriate reforming and shifting
processing, jet fuels can be converted into syngas, which is a suitable fuel to solid oxide fuel cells for
many auxiliary and backup power units. Integrated micro fuel processors in combination with solid
oxide fuel cell (SOFC) stacks using jet fuels have been viewed as attractive portable power sources.
Because the sulfur in jet fuels easily causes catalyst poisoning for fuel processing reactions and the
electrochemical reactions in fuel cells, ultra-deep sulfur removal in jet fuels and many other
hydrocarbon fuels has become a very important and active research subject worldwide in the last
15 years. Amongst the state-of-the-art technologies, selective adsorption for removing sulfur (SARS)
is emerged to be very attractive. SARS has been regarded as the most promising approach because it
obtains ultra-deep desulfurization efficiency at ambient temperature and atmospheric pressure
without hydrogen consumption. In this paper, we survey the current status and prospect of the SARS
technology for jet fuels, and will discuss some important issues remaining for the SARS technology in
the future. The final goal of this survey is to find/innovate a promising method for jet fuel
desulfurization, which is most suitable for supplying fuels to solid oxide fuel cell auxiliary and backup
power units.
1. Introduction
a
College of Materials Science and Engineering, State Key Laboratory of High energy efficiency and energy density, together with rapid
Materials-Oriented Chemical Engineering, Nanjing University of refueling capability, renders fuel cells highly attractive for
Technology, Nanjing, 210009, PR China. E-mail: [email protected] portable power generation.1–2 Of the various types of fuel cells,
b
Department of Aerospace and Mechanical Engineering, The University of
Arizona, Tucson, AZ, 85721-0119, USA. solid-oxide fuel cells (SOFCs) are energy convertors with a high
E-mail: [email protected] energy efficiency, low use of noble metal catalyst, and low
Yuesong Shen received his PhD Peiwen Li earned his Ph.D. (1995)
degree at Nanjing University of degree in energy and power engi-
Technology in 2010. He is an neering area from Xi’an Jiaotong
assistant professor at Nanjing University, China. He is currently
University of Technology since an assistant professor in the
2010 to present. He is currently Department of Aerospace and
a postdoctoral research associ- Mechanical Engineering at the
ate at The University of University of Arizona, USA. He
Arizona, USA. His research is interested in heat transfer
interests include catalytic mate- enhancement in industrial pro-
rials for environmental protec- cesses, turbulence drag reduction,
tion, catalytic materials for new gas turbine cooling technologies,
Yuesong Shen the multi-physics transport phe-
energy conversion, flue gas deni-
trification and ceramic-based nomena in fuel cells and electro-
structural and functional materials. He won the National Natural Peiwen Li lysis cells, and concentrated solar
Science Foundation of China in 2011. thermal power systems. Professor
Li is an active member of the American Society of Mechanical
Engineers. He is also a reviewer of papers for more than 10 technical
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environmental impact.3–4 SOFCs enable direct use of higher considered to be more promising as they react at ambient
hydrocarbons,5–7 but have not been seriously considered for temperatures under atmospheric pressure without hydrogen
portable applications because of the thermal management consumption. However, expensive peroxides20,24 and regenerated
difficulties at small scales, and slow start-up and poor thermal catalysts, phase-transfer agents, and adsorbents are issues have
cyclability.1 Essentially, SOFCs can take hydrogen-enriched to be addressed for scaling up purposes in the UOAD process.25
synthesis gas (syngas) as an efficient ultra-clean fuel, which can Song and coworkers10,23,26–28 in Pennsylvania State University
be effectively converted from jet fuels. Therefore, jet fuels are have been exploring the new PSU-SARS process for deep
particularly attractive as logistic fuels for some portable power desulfurization by using different solid adsorbents. In compar-
applications based on SOFCs.8 As a consequence, reformers ison with the HDS process, the PSU-SARS in jet fuels have some
such as steam reformers, catalytic partial oxidation (CPO) significant advantages:18 (a) selective adsorption is able to
reformers, and autothermal reformers (ATR) 9–13 are typically remove sulfur in jet fuels to the level for a portable fuel cell
employed in the reforming systems to convert jet fuels to system; (b) the process is usually conducted at ambient
hydrogen-enriched syngases.14 An integrated micro fuel proces- temperature and atmospheric pressure, resulting in more energy
sor in combination with a SOFC stack using jet fuels has been efficiency and cost efficiency; (c) most of these processes don’t
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viewed as an attractive portable power source as an alternative to need to use hydrogen gas, which is the most costly item in HDS;
the package of conventional batteries needed for portable (d) the SARS process provides a clean fuel that meets the new
electronic operations for several days.8 However, jet fuels usually emission control standards with minimum harm to catalytic
contain various organic sulfur compounds with total sulfur converters. However, the challenge to the approach is to attract
content ranging from 300 to 3000 parts per million by weight and selectively adsorb sulfur compounds onto the surface of the
(ppmw); sulfur in the fuel can poison the fuel processing catalysts solid adsorbent but leave the aromatic and olefinic hydrocarbons
such as reforming and water-shift catalysts. Even trace of sulfur as well as the open-chain and cyclic paraffinic hydrocarbons
in the processed fuel can poison the anode catalysts in fuel cells. untouched.23 Thus, a key point in developing a successful SARS
Hence, sulfur must be reduced to below 1 ppm for most fuel cells, process is to develop an adsorbent that has high sulfur-
perhaps even below 60 ppb for proton exchange membrane fuel adsorption capacity and high selectivity for sulfur compounds,
cells.8,15–18 Additionally, to reduce sulfur pollution, stringent and is facile to be generated.
emission regulations, rigorous emission control standards are In this paper we focus our attention on the present status and
being imposed or raised on hydrocarbon fuels. Therefore, ultra- prospect of SARS of jet fuels for application in SOFCs. In the
deep desulfurization of jet fuels without environmental impact following, after a brief description of the SARS chemistry and
has been a very important challenge for syngas production in physical process, the current research progress of SARS
application of SOFCs. adsorbents is reviewed. The mechanism of the SARS reactions
Current desulfurization technologies mainly include hydro- is then summarized. Finally the improvement of absorbents and
desulfurization (HDS), oxidative desulfurization (ODS), extrac- future prospect of the SARS process are discussed based on our
tive desulfurization, catalytic cracking desulfurization, study.
biodesulfurization, adsorptive desulfurization (physical adsorp-
tion desulfurization, activated adsorption desulfurization), ultra-
2. The chemistry and physical process of SARS
sound-assisted oxidative desulfurization (UAOD), selective
adsorption for removing sulfur (SARS), etc.17–20 Targeting for SARS is a new approach for ultradeep desulfurization by
providing fuels (H2 and CO) in solid oxide fuel cells for auxiliary selective adsorption for removing sulfur using adsorbents at
power units, the jet fuel desulfurization technology of particular ambient temperatures and atmospheric pressure without using
interest in this study must be simple and convenient, possess no hydrogen.23 The chemistry of SARS process is illustrated in
separation process. It also must be able to obtain sufficient Fig. 1 and 2. Adsorbents are usually comprised of transition
ultradeep desulfurization efficiency at room temperature and metals supported on base oxides. Ni/ZnO and Ni/Al2O3–SiO2
atmospheric pressure without hydrogen consumption. are prototypical formulations most often in literature and
At present, HDS is a conventional approach that is being patents.19,29-31 As shown in Fig. 1 and 2, Ni functions as
employed by the refineries to produce low-sulfur gasoline and adsorptive desulfurization sites.
diesel in order to meet environmental regulations.17–19 However, Pretreatment of the Ni-based adsorbents with H2 gas:
the current HDS technology is not applicable for reducing sulfur
content in logistic fuels to a level for a portable fuel cell NiO + H2 A Ni + H2O (1)
application. On the other hand, the HDS process needs to work
at higher temperature and higher pressure using hydrogen gas, Selective adsorption for removing sulfur from thiophene
which is not suitable for the on-board or on-site desulfurization (C4H4S) and 1-benzothiophene (C8H6S):
for fuel cell applications. Therefore, some alternative non-
hydrodesulfurization techniques such as ODS, extractive desul- Ni + C4H4S A NiSsurf + C4H6 (2)
furization, catalytic cracking desulfurization, biodesulfurization,
adsorptive desulfurization and son on, are being explored in
recent years to produce ultra-low-sulfur fuels. Amongst various
alternative desulfurization approaches regarding ultra-deep
adsorption capacity of sulfur, selectivity for sulfur compounds,
and working temperatures, the UAOD21–22 and SARS23 are Fig. 1 Schematic illustration of SARS of thiophene with Ni/ZnO.19,29–31
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activated carbons, and ionic liquids are being evaluated for the
SARS processes under ambient conditions. In this section, we
summarized the developments of the above-mentioned adsor-
bents.
Fig. 2 Schematic illustration of SARS of 1-benzothiophene with Ni/
Al2O3–SiO2 (Adapted from Ref. 19). 3.1 Zeolites-based adsorbents
Ni + C8H6S A NiSsurf + C8H8 (3) Zeolites have attracted much attention for desulfurization of
liquid fuels due to their big surface area, polarity, surface acidity
Fig. 3 shows the technological process of SARS. Selective and basicity, and size-selective adsorption property. Especially
adsorptive desulfurization is performed on a fixed-bed flow the Y zeolites are the most interesting and attractive. Yang and
apparatus. The adsorbent with different particle sizes is packed coworkers32–35 have prepared a serial of ions (containing Cu+,
in custom-made stainless steel columns with different lengths and Ag+, Ni2+, Zn2+ and Na+) exchanged zeolites for selective
diameters. The packed columns are placed in a multichannel adsorption desulfurization of diesel, gasoline, and jet fuels. They
found the p-complexation-based sorbents desulfurization per-
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Ni(II)–Y(SSIE) . Ni(II)–X(LPIE) . Zn(II)–X(LPIE) . Zn(II)– sub-ppmv levels.43 However, this type of desulfurization is able
Y(LPIE). The best sorbent, Cu(I)–Y(VPIE), has breakthrough to obtain high efficiency only at high temperatures. ZnO14 and
adsorption capacity of 0.395 mmol-S g21 of sorbent for ZnO–based sorbents such as ZnO stabilized by Fe2O344–45 and
commercial jet fuel (364.1 ppmw S). TiO246–47 are widely employed in desulfurization applications at
Takahashi et al.34 found that the sorbent capacities for higher temperatures. ZnO-based sorbents have low structural
thiophene at the low pressure followed the order Cu–Y and Ag– stability at high temperatures, because of the reduction to
Y & Na–ZSM–5 . activated carbon . Na–Y . modified alumina volatile zinc, as well as zinc migration and agglomeration
and H–USY. The separation factors of thiophene over benzene (at occurred on the sorbent particle surface. Thus, the improvement
low concentrations of thiophene) calculated from pure component of thermal stability of ZnO has become an important issue.
adsorption isotherms exhibited the trend Ag–Y . Na–ZSM–5 . Zhang et al.48 reported that the desulfurization performance of
Cu–Y # activated carbon & Na–Y & H–USY # modified Zn–Fe–O/Al2O3 sorbent was definitely improved by the addition
activated alumina. The above results illustrate that the different of cerium at low temperatures ranging from 35–90 uC, and the
composition of the tested real fuel (such as different fuel additives) spent adsorbent is easy to be regenerated. Li et al.49 also
significantly affects the desulfurization performance, and the confirmed that the desulfurization activity of nanosized Ce–ZnO
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adsorption capacities of metal ion exchanged zeolites is higher was greatly improved by doping Ce, because cerium additive
than those of activated carbon and modified activated alumina. decreased particle size of the nanosized ZnO. However, in the
current authors’ opinion, the promotional effect may also be a
3.2 Supported metals result of direct interaction between Ce and thiophene sulfur. This
is because that ceria possesses high oxygen storage capacity and
Nickel adsorbent supported on silica-alumina (Ni/SiO2–Al2O3)
perfect redox properties, and also sulfur compounds have
exhibited an excellent performance in SARS from jet fuels.17
more affinity to oxidation than their analogue hydrocarbons in
Sulfur compounds in this approach are selectively removed by a
diesel fuels. Therefore, there might be a consequence of high
direct sulfur–adsorbent interaction rather than p-complexation.18
conversions of sulfides to sulfones and sulfoxides. These
The adsorptive desulfurization of fractionated light JP-8 over the
substances have different polarity compared to sulfide that can
Ni/SiO2–Al2O3 adsorbent having particle sizes between 0.15 and
be used for selective removal of organic sulfur compounds with
0.25 mm offered a sulfur breakthrough adsorption capacity of
the solid adsorbent. Furthermore, as a result of big size effect of
about 11.5 mg of S g21 of adsorbent without developing any
cerium ion, cerium enhances the thermal and structural stability
significant pressure drop across the beds. Kim et al.41 found that
of the nanosized ZnO. As mentioned above, it seems that the
the sorption selectivity of the nickel-based sorbent for various
desulfurization performance of complex metal oxides is much
compounds at room temperature increases in the order of Nap #
better than that of single metal oxide sorbent.
1-MNap , 4, 6-DMDBT , DBT , quinoline , indole, as shown
Activated alumina has good adsorptive properties and has
in Fig. 4. But the Nickel-based adsorbents usually have much
been used for selective removal of sulfur compounds from fuels.
higher capacity for removing sulfur at high temperature, such as
Srivastav et al.50 found that the surface carbon-oxygen
200 uC. 42 On the other hand, storage and pretreatment of the
functional groups of alumina were effective in the adsorption
reduced metals under reducing atmosphere are important issues
of DBT. But Kim et al.41 observed that the activated alumina is
for scale-up techniques in desulfurization.
not very successful for separating the thiophenic compounds
from aromatics. They found that the adsorptive selectivity of the
3.3 Metal oxides
activated alumina increases only in the order of Nap # 1-MNap
Current technologies using metal oxide-based sorbents can , 4,6-DMDBT # DBT % indole , quinoline, as shown in
reduce sulfur concentration from several thousand ppmv to Fig. 5. Therefore, low temperature desulfurization performance
Fig. 4 Breakthrough curves of aromatic, sulfur and nitrogen com- Fig. 5 Breakthrough curves of aromatic, sulfur and nitrogen com-
pounds over Ni/SiO2–Al2O3.41 pounds over the activated carbon.41
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and high selectivity for sulfur compounds of metal oxides will be for SARS as a new approach to ultra-deep desulfurization of
an interesting research topic in the future SARS. diesel fuels at room temperature.
The total sulfur adsorption amounts (normalized per adsor-
3.4 Activated carbons bent weight) were obtained after solving the following equa-
tion:35,53–54
Activated carbons, as cheap porous materials with very high
ð t
surface areas, large pore volume and rich surface functional u_ rfuel Xi C ðt Þ
qbreakthrough or saturation~ 1{ dt (4)
groups, have been widely used in deodorization, decolorization, madsorbent MWsulfur o Ci
purification of drinking water, treatment of waste water, and
adsorption and separation of various organic and inorganic where q is the total sulfur adsorbed amount (mmol g21), u_ is the
chemicals.18,51 Activated carbons are also found to be effective in feed volumetric flow rate (mL min21), rfuel is the fuel density (g
adsorptive desulfurization of liquid hydrocarbon fuels. Kim mL21) at room temperature, Xi is the total sulfur fraction (by weight)
et al.41 found that the adsorption capacities based on the in the feed, Ci is the total sulfur concentration in the feed (ppmw S),
adsorbent weight at room temperature increase in the order of madsorbent is the weight of the sorbent bed (g), MWsulfur the molecular
activated alumina , Ni/SiO2–Al2O3 , activated carbon for total weight of sulfur, C(t) the effluent total sulfur concentration (ppmw S)
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sulfur as shown in Fig. 6, indicating that the activated carbon is at time t (min). The breakthrough adsorption amounts were
the best adsorbent for total sulfur removal at room tempera- obtained at the point where the fuel total sulfur concentration was
tures. They also observed that the activated carbon shows the less than approximately 1 ppmw S.
highest adsorption capacity and selectivity for sulfur com- To facilitate the quantitative analysis and discuss the adsorp-
pounds, especially for the sulfur compounds with methyl groups, tion selectivity of carbon materials for each compound, a
such as 4,6-DMBT. The adsorption selectivity trend for selectivity factor was used, which is defined as52
selectivity increases in the order Nap , 1–MNap , DBT ,
qi =qr
4,6–DBT , quinoline , indole, as shown in Fig. 7. Zhou et al.52 air ~ (5)
Ce,i =Ce,r
studied the effects of structural and surface properties of carbon
materials on the adsorption of benzothiophene (BT), diben- where qi and qr are the adsorptive capacities of adsorbent for
zothiophene (DBT), 4-methyldibenzothiophene (4-MDBT) and compound i and reference compound r at equilibrium, respec-
4,6-dimethyl-dibenzothiophene (4,6-DMDBT) in the presence of tively. Ce,i and Ce,r are the concentrations of compound i and
10 wt% of aromatics in liquid alkanes that simulate sulfur reference compound r, respectively in liquid phase at equilibrium.
compounds in diesel fuels. They found that different carbon
materials have significantly different sulfur-adsorption capacities 3.5 Ionic liquids
and selectivities that depend not only on textural structure
but also on surface functional groups. The oxygen-containing Ionic liquids have been examined for possible applications related
functional groups on the surface appear to play an important to green chemical processes, such as liquid/liquid extraction, gas
role in increasing sulfur-adsorption capacity. The adsorption- separations, electrochemistry and catalysis.55–63 These liquids are
selectivity trend of the carbon materials for various compounds easy to handle because of non-volatility, non-flammability, and
increases in the order of BT , naphthalene , 2-methylnaphtha- high thermal stability. As novel liquid adsorbents, ionic liquids
lene , DBT , 4-MDBT , 4,6-DMDBT. This selectivity trend broaden the concept of PSU-SARS which is limited base on solid
for sulfur compounds is dramatically different and almost adsorbents. The ionic liquids have been applied for selective sulfur
opposite from that for adsorption over nickel-based adsorbents. removal from fuels in recent years, because the ionic liquids are
The high-adsorption capacity and selectivity for methyl DBTs easy to be regenerated from adsorbed S-containing compounds by
indicate that certain activated carbons are promising adsorbents distillation or by dissolution in water, where ionic liquids are
Fig. 6 Breakthrough curves for total sulfur over the three different Fig. 7 Breakthrough curves of aromatic, sulfur and nitrogen com-
adsorbents.41 pounds over the activated alumina.41
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linked to the effect of template constraints and chemistry and the groups at the 4 and/or 6 positions, which are major sulfur
kind of metal and is related to the differences in the carbonization compounds in commercial diesel fuel, is reduced significantly
mechanism. The high capacity of the investigated carbons in because of the steric hindrance of the alkyl groups; (c) the
adsorption of DBT from hexane is up to 130 mg S g21, which were reduced metal is easy to be oxidized and would require careful
linked to the high volume of mesopores and specific interactions passivation treatment during storage and transport, which is an
of DBT with surface acidic groups and strong interactions of issue for scaleup techniques in desulfurization; (d) the regenera-
metals with dibenzothiophene via S–M s bonds or, in the case tion of spent nickel-based adsorbents requires reduction by using
of copper, via interaction of metals with disturbed p electrons of hydrogen gas at high temperature. Although zeolites, carbon
aromatic rings of DBT. materials, and activated alumina possess perfect adsorption
According to Lewis acid–base theory, most thiophene sulfur capacity at low temperature, even at room temperature, they
compounds in jet fuels are Lewis base, which are easy to be have low selectivity for sulfur compounds from jet fuels, because
adsorbed at Lewis acid sites. Hence, it can select materials that the desulfurization efficiency is dramatically dependant on the
can form Lewis acid sites to selective adsorb thiophene sulfur physical adsorption. Herein a combination of reduced metals
compounds with the lone pair electrons in jet fuels. The Lewis modified porous materials may be promising for ultradeep
acid–base adsorption mechanism is the interaction between the desulfurization of jet fuels at room temperature under atmo-
acid sites on the surface of adsorbent and thiophene derivatives. spheric pressure.
Xue et al.37 confirmed that AgY–zeolite shows stronger Currently, selection of adsorbent active components and the
adsorption of the soft bases TP and 1-BTP than CuY–zeolite effect of chemical composition on desulfurization performance
because Ag+ is a softer acid than Cu+, and Ag+ and Cu+ can have already been investigated maturely. It has already obtained
combine with TP and 1-BTP mainly by p bonds and form p-type many different desulfurization orders in sulfur-adsorption
complexes. Ce4+ is a hard acid and prefers to combine with TP capacity and selectivity for different adsorbents. However, it
and 1-BTP by the direct S–M s bond rather than by the p bond. can be even observed that different scientists obtain the converse
active orders from the same two adsorbents in SARS of the
5. Prospect of SARS process same fuels. Thus, with only studies to the effect of chemical
composition on desulfurization performance it is insufficient to
5.1 Improvement of SARS adsorbents fully reveal the nature of selective adsorptive desulfurization by
Among various alternative adsorbents, supported reduced adsorbents, and thereby difficult to summarize the general action
metals are considered to be more promising for SARS process rules. In our previous work,98 we found that even the same
because of much higher sulfur-adsorption capacity and selectiv- chemical component in different structure exhibits different
ity for sulfur compounds in comparison of other adsorbents.8 performance, such as TiO2 for denitrification, the TiO2–anatase
Representative Ni/SiO2–Al2O3 exhibits an excellent performance exhibits more than 90% denitrification efficiency in NH3–SCR of
in removing sulfur from jet fuels.97 However, nickel-based NO, but the TiO2–rutile possesses less than 15% denitrification
adsorbents have some drawbacks:41,52 (a) desulfurization is efficiency. Therefore, chemical composition is only the basic
merely able to obtain high efficiency at high temperature, and factor for affecting material performance, whereas material
the supported metals possess low thermal stability at high structure is also a very important factor. Once the chemical
temperature; (b) the adsorptive selectivity of nickel-based composition of adsorbents is chosen, materials structure can
adsorbents for alkyl dibenzothiophenes with one or two alkyl significantly affect the physical and chemical properties.
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Acknowledgements
The support from the Office of Naval Research of the USA and
the University of Tennessee SimCenter under the contract
#8500011366 is gratefully acknowledged.
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