Simulation of gear

assy
Date: Saturday, April 4, 2020
Designer: Solidworks
Study name: old
Analysis type: Static

Table of Contents
Description........................................... 1
Assumptions ......................................... 2
Model Information .................................. 2
Study Properties .................................... 3
Units .................................................. 3
Material Properties ................................. 4
Description Loads and Fixtures.................................. 4
No Data Connector Definitions .............................. 5
Contact Information ................................ 5
Mesh information ................................... 6
Sensor Details ....................................... 7
Resultant Forces .................................... 7
Beams ................................................ 7
Study Results ........................................ 8
Conclusion .......................................... 10

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 1

Assumptions

Model Information

Model name: gear assy

Current Configuration: Default
Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Fillet1
Mass:0.0750805 kg
B:\GEAR
Volume:9.75071e-06 m^3
ANALYSIS\17..2.2020.SLD
Solid Body Density:7700 kg/m^3
PRT
Weight:0.735789 N
Apr 3 21:21:48 2020

Chamfer12
Mass:0.469249 kg
B:\GEAR
Volume:6.09414e-05 m^3
ANALYSIS\Flywheel
Solid Body Density:7700 kg/m^3
31.01.SLDPRT
Weight:4.59864 N
Apr 3 19:27:47 2020

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 2

Study Properties
Study name old
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from SOLIDWORKS Off
Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement On
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SOLIDWORKS document (B:\GEAR ANALYSIS)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 3

Material Properties
Model Reference Properties Components
Name: Alloy Steel SolidBody
Model type: Linear Elastic Isotropic 1(Fillet1)(17..2.2020-1),
Default failure Max von Mises Stress SolidBody
criterion: 1(Chamfer12)(Flywheel
Yield strength: 6.20422e+08 N/m^2 31.01-1)
Tensile strength: 7.23826e+08 N/m^2
Elastic modulus: 2.1e+11 N/m^2
Poisson's ratio: 0.28
Mass density: 7700 kg/m^3
Shear modulus: 7.9e+10 N/m^2
Thermal expansion 1.3e-05 /Kelvin
coefficient:
Curve Data:N/A

Loads and Fixtures

<L_FxName/> <Label_FixtImage/> <Label_FixtDetails/>
<FixtName/> <Image_Fixture/> <Details_Fixture/>

<FixtForcesRow
1/>

<Label_FixtResForces/>
<L_FxRsForceComp/> <L_FxRsForceX/> <L_FxRsForceY/> <L_FxRsForceZ/> <L_FxRsForceRes/>
<FxRsForceType1/> <FxRsForceX1/> <FxRsForceY1/> <FxRsForceZ1/> <FxRsForceRes1/>

Load name Load Image Load Details

Entities: 1 face(s)
Reference: Axis1
Type: Apply torque
Torque-2 Value: 40 N.m

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 4

Connector Definitions
No Data

Contact Information

Contact Contact Image Contact Properties

Type: No Penetration
contact pair
Entites: 2 face(s)
Contact Set-1 Advanced: Node to
surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 1.1369E-13 5.6843E-14 0 1.2711E-13

Type: No Penetration
contact pair
Entites: 2 face(s)
Contact Set-2 Advanced: Node to
surface

Contact/Friction force
Components X Y Z Resultant
Contact Force(N) 2.8422E-14 1.4211E-13 0 1.4492E-13

Type: Bonded
Components: 1 component(s)
Options: Compatible
Global Contact mesh

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 5

Mesh information
Mesh type Solid Mesh
Mesher Used: Curvature-based mesh
Jacobian points 4 Points
Maximum element size 2 mm
Minimum element size 0.4 mm
Mesh Quality Plot High
Remesh failed parts with incompatible mesh Off

Mesh information - Details

Total Nodes 466416
Total Elements 307323
Maximum Aspect Ratio 890.58
% of elements with Aspect Ratio < 3 97.8
% of elements with Aspect Ratio > 10 0.0804
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:37
Computer name:

Mesh Quality Plots

Name Type Min Max
1.028e+00 8.906e+02
Mesh Quality Plot1 Aspect Ratio
Element: 56903 Element: 20668

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 6

 gear assy-old-Mesh Quality Plot-Mesh Quality Plot1

Sensor Details
No Data

Resultant Forces
Reaction forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N 0.215215 -1.39948 0.00306313 1.41594

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Beams
No Data

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 7

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 12.451 N/m^2 999,223,104.000N/m^2
Node: 30004 Node: 95995

gear assy-old-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0.000 mm 0.029 mm
Node: 36055 Node: 154

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 8

 gear assy-old-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 0.000 0.002
Element: 140304 Element: 307

gear assy-old-Strain-Strain1

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 9

Conclusion

Analyzed with SOLIDWORKS Simulation Simulation of gear assy 10