TR7500QE

High-Speed Automated Optical Inspection System

User Guide – Hardware

Ver 1.0
Sep 19, 2017
Original Instructions
 Test Research, Inc.

TR7500QE Automated Optical Inspection System

User Guide – Hardware
Original Instructions

Copyright © 2017 Test Research, Inc. All rights reserved.

This document may be printed or photocopied only by customers or authorized agents of

Test Research, Inc. (TRI) for sole use by their employees working with TRI test systems. Any
other use of this document must be approved by TRI.

The following are trademarks or registered trademarks of Test Research,

Inc.

The absence of a product or service name or logo from this list does not
constitute a waiver of TRI’s trademark or other intellectual property rights
concerning that name or logo.
All other trademarks and trade names are the property of their owners.

Specifications and software are subject to change without notice. TRI will make all best
efforts to let existing customers know of any product upgrade, change or phase-out.

For any comments/corrections to this guide, please address them to –

[email protected]
with “TR7500QE Series User Guide – Hardware” in the Subject field.

www.tri.com.tw

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WARNING: Risk of electric shock and mechanical injury. Only fully trained
persons should be allowed to take part in the installation process.

WARNING: Do not reach in the machine when it is operating.

WARNING: When TRI created the test system software CD, it contained no
known viruses. The software on the TRI CD was checked by the latest anti-
virus software before being copied to the disk. Customers should use a
good, up-to-date virus checker on this TRI software, and any other file you
import from an outside source before using the software. Please also
ensure your virus checker’s data files are up to date.

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Table of Contents
1 INTRODUCTION OF MACHINE ___________________________________________ 1

2 CONTROL PANEL ___________________________________________________ 9

3 FUNCTIONAL SETTINGS ______________________________________________ 11

3.1 PLC Interface Description ............................................................................ 11
3.1.1 Two Stage ....................................................................................13
3.1.2 Barcode Settings ..........................................................................14
3.1.3 Light and Buzzer Diagnostic .........................................................14
3.1.4 I/O Diagnostics .............................................................................15
3.1.5 Board In/Out Direction ..................................................................15
3.1.6 Flip Machine .................................................................................16
3.1.7 Operation Mode ............................................................................16
3.1.8 Transport ......................................................................................17
3.1.9 Time Monitor ................................................................................17
3.1.10 PC PLC IO Diagnostics ................................................................18
3.1.11 Control Center ..............................................................................18
3.1.12 General Settings ...........................................................................20
3.1.13 Hardware Settings ........................................................................21
3.2 Lane Width ................................................................................................... 22

4 CONVEYOR _______________________________________________________ 24
4.1 Structures & Functions ................................................................................. 24
4.2 Sensor Adjustment and Replacement .......................................................... 25
4.3 Loader and Unloader Connections ............................................................... 26
4.3.1 Loader Connection Link ................................................................27
4.3.2 Unloader Connection Link ............................................................28

5 ELECTRIC PANEL __________________________________________________ 29

5.1 Structures & Functions ................................................................................. 29
5.1.1 Front Door Allocation ....................................................................29
5.1.2 Rear Door Allocation ....................................................................30

6 LIGHTING CONTROL BOX ____________________________________________ 31

6.1 Lighting Control Box ..................................................................................... 31
6.2 Lighting Control Panel .................................................................................. 32

7 POWER PANEL CONFIGURATION _______________________________________ 33

7.1 Front Power Panel ....................................................................................... 33
7.2 Rear Power Panel ........................................................................................ 34

8 SYSTEM WIRING DIAGRAM ___________________________________________ 35

8.1 System Wiring Diagram................................................................................ 35

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8.2 PLC Wiring Diagram..................................................................................... 36

8.3 Lane Width Step Motor Wiring Diagram ....................................................... 37
8.4 Module Board Wiring Diagram ..................................................................... 38

9 PLC BACKUP & UPGRADE ___________________________________________ 41

9.1 Connecting to PLC (LNC) through LNClink .................................................. 41
9.2 Backup ......................................................................................................... 43
9.3 Upgrade ....................................................................................................... 43

10 HARDWARE BARCODE INSTALLATION ___________________________________ 44

10.1 Introduction .................................................................................................. 44
10.2 RS232 Connection SOP ............................................................................... 44
10.3 USB Hand-held Barcode Reader Setting SOP ............................................. 50

11 APPENDIX ________________________________________________________ 53
11.1 XY Servo Motor Drivers Error Code Table.................................................... 53
11.2 PLC Error Code Table .................................................................................. 56
11.3 IP Connection of PLC ................................................................................... 65

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Table of Figures
Figure 1: The Front View of TR7500QE ........................................................................1
Figure 2: The Rear View of TR7500QE .........................................................................2
Figure 3: The Left View of TR7500QE ...........................................................................3
Figure 4: The Right View of TR7500QE ........................................................................4
Figure 7: TR7500QE Operating & Storage Environment ...............................................7
Figure 8: TR7500QE Control Panel ...............................................................................9
Figure 9: Entering PLC Control Interface .....................................................................11
Figure 10: PLC Control Ribbon....................................................................................11
Figure 11: PLC Operation Zone...................................................................................12
Figure 12: PLC Operation Zone – Advanced Setting ...................................................12
Figure 13: Signal Tower and Buzzer Settings ..............................................................12
Figure 14: I/O Monitor .................................................................................................13
Figure 15: PLC Ribbon – Two Stage ...........................................................................13
Figure 16: PLC Ribbon – Barcode Settings .................................................................14
Figure 17: PLC Ribbon – Light and Buzzer Diagnostic ................................................15
Figure 18: PLC Ribbon – I/O Diagnostics ....................................................................15
Figure 19: PLC Ribbon – Board In/Out Direction .........................................................16
Figure 20: PLC Ribbon – Flip Machine ........................................................................16
Figure 21: PLC Ribbon – Operation Mode ...................................................................16
Figure 22: PLC Ribbon – Transport .............................................................................17
Figure 23: PLC Ribbon – Time Monitor .......................................................................17
Figure 24: PLC Ribbon – PC_PLC IO Diagnostic ........................................................18
Figure 25: PLC Ribbon – Control Center .....................................................................18
Figure 26: PLC Ribbon – General Settings ..................................................................20
Figure 27: PLC Ribbon – Hardware Settings ...............................................................21
Figure 28: Conveyor Setting ........................................................................................22
Figure 29: Manual Board Width Adjustment Calculation Message ...............................23
Figure 30: Adjusting the Feeding Belt Wheel ...............................................................24
Figure 31: Sensor Sensitivity Adjustment ....................................................................25
Figure 32: SMEMA to SMEMA Connection Cable .......................................................26
Figure 33: SMEMA to Color Lines Connection Cable ..................................................26
Figure 34: I/O Port Position .........................................................................................27
Figure 35: Diagrammatic Sketch of Loader and Loader Ports......................................27
Figure 36: SMEMA Standard Signal Connection Diagram ...........................................28
Figure 37: Front Door Allocation ..................................................................................29
Figure 38: Rear Door Allocation ..................................................................................30
Figure 39: Lighting Control Box ...................................................................................31
Figure 40: Lighting Control Panel ................................................................................32
Figure 41: Front Power Panel ......................................................................................33
Figure 42: Rear Power Panel ......................................................................................34

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Figure 43: System Wiring Diagram ..............................................................................35

Figure 44: PLC Diagram .............................................................................................36
Figure 45: Lane Width Step Motor Wiring Diagram.....................................................37
Figure 46: Module Board Wiring Diagram (1) .............................................................38
Figure 47: Module Board Wiring Diagram (2) .............................................................39
Figure 48: Module Board Wiring Connections ............................................................40
Figure 49: The Path of Update Files for LNClink.........................................................41
Figure 50: The Path of Update Files for LNClink.........................................................41
Figure 51: Clicking “Connect” to link PLC ...................................................................42
Figure 52: The Connection Success Screen...............................................................42
Figure 53: The Connection Success Screen...............................................................42
Figure 54: Backup PLC Data ......................................................................................43
Figure 55: Upgrading Machine Setting, PLC, and Firmware .......................................43
Figure 56: COM Ports for Hardware Barcode Reader RS232 .....................................44
Figure 57: Communication Port Settings ....................................................................45
Figure 58: 24V Power Supply on Module Board .........................................................46
Figure 59: 110V Power Socket ...................................................................................47
Figure 60: Barcode Setting Position ...........................................................................47
Figure 61: Steps for Adding a Barcode Reader ..........................................................48
Figure 62: Testing Barcode Reader Trigger Status .....................................................49
Figure 63: Adding a New Barcode Window ................................................................49
Figure 64: Hardware Barcode Window Setting ...........................................................49
Figure 65: USB Port Position ......................................................................................50
Figure 66: Enable USB Barcode Reader Function.......................................................51
Figure 67: Production Mode Inspection Interface.........................................................52
Figure 68: Barcode Display in RS ................................................................................52
Figure 69: PLC IP Setting ............................................................................................66

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1 INTRODUCTION OF MACHINE

The appearance of TR7500QE main engine and accesories:

Signal Tower

Monitor

Front Cover
Control
Panel

Front
Emergency
Stop

Power
Switch

Front Door Keyboard

Front Door
Floor Stand Lock

Figure 1: The Front View of TR7500QE

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Rear
Door

Rear
Emergency
Stop

Rear Fans

Network Port
Rear Door
Mains Power
Socket
Air
Pressure
Regulator
I/O Ports

Breaker

Figure 2: The Rear View of TR7500QE

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Fans

Board
Entrance/Exit

Figure 3: The Left View of TR7500QE

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Maintenance
Opening

Figure 4: The Right View of TR7500QE

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Optical
System

X Axis

Conveyor
Width
Adjustment
Y Axis Wheel

Conveyor
Motor

Figure 5: Interior of the Front Cover–1

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IACS Board IACS Board

in /out in /out
Sensors Sensors
(S1)*2 (S4)*2

Figure 6: Interior of the Front Cover–2

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TR7500QE Operating & Storage Environment are shown as below:

Operating Storage
Ambient Temperature: 0~40°C (32-104°F) -40~66°C (-40~151°F)
Max. Temperature
10°C/hour (18°F/hour) 10°C/hour (18°F/hour)
Gradient:
20~80% non-
Relative Humidity: Up to 95% non-condensing
condensing
Max. Humidity Gradient: 10%/hour 10%/hour
Max. Wet Bulb
25°C (77°F) 46°C (115°F)
Temperature:
Max. Dew Point
2°C (36°F) 2°C (36°F)
Temperature:

Figure 7: TR7500QE Operating & Storage Environment

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2 CONTROL PANEL

This panel allows users to load a board or eject a board without opening the main program.

Figure 8: TR7500QE Control Panel

 Bypass: Enable/disable the bypass mode.

 Start: Press to load board for inspection.

 Reset: Press to unload board.

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3 FUNCTIONAL SETTINGS

This chapter provides the guide of use of functional settings such as PLC and barcode.

3.1 PLC Interface Description

Click [System] > [PLC] to enter the PLC interface.

Figure 9: Entering PLC Control Interface

Operation Zone

Information I/O Monitor PLC Ribbons

Display Zone

Figure 10: PLC Control Ribbon

 Operation Zone

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Figure 11: PLC Operation Zone

Figure 12: PLC Operation Zone – Advanced Setting

– Language: Select a language to display in PLC.

– Basic/Advanced mode: Select to use basic mode or advanced mode. The only
difference between these two modes is users can set lighting tower and buzzer status
in advanced mode.
– Start inspection: Start the inspection process.
– Reset Send the board out when the system stop inspection.
– Alarm reset: Reset the system when signal tower alarms.
– Setup status lighting tower and buzzer: Enter to signal tower and buzzer settings.

Machine
behavior

Set signal Buzzer

tower light behavior

Figure 13: Signal Tower and Buzzer Settings

 I/O Monitor
Check current machine and sensor status.

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Figure 14: I/O Monitor

 PLC ribbons
The detail is described in the following sections.

3.1.1 Two Stage

This ribbon shows current status is in stage 1 or stage 2 and also allows users to send board
in for stage 1 and stage 2. In order to use two stage function, users have to setup extra
sensor (S9). About two stage function, please see the detail in 8.6.

Figure 15: PLC Ribbon – Two Stage

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 Current position: stage 1/2: Displays current project is in stage 1 or stage 2.

 Two stage function: Users can load board to stage 1 or stage 2 manually during the
programming process.

3.1.2 Barcode Settings

Figure 16: PLC Ribbon – Barcode Settings

 Barcode position: Set the barcode position. ~B0 represents the barcode reader is set up
on the conveyor outside the AOI machine. B0~S1 represents the barcode reader is set
up between the board loading position and the sensor 1. S1~S3 represents the barcode
reader is set up between the sensor 1 and the sensor 3.
 Do not load board when barcode fails: when board reaches B0 or S1 (based on the
barcode position), the system will receive the signal from barcode reader. If the decode
process is failed, the system will not load board to inspect.
 Static barcode read mode: Enable to read the barcode when the board is stopped in the
barcode reader position.

3.1.3 Light and Buzzer Diagnostic

Users can click in front of the item to test if it works properly.

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Figure 17: PLC Ribbon – Light and Buzzer Diagnostic

3.1.4 I/O Diagnostics

Figure 18: PLC Ribbon – I/O Diagnostics

3.1.5 Board In/Out Direction

Notice: In normal situation, please do not choose “Force right in” and “Force left in”.

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Figure 19: PLC Ribbon – Board In/Out Direction

3.1.6 Flip Machine

Figure 20: PLC Ribbon – Flip Machine

3.1.7 Operation Mode

Figure 21: PLC Ribbon – Operation Mode

 Inline mode: It is used for general production situation. The further settings are bypass
mode and sampling mode.
– Bypass mode: The system do not inspect any board and works as a conveyor.

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– Sample test: Enable sampling test.

• Sampling test mode: test count: Set the test count.
• Sampling test mode: ignore count: Set the skipped count
 Test mode: Enable repeat tests.
– Repeat test count: Set the repeat test counts. (0 means unlimited tests)

3.1.8 Transport

Figure 22: PLC Ribbon – Transport

3.1.9 Time Monitor

Users can observe time expense in each station for calculating the cycle time.

Figure 23: PLC Ribbon – Time Monitor

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3.1.10 PC PLC IO Diagnostics

Figure 24: PLC Ribbon – PC_PLC IO Diagnostic

3.1.11 Control Center

Figure 25: PLC Ribbon – Control Center

 Enable control center: The control center allows one repair station to review multiple test
results. When the test result is “Pass” in the repair station, the board will be sent to the
unloader. If the test result is “Fail”, the board will be sent to magazine. (optional device)
 Allow resending AOI inspection signal: In order to save cycle time, the system will
unload the test board before the system completes the test result calculation. The test
result will be attached later on.
 Enable new control center mechanism: As shown in table below, new control center
mechanism is designed for different conveyor system. Please select the appropriate
mechanism based on the need.

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3.1.12 General Settings

Figure 26: PLC Ribbon – General Settings

 Conveyor synchronization: Enable the conveyor synchronization function. When the

item is checked, the system will send the board in signal to request the next board
during the time when the test board is sending out. This function should work with the
function “Read barcode before board in”.
 Unloader on right/left side): Enable to use buffer conveyor. If there is no buffer
conveyor, the test boar will stop in the sensor 1 or 4 position and wait for taking away by
operators.
 Intelligent transportation system: When this function is enabled, the system will
automatically move to the optimized location on the conveyor based on the optical
calculation by camera.
– IACS stop pin: Enable IACS stop pin.
– IACS delay time: Set delay time for clamping the board.
 Inverse Pass/Fail output signal: Inverse the test result “Pass” or “Fail” signal and output

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to the unloader.
 Only triggering S1 sensor can send board-in signal: In normal situation, conveyor can
send board out signal to the PLC. When this function is enabled, only S1 sensor can
send board out signal to the PLC.
 Enable completed offline alarm: In offline system, when there is any test board on S4
sensor position, the alarm will be triggered.
– Alarm time: Set the alarm time.
 Enable alarm for loading/unloading board: When there is any test board on S1 or S4
sensor position, the alarm will be triggered.
 Transfer board-in ready signal to Pass board signal: In normal situation, red/blue wire in
Port 2 is for sending board-in ready signal, and yellow/white wire is for sending board
status signal (Pass: 0, Fail: 1). When this function is enabled, red/blue wire in Port 2 is
for sending Pass board signal, and yellow/white wire is for sending Fail board signal.
 Enable alarm when no board-request signal from unloader: When there is an unloader,
the machine will wait for board-out signal. If it takes time longer than delay time for
detection, the alarm will be triggered.
– Delay time for detection: Set delay time for detecting signal.
 Enable auto gray card calibration function: For 7700QE model, please enable this
function to run the regular 3D calibration.

3.1.13 Hardware Settings

Figure 27: PLC Ribbon – Hardware Settings

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3.2 Lane Width

Figure 28: Conveyor Setting

• Measurement: Select a measurement unit.

• Project information: Displays the saved board width in the project.
• Adjust method
− Vision: Use the optical holes on the conveyor in the frame 1 and frame 2 to
calculate the current lane width without resetting the frame 2.
• Conveyor information
− PCB width: Displays the board width. The top one displays the current board
width, and the bottom one displays the wanted board width.
− Conveyor tolerance: Set the tolerance of PCB width.
− / : slightly adjust the board width. (Each click equals to 1mm
movement)
• Manual: Enable to adjust the board width manually. After checking the window, you
can use board width adjustment wheel to adjust the board width manually. After
you complete the adjustment process and click [OK], the camera will move and
calculate the current board width by lane marks on the frame 1 and frame 2. During
the calculation, a message will appear as shown in the figure below.

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Figure 29: Manual Board Width Adjustment Calculation Message

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4 CONVEYOR

4.1 Structures & Functions

The function of the conveyor is to transport the test board. For long term operation, the
feeding belt probably will drop off the wheels. So, it is recommended to check if the belt is
located on the wheels before running the conveyor.

If users want to replace a new feeding belt, loosen the wheel indicated in the figure below
and take the belt away. Then, put a new belt on the wheel and adjust the wheel position to
optimize the conveyor operation.

Figure 30: Adjusting the Feeding Belt Wheel

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4.2 Sensor Adjustment and Replacement

1) Sensor 1 and Sensor 4(Board In and Board Out Control): Use a Philips screw driver to
adjust the sensitivity of the sensor. Generally, when a board is above the sensor, the
indicate light on the sensor will turn on. Otherwise, the indicate light will turn off in the
normal situation. So, users have to find out the best position of the screw by rotating
the screw driver slightly.

Sensor 2 and Sensor 3 (Board Deceleration and Board Stop Control): Use the same
approach as description above to adjust the sensor.

Sensor 5 and Sensor 6 (Front and Rear Board Clamping Control): Use the same approach
as description above to adjust the sensor.

Replacement Procedure: When the sensor does not work, try to adjust the sensor sensitivity
first. If it still does not work, just replace a new sensor directly instead of repairing it. The
replacement method is, pull out the connection cable and take away the broken sensor first,
then, replace a new sensor and adjust the sensor sensitivity.

When the board

locates above the
sensor, the green
lamp will light on.

Adjust the sensor

sensitivity
Reverse the logic.
(When the board
locates above the
sensor, the green
lamp will light off.

Figure 31: Sensor Sensitivity Adjustment

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4.3 Loader and Unloader Connections

There are an input and an output port behind the AOI. They are nearby the power supply.
The top one is the input port and is designed to connect to the loader. Also, the button one is
the output port and is designed to connect to the unloader.

There are two kind connection cables: SMEMA to SMEMA or SMEMA to color lines as
figures below. Only SMEMA to color connections cable needs to read the following sections.

Figure 32: SMEMA to SMEMA Connection Cable

Figure 33: SMEMA to Color Lines Connection Cable

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4.3.1 Loader Connection Link

PORT 1
Y104 Black (1) / Green (2) Send board request signal to loader
X8A Red (3) / Blue (4) Receive boar out signal from loader
X8B Yellow (5) / White (6) Spare

The input port is designed to connect to the cable which consists of three different type
cords, Y104 (black/green), X8A (red/blue), and X8B (yellow/white). The function of Y104 is to
deliver a board request signal from AOI to the loader. The function of X8A is for AOI to
receive board available signal from the loader. In normal situation, we only need to connect
Y104 to the loader.

Connect to Loader

Connect to Unloader

Figure 34: I/O Port Position

1 2 3 1 2 3
PIN1~PIN6
4 5 6 7 4 5 6 7
8 9 10 11 8 9 10 11
12 13 14 12 13 14

1 2 3 1 2 3
4 5 6 7 PIN1~PIN6 4 5 6 7
8 9 10 11 8 9 10 11
12 13 14 12 13 14

Figure 35: Diagrammatic Sketch of Loader and Loader Ports

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4.3.2 Unloader Connection Link

Unloader, test Unloader, test
PORT2 No Unloader
“Fail” “Pass”
X98 Black (1) / Green (2) Receive boar request signal from unloader
Red (3) / Blue (4) Send board out
Y106 Short Open
signal to unloader
Yellow (5) / White (6) OK : Open
Y105 Open Short
NG : Short

The output port is designed to connect to the cable which consists of three different type
cords, X98 (black/green), Y106 (red/blue), and Y105 (yellow/white). The function of X98 is to
receive a board request signal from the unloader. The function of Y106 is to deliver a board
out signal to the unloader. Moreover, the function of Y105 is to deliver a board test result
signal (Pass or Fail) to the unloader.

 The SMEMA standard signal connection diagram is shown below:

Figure 36: SMEMA Standard Signal Connection Diagram

Remark: All the connections above are dry contacts (No current).

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5 ELECTRIC PANEL

5.1 Structures & Functions

5.1.1 Front Door Allocation

The front door allocation is shown as figure below.

PLC Extended I/O Board Power

Supply

Terminal

Programma
ble Logic
Controller
(PLC)
Main PC

Figure 37: Front Door Allocation

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5.1.2 Rear Door Allocation

The rear door allocation is shown as figure below.

EMI Lane Width Conveyor

Filter Contactor Motor Driver Driver
DC
Terminal Power
Supply
(55V)
AC
Terminal Power
Supply
(24V)

Power
Supply
(12V)

Power
Supply
(12V&24V)

Copper
Plate
Grounded

X Axis Y1 Axis Y2 Axis Z Axis Module

Servo Servo Servo Servo Board
Driver Driver Driver Driver

Figure 38: Rear Door Allocation

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6 LIGHTING CONTROL BOX

6.1 Lighting Control Box

Figure 39: Lighting Control Box

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6.2 Lighting Control Panel

DLP-1
DLP-1 LED DLP-2 Cable Slot
Coaxial Trigger DLP-1 Trigger Trigger DLP-2 1-1
Trigger

12V Power
Supply

DLP Power

USB Socket
DLP
External USB
TRIG IN (to
PC)

External
TRIG OUT
(to PC)

Angle View
TRIG (to
Camera) Cable Slot 55V Power
1-2 Supply
24VOutput

24V Power
Supply

Figure 40: Lighting Control Panel

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7 POWER PANEL CONFIGURATION

7.1 Front Power Panel

Port 1 Port 2

Breaker

Internet Port Main Power

Figure 41: Front Power Panel

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7.2 Rear Power Panel

AC Terminal No Fuse Breaker

EMI Filter

Figure 42: Rear Power Panel

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8 SYSTEM WIRING DIAGRAM

8.1 System Wiring Diagram

Figure 43: System Wiring Diagram

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8.2 PLC Wiring Diagram

Figure 44: PLC Diagram

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8.3 Lane Width Step Motor Wiring Diagram

Figure 45: Lane Width Step Motor Wiring Diagram

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8.4 Module Board Wiring Diagram

Figure 46: Module Board Wiring Diagram (1)

EXTENRNAL TRIG (to

SIO (to PLC) Lane 1 Port 1
1 lighting control) 11 21
2 Lane 1 Conveyor 12 User I/O1 (to PLC)) 22 Lane 1 Port 2
Lane 2 Air Blow & Support
Lane 2 Conveyor X axis-MEL (Home Sensor)
3 13 Pin 23
4 Lane 1 S2/S3 14 Lane 2 S2/S3 24 Y axis -MEL (Home Sensor)
Lane 2 Clamp & Board
User I/O2 (to PLC) 24V
5 Stop 15 25
Lane 2 Air Blow & Support Button (Reset Board
Lane 2 Barcode
6 16 Pin 26 Loading)
7 Lane 1 Barcode 17 TMI1 (to Conveyor) 27 Pressure source
Lane Width Unlock
Lane 2 Port 1 TMI2 (to Conveyor)
8 18 28 Excitation
Lane 1 Clamp & Board
Lane 2 Port 2 Signal light
9 19 Stop 29
10 Laser 20 Lane 1 Barcode

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Figure 47: Module Board Wiring Diagram (2)

1 Lane 2 Barcode 7 Lane 1 Barcode

2 Lane 2 Board Request 8 Lane 1 Board Request
3 Lane 2 S0 9 Lane 1 S0
Lane 2 Unloader Board Lane 1 Unloader Board
4 Request 10 Request
5 Lane 2 Inspect Result 11 Lane 1 Inspect Result
6 Lane 2 Board Unloading 12 Lane 1 Board Unloading

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Figure 48: Module Board Wiring Connections

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9 PLC BACKUP & UPGRADE

When you want to upgrade PLC version, you have to use LNClink software. Before running
LNClink software, please make sure the update files have been located in the folder named
“SetupData”.

Figure 49: The Path of Update Files for LNClink

9.1 Connecting to PLC (LNC) through LNClink

Step1. Double click to run LNClink software.

Step2. Press “Search” to find PLC IP address. About IP setting please refer to 11.3.

Figure 50: The Path of Update Files for LNClink

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Step3. Click “Connect”.

Figure 51: Clicking “Connect” to link PLC

Step4. When the connection success, the screen will show model name and “Link OK” in
green color.

Figure 52: The Connection Success Screen

Notice: when the connection fail, the screen will show “Link Fail” in red color.

Figure 53: The Connection Success Screen

The ways to solve the connection fail are shown below:

1. If LNClink cannot find PLC IP, please check if the PLC has been turned on and the PLC
has been warmed up for more than 45 seconds.
2. If LNClink can find PLC IP but cannot connect, please check if TRPLC_UI has been run.
Because LNClink or TRPLC_UI will occupy PLC during the connection, you only can run
one of them at the same time.
3.

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9.2 Backup
Change to [File] page, and then click [Backup] to do the backup process. The backup files
will be save to D:\LNC_Backup and separated by saving time.

Figure 54: Backup PLC Data

9.3 Upgrade
Change to [Setup] page, use drop-down button to select a wanted upgrade version, and then
click [Setup] to start installation. After completing the installation, please restart the PLC.

Figure 55: Upgrading Machine Setting, PLC, and Firmware

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10 HARDWARE BARCODE INSTALLATION

10.1 Introduction
There are two types of connect port in hardware barcode reader: RS232 and USB.
Generally, for the fixed hardware barcode reader, it has only RS232. For hand-held hardware
barcode reader, it has both RS232 and USB. Please make sure which type of connection
port you have and follow the guide below to complete the installation.

10.2 RS232 Connection SOP

Step1. For 7500QE, the main PC layout is shown as the figure below. You can choose to
use COM1 o COM2 to insert RS232.

Figure 56: COM Ports for Hardware Barcode Reader RS232

Step2. Right click [Computer] icon and select [Manage].

Step3. In [Computer Management] window, choose [Device Manager] and select the COM
where you inset the RS232 of hardware barcode reader. Then, double click COM and
select [Port Settings] page, make sure the Bits per seconds is 9600.

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Figure 57: Communication Port Settings

Step4. Please connect hardware barcode reader’s power cable to power supply.
 For fixed hardware barcode reader, please connect to 24V power supply on module
board.

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Figure 58: 24V Power Supply on Module Board

 For fixed hardware barcode reader, please connect to 110V power socket.

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Figure 59: 110V Power Socket

Step5. When connection is completed, choose [Peripherals]> [Barcode Device].

Figure 60: Barcode Setting Position

Step6. In the barcode setting window, and follow the steps below to add a new hardware
barcode reader.
1. Click [Add].
2. Choose barcode reader type. (If you are not sure the barcode reader type,
please choose unknown.
3. Set COM port.
4. Set communication.
5. Click [Save].
6. Click [OK] to add a barcode reader.

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Figure 61: Steps for Adding a Barcode Reader

Step7. Click [Triger ON] to test if it can read barcode. Then, click [Triger OFF] and click [OK]
to complete the barcode reader settings.

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Figure 62: Testing Barcode Reader Trigger Status

Step8. Double click the barcode position to enter original image mode, and then click [New]>
[Barcode].

Figure 63: Adding a New Barcode Window

Step9. Use cross to drag an inspection window, select [Hardware Barcode], and select
[Carrier], [Panel] or [Board] based on the real situation.

Figure 64: Hardware Barcode Window Setting

Step10. Click to start inspection.

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10.3 USB Hand-held Barcode Reader Setting SOP

Step1. Connect hand-held barcode reader USB to AOI USB port.

Figure 65: USB Port Position

Step2. Choose [Peripherals]> [Barcode Device], and check [Enable] in USB hardware
setting.

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Figure 66: Enable USB Barcode Reader Function

Step3. Double click the barcode position to enter original image mode, and then click [New]>
[Barcode].
Step4. Use cross to drag an inspection window, select [Hardware Barcode], and select
[Carrier], [Panel] or [Board] based on the real situation.

Step5. After clicking to start inspection, move the mouse to BoardNo column and
click it. Then, use hand-held barcode reader to scan the barcode on the test board. If
the decoding is success, the barcode will appear in the column. Click [OK] to apply
the barcode.

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Figure 67: Production Mode Inspection Interface

Step6. When RS connects to the AOI successfully, the scanned barcode will be applied to
the test board.

Figure 68: Barcode Display in RS

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11 APPENDIX

11.1 XY Servo Motor Drivers Error Code Table

7500QE uses Yaskawa servo driver. The error code charts are shown below.

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11.2 PLC Error Code Table

R bit Description
R29000 0 SYS [A0001] SYS_Emergency stop.
R29001 0 AX#X [A0020] AX#X _X Axis error.
R29001 1 AX#Y [A0021] AX#Y _Y Axis error.
R29001 2 AX#Z [A0022] AX#Z _Z Axis error.
R29001 3 AX#U [A0023] AX#U_U Axis error.
R29001 4 AX#V [A0024] AX#V _V Axis error.
R29001 5 AX#W [A0025] AX#W_W Axis error.
R29001 6 AX#C [A0026] AX#C_C Axis error.
R29001 7 AX#A [A0027] AX#A _A Axis error.
R29001 8 AX#B [A0028] AX#B _B Axis error.
R29050 0 AX#X [W060F] AX#X_axis did not reset to the origin.
R29050 1 AX#Y [W0610] AX#Y _axis did not reset to the origin.
R29050 2 AX#Z [W0611] AX#Z _axis did not reset to the origin.
R29050 3 AX#U [W0612] AX#U_axis did not reset to the origin.
R29050 4 AX#V [W0613] AX#V _axis did not reset to the origin.
R29050 5 AX#W [W0614] AX#W_axis did not reset to the origin.
R29050 6 AX#C [W0615] AX#C_axis did not reset to the origin.
R29050 7 AX#A [W0616] AX#A_axis did not reset to the origin.
R29050 8 AX#B [W0617] AX#B_axis did not reset to the origin.
R29050 9 SYS [W0618] SYS_
R29050 10 AX#X [W0619] AX#X_PEL Error
R29050 11 AX#X [W061A] AX#X_MEL Error
R29050 12 AX#Y [W061B] AX#Y_PEL Error
R29050 13 AX#Y [W061C] AX#Y_MEL Error
R29050 14 AX#Z [W061D] AX#Z_PEL Error
R29050 15 AX#Z [W061E] AX#Z_MEL Error
R29050 16 AX#U [W061F] AX#U_PEL Error
R29050 17 AX#U [W0620] AX#U_MEL Error
R29050 18 AX#V [W0621] AX#V_PEL Error
R29050 19 AX#V [W0622] AX#V_MEL Error
R29050 20 AX#W [W0623] AX#W_PEL Error
R29050 21 AX#W [W0624] AX#W_MEL Error
R29050 25 SYS [W0628] Raster Error: Server action pause.
R29051 0 SYS [W062E] SYS_NCLoop2 switch to Manual Mode
R29051 1 SYS [W062F] SYS_NCLoop2 switch to Auto Mode
R29051 2 SYS [W0630] SYS_Air Pressure is Abnormal

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R29051 3 EQ [W0631] EQ_Power ON

R29052 0 [W064D] SYS_SPARE
R29053 0 [W066C] SYS_SPARE
R29054 0 [W068B] SYS_SPARE
R29055 0 [W06AA] SYS_SPARE
R29056 0 [W06C9] SYS_SPARE
R29057 0 [W06E8] SYS_SPARE
R29058 0 [W0707] SYS_SPARE
R29059 0 [W0726] SYS_SPARE
R29060 0 L1 [W0745] L#1_Lane1 Conveyer is Reseting
R29060 1 L1 [W0746] L#1_Lane1 Please take out the PCB
R29060 2 [W0747] L#1_Lane1 has board. Cannot move
R29060 3 L1 [W0748] L#1_Lane1Conveyer adjusting
R29060 4 L1 [W0749] L#1_Lane1Conveyer Adjusting Timeout
R29060 5 L1 [W074A] L#1_Lane1Manual Adjust Board Width
R29060 6 [W074B] L#1_Lane1Please select operation mode <Inline/Offline/Test/Bypass>
R29060 7 [W074C] L#1_Lane1Please set board in/out direction
R29060 8 [W074D] L#1_Lane1Please set board in speed (S1~S2).
R29060 9 [W074E] L#1_Lane1Please set board in speed (S2~S3).
R29060 10 [W074F] L#1_SPARE
[W0750] L#1_Lane1 Please select barcode reader mode <Send board in when
R29060 11 L1
decode fails/Keep board out when decode fails>.
[W0751] L#1_Lane1 Please select barcode reader trigger mode
R29060 12 L1
<Static/Dynamic>.
R29060 13 L1 [W0752] L#1_Lane1Please set Lane1barcode reader position.
R29060 14 L1 [W0753] L#1_Lane1Please Reset First
R29060 15 L1 [W0754] L#1_Lane1 Please take out the PCB
R29060 16 L1 [W0755] L#1_Lane1 Please take out the PCB
R29060 17 L1 [W0756] L#1_SPARE
R29060 18 L1 [W0757] L#1_SPARE
R29060 19
R29060 20 L1
R29060 21 L1 [W0759] L#1 Hint: Now is able to allow PCB out.
R29060 22 L1 [W075A] L#1 Hint: Now is able to allow PCB enter.
R29061 0 [W0764] L#1_SPARE
R29062 0 [W0783] L#1_Lane1Please confirm downstream satus
R29062 1 L1 [W0784] L#1_Lane1Waiting Repair Station confirm timeout.
R29062 2 L1 [W0785] L#1_SPARE
R29062 3 L1 [W0786] L#1_SPARE

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R29062 4 [W0787] L#1_SPARE

R29062 5 [W0788] L#1_Lane1AutoBoardIn Fail
R29062 6 L1 [W0789] L#1_Lane1AutoBoardIn Speed not setting
R29062 7 L1 [W078A] L#1_Lane1AutoBoardIn Rev Speed not setting
R29062 8 [W078B] L#1_SPARE
R29062 9 [W078C] L#1_SPARE
R29062 10 L1 [W078D] L#1_IACS + SISO Board Out Error!!
R29062 11 L1 [W078E] L#1_Conveyer is reseting forcibly.
R29063 0 L1 [W07A2] L#1_SPARE
R29063 1 L1 [W07A3] L#1_1st Time Out
R29063 2 L1 [W07A4] L#1_2nd Time Out
R29063 3 L1 [W07A5] L#1_3rd Time Out
R29063 4 [W07A6] L#1_SPARE
R29063 5 L1 [W07A7] L#1 S1 Sensor is abnormal during Conevery Jog Testing.
R29063 6 L1 [W07A8] L#1 S4 Sensor is abnormal during Conevery Jog Testing.
R29063 7 L1 [W07A9] L#1 No board is in AOI machine.
R29063 8 [W07AA] L#1_SPARE
R29063 9 [W07AB] L#1_SPARE
R29063 10 L1 [W07AC] L#1_Mark Pen Doing! Servo Lock!
R29063 11 [W07AD] L#1_SPARE
R29064 0 [W07C1] L#1_SPARE
R29065 0 L1 [W07E0] L#1_Lane1 barcode reader error.
R29065 1 L1 [W07E1] L#1_Lane1 Inspection Result Alarm.
R29065 2 L1
R29065 3
R29065 4
R29065 5
R29065 6
R29065 7
R29065 8
R29065 9
R29065 10 L1 [W07EA] L#1 Lane1 Mark Pen Function Error! Servo Lock!
R29066 0 L1 [W07FF] L#1_SPARE
R29066 1 L1 [W0800] L#1_SPARE
R29066 2
R29066 3
R29066 4
R29066 5 L1 [W0804] L#1 Tilted Substrate Alarm Detected.

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R29066 6 L1 [W0805] L#1 Tilted Substrate Alarm Confirm Waiting.

R29066 7 L1 [W0806] L#1 Vacuum Alarm Detected.
R29066 8 L1 [W0807] L#1 Vacuum Alarm Confirm Waiting.
R29066 9 L1 [W0808] L#1 Vacuum Alarm During Scanning.
R29066 10 L1 [W0809] L#1 Please take out the board!
R29066 11 L1 [W080A] L#1 Test completed. Please take out the board!
R29066 12 L1 [W080B] L#1 Next station is not ready. Please take out the board!
R29066 20 L1 [W0813] L#1 Transporting board to Entrance.
R29066 29 Ink [W081C] L#1 Safety Door Open. Please Close.
R29067 0 [W081E] L#1_SPARE
R29068 0 [W083D] L#1_SPARE
R29069 0 [W085C] L#1_SPARE

R29080 0 [A09B1] L#1_Lane 1 board in direction error.w

R29080 1 L1 [A09B2] L#1_Lane 1 board out direction error.
R29080 2 L1 [A09B3] L#1_Lane 1 board stop to board out direction error.
R29080 3 L1 [A09B4] L#1_Lane 1 two stage direction error.
R29080 4 L1 [A09B5] L#1_Lane 1 reset direction error.
R29080 5 [A09B6] L#1_Lane 1 bypass mode direction error.
R29080 6 L1 [A09B7] L#1_Lane 1 three block mode direction error.
R29080 7 [A09B8] L#1_Lane 1 three block mode direction error.
R29080 8 [A09B9] L#1_SPARE
R29080 9 [A09BA] L#1_SPARE
R29080 10 [A09BB] L#1_Lane 1 upstream board in ready sensor error.
R29080 11 L1 [A09BC] L#1_Lane 1 board in sensor (S1) error.
R29080 12 L1 [A09BD] L#1_Lane 1 deceleration sensor (S2) error.
R29080 13 L1 [A09BE] L#1_Lane 1 deceleration sensor (S3) error.
R29080 14 L1 [A09BF] L#1_Lane 1 board in sensor (S3) error.
R29080 15 [A09C0] L#1_Lane 1 deceleration sensor (S4) error.
R29080 16 [A09C1] L#1_Lane 1 board in sensor (S4) error.
R29080 17 [A09C2] L#1_Lane 1 deceleration sensor (S5) error.
R29080 18 [A09C3] L#1_Lane 1 board in sensor (S5) error.
R29080 19 [A09C4] L#1_Lane 1 deceleration sensor (S6) error.
R29080 20 L1 [A09C5] L#1_Lane 1 IACS board-out sensro is abornomal.
R29080 21 L1 [A09C6] L#1_Lane 1 IACS time out<Normal>
R29080 22 L1 [A09C7] L#1_Lane 1 IACS time out<Teaching>
R29080 23 L1 [A09C8] L#1_Lane 1 s1/s4 sensor is abornal.
[A09C9] L#1_Lane 1 please confirm S1 SENSOR and Motion direction is
R29080 24 L1
normal?

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[A09CA] L#1_Lane 1 please confirm S4 SENSOR and Motion direction is

R29080 25 L1
normal?
[A09CB] L#1_Lane 1 S1 SENSOR is abnormal. Please check SENSOR
R29080 26 L1
sensibility.
[A09CC] L#1_Lane 1 S4 SENSOR is abnormal. Please check SENSOR
R29080 27 L1
sensibility.
R29080 28 L1 [A09CD] L#1_Lane 1 IACS Jog is Abornal<Normal>
R29080 29 L1 [A09CE] L#1_Lane 1 IACS Move is Abornal<2 Stage>
R29080 30 L1 [A09CF] L#1_SPARE
R29080 31 L1 [A09D0] L#1_SPARE
R29081 0
[A09D1] L#1_Lane 1 pneumatic clamp error. Please check sensor and pneumatic
R29081 1 L1
cylinder.
[A09D2] L#1_Lane 1 Support Pin error. Please check sensor and pneumatic
R29081 2 L1
cylinder.
R29081 3 L1 [A09D3] L#1_Lane 1 stop pin error. Please check sensor and pneumatic cylinder.
R29081 4 L1 [A09D4] L#1_Lane 1 Board In during inspection.
R29081 5 [A09D5] L#1_SPARE
R29081 6 [A09D6] L#1_SPARE
R29081 7 L1 [A09D7] L#1 Pinch behavior is abnormal.(Pinch PCB Alarm)
R29081 8 L1 [A09D8] L#1 Unpinch behavior is abnormal.(Pinch PCB Alarm)
R29081 9 L1 [A09D9] L#1_SPARE
R29081 10 [A09DA] L#1_SPARE
R29081 11 [A09DB] L#1_Lane 1 board in direction error.
R29081 12 [A09DC] L#1_Lane 1 board out direction error.
R29081 13 L1 [A09DD] L#1_Lane 1 board stop to board out direction error.
R29081 14 [A09DE] L#1_Lane 1 two stage direction error.
R29081 15 L1 [A09DF] L#1_Lane 1 reset direction error.
R29081 16 L1 [A09E0] L#1_Lane 1 bypass mode direction error.
R29081 17 L1 [A09E1] L#1_Lane 1 IACS<N> S1 sensor is abnormal during board in.
R29081 18 L1 [A09E2] L#1_Lane 1 IACS<N> S4 sensor is abnormal during board in.
R29081 19 L1 [A09E3] L#1_Lane 1 IACS<N> Board in research direction error.
R29081 20 L1 [A09E4] L#1 Back To Entrance Time Out(#1).
R29081 21 L1 [A09E5] L#1_Lane 1 S1 SENSOR is abnormal(2 consecutive boards).
R29081 22 L1
R29081 23 L1 [A09E7] L#1_Lane 1 IACS SFT MOV action over edge.
R29081 24

R29081 25 L1 [A09E9] L#1 Back To Entrance Time Out(#2).

R29082 0 L1 [A09EF] L#1_Board In Ready Error

R29082 1 [A09F0] L#1_SPARE

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R29082 2 [A09F1] L#1_SPARE

R29082 3 L1 [A09F2] L#1_SPARE
R29082 4 L1 [A09F3] L#1_SPARE
R29082 5 L1 [A09F4] L#1_SPARE
R29082 6 L1 [A09F5] L#1_SPARE
R29082 7
R29082 8 L1 [A09F7] Raster Error: Server action EMS.

R29083 7 L1
R29083 8
R29083 9
R29083 10 [A0A18] L#1_NG Marker Time Out.
R29086 5 [A0A70] L#1_L-ESD ALARM
R29086 6 [A0A71] L#1_M-ESD ALARM
R29086 7 [A0A72] L#1_R-ESD ALARM
R29086 29 Ink [A0A89] Stop inspection (Safety Door Open).
R29087 0 [A0A8A] L#1_SPARE
R29088 0 [A0AA9] L#1_SPARE
R29089 0 [A0AC8] L#1_SPARE

R29070 0 L2 [W087B] L#2_Lane2 Conveyer is Reseting

R29070 1 L2 [W087C] L#2_Lane2 Please take out the PCB
R29070 2 [W087D] L#2_Lane2 has board. Cannot move
R29070 3 L2 [W087E] L#2_Lane2 Conveyer adjusting
R29070 4 L2 [W087F] L#2_Lane2 Conveyer Adjusting Timeout
R29070 5 L2 [W0880] L#2_Lane2 Manual Adjust Board Width
R29070 6 [W0881] L#2_Lane2 Please select operation mode <Inline/Offline/Test/Bypass>
R29070 7 [W0882] L#2_Lane2 Please set board in/out direction
R29070 8 [W0883] L#2_Lane2 Please set board in speed (S1~S2).
R29070 9 [W0884] L#2_Lane2 Please set board in speed (S2~S3).
R29070 10 [W0885] L#2_SPARE
[W0886] L#2_Lane2 Please select barcode reader mode <Send board in when
R29070 11 L2
decode fails/Keep board out when decode fails>.
[W0887] L#2_Lane2 Please select barcode reader trigger mode
R29070 12 L2
<Static/Dynamic>.
R29070 13 L2 [W0888] L#2_Lane2 Please set Lane2 barcode reader position.
R29070 14 L2 [W0889] L#2_Lane2 Please Reset First
R29070 15 L2 [W088A] L#2_Lane2 Please take out the PCB
R29070 16 L2 [W088B] L#2_Lane2 Please take out the PCB

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R29070 17 L2 [W088C] L#2_SPARE

R29070 18 [W088D] L#2_SPARE
R29070 19
R29070 20 L2
R29070 21 L2 [W088F] L#2 Hint: Now is able to allow PCB out.
R29070 22 L2 [W0890] L#2 Hint: Now is able to allow PCB enter.
R29071 0 [W089A] L#2_SPARE
R29072 0 [W08B9] L#2_Lane2 Please confirm downstream satus
R29072 1 L2 [W08BA] L#2_Lane2 Waiting Repair Station confirm timeout.
R29072 2 L2 [W08BB] L#2_SPARE
R29072 3 L2 [W08BC] L#2_SPARE
R29072 4 [W08BD] L#2_SPARE
R29072 5 [W08BE] L#2_Lane2 AutoBoardIn Fail
R29072 6 L2 [W08BF] L#2_Lane2AutoBoardIn Speed not setting
R29072 7 L2 [W08C0] L#2_Lane2AutoBoardIn Rev Speed not setting
R29072 8 [W08C1] L#2_SPARE
R29072 9 [W08C2] L#2_SPARE
R29072 10 [W08C3] L#2_IACS + SISO Board Out Error!!
R29072 11 L2 [W08C4] L#2_Conveyer is reseting forcibly.
R29072 12 [W08C5] L#2_SPARE
R29073 0 L2 [W08D8] L#2_SPARE
R29073 1 L2 [W08D9] L#2_1st Time Out
R29073 2 L2 [W08DA] L#2_2nd Time Out
R29073 3 L2 [W08DB] L#2_3rd Time Out
R29073 4 [W08DC] L#2_SPARE
R29073 5 L2 [W08DD] L#2 S1 Sensor is abnormal during Conevery Jog Testing.
R29073 6 L2 [W08DE] L#2 S4 Sensor is abnormal during Conevery Jog Testing.
R29073 7 L2 [W08DF] L#2 No board is in AOI machine.
R29073 8 [W08E0] L#2_SPARE
R29073 9 [W08E1] L#2_SPARE
R29073 10 [W08E2] L#2_Mark Pen Doing! Servo Lock!
R29074 0 [W08F7] L#2_SPARE
R29075 0 [W0916] L#2_Lane2 barcode reader error.
R29075 1 [W0917] L#2_Lane2 Inspection Result Alarm.
R29075 10 [W0920] L#2 Lane2 Mark Pen Function Error! Servo Lock!
R29076 0 L2 [W0935] L#2_Control Center USER Confirm Warring#1
R29076 1 L2 [W0936] L#2_Control Center USER Confirm Warring#2
R29076 2

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R29076 3
R29076 4
R29076 5 L2 [W093A] L#2 Tilted Substrate Alarm Detected.
R29076 6 L2 [W093B] L#2 Tilted Substrate Alarm Confirm Waiting.
R29076 7 L2 [W093C] L#2 Vacuum Alarm Detected.
R29076 8 L2 [W093D] L#2 Vacuum Alarm Confirm Waiting.
R29076 9 L2 [W093E] L#2 Vacuum Alarm During Scanning.
R29076 10 L2 [W094F] L#2 Please take out the board!
R29076 11 L2 [W0950] L#2 Test completed. Please take out the board!
R29076 12 L2 [W0951] L#2 Next station is not ready. Please take out the board!
R29076 20 [W094A] L#2 Transporting board to Entrance.
R29077 0 [W0954] L#2_SPARE
R29078 0 [W0973] L#2_SPARE
R29079 0 [W0992] L#2_SPARE
R29090 0 [A0AE7] L#2_Lane 2 board in direction error.
R29090 1 L2 [A0AE8] L#2_Lane 2 board out direction error.
R29090 2 L2 [A0AE9] L#2_Lane 2 board stop to board out direction error.
R29090 3 L2 [A0AEA] L#2_Lane 2 two stage direction error.
R29090 4 L2 [A0AEB] L#2_Lane 2 reset direction error.
R29090 5 [A0AEC] L#2_Lane 2 bypass mode direction error.
R29090 6 L2 [A0AED] L#2_Lane 2 three block mode direction error.
R29090 7 [A0AEE] L#2_Lane 2 three block mode direction error.
R29090 8 [A0AEF] L#2_SPARE
R29090 9 [A0AF0] L#2_SPARE
R29090 10 [A0AF1] L#2_Lane 1 upstream board in ready sensor error.
R29090 11 L2 [A0AF2] L#2_Lane 1 board in sensor (S1) error.
R29090 12 L2 [A0AF3] L#2_Lane 1 deceleration sensor (S2) error.
R29090 13 L2 [A0AF4] L#2_Lane 1 board stop sensor (S3) error.
R29090 14 L2 [A0AF5] L#2_Lane 1 board out sensor (S4) error.
R29090 15 [A0AF6] L#2_Lane 1 board out sensor (S5) error.
R29090 16 [A0AF7] L#2_Lane 1 board out sensor (S6\) error.
R29090 17 [A0AF8] L#2_Lane 1 board out sensor (S7) error.
R29090 18 [A0AF9] L#2_Lane 1 board out sensor (S8) error.
R29090 19 [A0AFA] L#2_Lane 1 board out sensor (S8) error.
R29090 20 [A0AFB] L#2_Lane 2 IACS board-out sensro is abornomal.
R29090 21 [A0AFC] L#2_Lane1 IACS time out<Normal>
R29090 22 [A0AFD] L#2_Lane1 IACS time out<Teaching>
R29090 23 [A0AFE] L#2_Lane1 s1/s4 sensor is abornal.

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[A0AFF] L#2_Lane 2 please confirm S1 SENSOR and Motion direction is

R29090 24 L2
normal?
[A0B00] L#2_Lane 2 please confirm S4 SENSOR and Motion direction is
R29090 25 L2
normal?
[A0B01] L#2_ Lane 2 S1 SENSOR is abnormal. Please check SENSOR
R29090 26 L2
sensibility.
[A0B02] L#2_ Lane 2 S4 SENSOR is abnormal. Please check SENSOR
R29090 27 L2
sensibility.
R29090 28 [A0B03] L#2_Lane1 IACS Jot is Abornal<Normal>
R29090 29 [A0B04] L#2_Lane1 IACS Move is Abornal<2 Stage>
R29090 30 [A0B05] L#2_SPARE
R29090 31 [A0B06] L#2_SPARE
R29091 0
[A0B07] L#2_Lane 2 pneumatic clamp error. Please check sensor and pneumatic
R29091 1 L2
cylinder.
[A0B08] L#2_Lane 2 Support Pin error. Please check sensor and pneumatic
R29091 2 L2
cylinder.
R29091 3 L2 [A0B09] L#2_Lane 2 stop pin error. Please check sensor and pneumatic cylinder.
R29091 4 L2 [A0B0A] L#2_Lane 2 Board In during inspection.
R29091 5 [A0B0B] L#2_SPARE
R29091 6 [A0B0C] L#2_SPARE
R29091 7 L2 [A0B0D] L#2 Pinch behavior is abnormal.(Pinch PCB Alarm)
R29091 8 [A0B0E] L#2 Unpinch behavior is abnormal.(Pinch PCB Alarm)
R29091 9 [A0B0F] L#2_SPARE
R29091 10 [A0B10] L#2_SPARE
R29091 11 [A0B11] L#2_Lane 2 board in direction error.
R29091 12 [A0B12] L#2_Lane 2 board out direction error.
R29091 13 L2 [A0B13] L#2_Lane 2 board stop to board out direction error.
R29091 14 [A0B14] L#2_Lane 2 two stage direction error.
R29091 15 L2 [A0B15] L#2_Lane 2 reset direction error.
R29091 16 [A0B16] L#2_Lane 2 bypass mode direction error.
R29091 17 [A0B17] L#2_Lane 2 IACS<N> S1 sensor is abnormal during board in.
R29091 18 [A0B18] L#2_Lane 2 IACS<N> S4 sensor is abnormal during board in.
R29091 19 [A0B19] L#2_Lane 2 IACS<N> board in research direction error.
R29091 20 L2 [A0B1A] L#2 Lane 2 Back To Entrance Time Out(#1).
R29091 21 L2 [A0B1B] L#2_Lane 2 S1 SENSOR is abnormal(2 consecutive boards).
R29091 22
R29091 23 [A0B1D] L#2_Lane 2 IACS SFT MOV action over edge.
R29091 24
R29091 25 L2 [A0B1F] L#2 Back To Entrance Time Out(#2).
R29092 0 L2 [A0B25] L#2_Board In Ready Error

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 Test Research, Inc.

R29092 1 [A0B26] L#2_SPARE

R29092 2 [A0B27] L#2_SPARE
R29092 3 L2 [A0B28] L#2_SPARE
R29092 4 [A0B29] L#2_SPARE
R29092 5 L2 [A0B2A] L#1_SPARE
R29092 6 L2
R29092 7
R29092 8 [A0B2D] Raster Error: Server action EMS.
R29093 0 [A0B44] L#2_SPARE
R29093 7 L2
R29093 8
R29093 9
R29093 10 [A0B4E] L#2_NG Marker Time Out.
R29094 0 [A0B63] L#2_SPARE
R29095 0 [A0B82] L#2_SPARE
R29096 5 [A0BA6] L#2_L-ESD ALARM
R29096 6 [A0BA7] L#2_M-ESD ALARM
R29096 7 [A0BA8] L#2_R-ESD ALARM
R29097 0 [A0BC0] L#2_SPARE
R29098 0 [A0BDF] L#2_SPARE
R29099 0 [A0BFE] L#2_SPARE
R81252 3 SYS [A0FFF] L#1 Support Pin Collision Sensor Detected!
R80516 3 SYS [A0FFF] L#1 Support Pin Collision Sensor Detected!
R80516 4 SYS [A0FFF] L#2 Support Pin Collision Sensor Detected!
R80516 5 SYS [A0FFF] L#2 Support Pin Collision Sensor Detected!

11.3 IP Connection of PLC

In default setting, PLC and the main PC connect through enthernet card. Therefore, when
you click [System]> [Control Setting] but the system cannot work, please check the LNC IP
settings in [Control Panel]> [Network and Internet]> [Network and Sharing Center]. The
correct setting in Internet Protocol Version 4 should be same as figure below.

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Figure 69: PLC IP Setting

66 TR7500QE Series User Guide – Hardware