Document No.
: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
ENGINE REBUILD SPESIFICATIONS
C - SERIES
JOB No
ESN.
CPL.
ARTISAN SIGNATURE
ARTISAN SIGNATURE
ARTISAN SIGNATURE
CUSTOMER
Engine Rebuild Specification Limits and Check Sheet . ( 6C / 00 / EA / ECS ) Engine Model C - Series
file:///conversion/tmp/activity_task_scratch/878013871.xls Created by: N. Langenhoven
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Document No.: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
Engine Model C - Series
Engine Rebuild Specification Limits and Check Sheet . Job #
ENGINE SUMMARY AFTER REBUILD ESN
NOTE: 1) SIGN OFF ALL COMPLETED SECTIONS AT THE END OF EACH DAY, OR AS THEY ARE COMPLETED.
2) ALL re-used parts and rebuild components MUST meet Cummins Specifications.
Any abnormal condition to be reported to the Workshop Manager
Cylinder Block Re - used New CQ
Liners Part Number Re - used New
Pistons Part Number Re - used New
Oil Pump Part Number Re - used New Blue Box
Camshaft Part Number Re - used New
Fuel Pump CCC New Blue Box
Turbo Part Number Re - used New Blue Box
Injectors Part Number CCC New Blue Box
Crankshaft Polish New Grind
Cylinder Heads Re - used New Blue Box
Aftercoolers Re - used New
Main Bearings Std 0.010" 0.020"
Big Ends Std 0.010" 0.020"
Head gaskets Std 0.010" 0.020"
Liner Size Std 0.010" 0.020"
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Document No.: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
Engine Rebuild Specification Limits and Check Sheet . Engine Model C - Series
ENGINE SUMMARY AFTER REBUILD
Main Bearing Thickness UPPER SHELLS LOWER SHELLS Machanic/Fitter
STANDARD 1
3.446mm - 3.454mm or 0.1357"- 0.1360" 2
3
4
5
6
7
Connecting Rod Bearing Thickness UPPER SHELLS LOWER SHELLS Machanic/Fitter
STANDARD 1
2.43mm - 2.47mm or 0.096"- 0.097" 2
3
4
5
6
Main Bearing Clearance
Min. 0.066mm or 0.0026"
Max. 0.134mm or 0.0053"
With Plastic Gauge
Big End Bearing Clearance
Min. 0.033mm or 0.0013"
Max. 0.117mm or 0.0046"
With Plastic Gauge
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Document No.: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter
Calibrate torque wrench before job
Block Height From Saddle 309.40 - 309.60 or 12.181" - 12.189"
Liner Protrusion .025mm - .122mm or .001"-.005"
Liner Ovality
Top .00mm-.08mm or .000"-.003"
Bottom .00mm - .08mm or .000"-.003"
Main Bearing Capscrews
Step 1 50 N.m or 37 ft-lb
Step 2 119 N.m or 88 ft-lb
Step 3 176 N.m or 129 ft-lb
Big End Capscrews
Step 1 40 N.m or 30 ft-lb
Step 2 80 N.m or 60 ft-lb
Step 3 120 N.m or 88 ft-lb
Crankshaft end float .127mm - .32mm or .005"-.013"
Connecting Rod Side Clearance .10mm - .33mm or .004" - .013"
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Document No.: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter
Front Cover 24 N.m or 18 ft-lb
Camshaft end float .12mm - .46mm or .005"-.018"
Camshaft Lock Plate 25 N.m or 18 ft-lb
Cylinder Head Capscrews
Step 1 (all capscrews) 70 N.m or 52 ft-lb
Step 2 (long only) 145 N.m or 105 ft-lb
Step 3 (all capscrews) Rotate 90 Degrees
Rocker lever housing 55 N.m or 41 ft-lb
Injector Clamps Bolt 24 N.m or 18 ft-lb
Valve Clearance
Inlet .30mm or .012"
Exhaust .61mm or .024"
Rocker Lever Adj Nut 24 N.m or 18 ft-lb
Rocker Lever Cover 24 N.m or 18 ft-lb
Flywheel Housing 77 N.m or 57 ft-lb
Flywheel 140 N.m or 101 ft-lb
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Document No.: CSA-QF-03-01-07-55
Date: 31.08.2009
Rev.: 2
Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter
Oil Cooler 24 N.m or 18 ft-lb
Vibration Damper 200 N.m or 148 ft-lb
Pulley to Vibration Damper 77 N.m or 57 ft-lb
Oil Pan 24 N.m or 18 ft-lb
Exhaust Manifold 45 N.m or 35 ft -lb
Valve Crosshead Nut 24 N.m or 18 ft-lb
Intake Manifold 24 N.m or 18 ft-lb
Oil Pump Mtg Capscrews 24 N.m or 18 ft-lb
Water Manifold 24 N.m or 18 ft-lb
Acc Drive To Block 47 N.m or 35 ft-lb
Water Pump 24 N.m or 18 ft-lb
Turbo Mounting Nuts 45N.m or 33 ft-lb
Fuel Pump Nuts 44 N.m or 32 ft-lb
Specs. Taken From Bulletin No. 3666008 - 01 Shop Manual C - Series Engines
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Rev Changes made Effective Date
level
0 New CPB work instruction 18.03.2009
1 Add columns in to reflect main and big end bearing sizes ###
2 Add artisan and signature coulombs to front page ###
10
04 QF 003B Page 7 of 7
