i 1000 Automatic Chemiluminescence Analyzer
Service Manual
(Chapter IX Maintenance)
346
Contents
Chapter IX Maintenance .................................................................................................................................. 348
9.1 Overview ............................................................................................................................................. 349
9.2 Maintenance Classification ................................................................................................................. 349
9.3 Maintenance Item ............................................................................................................................... 349
9.4 Consumables ...................................................................................................................................... 352
347
Chapter IX Maintenance
348
9.1 Overview
For optimal performance of the instrument, regular maintenance of the system is required.
9.2 Maintenance Classification
By items to be maintained, maintenance can be classified into startup maintenance, shutdown maintenance,
weekly maintenance, monthly maintenance, semi-annual maintenance, and on-demand maintenance.
9.3 Maintenance Item
Quarterly
Maintenance/
Startup Shutdown Weekly Monthly Semi-Annual On-Demand
SN Item Operator Remarks
Maintenance Maintenance Maintenance Maintenance Maintenance/ Maintenance
Annual
Maintenance
Manually clean
the reagent
Reagent needle User or
1 √ √ needle surface
surface cleaning engineer
(with 75%
alcohol)
Manually clean
crystals from the
Magnetic
injection needle
separation
2 √Semi-annual Engineer and its
injection needle
surrounding area
maintenance
(with 75%
alcohol)
Soak the needle
in special
cleaning solution
Soaking and Software auto for 15 minutes,
3 √3 √
washing needle maintenance and then wash
the cleaning
solution and drain
the pipeline
Test end Software auto
4 √
maintenance maintenance
Software auto
5 Pipeline filling √3 √
maintenance
349
Clean the
Pipeline Software auto
6 √4 √ pipeline with
washing maintenance
purified water
Software auto
7 Substrate filling √
maintenance
Software auto
8 Instrument reset √1 √1 √
maintenance
Magnetic beads Software auto
9 √5 √
mixing maintenance
Removing Software auto
10 √2 √2 √
cuvette maintenance
Reagent Software auto
11 √4 √
scanning maintenance
Water container
Clean with
(cleaning
alcohol. Then,
solution
install the
container, liquid User or
12 √Semi-annual container onto
container, engineer
the instrument
purified water
and fill in relevant
container, etc.)
liquid
cleaning
Fan filter (on
rear and left
13 sides of the √Semi-annual Engineer
whole system)
cleaning
Reagent needle
14 √Annual Engineer
replacement
Replacing waste
15 liquid needle of √ Engineer
cleaning station
Replacing
injection needle
16 √ Engineer
of cleaning
station
Replace the
Filter Every Six
17 √ Engineer cleaning solution
replacement Months
filter
Clean the
Consumable substrate and
Every Six
18 module Engineer cleaning solution
Months
maintenance base (with 75%
alcohol)
350
Remove dirt from
Scanner Every Six
19 √ Engineer the scanner (with
maintenance Months
75% alcohol)
Remove dirt from
Auto loading the sensor and
Every Six
20 module √ Engineer cuvette buffer
Months
maintenance carousel (with
75% alcohol)
Remove dirt from
Sampling
User or the sampling
21 channel √ √
engineer channel (with
maintenance
75% alcohol)
Test Remove dirt from
Every Six
22 compartment Engineer the waste liquid
Months
maintenance needle
Inlet filter User or Clean it with
23 Quarterly √
cleaning engineer water
Lubricating the Apply sufficient
integral key Every Six lubricant LGHP2
24 √ Engineer
shaft for cuvette Months in the groove of
transfer integral key shaft
Use cotton swabs
to remove dirt,
Instrument
25 √ Engineer and use alcohol
sensor cleaning
to remove
ingrained dirt
Cooling fan
26 √ Engineer
replacement
Clean the interior
Maintenance of of the analyzer
analyzer and lubricate the
27 √ Engineer
mechanical mechanical parts
parts of modules as
required
Removing
Remove cuvettes
cuvettes from User or
28 √ in the waste
the waste engineer
container
container
Remove dirt from
Cleaning User or
29 √ √ the surface of the
analyzer surface engineer
instrument
Use 84
Whole pipeline
30 √ Engineer disinfectant for
washing
washing
351
Whole pipeline
31 √ Engineer
drainage
Maintenance of
peristaltic pump
for magnetic
32 Engineer
separation
waste liquid
pumping
Cleaning
plunger pump of Every Six
33 √ Engineer
the external Months
dilution module
Reagent needle
Every Six
34 cleaning tank √ Engineer
Months
maintenance
9.4 Consumables
Name Remarks
Gauze /
75% alcohol /
84 disinfectant /
Purified water /
Cleaning cloth /
Cotton swab /
Lubricant SKF LGHP2
Special cleaning solution
Reagent needle of the Spare part No.: 200020300522
reagent filling system
Aspirating needle of the Spare part No.: 140020140491
magnetic separation system
Injection needle of the Spare part No.: 140020140489
magnetic separation system
352
