MAAMOURA AND BARAKA FIELDS

POWER TRANSFORMERS SPECIFICATION

0 18/01/09 HFK
Validation Rev. Date Description Prepared by Checked by Approved by Company
Status Approval
Company logo and business name Project name: Company doc. Identification

Maamoura and Baraka 3314-02-BEST-13014

Fields Job N
Contractor logo and business name Contractor doc. Identification .
‫مقاوالت إنجاز المنشآت الصناعية و البترولية‬
Petroleum & Industrial Realisation Contractors Contract N to be assigned

Vendor logo and business name Contractor doc. Identification

1708-RPT-PR-00-002
Engineering Procurement and Project Management
Contract N to be assigned

LOGO (VALERUS AND AUDUBON)

Facility Name Location Scale Sheet of Sheets
Treatment Plant Tunisia – onshore n.a. 1/17
Document Title Supersedes N na
POWER TRANSFORMER SPECIFICATION Superseded by N na
Plant Area Plant Unit
n.a. n.a.

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Table of Contents

1. GENERAL..................................................................................................................4
1.1 POJECT DESCRIPTION....................................................................4
1.2 SCOPE.....................................................................................................4
1.3 DEFINITIONS.......................................................................................5
1.4 REFERENCE DOCUMENTS...........................................................5
1.5 CODES AND STANDARDS..............................................................5
1.6 PROJECT DOCUMENTATION........................................................6
1.7 ABBREVIATIONS AND DEFINITIONS.......................................6
1.8 ENVIRONNEMENTAL DATA.........................................................6
1.9 ORDER OF PRECEDENCE..............................................................7
1.10 UNITS OF MEASUREMENT..........................................................7
1.11 LANGUAGE...........................................................................................8
2 SPECIFICATION FOR CONSTRUCTION OF TRANSFORMERS8
2.1 TANK...........................................................................................................8
2.2 DIELECTRIC AND COMPONENT MATERIAL..............................8
2.3 GASKETS………………................................................................................8
2.4 CORE MAGNETIC.......................................................................................8
2.5 WINDINGS…………....................................................................................9
2.6 BUSHINGS AND EXTERNAL CONNECTIONS..............................9
2.7 TAPPING………….........................................................................................9
2.8 CURRENT TRANSFORMER.................................................................10
2.9 TRANSFORMER FITTINGS..................................................................10
2.9.1 TRANSFORMER 30/6 KV....................................................................10
2.9.2 TRANSFORMER 6/0, 4 KV..................................................................10
2.10 NOISE………………….............................................................................11
4. PROTECTION AGAINST CORROSION...............................................13
6. TECHNICAL DATA....................................................................................14
7. TEST AND INSPECTION..........................................................................14
7.1 ACCEPTANCE TESTS (INDIVIDUAL)..............................................14
7.2 ROUTINE TESTS.......................................................................................15

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7.3 TYPE TESTS OR SPECIAL TESTS......................................................15

8. Documentation ………………................................................................... 15
9. SPARE PARTS ………………………………………………………………… 16

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1. GENERAL

1.1 POJECT DESCRIPTION

Eni Tunisia BV intends to construct an onshore gas-processing facility plant as part of

Maamoura & BARAKA offshore fields development Project.

Hydrocarbon gas and liquids brought onshore via two subsea pipelines will be treated
at an onshore gas-processing facility at MAAMOURA Point. Liquids (condensate and
LPG) will be separated, processed and stored. The produced sales gas and after
treatment (acid gas removal, dehydration, wobbe Index control) will be transported via
pipeline to a tie-in point to an existing 10” pipeline north west of Hammamet, owned
by STEG, the National Electricity and Gas Company.

The onshore gas-processing facility will be designed for a nominal design life of 20
years, with an approximate processing capacity of 0.85 MMSm3/day gas and
associated liquids around 2000 m3/day, obtained through the installation of one single
train. The CPF will serve the following purposes:

- Associated wet gas will be sweated by gas acid removal, dehydrated, and stripped of
heavy hydrocarbons to sales quality specifications and compressed prior to be
exported;
- Condensate and LPG will be recovered and stored prior to be sold and transferred by
trucking.
- The produced water and the water used for oil washing is collected and treated in a
suitable waste water treatment plant before to be transported by truck for injection in
Belli Water disposal well.
- Utilities and buildings will be constructed to support base operations.

1.2 SCOPE

This Specification defines the minimum requirements for the design, manufacturer,
performance, inspection and testing of three Power Transformer units. The
Transformers shall be installed in the MAAMOURA AND BARAKA FIELDS Project. The
three Transformers are:
 Two step-down transformers (30 to 6 kV) for the distribution system HV 6.3 KV.
A step-down transformers (from 6 to 0.4 kV) to serve the distribution at low voltage
0.4 KV.

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The Supplier shall be responsible for the design, sizing, material and equipment procurement, fabrication,
testing, painting and relevant performance.

1.3 DEFINITIONS

The following terms will be used in all documents issued during the execution of the
project:
Company: ENI TUNISIA B.V.
Contractor: Petroleum & Industrial Realization Contractors
“PIRECO”.
Supplier: The party manufacturing and/or supplying the materials, equipment
and services required to perform the duties as specified by the Contractor.
Sub-Supplier/Sub-Contractor: Is any Vendor supplying components,
equipment, services or labour to the Supplier for use in completing the scope of
supply.
Project: Is the “MAAMOURA and BARAKA Development: Provision of
Onshore Facilities”

1.4 REFERENCE DOCUMENTS

All equipment shall comply with the requirements of the following reference
documents and other reference standards therein.
Reference standards, codes, specifications and drawings shall be the latest editions in
force at the order issue date, including amendments and supplements.
Any deviation from the codes and regulations shall only be permitted after obtaining
written approval.

1.5 CODES AND STANDARDS

IEC international codes:

- IEC 76 Power Transformers
- IEC 137 Bushings for alternating voltages above 1000 V
- IEC 354 Loading guide for oil-immersed transformers

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- IEC 404 Magnetic materials

- IEC 529 Degrees of protection provided by enclosures
- IEC 551 Determination of transformer and reactor sound levels
- IEC 606 Application guide for power transformers
- IEC 616 Terminal and tapping marking for power transformers
- IEC 651 Sound level meters

1.6 PROJECT DOCUMENTATION

3314.02.B.E.S.T.13010 General Specification For Electrical Installation

3314.02.B.E.A.A.1303
Data Sheet for Power Transformers
2

3314.02.D.E.F.U.1305
One Line Diagram
5

1.7 ABBREVIATIONS AND DEFINITIONS

HV: high voltage.

LV: Low voltage.
ONAN: mineral oil and natural air.
SPL: sound pressure level.

1.8 ENVIRONNEMENTAL DATA

Ground Profile and Soil Properties

The CPF areas are mainly flat. The ground elevation is between 15.3 and 21m.
The physical properties of the soil: to be gathered by means of a soil investigation
tests.
Air and soil temperature

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A brief summary of the available environmental data are reported in the following
table:

DESCRIPTION VALUE

Extreme highest recorded Air 47

Temperature (°C)

Mean of highest each year Air 41

Temperature (°C)

Extreme lowest recorded Air -1

Temperature (°C)

Mean of lowest each year Air 3

Temperature (°C)

Soil Temperature (min/max) +6/28

Humidity
Maximum Relative Humidity: 77.7%
Minimum Relative Humidity: 66.6%
Rainfall
Maximum rainfall: 1083 mm
Minimum rainfall: 3 mm
Wind Direction and Speed
Wind Speed: 3-8 m/s
Prevailing Wind Direction: Coming from North West.
Above environmental data will be confirmed later based on response of he Tunisian
National Institute of Meteorology.
Seismic Zone Classification
To be specified later

1.9 ORDER OF PRECEDENCE

In case of conflict between this Specification and its associated specifications and the
above codes and standards, the Vendor shall bring the matter to the Purchaser’s

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attention for resolution and approval in writing. The order of precedence shall be as
follows:
 Purchase Order
 Project Data Sheets
 This Specification
 Reference Standards
 One line Diagram
 Bid Documents
All deviations from the requirements of this Specification, its attachments and the
reference codes and standards shall be stated in the Tender. In the absence of such a
statement, full compliance will be assumed.
Compliance with the provision of this Specification does not relieve the Supplier of his
responsibility to furnish equipment and accessories of a proper mechanical design
suited to meet the specified service conditions and safety.

1.10 UNITS OF MEASUREMENT

The units of S.I. shall be used except where differently specified

1.11 LANGUAGE

All correspondence, drawings, instructions, data sheets, design calculations or any

other written information shall be in the English Language.

2 SPECIFICATION FOR CONSTRUCTION OF TRANSFORMERS

2.1 TANK

The tank of the transformers will be made with flexible cooling configurations
(corrugated walls), in order to absorb the expansion of dielectric oil, due to
temperature variations.
The cover will be bolted on top of the tank.
The tank will be built in such a way as to avoid any water accumulation.
Oil drains valves and supports for transport wheels to be installed.
Cooling system for transformer shall be ONAN type.

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2.2 DIELECTRIC AND COMPONENT MATERIAL

The insulation of windings of transformers immersed in mineral oil shall be class A and
the maximum allowable temperature rises shall be as indicated in reference codes.
The insulating liquids shall be new, not regenerated and shall comply with reference
codes.

2.3 GASKETS

The gaskets (in general made of elastomer) have to be resistant against the action of
the mineral oil, at the working temperature.

2.4 CORE MAGNETIC

The magnetic circuit is made up of crystal plate’s oriented, high magnetic

permeability, low coefficient hysteresis and losses reduced, perfectly tight and isolated
them in order to avoid vibration and noise.
The magnetic circuit has to offer all the guarantees of inalterability with time and
resistance to the action of heat, oil and vibration.

2.5 WINDINGS

These will be made from copper profile wire or aluminum or copper foil (according to
the manufacture’s preference).
The shimming shall be provided to prevent deformation of the windings in case of
short circuit. All necessary precautions must be taken to conserve in time an effort to
clamp on the windings as their possible settlement does not compromise their place at
short circuit.

2.6 BUSHINGS AND EXTERNAL CONNECTIONS

They must be designed to withstand the conditions described in this document.

They should be easily removable and replaceable without the need for the transformer
dever or lift the lid of the tank.
The type of terminals provided for the voltage must be in accordance with the
standard CEI 60 137, CEI 60 815 for envelopes.

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 Transformer 30/6 KV: the connections will use mobile porcelain bushings- elbow
according to the orientation of the incoming cable.
 Transformer 30/6 KV:
-The HV connections will use mobile plug-in bushings- elbow according to the
orientation of the incoming cable.
- LV porcelain bushings shall be provided.
A protective device circuit marshalling box for different protective and alarm devices.
This box shall be IP 54 type and located in the LV terminal side in an easy accessible
position from ground level.
The inlets of all cables shall be realized from the bottom through cable glands.

2.7 TAPPING

 Transformer 30/6 KV:

The tapping which act on the hight voltage adapting the transformer to the real supply
voltage value, will be provided with an off-circuit tap-changer switch with a padlocking
facility on the top cover of the transformer. Tapping ranges +/- 2×2.5%
 Transformer 6/0,4 KV:
The tapping can setup adjustment in the number of turns of the primary winding to the
supply voltage or fluctuation of the secondary voltage. They are in the HV winding and
connected to a changer taken manually manipulated by a handful of external order.
The setting ranges are +/- 2×2.5%.

2.8 CURRENT TRANSFORMER

Transformer 30/6 KV will be protected in particular by:

-Protection mass tank.
- A transformer differential protection
The current transformers for differential protection will be installed at HV 30 KV and 6
KV, and will be supplied with the HV and LV switchgear.
The current transformer for protecting mass tank will be installed in a box mounted on
the transformer.
The current transformer for protecting mass tank will be supplied with the
transformer.
The associated relays of current transformer for protecting mass tank will be supplied
with the HV switchgear.

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2.9 TRANSFORMER FITTINGS

2.9.1 TRANSFORMER 30/6 KV

Each transformer is equipped with the following accessories:

 2 lifting lugs.
 2 earthing terminals.
 4 Bidirectional rollers.
 1 off-circuit tap-changer switch.
 Oil drain valve.
 1 Bucholtz relay with two (02) thresholds.
 Rating plate.
 Filling plug.
 Isolating valve
 Safety-valve.
 By pass.
 4 HV 6 KV porcelain bushings.
 3 HV 30 KV porcelain bushings.
This list is not exhaustive.

2.9.2 TRANSFORMER 6/0, 4 KV

The transformer is equipped with the following accessories:

 2 lifting lugs.
 2 earthing terminals.
 4 Bidirectional rollers.
 1 off-circuit tap-changer switch.
 Oil drain and sampling valve.
 1 Bucholtz relay with two (02) thresholds.
 Rating plate.
 Filling plug.
 Isolating valve
 Safety-valve.

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 By pass.
 Radiator.
 Oil inlet.
 Oil conservator
 4 LV porcelain bushings.
 3 HV 6 KV plug-in bushings.
 LV protection terminal cover.
 3 HV 30 KV porcelain bushings.
This list is not exhaustive.

2.10 NOISE

Measurement of noise levels of transformers and associated equipment shall comply

with IEC 551.
The maximum sound pressure level (SPL) developed by the transformer with ONAN
cooling at a distance of 0.3 m shall not exceed the value given by the following
equation:
SPL = 46 + 5 log10 P dB (A)
Where P is stated in kVA.
Compliance with the noise limits shall be achieved by methods other than the
provision of sound attenuation enclosures.
The Manufacturer shall state the guaranteed maximum sound pressure level with zero
positive tolerance.

3. ELECTRICAL SPECIFICATIONS

3.1 TRANSFORMER 30/6 KV:

 Rated power: 5 MVA

 Primary voltage: 30 KV +/- 5 %, corresponds to the national network Tunisian of STEG.
 Secondary voltage: 6 KV.
 Frequency: 50 Hz.
 Coupling: Dyn11.
 Cooling: ONAN.
 Tapped winding: side 30 kV, 5 rigging position, range +/- 2×2,5 %.

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 Auxiliary voltage: (alarms…) 110 V DC.

Operational characteristics:

 Under normal operating conditions the two transformers are all times connected to
busbars and operate at 50% rating. When there is a loss of the normal supply coming
from one of the two feeders. The technique used for transferring all loads to be supplied
from the holy feeder.
Temperature rise: The heating of the various components of transformers must not
exceed the limits defined by the standard for an ambient temperature of 50 ° C.
Overload: The transformer has to withstand the maximum ambient temperature
specified in the emergency exception, without exceeding the limits of heating, an
overload of up to 15% for four hours in accordance with the standard.
The windings must resist, whatever the tapping switch handle, to a short circuit
three phase of symmetrical current to the terminals of the transformer, according to
IEC 60 076-5.

3.2 TRANSFORMER 6/0, 4 KV:

 Rated power: 2,5 MVA

 Primary voltage: 6 KV.
 Secondary voltage: 0, 4 KV.
 Frequency: 50 Hz.
 Coupling: Dyn11 solidly earthed.
 Cooling: ONAN.
 Tapped winding: side 6 kV, 5 rigging position, range +/- 2×2,5 %.
 Auxiliary voltage: (alarms…) 110 V DC.

Operational characteristics:

 The transformer must be able to walk in parallel with other devices.

Temperature rise: The heating of the various components of transformers must not
exceed the limits defined by the standard for an ambient temperature of 50 ° C.
Overload: The transformer has to withstand the maximum ambient temperature
specified in the emergency exception, without exceeding the limits of heating, an
overload of up to 15% for four hours in accordance with the standard.

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 The windings must resist, whatever the tapping switch handle, to a short circuit three phase of
symmetrical current to the terminals of the transformer, according to IEC 60 076-5.

4. PROTECTION AGAINST CORROSION

The anticorrosion treatment of the tank and cover will comprise:

 An external degreasing and rising,
 A hot phosphating operation,
A powdering through application of a polyester resin with an electrostatic spray gun
(minimum thickness 40 to 50 microns)
The painting system shall be in accordance with the environmental condition.

5. ELECTRICAL INTERFACE PROTECTION

5.1 TRANSFORMER 30/6 KV:

Each transformer will provide contacts for the following protections:

INSTRUMENT ALARM TRIP

Bucholtz relay first threshold X

Bucholtz relay second threshold X X

thermostat first threshold X

thermostat second threshold X X

Oil level X

safety valve X

5.2 TRANSFORMER 6/0,4 KV:

The transformer will provide contacts for the following protections:

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INSTRUMENT ALARM TRIP

Bucholtz relay first threshold X

Bucholtz relay second threshold X X

thermostat first threshold X

thermostat second threshold X X

6. TECHNICAL DATA

The Manufacturer shall attach one or more stainless steel labels to the transformers
housing showing:
 Manufacturer’s name and identification number,
 Model number,
 Serial number,
 Equipment tag number,
 Purchase order number,
 Year of manufacture,
 design data,
 design temperature,
 Other relevant data.

7. TEST AND INSPECTION

7.1 ACCEPTANCE TESTS (INDIVIDUAL)

Visual and dimensional check:

 Checking of compliance with prototype
 Dimensional check
 Oil or liquid withstand check
 Nameplate check

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 Checking of test certificates of auxiliary equipment, insulators, oil, accessories

 Visual checks on finished paint
 Checking of earthing and equipotential bondings (between tank and cover, etc.)
 Dimensional check and skids and swivel wheels

7.2 ROUTINE TESTS

These tests will be carried out on the transformers after the manufacturing, enabling
an official test certificate to be produced for:
•applied voltage test,
•Measurement of no load loss and no load current,
•Measurement of windings resistance,
•Measurement of impedance voltage and load loss,
•Measurement of transformation ratio and vector group,
• Temperature rise test,
• Measurement of acoustic sound level.
(All these tests are defined in the IEC 60076-1 to 76-5 standards).

7.3 TYPE TESTS OR SPECIAL TESTS

These tests can be requested as option, but are subject to prior agreement for the
supplier:
•Temperature rise test,
•Lightning impulse test,
•Measurement of partial discharges,
•Short circuit test (implemented in an approved laboratory),
•Noise level measurements in accordance with IEC 60551,
(All these tests are defined in the IEC 60076-1 to 76-5 standards).

8. DOCUMENTATION

The following documents / drawings shall be provided by the vendor:

 Drawings, dimensions and weight,
 Technical diagrams,

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 Technical specification,
 Assembly Drawings for auxiliaries,
 Spare parts manual,
 Test certificates, giving all the measurements taken during the tests,
 Installation, operating and maintenance instructions,
Complete service manual including the full identification of each replaceable part,
which must include manufacturer’s catalogue numbers.
All documents, correspondence, drawings, instructions, data sheets, design
calculations or any other written information shall be in English language.

9. SPARE PARTS

Supplier shall include recommended spare parts and consumables for commissioning
and 2 years of operation in accordance with his experience. Adequate documentation
with the necessary exploded diagrams to assist in selection of spare parts to be
provided by the Supplier.

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