TAPI DIPLOMA ENGINEERING COLLEGE,SURAT
DEPARTMENT OF MECHANICAL ENGINEERING
[ NBA ACCREDIATED]
SEMESTER:-5TH (2051-M)
GROUP N O.:- M- 4
PROJECT-1 (3351908)
PROJECT GUIDE:-MR. D.C. JAYANI & MR. S.J. BHANDERI
[Link] [Link] NAME
1. 206470319026 YASH S. PATEL
2. 206470319032 MEET P. PATEL
3. 206470319054 FAIZAN M. SORATHIYA
4. 206470319060 DHRUV M. PATEL
5. 206470319065 RUDRA [Link]
6. 206470319063 HIT DIYORA
SHODH YATRA (INDUSTRIAL VISIT)
INDUSTRY:-KETAN ENGINEERING
DATE:-16/7/2022
INDUSTRIAL VISIT CNC MACHINE
SHODH YATRA (INDUSTRIAL VISIT)
SAI KRUPA TEXTILE
DATE:-18/7/2022
INDUSTRIAL VISIT LOOMS MACHINE
SHODH YATRA (INDUSTRIAL VISIT)
JAY AMBE TEXTILE
DATE:-18/7/2022
LOOMS MACHINE TFO MACHINE
SHODH YATRA (INDUSTRIAL VISIT)
JALA SAI TEXTILE
DATE:-18/7/2022
INDUSTRIAL VISIT WARPING MACHINE
SHODHA YATRA (INDUSTRAIL VISIT)
INDUSTRY:-L & T
DATE:-21/7/2022
HORIZONTAL BOILER INDUSTRIAL VISIT
SHODH YATRA [INDUSTRIAL VISIT]
SR. NO DATE INDUSTRY TOPIC FOUND
1. 16/7/22 KETAN ENGINEERING NO
2. 18/7/22 SAI KRUPA TEXTILE NO
3. 18/7/22 JAY AMBE TEXTILE NO
4. 18/7/22 JALA SAI TEXTILE NO
5. 21/7/22 L&T NO
TOPIC OF GROUP MEMBERS
MOHAMMAD FAIZAN I. SORATHIYA
• 3 SIDE AIR COOLER
• WATER COOLING SYSTEM IN AIR COOLER
• HYDRAULIC FLOOD PROTECTION SYSTEM FOR HOMES
• PNEUMATIC SHEET METAL CUTTING MACHINE
• RC SOLAR LAKE POOL CLEANER DRONE
RUDRA [Link]
• COMBINE AIR COOLER AND AIR HEATER
• VEGETABLE CUTTER MACHINE WITH SPEED CONTROL
YASH S. PATEL
• ELECTRIC RECHARGEBLE BATTERY
• ELECTRO MEGNETIC TOOL HOLDER
DHRUV M. PATEL
• GRASS CUTTER
• COMBAIN CUTTER MACHINE,DRILLING MACHNE,POLISHING MACHINE,GRAINDING MACHINE
MEET P. PATEL
• RC SOLAR LAKE POOL CLEANER DRONE
• MATTRESS DEEP CLEANING MACHINE
TOPIC DISCUSS WITH GUIDES
• 3 Side air cooler
• Vegetable cutter machine
• Combine air cooler & Air heater
• Water cooling system in air cooler
• Grass cutter
• Combine cutter machine, Drilling machine, Polishing machine,
Grinding machine
PROBLEM DEFINATION
• NOISE
• VIBRATION
• CIRCULATION OF CHILLED WATER DURING SUMMER PERIOD
EXPECTED SOLUTION
• FOR REDUCTION OF NOISE WE WILL CHANGE DESIGN OF FAN.
• FOR REDUCTION OF NOISE WE WILL CHANGE THE MOTOR .
• FOR REDUCE THE VIBRATION WE WILL PUT ABSORBER .
• CIRCULATION OF CHILLED WATER WITH THE USE OF PELTIER MODULE.
COMPANY COOLER EXPECTED MODIFIED PELTIER MODULE FIXED IN AIR
DESIGN DESIGN COOLER
ABSTRACK
DESIGN AND DEVLOPMENT OF MODIFIED AIR COOLER
• Now days in summer people use air cooler. But some
problems are in air cooler. These problems are collected
by a survey from customer and sellers. Problem like
vibrations, vibration noise and water temperature rise
after some times in air cooler. We can solve these
problems by change in casting design for these we use
Peltier module and damping material.
LITRATURE
PELTIER MODULE INTRODUCTION
• Peltier module structure has two types of semiconductor elements arranged
in tandem sandwiched between copper substrates. When electricity is passed
through the module, electrons move in one element and positive holes move
in the other element, this is called the "Peltier effect." This allows one side of
the substrate to absorb heat and the other to radiate heat, so the hot and
cold sides to be switched depending on the current direction. It can also be
used as a thermoelectric power generation module using the "See beck
effect" in which a current flows by applying a temperature difference on both
sides of the Peltier module.
PELTIER EFFECT
MODEL OF MODIFIED AIR COOLER WITH PELTIER SYSTEM
Fig.3.1 assembly of modified air cooler
3.2 PART DESIGN OF COOLING SYSTEM
Fig 3.3. Computerise design of Heat sink
Fig3.2. Computerise design of fan
Fig 3.4. Computerise design of Peltier module
3.3 ASSEMBLY DESING OF COOLING SYSTEM
Fig [Link] ofcooling system
Fig [Link] View of cooling system
Fig3.7. Side View of cooling system
SPECIFICATION & ADVANTAGES
• ・Size: 20mm ~ 40mm square (Please contact us even if your request is out of range)
• ・Built-in thermistor available on request
• ・Resin sealing on the outer periphery
• ・Heat sink (radiation fin) on the module surface by soldering or thermal grease.
• ・Blower fan integration available
• Spot cooling
• Cooling/heat radiation reversal possible
• High precision temperature control (±0.05℃)
• Compact / Light weight / Vibration-free / Noiseless (Compressor less)
• Convert temperature difference into electrical energy
ESTIMATION OF PROJECT
PRICE [IN RUPEES] TOTAL PRICE
[Link] NAME QTY.
Peltier TEC1- 12706 12V
1. 160 4 640
2. Water block 100 4 400
3. Heat sink heavy 110 4 440
4. Small fan 12V 100 4 400
Heat sink compound
5. 200 2 400
Submersible pump 6V
6. 50 4 200
Power supply 12V 20A
7. 600 1 600
8. IN 4007 diode 10 4 40
9. Battery 4V 0.3A 100 4 400
10 SPST switch 10 4 40
IC 7806V 12V
11. 20 4 80
convert 6V
Second hand air
12. 1500 1 1500
cooler
13. Damping material 200 3 600
TOTAL COST Rs. 5740
COOLING SYSTEM PARTS & SPECIFICATOIN
DC POWER SUPPLY COPPER WATER BLOCK HEAT SINK
SPECIFICATION OF DC POWER SUPPLY
•Input/output: Input voltage range, output voltage value and accuracy.
•Efficiency and standby power.
•Temperature: Maximum/minimum temperatures, and any cooling required.
SPECIFICATION OF COPPER WATER BLOCK
• Suitable for computer CPU cooling, GPU, VGA, CHIP, industrial frequency conversion
driver, laser head cooling, air conditioning evaporator, and industrial control cabinet
cooling.
• Heat transfer mode: Recuperative heat exchanger
• Water flow channel: double U channel
SPECIFICATION OF HEAT SINK
• The transistor can be isolated electrically from the heat sink with a mica or
other insulator
• The vertically mounted heat sink has a thermal coefficient of about 2.2 °C/W
SPST SWITCH COOLING FAN
SPECIFICATION OF SPST SWITCH
• The height of the actuator is flat or raised.
• The pitch or distance between pins is 2.54 mm or 5.08 mm.
• These switches can oppose dust & moisture. Contact rating is 12 V DC, 200 mA.
SPECIFICATION OF COOLING FAN
• Typical specifications for a case fan would be a diameter of 120mm and
25mm depth
• rotation speed of 200 rpm – 1800 rpm
• operating voltage of 12 V
• maximum noise level of up to 24,5 dB
DIGITAL THERMOMETER FULL SYSTEM
SPECIFICATION OF DIGITAL THERMOMETER
Temperature Range(°C) -50 to +110
Temperature Display Resolution ±0.1
Temperature Measurement Accuracy(°C) 1
Cable Length 1 Meter
Display Dimensions(mm) 48x29x16
OBSERVATION TABLE
FFF
[Link] TIME BEFORE WATER TEMPERATURE TIME AFTER WATER TEMPERATURE
1 11:12 AM 28.3°C 11:22 AM 23.3°C
2 11:22 AM 23.3°C 11:32 AM 22.9°C
3 2:32 PM 30.0°C 2:42 PM 23.9°C
1.
BEFORE AFTER
2.
BEFORE AFTER
3.
BEFORE AFTER
WORKING PHOTOS
THANK YOU