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GP Cavityselection Eng

Metso Minerals provides certified wear parts for various types of crushers including gyratory, jaw, cone, and impact crushers. The document outlines recommendations for selecting wear parts, optimizing crusher performance, and adjusting parameters for different crushing applications. It also includes details on cavity options and setting ranges for the Nordberg GP Series cone crushers.

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jmlarauz85
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0% found this document useful (0 votes)
82 views2 pages

GP Cavityselection Eng

Metso Minerals provides certified wear parts for various types of crushers including gyratory, jaw, cone, and impact crushers. The document outlines recommendations for selecting wear parts, optimizing crusher performance, and adjusting parameters for different crushing applications. It also includes details on cavity options and setting ranges for the Nordberg GP Series cone crushers.

Uploaded by

jmlarauz85
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Crusher Wear Parts

Metso Minerals Certified Wear parts


Gyratory crushers Jaw crushers Cone crushers Impact crushers Accessories

Crusher Wear Parts


Mantles Jaw plates Mantles and Impact bars Fastenings
Concave segments Cheek plates Concaves Breaker plates Backing material
Protection Side liners Tightening wedges
cones Tip sets Torch rings
Arm guards Distributor plates Clamping nuts
Wear plates Trellex wear products
How to Operate Your Cone Crusher Anvils and shoes

We supply certified wear parts for these crushers that are designed, manufactured and installed – by Metso
Minerals: Svedala, Allis Mineral Systems, Altairac, Barmac, Dragon, Faco, Goodwin Barsby, Loro & Parisini, Superior,
This table gives some hints on how to adjust the cone Svedala Arbrå, Tidco, Nordberg, Omnicone, Lokomo, Bergeaud, Gyradisc, Big Bite, Nordpactor, Nordwheeler, G-Cone,
crusher parameters to optimize the product and production. Waterflush, Citycrusher, Lokotrack, Kue-Ken, Laser, Symons, MP, HP & GP Cone crushers, Nordberg Barmac &
It also shows how rock crushability affects the performance. Nordberg NP Series Impact Crushers, Nordberg C Series Jaw Crushers. Quality wear parts for other crushers are also
available from Metso Minerals.
Metso Minerals (Asia-Pacific)
Level 2, 1110 Hay street
Feed material characteristics Operating parametres West Perth, WA 6005
Australia
Easy High specific Stroke Setting Speed Choke Phone: +61 8 9420 5555
crushability gravity increase increase increase feed Fax: +61 8 9420 5500
Metso Minerals (China)
Share of <C.S.S. in product 19/F, The Exchange Beijing, Tower 4
China Merchants Centre,
No. 118 Jian Guo Lu Yi Chaoyang District
Capacity 100022 Beijing,
China
Phone: +86 10 6566 6600
Cubicity of product Fax: +86 10 6566 2583
Metso Minerals (Europe)
Power consumption Verkstadsvägen 26
SE-245 34 Staffanstorp
Sweden
Energy consumption kWh/ton Phone: +46 40 24 32 50
Fax: +46 40 24 32 99
Metso Minerals (International)
P.O. Box 74
SE-231 32 Trelleborg
Sweden
Phone: +46 40 24 58 00
Basics of Right Cavity Selection Fax: +46 40 24 58 54

[Link]
Metso Minerals (North and Central America)
20965 Crossroads Circle
Waukesha, WI 53186
Cavity selection must take the following factors in to account: In fine crushing, you will get the best end product shape USA
Maximum feed size - it can be up to 80% of cavity opening. when using a setting close to the required product size. Phone: +1 262 717 2500
Fax: +1 262 717 2501
Required end product size - this gives the required setting Avoid feed gradations with “gaps” !
Metso Minerals (South America)
range In the fine crushing stage, you should limit the reduc- Avenida Independência, 2500 - Éden
tion ratio between 1,5–3 to optimize the product shape. 18087-050 Sorocaba
Note that increasing the stroke narrows the available set- Brazil
ting range. The following “rules of thumb” will help you to You should always consider the total process. Cavity Phone: +55 15 2102 1300
selections in up- and downstream machines always set Fax: +55 15 2102 1695
select the optimum cavity for your production:
their limitations for available options! Metso Minerals (Southern Africa)
64 Jet Park Road
1600 Jet Park
Gauteng
100
90
South Africa
Phone: +27 11 961 4000
Fax: +27 11 397 5960
Cavity Selection Guide
% Passing (Weight %)

80
70
60
Cavity opening approx. 1,25 x max feed size
Metso Minerals
Crushing and Screening
Nordberg GP Series Cone Crushers
Feed gradation P.O. Box 306
50 33101 Tampere
40 Product gradation Finland
30 Phone: +358 20 484 142
Best cubicity - optimum setting area
20 Fax: +358 20 484 143
10 e-mail: [Link]@[Link]
0 [Link]
0.125 0.25 0.5 1 2 4 8 16 32 64 128
Screen hole size (mm)
Feed and product gradation curves

©
Subject to alteration without prior notice Brochure No: 1685-03-05-CSR/Tampere-English 2005 Metso Minerals Printed in Sweden

5713 Nordberg GP series_en.p65 1 05-03-15, 15.30


Crusher Wear Parts

Metso Minerals Certified Wear Parts Cavity Options for Secondary Crushing

To produce top quality end products at the lowest cost with Cone Crushers. We offer our well proven XT710 wear re- There are 4 GP cone-types available for secondary crushing, Table below shows the available cavities for each machine, Typical Secondary Crushing Typical Fine Crushing
the highest efficiency and reliability, you have to select sistant steel as standard material for general use and our each having 2 cavity options. In all these types the concave available stroke alternatives and the setting range for each
wear parts that are optimized for your particular crushing new XF810 Supersteel for specially demanding secondary is made from two parts to maximize the material utilization. stroke. Setting range is given for new liners.
application. This guide gives basic recommendations for [Link] at Metso Minerals will be pleased to give you 1-piece upper concave and no need for backing material en-
selecting the best wear parts for your Nordberg GP Series more detailed guidance - let us contribute to your success! sure fast and easy changing operation.

Setting Ranges
GP 100S GP 200S GP 300S GP 500S
M C C EC C EC C EC
Extra fine (EF) Fine (F)
Max feed size mm 170 210 210 280 240 320 320 420
Coarse (C)

16 mm stroke 20-43 24-48

18 mm stroke 24-46 26-52 25-47 28-53 40-77 50-82

20 mm stroke 24-41 29-46

25 mm stroke 28-39 34-44 27-43 29-49 29-44 32-50 45-74 55-79


Medium fine (MF) Medium (M)
32 mm stroke 30-39 32-45 33-40 36-46 50-70 60-75

Extra Coarse (EC)

Cavity Options for Fine Crushing

There are 6 GP cone-types available with altogether 25 cavity Table below shows the available cavities for each machine,
options for fine crushing. No backing material is needed, which available stroke alternatives and the setting range for each Coarse (C) Extra Coarse (EC)
means a fast and easy changing operation. stroke. Setting range is given for new liners.

Nordberg GP Cone Crusher Basic Concepts Setting Ranges


GP100 GP200 GP300 GP500 GP11F,GP11M
EF F MF M C EF F M EC EF F MF M C EC EF F MF M C EF/11F F/11F M/11F C/11F C/11M EC/11M
Nordberg GP cone crushers cover a wide range of applications.
To ensure robustness they feature a large diameter main shaft Max feed size mm 32 40 85 105 120 35 70 110 180 32 50 80 110 150 210 32 65 110 140 170 35 70 100 170 150 220
and a heavy-duty main frame. Metso’s own foundries guaran-
16 mm stroke 5-18 5-17 7-20 10-20 13-24
tee metallurgical know-how both in frame components and
wear parts. To ensure safe and reliable operation, automation 18 mm stroke 7-27 9-29 16-29 17-35
comes as standard feature in GP cones.

Feed opening is the largest opening of the open side. The max- 20 mm stroke 6-16 6-15 9-18 11-18 15-22 5-23 7-27 14-28 15-29 15-29 18-32
imum feed size should be limited to 80% of the feed opening.
25 mm stroke 7-14 7-12 11-15 12-15 17-19 -24 -26 -26 -32 6-22 8-28 13-29 15-29 18-37 22-41 8-27 11-30 12-32 16-42 18-47 7-21 9-21 16-26 17-27 17-27 20-30
Stroke is the eccentric movement of the main shaft.
30 mm stroke 9-18 11-19 18-23 19-24 19-24 22-27
Closed Side Setting (C.S.S.) is determining the maximum
product size. It is the smallest distance between cone and 32 mm stroke -20 -22 -22 -28 8-19 11-25 15-26 17-26 21-34 26-37 10-23 13-27 15-28 20-39 22-44
concave in the lowest crushing zone during one stroke. Max-
imum product size can be up to 1,6 x C.S.S. 40 mm stroke -16 -18 -18 -24 10-15 14-21 17-22 19-22 24-30 30-33 12-19 15-23 18-24 24-35 25-40

5713 Nordberg GP series_en.p65 2 05-03-15, 15.30

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