SERIES 35-70 ®

120 VAC Microprocessor Based

Direct Spark Ignition Control 35.70.02

FEATURES
n 3 Enclosure Configurations
n Case and Cover - dust and foreign object protection

n Open Board with Stand-Off's - saves space and cost

n Potted - protection for washdown and extreme vibration

n 2 Wiring Options – ¼” quick connects and multi-pin connector

n 2 Trial for Ignition Options – 1 and 3 try

n 4 Trial for Ignition Times – 4, 7,10 and 15 seconds

(customized timings available)

n 2 Flame Sense Options –

single spark and sense and remote sense

n 2 Reset Options – thermostat/power off and automatic

(1 hour reset)
n Diagnostic LED – 3 error codes for accurate troubleshooting

n Flame Current Test Pins – instant access to circuit

for troubleshooting
n Polarity Insensitive – reduces chance of miswiring

APPLICATIONS THE TOTAL SOLUTION FOR

n Construction and Agriculture Heaters GAS IGNITION CONTROL
n Crop Dryers
Fenwal offers a complete range of ignition
n Ceramic and Black Body Infrared Heaters
control including:
n Commercial Cooking Equipment
n Ignition Controls
n Any 120 VAC Gas Burner Application under 400K BTU
n Spark and Flame Sense Electrodes
n Spark and Flame Sense Cables

n Wiring harnesses
The 35-70 is a 120 VAC direct spark ignition control
for controlling a gas valve and igniting LP or natural Designed, developed and manufactured by Fenwal, these components
gas fired equipment and gas burner applications that integrate seamlessly providing maximum system performance.
provide a 120 VAC operating signal.
Getting Started - Samples
The microprocessor circuit design provides precise, To ensure proper system design and operation, Fenwal provides
repeatable timing sequences for ignition times and sample ignition controls, high-voltage wires and electrodes for trial
purge times (pre- and inter-) as well as multiple tries and evaluation at no charge. To get you started quickly, Fenwal has
for ignition, one hour automatic reset and flame sensing identified our most popular ignition controls, see Page 8. Whether
during pre-purge. The on-board diagnostics with LED it is an individual control, complete start-up kit or customized control,
output provide assistance with trouble-shooting to Fenwal is ready to provide your gas ignition solution.
ensure safe and efficient burner operation.
Fenwal Ignition Development Center
Agency Certifications Send your equipment to us and we’ll design, install and qualify a
control to meet your exact application requirements. Fully equipped
Recognized under the Component Program of Underwriters and staffed with trained technicians, the Fenwal Ignition Development
Laboratories Inc., UL 372, UL 1998 Software Center has proven extremely beneficial for many customers focused on
product quality and reducing time-to-market for their appliances.
Design certified by CSA International, CAN C22.2 #199-M89
and ANSI Z21.20 Automatic Ignition Systems

FM Approved as both an ignition device and a flame safeguard.

Restricted to single try models without 1 hour reset.
TFI time must be 15 seconds or less.

www.fenwalcontrols.com 1-800-FENWAL-1 Series 35-70, 120 VAC Direct Spark Ignition Control Page 1
SEQUENCE OF OPERATION / FLAME RECOVERY/ SAFETY LOCKOUT
Start up - Heat Mode If the burner does not light after the first re-ignition
attempt, the inter-purge sequence is completed between
120 VAC is supplied to the L1 terminal either from a thermostat the next two attempts to re-light the burner. If the burner
or other control device. When this occurs, the control will power up fails to light after the third attempt, the control will
and perform a self-check routine, flash the diagnostic LED de-energize the gas valve and go into lockout mode.
for one second, then turn off and begin a pre-purge*, if selected.
Following the pre-purge, the gas valve is energized and sparks com- RECYCLE
mence until flame is detected or the Trial-for-Ignition (TFI)
If the established flame signal is lost, the control responds
period expires.
by shutting off the gas valve within 0.8 seconds.
When flame is detected, the spark is shut off and the gas
SINGLE TRIAL MODEL
valve remains energized. The thermostat and burner flame
The control will begin the ignition cycle with the
are constantly monitored to ensure that the system is functioning
pre-purge cycle, if a pre-purge cycle is programmed
properly. When the thermostat is satisfied and the demand for
into the control. Controls without pre-purge immediately
heat ends, the gas valve is de-energized immediately and the flame
commence sparking for one TFI period. If flame is
is extinguished.
re-established, normal operation resumes. If the burner
fails to light after the first try, the control will de-energize
System Response to Flame Failures the gas valve and go into lockout mode.
Fenwal controls are configured with several options for managing
loss of flame. MULTI TRIAL MODEL
The control will begin the ignition cycle with the
Failure during TFI Period inter-purge sequence and attempt three tries for ignition
including inter-purges. If flame is re-established, normal
SINGLE TRIAL MODEL
operation resumes. If the burner fails to light after the
Should the burner fail to light or flame is not detected
third try, the control will de-energize the gas valve and
during the TFI period, the gas valve is de-energized and
go into lockout mode.
the control will go into lockout mode.
MULTI TRIAL MODEL NOTE: The Recycle feature option requires a special part
Should the burner fail to light or flame is not detected number that is determined by contacting Fenwal.
during the first TFI period, the gas valve is de-energized
and the control will attempt two additional ignition trials Lockout Mode (On-Board Safety System)
with inter-purge. If these attempts are unsuccessful, After single or multiple attempts to light the burner have failed or
the control will go into lockout mode. flame is not established, the control automatically enters lockout
mode. The control will not open the gas valve unless there is inter-
Failure of Established Flame - Two Options vention by the user or one hour has passed depending on the
There are two methods for re-starting the burner after loss model chosen. See Lockout Recovery.
of established flame. The Re-ignition option is the default
configuration for re-establishing flame and does not need to Lockout Recovery - Two Options
be specified when ordering. If the Recycle option is desired,
There are two options for recovering from lockout mode.
please specify this when ordering so that a special part
When selecting the control, please specify one of the following meth-
number is assigned to the control by Fenwal.
ods for lockout recovery.
RE-IGNITION 1. Thermostat/ Power Off Reset- requires the user to reset the thermo-
If the established flame signal is lost, the control responds stat below ambient temperature or remove the 120 VAC power supply
and begins sparking within 0.8 seconds of loss of flame. for 5 seconds. The control will start the ignition sequence and attempt
This is considered the first re-ignition attempt. The spark will to light the burner again.
be energized for the duration of the TFI period in 2. Automatic Reset - After one hour, if the thermostat is still calling for
an attempt to re-light the burner. If flame is re-established, heat, the control will automatically start the ignition sequence and
normal operation resumes. attempt to light the burner again.

SINGLE TRIAL MODEL

If the burner does not light after the first re-ignition
attempt, the control will de-energize the gas valve
* The pre-purge and inter-purge are delays to allow gas to dissipate from the
and go into lockout mode. combustion chamber. This control is not equipped with a combustion blower
MULTI TRIAL MODEL relay and therefore does not initiate a fan powered purge.

Page 2 Series 35-70, 120 VAC Direct Spark Ignition Control www.fenwalcontrols.com 1-800-FENWAL-1
MOUNTING AND WIRING * On controls configured for single spark and sense with quick connects, the
S1 terminal is removed. On controls configured for single spark and sense with
The 35-70 is not position sensitive and can be mounted vertically or multi-pin connector, leave S1 wire, pin 1, color gray unconnected.
horizontally. The control may be mounted on any surface and fastened
with #6 sheet metal screws. Secure the control in an area that will CAUTION: Label all wires prior to disconnection when servicing the control.
experience a minimum of vibration and remain below the maximum Wiring errors can cause improper and dangerous operation. A functional
ambient temperature of 80°C (175°F). checkout of a replacement is recommended.

All connections should be made with UL approved, 105°C rated, 18

gauge, stranded, .054” thick insulated wire. Refer to the appropriate
SPECIFICATIONS
wiring diagram when connecting the 35-70 to other components in the Input Power 102 to 138 VAC, 50/60 Hz
system. High voltage spark cables and control wiring harnesses are Input Current Drain 350mA @ 120 VAC, 60 Hz
detailed on Pages 5 and 6. Gas Valve Rating 1.5A @ 120 VAC
Operating Temperature -40°F to +175°F, -40°C to +80°C
SINGLE SPARK AND SENSE
Flame Sense Voltage 120 VAC
Flame Sense Current 1.0 microamp minimum
Flame Failure Response Time 0.8 seconds maximum
Types of Gas Natural, LP and manufactured
Spark Rate Line frequency (50/60 Hz)
Moisture Resistance Conformal coated to operate to 95% R.H.
Size (LxWxH) See drawings on Page 8
Weight Integral stand-offs: 7.1 oz Potted:14.3 oz
Case and Cover: 10.1oz

WARNING: Operation outside specifications could result in failure of

the Fenwal product and other equipment with injury or death to people
REMOTE SENSE and damage to property.

ON-BOARD DIAGNOSTICS
The LED will flash on for 0.2 seconds then off for 0.2 seconds to indicate
an error condition. The pause time between error codes will be 2.5 to 3.0
seconds. During power-up, the LED will light for one second and then turn
off to indicate normal operation.
LED Indication Fault Mode
Steady on Internal Control Failure
2 Flashes Flame Fault**
3 Flashes Ignition Lockout Fault

PIN LAYOUT ** May indicate either that a flame was detected during pre- or post-purge,
or that there is a flame sensing error.

TROUBLESHOOTING GUIDE
SYMPTOM RECOMMENDED ACTIONS
Terminal Designations Control will not start up A. Check wiring
B. No voltage @ L1, check thermostat
MULTI-PIN C. Check fuse/circuit breaker
QUICK
CONNECTOR D. Faulty transformer on control
CONNECT
TERMINAL DESCRIPTION P/N: AMP 1-644615-1 E. Faulty control, consult Fenwal
PIN WIRE TERMINAL Gas Valve on and no spark A. Shorted electrode - re-establish 1/8” gap
LOCATION COLOR SIZE
through TFI B. High voltage cable is disconnected
NC Alarm 11 Lt. Blue 1/4” C. Check wiring
V1 Valve Power 10 Brown 3/16” Spark on and gas valve off A. Valve coil open
L2 120 VAC (Neutral) 8 White 3/16” B. Valve wire disconnected
V2 Valve Neutral 7 Yellow 3/16” C. Faulty control, check voltage @ V1
L1 120 VAC Input (Hot) 6 Black 1/4” Flame during trial A. Check electrode position
B. GND Burner Ground 2 Purple 3/16” for ignition but B. Check high voltage wire and connection
S1* Remote Flame Sensor 1 Gray 1/4” no flame sense after C. Poor ground @ burner
FC+, FC- Flame Sense Test Pins 2 Pin Header trial for ignition D. Check flame current
(AMP P/N: 640383-2, Molex P/N: 26-60-2020)
E. Check flame current on control

www.fenwalcontrols.com 1-800-FENWAL-1 Series 35-70, 120 VAC Direct Spark Ignition Control Page 3
ACCESSORIES FLAME CURRENT CHECK: SINGLE SPARK & SENSE AND
REMOTE SENSE
Proper Electrode Location To measure flame current, disconnect the input voltage, and attach
the leads from a multi-meter with a DC microampere scale to FC+
Proper location of the electrode assembly is important for and FC- terminals to the 35-70 flame sense test pins per Figure 4.
optimum system perfromance. It is recommended that the Reconnect the input voltage and initiate a call for heat. After spark-
electrode assembly be mounted temporarily using clamps or other ing is complete and the flame is established, the meter should read
suitable means to check the system before permanently mounting 1.0 DC microamperes or higher. If meter reads below "0" on the
the assembly. The electrode assembly should be located so that scale, meter leads are reversed. Disconnect power and reconnect
the tips are inside the flame envelope and about 1/2 inch (10 mm) meter leads for proper polarity.
above the base of the flame. See Figures 3a and 3b.
Figure 4
CAUTIONS:
1. Ceramic insulators should not be in or close to the flame.
2. Electrodes should have a gap spacing of 0.125± 0.031 inch
(3.12 ± 0.81 mm). If this spacing is not correct, the assembly
must be replaced or adjusted (see troubleshooting)
3. Exceeding the temperature limits can cause
nuisance lockouts and premature electrode failure.
4. Electrodes must be placed where they are not exposed
to the appliance user in normal operation.

Flame Sensing
Flame sensing is achieved using the principal of flame
rectification. Flame rectification relies on current passing +

from ground through the flame to the sense rod. The minimum
-
flame current necessary to keep the system operating is
1.0 DC microamperes.

SINGLE SPARK AND SENSE

TYPICAL SPARK ELECTRODE
Figure 3a WITH INTEGRAL REMOTE FLAME SENSE
1

3 5
7
8

9
2
REMOTE FLAME SENSE 6 4

Figure 3b
ITEM DESCRIPTION STANDARD HIGH TEMP
# MATERIAL MATERIAL
CSA rated at 1800°F CSA rated at 2500°F

1 Mounting Bracket Steel Cu Flashed Steel Cu Flashed

2 1/4” Q.C. High Voltage Terminal Nickel Plated Steel Nickel Plated Steel
3 3/16” Q.C. Flame Sense Terminal Nickel Plated Steel Nickel Plated Steel
4 Spark, H.V. Ceramic Tube L-3 Steatite Alumina
5 Sense Electrode Ceramic Tube L-3 Steatite Alumina
6 Press Ring Spring Steel Spring Steel
7 Flame Sense Electrode Kanthal D Kanthal APM
8 Ground Rod Kanthal D Kanthal APM
9 Spark Electrode, High Voltage Kanthal D Kanthal APM

Page 4 Series 35-70, 120 VAC Direct Spark Ignition Control www.fenwalcontrols.com 1-800-FENWAL-1
Electrode Assemblies
With over 1,000 configurations of spark electrodes and flame sense rods, Fenwal has a design for almost any application. The latest
state-of-the-art wire forming and assembly equipment is used to accurately and efficiently produce high quality electrodes that deliver
the hottest spark. The "Universal" electrodes depicted below are just a sampling of the 1,000 electrode styles available. These electrodes
are designed for on-site customization. Cut and bend these to fit your application and then send the formed electrode back for Fenwal to
detail or send us a print and we will provide you with a quote and samples.

SPARK ELECTRODE WITH INTEGRAL REMOTE FLAME SENSE ROD

Part Number: 22-100000-593

Part Number: 22-100001-076

SINGLE SPARK AND SENSE ELECTRODES

Part Number: 22-100001-117

Part Number: 22-100001-052

www.fenwalcontrols.com 1-800-FENWAL-1 Series 35-70, 120 VAC Direct Spark Ignition Control Page 5
Electrode Assemblies continued
REMOTE FLAME SENSE ROD
Part Number: 22-100001-080

Part Number: 22-100001-110

Control Wire Harness

Select the proper harness based on flame sense option. Once the terminal configuration is determined, complete the part number by replac-
ing the last two digits (“XX”) with the length in inches (“L” dimension). Standard wire lengths are 12, 18, 24, 30, 36, 48, and 60 inches.
Example: 05-129864-518 = 18 inches. For other lengths, please contact Fenwal.

SPECIFICATIONS: Voltage Rating Agency Rating Temperature Rating Diameter Jacket Material
All Wires 600 V UL/CSA Listed 105°C (221°F) 18 gage stranded PVC
Gray Only 600 V UL/CSA Listed 200°C (392°F) 18 gage stranded PVC

SINGLE SPARK AND SENSE

Part Number: 05-129864-5XX Part Number: 05-129864-6XX
1/4” FEMALE Q.C. -
FULLY INSULATED

“L” “L”
To make your own harness select AMP connector housing P/N: 1-770849-1 and AMP housing terminal P/N: 770522-1

REMOTE SENSE
Part Number: 05-129864-0XX Part Number: 05-129864-1XX 1/4” FEMALE Q.C. -
FULLY INSULATED

“L” “L”

To make your own harness select AMP connector housing P/N: 1-770849-1 and AMP housing terminal P/N: 770522-1

Page 6 Series 35-70, 120 VAC Direct Spark Ignition Control www.fenwalcontrols.com 1-800-FENWAL-1
High Voltage Ignition Wire - 3 Types
Delivering the 15K to 25K volts of spark energy from the ignition control to the electrode is a vital element of an ignition system.
There are 3 material options and multiple terminal configurations available. Shown are the most popular versions offered by Fenwal.
To ensure maximum spark energy, it is recommended that the ignition wires not be longer than 36”. Longer lengths are available and should
be evaluated on the appliance to determine if there is sufficient spark energy to consistently light the burner under all conditions. Once the
wire type and terminal configurations are determined, complete the part number by replacing the last two digits (“XX”)
with the length in inches (“L” dimension). Standard wire lengths are 12, 18, 24, 30, 36, 48 and 60 inches.
Example: 05-129608-018 = 18 inches. For other lengths, please contact Fenwal.

1. SILICONE RUBBER SUPRESSION TYPE: Resistive carbon coated fiberglas core prevents spark energy radiation from interfering with
other electronic systems. Select this wire type for applications where wire lengths are less than 36” and noise is a major concern.
SPECIFICATIONS: Voltage Rating Agency Rating Temperature Rating Diameter Jacket Material
25K VDC SAE J2031 200°C (392°F) 7mm (.27”) Silicone Rubber
over Fiberglas Braid
Part Number: 05-129608-0XX Part Number: 05-129608-2XX Part Number: 05-129608-6XX

1/4” FEMALE Q.C. WITH SILICONE RUBBER BOOT

1/4” FEMALE Q.C.
1/4” FEMALE Q.C. BOTH ENDS
RIGHT ANGLE SPARK PLUG WITH RIGHT ANGLE SPARK PLUG
SILICONE RUBBER BOOT WITH SILICONE RUBBER BOOT

2. SILICONE RUBBER COPPER CONDUCTOR TYPE: Low resistance copper conductor transmits maximum spark energy. Select this
type when maximum energy or longer wire lengths are required and noise is not a major concern.
SPECIFICATIONS: Voltage Rating Agency Rating Temperature Rating Diameter Jacket Material
25 KVDC UL Type 3257 250°C (482°F) 7mm (.27”) Silicone Rubber
Part Number: 05-127613-2XX Part Number: 05-129865-0XX Part Number: 05-125948-0XX

TERMINATIONS SAME AS TYPE 1

3. TEFLON INSULATED TYPE: Low resistance copper conductor transmits maximum spark energy. Select this type
for applications that have tight clearances and sharp bend radii.
SPECIFICATIONS: Voltage Rating Agency Rating Temperature Rating Diameter Jacket Material
25 KVDC UL Type 1911 250°C (482°F) 2mm (.08”) Teflon

Part Number: 05-129887-0XX

1/4” FEMALE Q.C. -
FULLY INSULATED
BOTH ENDS

4. FLAME SENSE WIRES: Spark electrodes with integral remote sense rod, i.e. 22-100001-076, have a 3/16” male q.c..
Please choose flame sense wire 05-129866-0XX. For remote flame sense rods , i.e. 22-100001-080 choose flame sense
wire part number 05-129866-1XX.
SPECIFICATIONS: Voltage Rating Agency Rating Temperature Rating Diameter Jacket Material
600 V UL/CSA Listed 200°C (392°F) 18 gage stranded PVC
Part Number: 05-129866-0XX Part Number: 05-129866-1XX

3/16”FEMALE Q.C. 1/4”FEMALE Q.C. 1/4” FEMALE Q.C. FULLY INSULATED

FULLY INSULATED FULLY INSULATED BOTH ENDS

www.fenwalcontrols.com 1-800-FENWAL-1 Series 35-70, 120 VAC Direct Spark Ignition Control Page 7
HOW TO ORDER
35 - 70 5 X0X -XXX
Enclosure Configurations Trial for Ignition
Time (TFI)
and Wiring Options
2 = Potted Multi-Pin Connector (Figure 4) Inter-Purge 1 = 4 seconds
Time 3 = 7 seconds
3 = Case and Cover Multi-Pin Connector (Figure 6)
Pre-Purge 0 = None 5 = 10 seconds
4 = Integral Stand-off’s Multi-Pin Connector (Figure 5)
Time 1 = 15 seconds 7 = 15 seconds
5 = Case and Cover Quick Connect (Figure 3)
6 = Integral Stand-off’s Quick Connect (Figure 2) 2 = 30 seconds
0 = None
7 = Potted Quick Connect (Figure 1) 1 = 15 seconds
or 2 = 30 seconds
5 = 5 seconds
Assemblies
8 = Assemblies (may consist of control, high voltage ignition wire, Number of Ignition Trials,
electrode and harness) Flame Sense Method and Lock Out Reset Method
or 0 = 1 try, single spark and sense Thermostat / power off reset
Non-Standard Configurations 1 = 1 try, remote sense Thermostat / power off reset
2 = 1 try, single spark and sense Automatic reset
9 = Non Standard Configuration 3 = 1 try, remote sense Automatic reset
A 9 in this location of the part number (i.e. 35-705 901 -113) identifies this 5 = 3 try, single spark and sense Thermostat / power off reset
configuration as a non-standard design. The part number does not follow the 6 = 3 try, remote sense Thermostat / power off reset
part numbering system. The 9XX is a sequential part number assigned by Fenwal. 7 = 3 try, single spark and sense Automatic reset
Consult factory for operating characteristics of this control. 8 = 3 try, remote sense Automatic reset

MOST COMMON CONFIGURATIONS

Fenwal offers any option variation listed in the above part number scheme along with customized configurations to meet your exact
application requirements. Because of the numerous options available, models not listed in the table below are made to order.
For quick-ship samples and quick-ship orders, please select a model from the table below.
Enclosure Type Wiring Number of Flame Sense Lockout Reset Pre-purge Time Inter-purge Trial for Ignition
Ignition Control Ignition Trials Method Method (seconds) Time (seconds) Time (seconds)
Part Number Stand Case Potted Q.C. Multi- 1 3 Single Remote Thermostat/ Auto 0 15 30 5 0 15 30 4 7 10 15
Off Pin Power - off

35-705700-001 l l l l l l l l
l l
35-705701-505 l l l l l l

35-705500-001 l l l l l l l l

35-705501-105 l l l l l
l
l
l

35-705505-113 l l l l l l l l

35-705506-115 l l l l l l l l

POTTED INTEGRAL STAND-OFF CASE AND COVER

Figure 1 Figure 2 Figure 3

Figure 4 Figure 5 Figure 6

® These instructions do not purport to cover all the details or variations in the equipment
400 MAIN STREET, ASHLAND, MA 01721 described, nor do they provide for every possible contingency to be met in connection with
TEL: (508) 881-2000 installation, operation and maintenance. All specifications subject to change without notice.
FAX: (508) 881-6729 Should further information be desired or should particular problems arise which are not covered
www.fenwalcontrols.com sufficiently for the purchaser’s purposes, the matter should be referred to KIDDE-FENWAL,
Inc., Ashland, Massachusetts.

P/N 35-70-02 6/20/03

© 2003 Kidde-Fenwal, Inc, Printed in U.S.A. TAG

Page 8 Series 35-70, 120 VAC Direct Spark Ignition Control www.fenwalcontrols.com 1-800-FENWAL-1