AB VALVES GmbH

Manufacturer of Industrial Valves

and Relevant Equipments

Butterfly Valves
Wafer Type

AB-BVW
04/13

[Link]
 Butterfly Valves Wafer Type

Butterfly Valves Wafer Type (BVW3)

Size: DN 50-1000 mm
Pressure: PN 6-16 bar
Face to face: DIN EN558-1 series20/ISO5752-20 (DIN3202-P3-K1)
Flange accommodation: DIN EN 1092-1 (DIN2501)

Product features:
body is suitable for installation between flanges that are drilled in accordance with DIN EN 1092-2 or ANSI
Class 150 for pressure up to 16 bars (ANSI Class 300 and higher as per request). In open position, disc will be
in the middle, allowing best flow condition with minimum pressure loss. The seat is in U-shape rubber liner which
covers inside of the body, is replaceable and provides a reliable sealing from both directions. The lug types
can be supplied with all above mentioned specification for end of pipe installation.

Product advantages:
Light weight and smaller dimensions due to small thickness, in accordance with ISO 5752 series 20 or
EN 558 series 20, gives the advantages of easy installation and minimum space required.
Can be installed in all positions (vertical, horizontal, diagonal, etc.)
U-shaped rubber lining inside the valves insulates valve body from the fluid, eliminates the need for sealing
washer between valve and the connecting flanges, and is replaceable.
Completely sealed on both directions.
Suitable for shut-off and flow control
Cause small pressure loss.

Note: There is no need for sealing washer in these types of valves, sealing washer disrupt valve performance.

Application:
Wafer types can be used for fluid (water) temperature up to 80°C and flow speed under3 m/[Link] other conditions
indicate working condition, type, speed, pressure and temperature of the fluid.

Corrosion protection:
Body is fully coated with blue electrostatic powder coating with minimum 250 micron thickness.

Wafer type butterfly valves are tested according to the following table.

Hydrostatic test Pressure (bar) according to DIN EN 12266-1

Nominal Pressure Test Pressure, with water, (bar)
PN (bar) Seat Body
6 6.6 12
10 11 17
16 17.6 25

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Hydraulic specification of wafer type valves:

1-Pressure loss: pressure calculation with valve in completely open position.
φ = Coefficient of pressure loss as
Per following table v2
∆h = φ ( — )
g = 9.81 (m/s2) gravity acceleration
2g
v = flow speed in the pipe (m/s)
∆h = pressure loss (m)

Coefficient of pressure loss φ in different opening positions

DN o o o o o o o o o
mm 10 20 30 40 50 60 70 80 90
50 7150 390 31 19 6.4 4.1 3.8 1.9 1.1
65 5900 380 30 18 5.8 4.2 3.5 1.6 1.1
80 6250 365 27 17 5.6 4.0 2.9 1.3 1.2
100 6050 350 26 16 5.3 3.8 2.7 0.9 0.7
125 6040 325 24 15 4.8 3.6 2.4 0.6 0.4
150 5530 310 22 14 4.5 3.1 2.2 0.5 0.3
200 4900 280 20 12 4.0 2.8 1.9 0.3 0.2
300 4900 280 20 12 4.0 2.8 1.9 0.3 0.15
350 4800 280 20 12 4.0 2.8 1.9 0.3 0.15
350 4500 245 17 9 3.8 2.5 1.7 0.2 0.13
400 4500 245 17 9 3.8 2.5 1.7 0.2 0.12
500 4500 245 17 9 3.8 2.5 1.7 0.2 0.12
600 4400 240 16 8.5 3.6 2.2 1.6 0.15 0.11

2- Flow rate: flow rate calculation with valve in completely open position.
∆P = head loss (bar)
Q 2
Kv = flow rate (m3/h) Q = Kv ∆P ∆P = (—)
Q = flow rate (m3/h) Kv
Kv (m3/h) values in terms of valve opening (degree)
DN o o o o o o o o
mm 20 30 40 50 60 70 80 90
50 1.2 8 13.65 23 40 52 68 89
65 2 9 23 44 81 120 178 226
80 8 25 53 100 157 252 346 441
100 13 29 68 136.5 189 357 577 840
125 27 68 136 241 367.5 556 913 1060
150 36 94 210 378 672 945 1417 2205
200 45 189 367 609 1050 1680 3150 4200
250 131 378 693 1155 1890 3255 5565 6720
300 210 577 1050 1680 2730 5250 7875 8925
350 367 819 1470 2520 4200 8400 11340 12075
400 514 1102 1890 3255 5775 11550 12600 15225
450 535 1134 2142 3517 6405 12075 15330 21525
500 456 1155 2310 3675 6510 12600 15855 22050
600 787.5 1470 2940 5355 9240 14700 23100 30765

Definition of Kv: The amount of flow in m3 that passes through the valve in one hour in ambient temperature
of 20°C, causing a pressure loss of 1 bar when the valve is fully open.

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 Butterfly Valves Wafer Type

Part list:
Part Description optional material
standard material
No.
1 Body Ductile iron GJS-400-15 GJS-500-7

2 Bush Brass

3 Bush Brass

4 Seat (1) NBR

DN 50-200 mm forged DN 250-600 mm:

corrosion resistant steel. - Cupper or nickel plated
5 Disc DN 250-600 mm GJS-400-15 GJS-400-15
With electro static powder - Aluminum bronze.
coating. - Corrosion resistant steel.

6 O-ring NBR EPDM

Corrosion resistant steel
7 Lower shaft
1.4021
8 Sealing washer Copper

9 Plug AL

10 O-ring NBR EPDM

upper shaft Corrosion resistant steel

11 1.4301-1.4401
1.4021
12 Screw and lock nut A2 corrosion resistant steel.

(1) NBR for temperature up to 80°C, EPDM for temperature up to 120ºC.

Weight and dimensional comparison

between wafer and flange type butterfly and gate valves:

Gate valve
DN 150 mm

Wafer type valve Butterfly valve

DN 150 mm DN 150 mm

W=9.4Kg W=38.5Kg W=33Kg

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Dimensions:
Wafer type with handle (BVW3-...-HL)

DN L A B D E F ØG Flange Weight
mm mm mm mm mm mm mm mm kg
50 43 126 82 95 200 175 65 F05 2.9
65 46 136 92 116 210 175 65 F05 3.6
80 46 159 104 130 249 198 90 F07 4.7
100 52 167 113 151 248 198 90 F07 5.8
125 56 181 127 181 272 198 90 F07 7.5
150 56 203 152 205 309 281 90 F07 9.4
200 60 228 176 250 332 281 90 F07 12.6

L = valve length according to ISO 5752 series 20 or EN 558 series 20 standard.

G = flange dimensions according to ISO 5211 standard.

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 Butterfly Valves Wafer Type

Dimensions:
Wafer type with gearbox and hand wheel (BVW3-...-[Link])

DN PN L A B D E F ØG J Ød S Weight
mm bar mm mm mm mm mm mm mm mm mm mm kg
50 6-10-16 43 126 82 95 202 114 65 93 100 45 3.7
65 6-10-16 46 136 92 116 212 114 65 93 100 45 4.4
80 6-10-16 46 159 104 130 235 114 90 93 100 45 5.5
100 6-10-16 52 167 113 151 243 114 90 113 125 55 7.6
125 6-10-16 56 181 127 181 257 114 90 113 125 55 9.3
150 6-10-16 56 203 152 205 341 155 90 160 200 80 12.7
200 6-10-16 60 228 176 250 366 155 90 160 200 80 15.9
250 6-10-16 68 266 214 318 406 212 125 180 200 91 31.0
300 6-10-16 78 293 239 358 433 212 125 180 200 91 33.5
350 6-10-16 78 332 273 409 487 251 150 170 200 94 129
400 6-10-16 102 364 318 472 565 219 180 205 250 107 172
500 6-10 127 437 377 574 723 346 216 265 360 125 246
500 16 127 437 405 574 723 396 216 290 360 214 265
600 6-10-16 154 498 440 675 784 396 216 290 360 198 298

L = valve length according to ISO 5752 series 20 or EN 558 series 20 standard.

G = flange dimensions according to ISO 5211 standard.

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Dimensions:
Wafer type with pneumatic actuator (BVW3-...-PN)

n = number of holes

DN L A B Ød×n D F ØG h H M S W Weight (kg)

mm mm mm mm mm mm mm mm mm mm mm mm mm without actuator with actuator
50 43 126 82 7×4 95 132 65 15 74 50 14 68.5 2.7 3.6
65 46 136 92 7×4 116 132 65 16 74 50 14 68.5 3.35 4.3
80 46 159 104 7×4 130 132 65 27 74 50 14 68.5 4.35 5.3
100 52 167 113 7×4 151 132 65 14 74 50 14 68.5 5.45 6.4
125 56 181 127 7×4 181 137 65 14 88 50 14 70 7.15 8.6
PN 06

150 56 203 152 9×4 205 161 90 17 100 70 22 83 9 11.1

200 60 228 176 9×4 250 209 90 17 117 70 22 100 12.2 15.5
250 68 266 213 9×4 318 292 90 22 140 70 22 120 23.9 31.0
300 78 293 338 11×4 358 298 125 22 160 102 22 137 26.5 35.5
350 78 332 274 13×4 409 420 150 23 255 125 27 224 45.5 60
400 102 364 318 17×4 472 462 180 35 255 140 36 274 71.2 99
500 127 473 405 17×4 574 603 180 35 302 140 36 272 108.2 140
600 154 498 469 21×4 675 683 216 58 360 165 46 360 173 228
50 43 126 82 7×4 95 132 65 15 74 50 14 59 2.7 3.6
65 46 136 92 7×4 116 132 65 16 74 50 14 59 3.35 4.3
80 46 159 104 7×4 130 132 65 14 74 50 14 59 4.35 5.3
100 52 167 113 9×4 151 161 90 17 100 70 17 83 5.45 7.5
125 56 181 127 9×4 181 161 90 17 100 70 17 83 7.15 9.2
PN 10

150 56 203 152 9×4 205 222 90 21 140 70 17 120 9 12.4

200 60 228 176 9×4 250 292 90 21 140 70 17 120 12.2 19.3
250 68 266 213 11×4 318 292 90 21 140 70 17 120 23.9 32.9
300 78 293 338 11×4 358 298 125 21 160 102 22 137 26.5 35.5
350 78 332 274 21×4 409 420 180 35 255 140 36 224 45.5 73.5
400 102 364 318 21×4 472 462 180 35 302 140 36 272 71.2 99.2
500 127 473 405 21×4 574 603 216 41 360 165 46 360 108.5 177.7
600 154 498 469 21×4 675 683 216 58 360 165 55 360 173 265
50 43 126 82 7×4 95 132 65 14 74 50 14 59 2.7 3.6
65 46 400 92 7×4 116 132 65 14 74 50 14 59 3.35 4.3
80 46 159 104 7×4 130 137 65 14 88 50 14 70 4.35 5.8
100 52 167 113 9×4 151 161 90 17 100 70 17 83 5.45 7.6
125 56 181 127 9×4 181 180 90 17 108 70 22 91 7.15 9.7
PN 16

150 56 203 152 9×4 205 222 90 21 140 70 22 120 9 14.2

200 60 228 176 9×4 250 292 90 21 140 70 22 120 12.2 19.3
250 68 266 213 11×4 318 298 125 21 160 102 22 137 23.9 32.9
300 78 293 338 11×4 358 337 125 23 198 102 27 172 26.5 40.9
350 78 332 274 21×4 409 462 180 35 255 140 36 224 45.5 73.5
400 102 364 318 21×4 472 603 180 35 302 140 36 272 71.2 99.2
500 127 473 405 21×4 574 683 216 58 360 165 55 360 108 200
L = valve length according to ISO 5752 series 20 or EN 558 series 20 standard.
G = flange dimensions according to ISO 5211 standard.
Note: a) above mentioned dimensions are for pressure of 6 bar. For more information refer to the catalogue on pneumatic actuators.
b) For size DN 600 with PN 16 bar, the actuator would be offered with air pressure amplifier.

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Dimensions:
Wafer type with electric actuator (BVW3-...-EL)

DN L A B D ØG E K M N O Type Weight
mm mm mm mm mm mm mm mm mm mm mm kg
actuator
50 43 126 82 95 65 333 195 215 195 119 SG 11
65 46 136 92 116 65 343 205 215 195 119 SG 11.7
80 46 159 104 130 65 364 228 215 195 119 SG 12.7
100 52 167 113 151 90 374 236 215 195 119 SG 13.8
125 56 181 127 181 90 388 250 215 195 119 SG 15.5
150 56 203 152 205 90 478 285 291 195 119 SG 18
PN 10

200 60 228 176 250 90 503 310 291 195 128 SG 22.2
250 68 266 214 318 90 559 354 300 205 128 SG 23.9
300 78 293 239 358 125 584 381 300 205 153 SG 51.5
350 78 332 274 409 180 645 434 300 205 170 SG 74.5
400 102 364 318 472 180 664 566 300 205 170 SG 100.2
500 127 437 405 574 216      SA 
600 154 498 469 675 216      SA 
50 43 126 82 95 65 333 195 215 195 119 SG 11
65 46 136 92 116 65 343 205 215 195 119 SG 11.7
80 46 159 104 130 65 364 226 215 195 119 SG 12.7
100 52 167 113 151 90 374 236 215 195 119 SG 13.8
125 56 181 127 181 90 388 250 215 195 128 SG 15.5
150 56 203 152 205 90 478 285 291 195 128 SG 18
PN 16

200 60 228 176 250 90 503 310 291 195 128 SG 22.2
250 68 266 213 318 125 559 354 300 205 153 SG 23.9
300 78 293 239 358 125 584 381 300 205 153 SG 51.5
350 78 332 274 409 180 623 434 300 205 170 SG 74.5
400 102 364 318 472 180 676 566 300 205 170 SG 100.2
500 127 437 405 574 216      SA 
600 154 498 469 675 216      SA 
L = valve length according to ISO 5752 series 20 or EN 558 series 20 standard.
G = flange dimensions according to ISO 5211 standard.

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 Butterfly Valves Wafer Type

Dimensions:
Lug type butterfly valve - end of the line (BVWL)

n = number of holes

DN PN 06 PN 10 PN 16 Weight
mm ØC ØK d n ØK d n ØK d n kg
50 165 110 M12 4 125 M16 4 125 M16 4 4.8
65 185 130 M12 4 145 M16 4 145 M16 4 5.5
80 200 150 M16 4 160 M16 8 160 M16 8 8.6
100 225 170 M16 4 180 M16 8 180 M16 8 9.8
125 250 200 M16 8 210 M16 8 210 M16 8 10.1
150 285 225 M16 8 240 M20 8 240 M20 8 13.1
200 340 280 M16 8 295 M20 12 295 M20 12 18.8
250 400 335 M16 12 350 M20 12 355 M24 12 32.5
300 455 395 M20 12 400 M20 12 410 M24 12 40.5
350 520 445 M20 12 460 M20 16 470 M24 16 60.4
400 580 495 M20 16 515 M24 16 525 M27 16 87.3
500 715 600 M20 20 620 M24 20 650 M30 20 142.8
600 840 705 M24 20 725 M27 20 770 M33 20 267.5

Note: 1- Flange dimensions are according to DIN EN 1092-1 standard.

2- All other dimensions are the same as those of wafer type valves.
3- Different types of actuators are possible.

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 Butterfly Valves Wafer Type

Installation procedure:

1- Position the valve between 2- Adjust the valve and fasten 3- Spot weld flanges to the pipes.
the flanges. 4 nuts and bolts slightly.

4- Carefully remove the valve 5- Completely weld flanges to 6- When the welding is cooled down
from between the flanges. the pipes. place the valve between flanges.
The valve must easily open and
close. Keep the valve in slightly
open position to prevent damages
to the sealing rubber.

7- Adjust the valve between 8- Fasten the other nuts and 9- Open and close valve few times
flanges and slightly fasten bolts in cross sequence,(not and make sure it is smooth and
the 4 nuts and bolts cross one after the other.) disc does not stick to the pipe
wise. Keep disc in open position.

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 Butterfly Valves Wafer Type

Rubber lining replacement procedure:

a)Removing the rubber lining:

1 - Keep the valve in open position.

2 - Disconnect and remove any actuating device from the valve.
3 - Loosen lock nut on screw (12). Turn screw (12) anti-clockwise by few turns to allow upper shaft (11) to be
removed.
4 - Remove the upper shaft (11) from the valve, O-ring (10) can stay on the shaft.
5 - Remove the plug (09) on the lower shaft end.
6 - Remove the lower shaft (07) from the valve by a screw which to be fastened to the shaft end.
7 - Remove disc (05) from the valve.
8 - Take the rubber lining off the valve body by twisting it by hand.

b)Installing rubber lining on the valve body.

1 - Make sure that all bushes are present in the body.

2 - Make sure that outside surface of the rubber lining and inside
surface of the valve is not greasy.
3 - Collapse rubber liner and put it inside the body so that the dovetail
on the liner inserts in to the hole in the body.
4 - Insert the second dovetail on the liner into the other hole in the
body and make sure that the rubber liner is perfectly mounted
on the valve body.
5 - Lubricate the following parts with silicon grease for easy mounting
(do not use grease for EPDM):
The liner surface to be in contact with the valve body.
Upper shaft's square end and the lower shaft's end entering
the disc.
6 - Place the disc in the body in open position so that the square
hole of the disc is aligned with the square end of the shaft.
7 - Insert the lower shaft through the body in to the disc. put the
plug (09) in and tighten.
8 - Insert the upper shaft's square end through the body in to the
disc.
9 - Turn the screw (12) so that it enters the groove on the shaft.
10 - Tighten the lock nut on the screw (12).
11 - Install actuator on the valve.

Part No. Description

1 Body
2 Bush
3 Bush
4 Seat (U-shape liner)
5 Disc
6 O-ring
7 Lower shaft
8 Sealing washer
9 Plug
10 O-ring
11 Upper shaft
12 Screw and lock nut

AB can change the dimensions without any notice.

11 We are not responsible for any error in printing. AB-BVW-0413E
 ,
AB VALVES PRODUCTS
Butterfly Valves Flange Type (BVF)
Butterfly Valves Wafer Type (BVW)
Butterfly Valves Wafer Type for Sea Water (BVS)
Gate Valves (GV)
Valves for Special Applications
Air Valves (AV)
Hydrants (HT)
Automatic Control Valves (RV)
Non-Return Valves (NV)
Strainers (STR)
Accessories
Actuators

AB VALVES GmbH
Borsigallee 16 Te l : +49(0)69-941 758-0
D-60388 Frankfurt am Main Fax: +49(0)69-941 758-33
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