2015/06/26 MID 039 - CID 1657 - FMI 03 (KENR8955)

SMCS - 5705 MID 039 CID 1657 FMI 03 i06217868

Conditions Which Generate This Code:

Illustration 1 g01926874
Schematic of the "Left Joystick Thumbwheel Modulation" control

This diagnostic code is recorded when the ECM reads the voltage of the circuit for the
"Thumbwheel" as being above normal. The signal circuit of the "Thumbwheel" PWM
output may be shorted to the +battery circuit.

The possible causes of this diagnostic code are listed below:

The signal circuit for the "Thumbwheel Modulation" control is open.

The signal circuit for the "Thumbwheel Modulation" control is shorted to the
+battery circuit.

The "Thumbwheel Modulation" control has failed.

The power circuit or the ground circuit has failed.

The ECM has failed. A failure of the Machine ECM is unlikely.

Note: The Machine ECM is equipped with LED indicators that serve as a self-diagnostic
check. With the key start switch ON, the following can be determined by the ECM
indicator lights: · If all of the LED lights are Off, voltage is not being supplied to the
Machine ECM. Check for power to the ECM. · If the yellow LED is Flashing, a
communication error exists on the "CAN" data-link circuit. · If the yellow LED is constantly
On, the Machine ECM software may be missing / not loaded. · If the red LED is Flashing,
the Machine ECM has failed and may need replacement.

Note: The following test procedure may create other diagnostic codes. Ignore these
created diagnostic codes and clear the diagnostic codes when the original diagnostic
code has been corrected.

Note: Ensure that the diagnostic code of CID 1657 FMI 03 is active before
performing this procedure.

System Response:

When this diagnostic code occurs, there is no warning on the monitor. The "thumbwheel"
control of the joystick will be inoperative.

Test Step 1. CHECK FOR POWER AT THE "THUMBWHEEL MODULATION"

CONTROL.

A. Do not disconnect the harness connector from the joystick.

B. Turn the key start switch and the disconnect switch to the ON position.

C. At the harness connector for the joystick, measure the voltage from contact 1 to
contact 2. Use the 7X-1710 Multimeter Probes.

Expected Result:
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The voltage is 8 ± 0.5 DCV.
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 Results:

OK - The voltage is 8 ± 0.5 DCV. Proceed to Test Step 2.

NOT OK - The voltage is 8 ± 0.5 DCV. The + battery circuit in the machine harness
has failed.
Repair: Replace the machine harness or repair the machine harness.

STOP

Test Step 2. CHECK FOR PROPER GROUND AT THE "THUMBWHEEL

MODULATION" CONTROL.

A. The machine harness remains connected to the joystick.

B. Turn the key start switch and the disconnect switch to the OFF position.

C. At the harness connector for the sensor, measure the resistance from contact 2 to
frame ground. Use the 7X-1710 Multimeter Probe.

Expected Result:

The resistance is less than 5 ohms.

Results:

OK - The resistance is less than 5 ohms. The ground circuit is correct. Proceed to
Test Step 3.

NOT OK - The resistance is greater than 5 ohms. The ground circuit in the machine
harness has failed.
Repair: Replace the machine harness or repair the machine harness.

STOP

Test Step 3. CHECK THE WIRING HARNESS OF THE "THUMBWHEEL

MODULATION" CONTROL FOR AN OPEN CIRCUIT.

A. The key start switch and the disconnect switch remain in the OFF position.

B. Disconnect the machine harness from the joystick.

C. At the harness connector for the joystick, connect a jumper wire between contact 2
and contact 3.

D. Disconnect the machine harness connectors J1 and J2 from the Machine ECM.

E. At connector J1 of the machine harness, measure the resistance between contact

J1-37 (wire M943-YL(Yellow)) and contact J1-2 (wire 235-BK(Black)). Also measure
the resistance between contact J1-37 (wire M943-YL(Yellow)) and contact J1-14
(wire 235-BK(Black)).

Expected Result:

Both resistance measurements are less than 5 ohms.

Results:

YES - Both resistance measurements are less than 5 ohms. Proceed to Test Step
4.

NO - Either resistance is greater than 5 ohms. There is an open circuit in the wiring
harness.
Repair: There is an open circuit in the wiring harness. Repair the wiring harness or
replace the wiring harness.

STOP

Test Step 4. CHECK THE WIRING HARNESS OF THE "THUMBWHEEL

MODULATION" CONTROL FOR A SHORT TO THE +BATTERY CIRCUIT.
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 A. The key start switch and the disconnect switch remain in the OFF position.

B. The machine harness remains disconnected from the joystick.

C. The machine harness connectors remain disconnected from the ECM.

D. At the machine harness connector for the ECM, measure the resistance from the
signal contact J1-37 (wire M943-YL(Yellow)) of the machine harness to all possible
sources from the +battery circuit. Measure the resistance to all contacts that are
used in the J1 and J2 harness connectors.

Expected Result:

Each resistance measurement should be greater than 5000 ohms.

Results:

OK - Each resistance measurement is greater than 5000 ohms. The machine

harness is correct. Proceed to Test Step 5.

NOT OK - One or more resistance measurements are not correct. There is a short
in the machine harness. The short is between signal contact J1-37 (wire M943-
YL(Yellow)) and the circuit with the low resistance measurement. Repair the
machine harness or replace the machine harness.
STOP

Test Step 5. CHECK THE OUTPUT OF THE "THUMBWHEEL MODULATION"

CONTROL.

A. Reconnect the machine harness connectors to the ECM. Reconnect the machine
harness connector to the joystick.

B. At the harness connector for the joystick, connect the positive lead from the
multimeter to contact 3. Use the 7X-1710 Multimeter Probe.

C. At the harness connector for the joystick, connect the negative lead from the
multimeter to contact 2. Use the 7X-1710 Multimeter Probe.

D. Turn the disconnect switch and the key start switch to the ON position.

E. Set the multimeter to the setting for frequency (Hz). Measure the output of the
"Thumbwheel Modulation" control.

Expected Result:

The PWM signal from the "Thumbwheel" is a 500 Hz signal between 5% and 95%.

Results:

OK - The PWM signal from the sensor is a 500 Hz signal between 5% and 95%.
Proceed to Test Step 6.

NOT OK - The PWM signal from the sensor is not a 500 Hz signal or the signal is
not between 5% and 95%.
Repair: The "Thumbwheel Modulation" control has failed. Replace the entire
joystick handle.

STOP

Test Step 6. CHECK IF THE DIAGNOSTIC CODE REMAINS.

A. Inspect the contacts of the harness connectors and clean the contacts.

B. Reconnect all harness connectors.

C. Turn the disconnect switch and the key start switch to the ON position.

D. Operate the machine.

E. Check the status of the CID 1657 FMI 03 diagnostic code.

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 Expected Result:

The CID 1657 FMI 03 diagnostic code is not active.

Results:

YES - The CID 1657 FMI 03 diagnostic code is not active. The diagnostic code
does not exist at this time. The initial diagnostic code was probably caused by a
poor electrical connection or a short at one of the harness connectors. Resume
normal machine operation.
STOP

NO - The CID 1657 FMI 03 diagnostic code is active. The diagnostic code has not
been corrected. A failure of the ECM is unlikely.
Repair: Exit this procedure and perform this procedure again. If the cause of the
diagnostic code is not found, replace the ECM. See Testing and Adjusting,
"Electronic Control Module (ECM) - Replace".

STOP

BYP1-UP, KCZ1-UP, PAP1-UP, PAS1-UP, PAX1-UP, PJA1-UP, WAG1-UP, WAP1-UP,

WBT1-UP

PIP-11217744
2021/03/17
14:06:03+08:00
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