Programming the VFD (Variable Frequency Drive)
Important parameters that need to be programmed in order to
use the VFD, variable frequency drive. Please read and
understand the manual before operating.
NOTE: Do not run the air cooled spindles below 7200 RPM
(PD011).
PD001 – 0 – for panel / 1 for remote on off control
PD002 – 1 for potentiometer or external speed control (use
jumper for external speed control)
PD003 – 100
PD004 – 400
PD005 – 400
PD008 – 220
PD-011 – 120
PD-014 – 3.5 spin up delay in sec.
PD072 – 400 for potentiometer control, high end
PD073 – 100 low end
PD141 – 220
PD142 – 7 /Low speed spindle - 6
PD143 – 2
PD144 – 3000 /Low speed spindle - 1500
Control Settings:
For spindle Start/Stop using Mach controlled relay connect
DCM to FOR with the relay wired between the two. NOTE:
Wiring DCM to REV will give reverse spindle rotation.
For variable speed control using an external 10k ohm pot,
connect ACM and 10v to the pot with IV on the Wiper.
PD001 - 0 = Start from VFD Panel (Manual control), 1 = Control
from inputs(use if Mach is start/stopping your spindle as
explained above)
PD044 - 2
PD045 – 3
Spindle motor:
Pins are numerically marked on the inside of the plug. Pin 1,2,
and 3 are power, Pin 4 is ground. To change the direction of the
spindle swap any 2 of the 3 power wires inside the VFD.
Spindle wiring:
The spindle is connected to the motor terminals U, V, and W.
The green wire goes to ground (g). NOTE: The direction of the
spindle needs to be checked. If the spindle runs CCW then swap
any 2 of the 3 wires so that the spindle runs CW.
VFD
AC Voltage in:
Single phase
R = HOT- Black, T = Neutral - White, E = Earth – Green
There are 4 terminals, 3 for 220V and 1 for earth (E). See the
manual, page 12, R, S or T are the 220V inputs. If you do not
have 220V you need to get the converter.
You can buy a power cord at home depot, plug one end into the
converter and wire the other end to the VFD. 1 wire (black) to
the R, the other wire to T (white), and the green wire the E. The
spindle and the power share the g terminal (GROUND). You
need to add a light switch between the VFD and power.
Speed control is done via a change in frequency. The control
frequency is 0 to 400Hz, the speed range is from 0 to 24000
RPM. So 1Hz control frequency equals 60RPM, or
24000/400=60.
The control frequency at 50Hz equals a spindle speed of
3000RPM (50x60=3000)
VFD wiring:
On page 10, VFD manual, notes: with power off move jumper
to position 1 and 2 for external Voltage control. Move the
jumper from VR to the first 2 pins labeled V1. This jumper is
located next to the top row of terminals.
Set Mach3 to use pin 17 for spindle on/off – output 1
(config/ports and pins/ output signals – set output 1 to enable,
pin 17)
Set mach3 to use output 1 for relay control for on/off
(config/ports and pins/ spindle setup – set relay control to
clockwise output # 1)
Set mach3 to use motor control-
(config/ports and pins/ spindle setup – set motor control as
below)
Check Use spindle motor output
Check PWM control
PWMBase freq – 400
Set mach3 to use pin 1 for spindle control-
(config/ports and pins/ motor outputs – set spindle to enable,
Step pin=1, port pin=1, step low active green check. Dir pin and
port can be set to 1 as well.
Hit OK and go to the spindle pulleys menu
Set mach3 to use the correct max speed-
(config/spindle pulleys/ports and pins/ spindle setup – set
motor control as below)
Spindle pulley – max speed 24000
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www.pdjinc.com
