ABOVE AND BEYOND HONING
SV-15
VE RTI CA L HO N I N G MAC H I N E
S U N N E N ’ S SV- 1 5 V E RTI CA L H O N I N G M AC H I N E
B U I LT F O R P R E C I S I O N A N D P ER F O R M A N C E
The Sunnen® SV-15 is designed with power,
precision, durability and advanced technology to
deliver state-of-the-art performance ... perfect for
honing big, heavy or odd shaped workpieces.
The SV-15 is power packed with two motors,
one for the spindle and one for the stroker. This
combination provides the SV-15 the muscle to
run the DH-Series Diamond Honing System with
multi-point cutting action, plus Sunnen’s full
array of industrial tooling.
In addition, the easy-to-use, yet highly advanced
touch screen control includes a full bore profile
display. This real time graphical display of the bore
cross section allows the operator to dwell in the
exact position where the bore is visually smaller …
there’s no need for guesswork.
We are proud to introduce the next generation
of Sunnen’s industry-leading Automatic Your Sunnen Technical Specialist will work
Cylinder Hones, the SV-15. Built to make your with you to determine the best solution
vertical honing faster, easier, more precise, for your needs – it’s all part of the added
more productive and more profitable. value you get with Sunnen. Plus, our
worldwide sales and service team
• New larger 229 mm (9 inch) touch screen with
provides comprehensive support
easy-to-use controls.
for the installation and operation
of every system we make.
• Precision control – corrects taper and
out-of-round, producing surface finish, size,
Whatever your need, we have
roundness and straightness tolerances to
the expertise and product
meet OEM specifications.
range to create the right
solution for you and the
• One easy setup – handles complete resizing
dedication to support you
and finishing of all cylinders, replacing both
for the long run.
boring and hand honing.
To find the Sunnen
• Save setup capability - up to 100 setups can
representative nearest you,
be stored with USB backup.
visit our website:
[Link]
• Built and backed by Sunnen – the leader in
engine block honing since 1964 with more than
8,000 machines sold.
The SV-15 is loaded with advanced
ced features
.
Standard & Optional Features
Individual .75 kW (1 HP) stroker and 225 kW (3 HP)
spindle motors provides power to run Sunnen’s
Diamond Honing System for faster production and
rounder bores.
Variable speed control – significantly reduces number
of mechanical parts for long, trouble-free service.
Mechanical power stroking system – provides superior
control and ensures consistent crosshatch angles and
surface finish, cylinder after cylinder
Bore profile display – allows operator to hone cylinder
round and straight without stopping to gage.
Standard multi-position rollover fixture accommodates
inline 60º/90º V-type blocks. Special configurations
are available. Optional CK-6200 clamp kit holds a wide
variety of engine blocks.
Precise zero shut-off – ensures consistent size control
bore after bore.
Advanced stroking system – can automatically dwell
in any part of the bore – top, middle or bottom –
selectively removing stock for the straightest, roundest
bore possible. Encoder controlled for increased
precision.
Large operator-friendly, multi-language 9 in, (229 mm)
touch screen control panel – allows easy setup and easy
speed adjustment … no more belts and pulleys to adjust
or buttons to push. Convenient, upfront touch-screen
control – allows the operator to safely and easily see
and operate … no need to reach across the machine to
make adjustments. Control includes new save setup
capability which stores up to 100 setups.
Sunnen Diamond Honing System with multi-point
cutting action – spreads out force for faster, rounder
bores and improved productivity. Optional CV-6080 half
rate feed system is recommended for superabrasive
operation.
Attractive, long-life, low-maintenance stainless steel
front doors – ensure operator safety, provide for easy
cleaning and improve the look of any shop.
The SV-15 puts you in complete control
for increased precision, consistency,
productivity and quality
• Siemens PLC Control - large 228 mm (9 in) screen.
• Full bore profile display – projects a real-time display of
the bore cross section (see screen shot on next page) that
simplifies removing taper from the bore … allows user to
dwell in the exact position and as long as necessary where
bore is visually smaller.
• Save Setup capability reduces setup time. Saved setups
may be backed up with a USB flash drive.
• Inch/Metric selectable.
• Rough and finish cycles - rough cycle removes stock fast
and automatically switches to finish cycle for optimum
bore geometry an for the desired crosshatch angle.
• Standard Programmable Auto Dwell for unattended
operation - the machine automatically dwells in the
tightest part of the bore – top, middle or bottom.
• On-the-fly changing of spindle and stroke speeds.
• Advanced control – allows variable speed for a much
wider range of control and consistent crosshatch pattern.
Standard built-in filter system – Standard safety features include
settling tank and two filter cartridges safety integrated PLC and drives,
catch dirt and grit, keeping oil clean interlocked sliding front door and
to assure proper surface finish and right/left spindle drive tube guards
longer coolant life. Filter status gage in addition to control panel E-stop
allows operator to quickly determine and convenient cabinet mounted
filter condition. coolant control valve.
Specifications:
Spindle:
2.25 kW (3 HP)
Variable speed: 90-350 RPM
Stroke length: 0 to 225 mm (o-9 inches)
Stroker:
0,75 kW (1 HP)
Variable speed: 40-80 SPM
Stroke length: 0 to 225 mm (0 to 9 inches)
Carriage Travel:
Easy-to-use bore profile display 889 mm (35 in.) left/right travel available
(X axis)
Cylinder Length Range:
Up to 279 mm (11 in.)
(18 in. with special tooling such as P-28
mandrels)
Bore Diameter Range:
19-203 mm (0.750-8 inches) depending on
tooling option.
Maximum Workpiece Weight:
(including fixture) 680 kg (1496 lbs)
Maximum Workpiece Size:
Easy-to-read and use bore The bore profile display 1168 x 558 x 673 mm
profile display takes the provides a real time graphi- (46 in. L x 22 in. W x 26.5 in. H)
guesswork out of removing cal display of the bore cross =
taper. section. General Requirements:
Dry Weight: 861 kg (1900 lbs.)
Shipping Weight: 1134 kg (2500 lbs.)
Dimensions (approximately):
mm inches
Length 2280 89.5
Easy and economical to run Width 1842 72.5
Height 2198 86.5
Honing Fluid/Filter System:
The Sunnen SV-15 is simple to operate. Even the newest Honing Oil Reservoir: 206-liter
operator can learn to run it in a few hours. Setup is quick (55-gallon) capacity.
and easy using the menu-driven PLC control. Stock re- Removable settling tanks and screens for
easy cleaning.
moval is preset and the machine shuts off automatically 37.8 lpm @ 1.72 Bar (10-GPM @ 25 PSI)
when the honing cycle is completed. Stroke and spindle – two 13.25-liter (3.5 gallon) filter containers.
operation are computer controlled for consistent Filter cartridges quickly and easily removed
and installed.
geometry and finish from bore to bore. No continual
adjusting to maintain accuracy. All controls are easy to Voltages Available
Electrical System:
reach, out front, and at eye level. And, you can change SV-15CD - 230 volt, 60 Hz, 3-phase
stones in seconds. SV-15CFM - 220 volt, 50 Hz, 3-phase
All Models CE Compliant
* Diameter range, length range and workpiece weight
are contingent on workpiece and application.
SV- 1 5 To o l i n g , A b r as ive s
a n d Lu b r i c a nts
From the company with more than 40 years experience with metal
bond stone technology and diamond abrasive, Sunnen offers the
perfect combination of machine, tooling and abrasives for precision
automatic cylinder honing.
The SV-15 allows you to choose the exact tooling and abrasive to
meet your specific production requirements. Sunnen is the only
full-line company that produces its own precision honing abrasives
plus has the largest variety of diamond or Borazon® superabrasives
and conventional vitrified abrasives to ensure the most exact and
consistent surface finish possible. Or select PHT plateau honing Sunnen
brushes to easily achieve a plateau surface finish. Abrasives &
Lubricants
From aluminum oxide to
silicon carbide to diamond
and CBN, Sunnen offers the
industry’s largest variety of
Bore Diameter Range:* mounted or un-mounted
DH-Series Diamond Honing System
Sunnen’s Diamond Honing System features multi- 70 - 141 mm (2.75 - 5.5 in.) stick abrasives, bond types,
point cutting action that spreads out force for faster, grain sizes and stone
rounder bores and greatly improves productivity configurations.
and performance. Three different tools cover the size
range. An excellent choice for blind bores or ported
Before any stone is shipped,
cylinder heads.
it is graded and qualified,
maintaining the most
Sunnen CV-Type Tooling Bore Diameter Range: exacting quality control
Industry standard CV-Type tools are the reason an 50, 8 - 203 mm (2-8 inches) standards in the industry
SV-15 can do the same job as bigger machines costing
two or three times as much. CV-Type tools cut fast. to assure you of the most
They’re rugged, economical and easy to use. They precise honing performance
have a large range, and the stones can be changed in available.
seconds. Bores are finished faster and more accurately
with minimum stock removal.
Sunnen’s premium honing
oils and coolants provide
FL6X -20 Portable Tool Adapter extreme lubricity for higher
Bore Diameter Range:
The FL6X Portable Tool Adapter with ANR tooling can honing pressure and harder
63-203 mm (2.5 - 8 inches)
be used on the SV-15 for expanded I.D. range versatility.
abrasives, delivering faster,
Perfect for large diameter engines and general
machine shop applications such as hydraulic cylinders, lower cost-per-part and
compressors, pumps, marine engines, etc. ultimately more profitable
cutting rates.
Sunnen Standard Mandrels
These versatile tools perform both rough and fine Bore Diameter Range:
honing operations (stone or brush) within the same 50,9 - 150 mm (2-6 inches)
honing tool – without changing stones – to reduce
your bore sizing costs.
a l e gac y o f e xc e l l e n c e s i n c e 1 9 2 4 .
WORLDWIDE Austria - Sunnen Austria GmbH India - Sunnen India Pvt. Ltd.
Our global manufacturing, Hohenems Mumbai
Phone +43 5576 74194 Phone +91 223 913 6055
distribution, and sales and Fax +43 5576 74196 Fax +91 223 913 6056
service network allows us Email sales@[Link] Email sales@[Link]
to deliver quality Sunnen [Link] [Link]
solutions worldwide.
Belgium - Sunnen Benelux BVBA Italy - Sunnen Italia S.r.l.
And our state-of-the-art Kontich Arese
Phone +32 38 80 2800 Phone +39 02 383 417 1
Technical Services Centers +39 02 383 417 50
Fax +32 38 44 3901 Fax
allow our technical experts Email info@[Link] Email sunnen@[Link]
to develop innovative solutions [Link] [Link]
to customer application
challenges. The Centers also Brazil - Sunnen Do Brasil LTDA. Poland - Sunnen Polska Sp. z o.o.
São Paulo Warszawa
provide answers for customer Phone +48 22 814 34 29
Phone +55 11 4177-3824
questions and training Fax +55 11 4362-3083 Fax +48 22 814 34 28
for Sunnen representatives Email sunnen@[Link] Email sunnen@[Link]
around the world. [Link] [Link]
China - Shanghai Sunnen Russia - Sunnen RUS LLC
Mechanical Co. Ltd. Moscow
Shanghai Phone +7 495 258 43 43
Sunnen Products Company Phone +86 21 5813 3990 Fax +7 495 258 91 75
World Headquarters +86 21 5813 2299 Email sunnen@[Link]
St. Louis, MO – USA Email shsunnen@[Link] [Link]
Phone 1.314.781.2100 [Link]
Switzerland - Sunnen AG
Fax 1.314.781.2268
Czech Republic - Sunnen s.r.o. Ennetaach
Toll Free 1.800.325.3670 Phone +41 71 649 33 33
Strakonice
Email sunnen@[Link] Phone +420 383 376 317 Fax +41 71 649 33 34
[Link] Fax +420 383 376 316 Email sales@[Link]
Email sunnen@[Link] [Link]
[Link]
UK - Sunnen Products Ltd.
France - Sunnen SAS Hempstead Herts
Saclay Phone +44 1442 39 39 39
Phone +33 169 30 00 00 Fax +44 1442 39 12 12
Fax +33 169 30 11 11 Email hemel@[Link]
Email info@[Link] [Link]
[Link]
Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein.
Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories
previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any
discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding.
©2016 Sunnen Products Co. Printed in USA
X-SV-0015A 5/16 POD
