HAZARD IDENTIFICATION AND RISK ASSESSMENT & REGISTER

Risk Assessment (Baseline and full RA)

TASK/ACTIVITY/PROCESS NAME: Scaffolding Activities FGD Unit # 1 to 4 External DEPARTMENT/AREA: JSTPP-TSD-Maintainence- FGD UNIT 1 TO UNIT 4
RA Number: 1 DATE: 28/01/2024
SEVERITY / CONSEQUENCE (Impact/Hazard Effect) (Where an event has more than one ' Loss Type ', choose the ' Consequence' with the highest rating)

Loss Type Additional "Loss Types" may exist for (1) Insignificant (2) Minor (3) Moderate (4) Major (5) Catastrophic
an event: Identify & rate accordingly

Medical Treatment Case Single Fatality or Loss of Quality of Life / Multiple Fatalities / Impact on health
(S/H) Harm to People (Safety/Health) First Aid Case/Exposure to Minor Health Risk Exposure to Major Health Risk Loss Time Injury / Reversible Impact on Health
Irreversible impact on Health Ultimately Fatal

(EI) Environmental Impact Minimal environment harm incident with workplace Material Environment harm (RST) Material Environment harm (RST) Serious environmental harm incident (RMT) Major environmental incident (RLT) Major environmental harm – Incident
Irreversible
Partial Loss of Operation/1M SR
(BI/MD) Business Interruption / Material / Fire No disruption to operation / 1000 SR to Less than 10k SR Brief Disruption to Operation / 10k SR to Less Than 100k SR Partial Shutdown/100k SR to Less than 1M SR To Less than10M SR Substantial or Total Loss of Operation / 10M
Damage & Other Consequential Losses SR and more

LIKELIHOOD Examples (Consider Near-Hits as well as actual events) RISK RATING / PROFILE
(5) ALMOST The unwanted event has occurred frequently : Occurs in order of (1) or more per year & is likely to reoccur within 1 year
CERTAIN 11 (M) 16 (H) 20 (H) 23 (Ex) 25 (Ex)
(4) LIKELY The unwanted event has occurred infrequently : Occurs in order of less than once per year & is likely to reoccur within 5 yrs.
7 (M) 12 (M) 17 (H) 21 (Ex) 24 (Ex)
(3) POSSIBLE The unwanted event has occurred in the business at some time: or could happen within 10 years.
4 (L) 8 (M) 13 (H) 18 (H) 22 (Ex)
(2) UNLIKELY The unwanted event has occurred in the business at some time: or could happen within 20 years.
2 (L) 5 (L) 9 (M) 14 (H) 19 (H)

(1) RARE The unwanted event has never known to occur in the business or it is highly unlikely to occur within 20 years.
1 (L) 3 (L) 6 (M) 10 (M) 15 (H)
RA TEAM (Names) DESIGNATION SIGNATURE RISK RATING RISK LEVEL GUIDELINES FOR RISK MATRIX
Stop operation and review controls- Eliminate, avoid risk & implement high
UMESH RAI SITE SUPERVISOR 21 to 25 (Ex) - Extreme priority action plans
Proactively manage & implement specific controls/action plans-Review
NAYAB SUBHAN SYED SAFETY OFFICER 13 to 20 (H) - High after 7 days
Actively manage & monitor – Additional controls is advised & review after
HAMZA WAHEED PERMIT RECEVIER
6 to 12 (M) - Medium 14 days
Risk acceptable – Monitor & manage as appropriate with frequent review
1 to 5 (L) - Low
DEPARTMENT / AREA: JSTPP-TSD-FGD UNIT1 TO 4 APPROVED BY / MANAGER or SUPERVISOR DATE: 28/01/2024 NEXT REVIEW DATE: 27/01/2025

Identify the hazard on the given task and conduct assessment of the actual site condition, all identified risk should provide with a plan to eliminate or control the risk.

HAZARD IDENTIFICATION CONTROL RISK ASSESSMENT RISK REDUCTION ACTION PLAN

Risk Ranking /

Risk Ranking /
Risks Issue

Consequence

Consequence
Likelihood

Likelihood
Work Activity (Possible incident)

Profile

Profile
Item (Process, Equipment, Hazards [What can go wrong] Existing Controls Improve existing controls / implement new controls Follow up by Whom Controls Implemented
# Materials) (Accident / ill health to persons, fire or (name) & By When (date) Yes/No
property loss)

* All employees/workers to be attended client safety orientation,

Not familiar with site training and about the site emergency procedures
environment Unfamiliar hazards can cause * Unsure the workers understand the signs and SWMS provide experience team who worked in the same activity and scafflod On next
1 Induction to the site contact with personal injury or health issue or * obtain permit prior to start the activites 2 3 6 system before 2 2 4 review/Supervisor yes
unforeseen hazards environment incident * Use prper PPE for particular activity such as safety gloves, coverall,
safety helmet, safety glasses, steel toe safety shoes and full body safety
harness

* unstable load fall of vehicle * workers may be struck by falling * Ensure develiry arrangements are understood by site team * Forklift operator should be thrid party certification
Unloading scaffolding * use of damage rope/bucket objects * provide barriers and signs to protect others * Ensure all lifting must be registered, inspected and colour code On next
2 materials at site * failure of lifting equipment * pinch point * ensure forklift is operator is competent 2 4 8 * Conduct daily visual inspection of forklift before use 2 2 4 review/Supervisorr yes
due to overloading * being struck by vehicle/forklift * Ensure flag man is trained

* Hand may catch in between * Back injuries, muscular strains, * Make sure team are trained in manual handling
scaffold materials sprains, harnia because of wrong * use correct material lifting technique * Each person allowed to carry max 20 to 25 kg
Handling scaffolding * Rolling and falling Scaffolding manual handling techniques * Make an exclusion/drop zone for passing material * Ensure all lifting must be registered, inspected and colour code On next
3 materials on work site materials * Cuts, brushing, pinch point and * Use proper chaining system with overhead protection 3 4 12 * Do not store any tools and materials on the scaffolding platform 3 1 3 review/Supervisor yes
* Hit by loosing materials and crushing caused due to not following ** Use twist and tag method, verbal communication
Use rope and pulley for lifting, lowering and shifting scaffolding * Avoid twisiting and over reaching
flying objects correct rules materials clamps and couplers for use

5 3 15

*Aquire Cold work permit - work at height

* Workers may obtained head * Barricade the area and assigned signages to aware and not to enter * Activity should be under supervision of Scaffolding Supervisor at all times.
injuries from falling objects unauthorized persons on job site * Full body safety harness must be inspected and registered
Scaffolding Erection/ * Fall of Scaffolding * Person can fall from height when * Maintain full body safety harness 100% tie-off * They must have work at height training, all workers must be medicalally
4 Dismantling/ Materials/tools/objects he not hooking of Full body safety * Comply with NASC Guidence 4:10. Tool box talk to be out work force fitted 5 1 5 On next yes
modification and * Fall of persons harness language prior to start the jon * Conduct visual inspection of scaffolding daily and update scaffolding tag review/Supervisor
working at Height * Unstable Structure * Scaffold may collapse on improper * Adequate and appropriate signs to to warm of hazards below work weekly
tigheting of clamps and couplers area * Tie in scaffolding to the building structures to have additional access in case
* Scaffolding structure have proper scaffoldtag, handrails, guardrails, of emergency
toeboards, metal platforms, base plate, access ladder, support braces
 Identify the hazard on the given task and conduct assessment of the actual site condition, all identified risk should provide with a plan to eliminate or control the risk.

HAZARD IDENTIFICATION CONTROL RISK ASSESSMENT RISK REDUCTION ACTION PLAN

Risk Ranking /

Risk Ranking /
Risks Issue

Consequence

Consequence
Likelihood

Likelihood
Work Activity (Possible incident)

Profile

Profile
Item (Process, Equipment, Hazards [What can go wrong] Existing Controls Improve existing controls / implement new controls Follow up by Whom Controls Implemented
# Materials) (Accident / ill health to persons, fire or (name) & By When (date) Yes/No
property loss)

Fall from ladder Workers may be injured falling from * Make sure everyone apply 3 point contact when ascending and * Ensure ladders are inspected On next
5 Climbing on Ladder ladder not following correct rules decending ladder 3 4 12 *Ensure no materials should be carry with hands, wear hand gloves while 3 1 3 review/Supervisor yes
climbing ladder for proper grip

6 Noisy Area Temporary or permanent continuous exposure to noise can led Always use ear plugs in noisy area where noise level upto 85dba
3 2 6 Follow job rotation of worker to minimize the exposer 3 1 3 On next yes
hearing loss, tinnitus and stress to temporary or permanent hearing use double hearing protection ear plugs and ear muffs greater than
loss 85dba review/Supervisor

•Inspect crane area before mobilization

• Ensure Crane Operator and Rigger is 3rd party certified.
•Be aware of hazardous location when load is in motion
• Ensure - Both the Crane Operator and Certified Rigger are clear on the type
of communication to be used and that the signals are well understood.
• Do not lift above equipment SWL.
• Maintain safe distance from tank structure while lifting the shell plate.
• Crane operator shall not leave the crane while the crane is attached to a
•position the crane in safe area. load.
• Contact with nearby make a safe distance from near by structure • Provide proper barricading and sign board to the lifting area / within the
Lifting Activity equipment •Collision with objects and people Check the equipment mechanical hydraulic condition and ensure it is radius of the crane. On next
7 (CRANE /BOOM TRUCK) working in the work area free of any damage or leakage. 4 3 12 • Load must be secured and balanced using tag lines. 4 1 4 review/Supervisor YES
• Crane shall have valid approved third party inspection sticker • Restrict unauthorized entry at work area while lifting in progress or under
• Ensure the ground stability prior to crane position. the suspended load
• Provide grounding /earthing of the equipment and crane. means of communication with the entrants while working inside.
closely monitor the entrants . ensure for no water or slippery surface on
the bottom of the floating roof before landing.
means of communication must be provided with entrants while entering
inside.
signalman must be proovided on the top of roof. proper visual
communication with rigger and crane operaor
• All crane related documents should be submitted to the SEC HSE
deapartment (Crane, Operator, Rigger 3rd party certificates).

8 Sulphur Chemical Bad Odour Sufffocation * provide and use N95 face Masks working in bad odour condition 3 2 6 * Maintain Job rotaion for the crew 3 1 3 On next yes
review/Supervisor

Heavy Sweating and * vomtiing and Nausea * Ensure availablity of cool water in site and drink plenty of water * Heat Stress training for the Workers to mitigate heat stress illness
9 Heat Stress unconsiousness due to 4 2 8 3 1 3 On next yes
contionuous exposure in Direct ** High body temperature
unconsisousness
* Maintain rest system and job rotation
* Ensure availablity of near by rest shelter or shaded area
* Implement Heat Stress flag system in summer days with contionous
monitoring with Hygrometer device to know temperature and humidity review/Supervisor
sunlight

Fall of persons workers or their tools and materials Do not work scaffolders during high winds exceeded 45km/hr On next
10 High Winds Falling objects and materials fall from height due to high winds Use chin straps for the helmet to prevent falling during wind speed 2 5 10 Continiuous monitoring with Anemometer during high winds 2 2 4 review/Supervisor Yes
below 45km/hr
 Identify the hazard on the given task and conduct assessment of the actual site condition, all identified risk should provide with a plan to eliminate or control the risk.

HAZARD IDENTIFICATION CONTROL RISK ASSESSMENT RISK REDUCTION ACTION PLAN

Risk Ranking /

Risk Ranking /
Risks Issue

Consequence

Consequence
Likelihood

Likelihood
Work Activity (Possible incident)

Profile

Profile
Item (Process, Equipment, Hazards [What can go wrong] Existing Controls Improve existing controls / implement new controls Follow up by Whom Controls Implemented
# Materials) (Accident / ill health to persons, fire or (name) & By When (date) Yes/No
property loss)

11

12
site pre
isolation
hot bolt open th man
confined
crane man basket
cleaning of ifr bottom roof plate
mfl
top roof patch plate welding
blasting painting of bottom plate