Arc Flash The Easy Way 2023 PART 2
Arc Flash The Easy Way 2023 PART 2
Presented by:
Jim Chastain – EasyPower Application Engineer
[email protected]
boom
Equipment Evaluation:
*Larger and smaller short-circuit currents can result in higher arc-flash energy.
Protection
Prevent excessive temperatures in conductors and equipment.
Coordination Study
MCCB 20 MS
Arc Flash – Calculation Methods
70E Annex D methods to calculate Arc Flash Boundary & Incident Energy:
Section Source Limitations/Parameters
• Methods and procedures to estimate arc flash boundary and incident energy.
Voltage
Current
Time
Working Distance
Electrode Gap
Enclosure Size (New in 2018)
Electrode Configuration (New in 2018)
Voltage
Three Phase AC
Included in IEEE 1584. (208 V through 15 kV)
Single Phase AC
Calculations for single phase not included in IEEE 1584
Conservative results using IEEE 1584 three phase.
DC
Not included in IEEE 1584.
Current
Bolted Fault Current:
• Zero Impedance Fault
• Calculated From Short Circuit Study
250
Incident Energy (cal/cm2)
200
150
100
50
0
0 50 100 150 200 250
Bolted Fault Current (kA)
Arcing Fault Current - Calculation
𝐼𝑎𝑟𝑐_𝑣𝑜𝑐 = 10 𝑘1+𝑘2𝑙𝑔𝐼𝑏𝑓 +𝑘3𝑙𝑔𝐺
𝐾4𝐼𝑏𝑓 6 + 𝐾5𝐼𝑏𝑓 5 + 𝐾6𝐼𝑏𝑓 4 + 𝐾7𝐼𝑏𝑓 3 + 𝐾8𝐼𝑏𝑓 2 + 𝐾9𝐼𝑏𝑓 + 𝐾10
E.C. Voc k1 k2 k3 k4 k5 k6 k7 k8 k9 k10
600 -4.287E-02 1.035E+00 -8.300E-02 0.000E+00 0.000E+00 -4.783E-09 1.962E-06 -2.290E-04 3.141E-03 1.092E+00
VCB 2 700 6.500E-03 1.001E+00 -2.400E-02 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01
14 300 5.795E-03 1.015E+00 -1.100E-02 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01
600 -1.743E-02 9.800E-01 -5.000E-02 0.000E+00 0.000E+00 -5.767E-09 2.524E-06 -3.400E-04 1.187E-02 1.013E+00
VCBB 2 700 2.823E-03 9.950E-01 -1.250E-02 0.000E+00 -9.204E-11 2.901E-08 -3.262E-06 1.569E-04 -4.003E-03 9.825E-01
14 300 1.483E-02 1.010E+00 -1.000E-02 0.000E+00 -9.204E-11 2.901E-08 -3.262E-06 1.569E-04 -4.003E-03 9.825E-01
600 5.492E-02 9.880E-01 -1.100E-01 0.000E+00 0.000E+00 -5.382E-09 2.316E-06 -3.020E-04 9.100E-03 9.725E-01
HCB 2 700 1.011E-03 1.003E+00 -2.490E-02 0.000E+00 0.000E+00 4.859E-10 -1.814E-07 -9.128E-06 -7.000E-04 9.881E-01
14 300 8.693E-03 9.990E-01 -2.000E-02 0.000E+00 -5.043E-11 2.233E-08 -3.046E-06 1.160E-04 -1.145E-03 9.839E-01
600 4.379E-02 1.040E+00 -1.800E-01 0.000E+00 0.000E+00 -4.783E-09 1.962E-06 -2.290E-04 3.141E-03 1.092E+00
VOA 2 700 -2.395E-02 1.006E+00 -1.880E-02 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01
14 300 5.371E-03 1.010E+00 -2.900E-02 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01
600 1.111E-01 1.008E+00 -2.400E-01 0.000E+00 0.000E+00 -3.895E-09 1.641E-06 -1.970E-04 2.615E-03 1.100E+00
HOA 2 700 4.350E-04 1.006E+00 -3.800E-02 0.000E+00 0.000E+00 7.859E-10 -1.914E-07 -9.128E-06 -7.000E-04 9.981E-01
14 300 9.040E-04 9.990E-01 -2.000E-02 0.000E+00 0.000E+00 7.859E-10 -1.914E-07 -9.128E-06 -7.000E-04 9.981E-01
E.C. k1 k2 k3 k4 k5 k6 k7
VCB 0.000E+00 -3.097E-06 1.641E-04 -3.361E-03 3.331E-02 -1.618E-01 3.463E-01
VCBB 0.000E+00 -3.156E-06 1.682E-04 -3.461E-03 3.412E-02 -1.599E-01 3.463E-01
HCB 0.000E+00 -1.427E-06 8.314E-05 -1.938E-03 2.237E-02 -1.265E-01 3.023E-01
VOA 1.138E-06 -6.029E-05 1.276E-03 -1.378E-02 8.022E-02 -2.407E-01 3.352E-01
HOA 9.561E-07 -5.154E-05 1.116E-03 -1.242E-02 7.513E-02 -2.358E-01 3.370E-01
85 %
Voltage (V)
Time
Determined From:
ARCING CURRENT
Effect on Clearing Time
Arc Clearing Time based on:
‘Reduced arc current make
take more time to clear arc
• Arcing Current TIME
ARCING CURRENT
conservative” (higher
incident energy)
“Low Voltage Exception” no longer
• 1584-2002 suggested that for 240 vac systems supplied
by transformer 125 kva (or less) were not considered
an arc flash hazards
However:
– Dependent on Work Task (Using a Bucket Truck)
– Egress May Be Blocked (Inside An Enclosure)
– Use Engineering Judgement
Electrode Gap
Gap Between Conductors (Electrodes)
Model Range:
• Low Voltage ( ≤ 600 V): 6.35 mm – 76.2 mm
15 kV Switchgear 152 mm
15 kV MCC 152 mm
5 kV Switchgear 104 mm
5 kV MCC 104 mm
Width
Depth
HEIGHT
• Typical
• Shallow
▪ < 600 V
▪ H < 20 in.
▪ D < 20 in.
TYPICAL
▪ D ≤ 8 in.
SHALLOW
WIDTH
Enclosure Size - IEEE Typical Values
Equipment Type H x W x D
15 kV Switchgear 45 x 30 x 30 in.
15 kV MCC 36 x 36 x 36 in.
5 kV Switchgear 36 x 36 x 36 in.
5 kV Switchgear 45 x 30 x 30 in.
5 kV MCC 26 x 26 x 26 in.
1
𝑉𝑜𝑐 +𝐴 𝐶𝐹 = 𝑏1×𝐸𝐸𝑆2 +𝑏2×𝐸𝐸𝑆+𝑏3
𝐻𝑒𝑖𝑔ℎ𝑡1 = 660.4 + 𝐻𝑒𝑖𝑔ℎ𝑡 − 660.4 × × 25.4−1
𝐵
• VCBB Vertical electrodes terminated in an insulating barrier inside a metal enclosure (New in 2018).
Open Air:
• VOA Vertical electrodes in open air.
VOA HOA
Open
Working Distance
Distance between arc source and face/chest.
45
Incident Energy ⟶
40
35
30
25
20
15
10
5
0
10 15 20 25 30 35 40 45
Working Distance (in)
Working Distance - IEEE Typical Values
15 kV Switchgear 36 in.
15 kV MCC 36 in.
5 kV Switchgear 36 in.
5 kV MCC 36 in.
𝑘3𝐼𝑎𝑟𝑐_600 1
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼𝑏𝑓 +𝑘12𝑙𝑔𝐷+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_600 +𝑙𝑔
12.552 𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝐶𝐹
𝐸600 = 50
𝑇 × 10
𝑘3𝐼𝑎𝑟𝑐_2700 1
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼𝑏𝑓 +𝑘12𝑙𝑔𝐷+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_2700 +𝑙𝑔
12.552 𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝐶𝐹
𝐸2700 = 𝑇 × 10
50
𝑘3𝐼𝑎𝑟𝑐_14300 1
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼𝑏𝑓 +𝑘12𝑙𝑔𝐷+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_14300 +𝑙𝑔
12.552 𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝐶𝐹
𝐸14300 = 50
𝑇 × 10
Voc E.C. k1 k2 k3 k4 k5 k6 k7 k8 k9 k10 k11 k12 k13
VCB 7.534E-01 5.660E-01 1.753E+00 0.000E+00 0.000E+00 -4.783E-09 1.962E-06 -2.290E-04 3.141E-03 1.092E+00 0.000E+00 -1.598E+00 9.570E-01
VCBB 3.068E+00 2.600E-01 -9.811E-02 0.000E+00 0.000E+00 -5.767E-09 2.524E-06 -3.400E-04 1.187E-02 1.013E+00 -6.000E-02 -1.809E+00 1.190E+00
600 V HCB 4.074E+00 3.440E-01 -3.703E-01 0.000E+00 0.000E+00 -5.382E-09 2.316E-06 -3.020E-04 9.100E-03 9.725E-01 0.000E+00 -2.030E+00 1.036E+00
VOA 6.793E-01 7.460E-01 1.223E+00 0.000E+00 0.000E+00 -4.783E-09 1.962E-06 -2.290E-04 3.141E-03 1.092E+00 0.000E+00 -1.598E+00 9.970E-01
HOA 3.470E+00 4.650E-01 -2.619E-01 0.000E+00 0.000E+00 -3.895E-09 1.641E-06 -1.970E-04 2.615E-03 1.100E+00 0.000E+00 -1.990E+00 1.040E+00
VCB 2.400E+00 1.650E-01 3.542E-01 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01 0.000E+00 -1.569E+00 9.778E-01
VCBB 3.871E+00 1.850E-01 -7.366E-01 0.000E+00 -9.204E-11 2.901E-08 -3.262E-06 1.569E-04 -4.003E-03 9.825E-01 0.000E+00 -1.742E+00 1.090E+00
2 700 V HCB 3.486E+00 1.770E-01 -1.931E-01 0.000E+00 0.000E+00 4.859E-10 -1.814E-07 -9.128E-06 -7.000E-04 9.881E-01 2.700E-02 -1.723E+00 1.055E+00
VOA 3.881E+00 1.050E-01 -1.906E+00 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01 0.000E+00 -1.515E+00 1.115E+00
HOA 3.616E+00 1.490E-01 -7.616E-01 0.000E+00 0.000E+00 7.859E-10 -1.914E-07 -9.128E-06 -7.000E-04 9.981E-01 0.000E+00 -1.639E+00 1.078E+00
VCB 3.826E+00 1.100E-01 -9.997E-01 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01 0.000E+00 -1.568E+00 9.900E-01
VCBB 3.644E+00 2.150E-01 -5.855E-01 0.000E+00 -9.204E-11 2.901E-08 -3.262E-06 1.569E-04 -4.003E-03 9.825E-01 0.000E+00 -1.677E+00 1.060E+00
14 300 V HCB 3.045E+00 1.250E-01 2.451E-01 0.000E+00 -5.043E-11 2.233E-08 -3.046E-06 1.160E-04 -1.145E-03 9.839E-01 0.000E+00 -1.655E+00 1.084E+00
VOA 3.405E+00 1.200E-01 -9.325E-01 -1.557E-12 4.556E-10 -4.186E-08 8.346E-07 5.482E-05 -3.191E-03 9.729E-01 0.000E+00 -1.534E+00 9.790E-01
HOA 2.040E+00 1.770E-01 1.005E+00 0.000E+00 0.000E+00 7.859E-10 -1.914E-07 -9.128E-06 -7.000E-04 9.981E-01 -5.000E-02 -1.633E+00 1.151E+00
𝐸2700 − 𝐸600
𝐸1 = 𝑉𝑜𝑐 − 2.7 + 𝐸2700
𝐸 (600 𝑉< 𝑉𝑜𝑐 ≤ 2700 𝑉) = 𝑬𝟑 2.1
𝐸14300 −𝐸2700
𝐸2 = 𝑉𝑜𝑐 − 14.3 + 𝐸14300
11.6
𝐸 ( > 2700 𝑉) = 𝑬𝟐
𝐸1 2.7−𝑉𝑜𝑐 𝐸2 𝑉𝑜𝑐 −0.6
𝐸3 = 2.1
+ 2.1
Arc Flash Boundary - Calculation
𝑘3𝐼𝑎𝑟𝑐_600
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼 1 20
𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝑏𝑓+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐 +𝑙𝑔 𝐶𝐹 −𝑙𝑔 𝑇
𝐴𝐹𝐵≤600 = 10 −𝑘12
𝑘3𝐼𝑎𝑟𝑐_600
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼 1 20
𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝑏𝑓+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_600 +𝑙𝑔 𝐶𝐹 −𝑙𝑔 𝑇
𝐴𝐹𝐵600 = 10 −𝑘12
𝑘3𝐼𝑎𝑟𝑐_2700
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼 1 20
𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝑏𝑓+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_2700 +𝑙𝑔 𝐶𝐹 −𝑙𝑔 𝑇
𝐴𝐹𝐵2700 = 10 −𝑘12
𝑘3𝐼𝑎𝑟𝑐_14300
𝑘1+𝑘2𝑙𝑔𝐺+ +𝑘11𝑙𝑔𝐼 1 20
𝑘4𝐼𝑏𝑓 7 +𝑘5𝐼𝑏𝑓 6 +𝑘6𝐼𝑏𝑓 5 +𝑘7𝐼𝑏𝑓 4 +𝑘8𝐼𝑏𝑓 3 +𝑘9𝐼𝑏𝑓 2 +𝑘10𝐼𝑏𝑓 𝑏𝑓+𝑘13𝑙𝑔𝐼𝑎𝑟𝑐_14300 +𝑙𝑔 𝐶𝐹 −𝑙𝑔 𝑇
𝐴𝐹𝐵14300 = 10 −𝑘12
𝐴𝐹𝐵−𝐴𝐹𝐵600
𝐴𝐹𝐵1 = 𝑉𝑜𝑐 − 2.7 + 𝐴𝐹𝐵2700
𝐴𝐹𝐵 (600 𝑉< 𝑉𝑜𝑐 ≤ 2700 𝑉) = 𝑨𝑭𝑩𝟑 2.1
𝐴𝐹𝐵14300 −𝐴𝐹𝐵2700
𝐴𝐹𝐵2 = 11.6
𝑉𝑜𝑐 − 14.3 + 𝐴𝐹𝐵14300
𝐴𝐹𝐵 ( > 2700 𝑉) = 𝑨𝑭𝑩𝟐
𝐴𝐹𝐵1 2.7−𝑉𝑜𝑐 𝐴𝐹𝐵2 𝑉𝑜𝑐 −0.6
𝐴𝐹𝐵3 = 2.1
+ 2.1
Workshop Agenda
• Arc Flash is a safety hazard
EasyPower is Part of
Bentley Systems