Installation/Maintenance

TMC400 Controller

This document contains installation and maintenance information

for the Telesis TMC400 Controller. This document may be
supplemented and kept current by Change Notices and Revisions.

Document No. 33482 Rev. –.02

Telesis Technologies, Inc. October 2000

28181 River Drive Change 2 – July 2002
P.O. Box 1000
Circleville, Ohio 43113
 TMC400 Installation/Maintenance

List of Effective Pages

DATES OF MANUAL AND CHANGED PAGES:
Original Issue .........................October 2000
Change 1 ............................ December 2000
Change 2 ...................................... July 2002

NOTE
The portion of the text affected by the change is indicated by a vertical line in
the outer margins of the page. Changes to illustrations (other than diagrams
and schematics) are identified with a miniature pointing hand. Shading is used
to highlight the area of diagrams and schematics containing a change.

This publication consists of the following pages:

(0 indicates Original; Integers indicate Change.)

PAGE CHG NO.

Title Page ................................................ 2
i through vi.............................................. 2
vii through x............................................ 0
1-1 through 1-16...................................... 0
1-17 through 1-18.................................... 2
1-19 through 1-20.................................... 0
1-21 through 1-22.................................... 2
2-1 through 2-6........................................ 0
2-7 through 2-8........................................ 1
A-1 through A-2...................................... 0

INSERT LATEST CHANGED PAGES, DESTROY SUPERSEDED PAGES.

Those responsible for maintaining this publication should ensure that all
previous changes have been received and incorporated.

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Foreword
Telesis Technologies, Inc. (hereinafter referred to as Telesis) reserves the right to change the information
and specifications contained in this document without prior notice. The reader should consult Telesis to
determine whether such changes have been made.

In no event shall Telesis be liable for any incidental, indirect, special, or consequential damages
whatsoever, including but not limited to lost profits, arising out of, or relating to this document or the
information it contains, even if Telesis has been advised, has knowledge, or should have knowledge of the
possibility of such damages.

Telesis expressly warrants the equipment it manufactures as set forth in the Standard Terms and Conditions
of Sale. Telesis makes no other warranties, expressed or implied, including and without limitation,
warranties as to merchantability or fitness for a particular purpose.

The information contained in this document is confidential and is proprietary to Telesis or its licensors.
All rights reserved. Printed in the U.S.A.

Copyright © 2000, 2002 Telesis Technologies, Incorporated

Telesis and Pinstamp are registered trademarks of Telesis Technologies, Incorporated.

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End-User License Agreement for Telesis® Software

IMPORTANT: THE SUBJECT PROGRAMS ARE LICENSED BY TELESIS TECHNOLOGIES, INC.
TO END-USERS FOR THEIR USE ONLY ON THE TERMS BELOW . ACCEPTING AND USING
THESE PROGRAMS INDICATES YOUR ACCEPTANCE OF THESE TERMS. THIS IS A LEGAL
AGREEMENT BETWEEN YOU, THE END USER, AND TELESIS TECHNOLOGIES, INC.

1) GRANT OF LICENSE. Telesis Technologies, Inc. (Telesis) agrees to grant to you a non-exclusive license to
use the Telesis software/firmware program (the program) subject to the terms and conditions of this license
agreement.

2) DEFINITION OF TERMS. The term software refers to a computer program stored on a floppy diskette, hard,
drive, magnetic tape, or paper tape that must be loaded into the computer's memory to be executed. The term
firmware refers to a computer program stored in semiconductor memory (ROM, PROM, EPROM, EEPROM,
NVRAM, etc.) that is an integral part of the computer's memory. Together, these forms of computer programs
are referred to as the program.

3) COPYRIGHT. The program(s) and documentation is owned by Telesis and is protected by United States
copyright laws and international treaty provisions. The program(s) contain trade secrets and proprietary
property of Telesis. You may make one copy of the program(s) solely for backup or archival purposes
provided that the copy clearly displays the Telesis copyright notice. Additional copies may be made when
authorized to do so in writing by Telesis. In addition to any other right of Telesis, Telesis has the right to
terminate this license if the terms of the license are violated.

4) RESTRICTION ON USE AND TRANSFER. The single-processor version(s) of the program(s) and
documentation are to be used on one computer or embedded system at any one time. The multi-processor
version(s) of the program(s) and documentation may be used over a network provided that the number of
computers accessing the network simultaneously shall not exceed the number authorized by Telesis or for
which you paid the corresponding multi-processor fee. You may not distribute the programs or
documentation to a third party. You may transfer the license and complete package (retaining nothing) if the
transferee agrees to the terms of this License Agreement. Neither the program(s) nor the documentation may
be changed or translated without express written permission of Telesis. You may not reverse engineer,
decompile or disassemble the program(s).

5) WARRANTY for the subject program(s) is covered under the Telesis Standard Terms and Conditions of Sale.

6) TERM. The license is effective until terminated. It will be terminated if you fail to comply with any term
or condition of this License Agreement. You may terminate this License Agreement at any time. In the
event of termination, you agree to destroy the program(s) and documentation together with all copies and
related material.

7) YOUR USE OF THIS PROGRAM(S) acknowledges that you have read this License Agreement and agree to
its terms. This agreement is complete and supersedes any other agreement that may have related to the
subject matter of this agreement.

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Safety Summary
The following safety precautions should be observed at all times.

The controller uses high voltage power supplies. Accordingly, there is some danger when working
with, and near, Pinstamp® marking machines.

The controller contains a lithium battery. Improper disposal of lithium batteries may cause an explosion.
Always dispose of the lithium battery in a proper manner.

Never use the equipment in any manner or for any purpose other than that for which it was designed.

Warnings, Cautions, and Notes are placed throughout this document to alert you to important
information. These messages have the following significance.

WARNING

Warnings contain information that is essential to the personal safety of the user.

CAUTION
Cautions contain information that is essential to avoid damage to the equipment.

NOTE
Notes call attention to information of special importance at specific points within the text.

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Table of Contents
PARAGRAPH PAGE

List of Effective Pages .......................................................................................................................... i

Foreword ............................................................................................................................................... iii
End-User License Agreement for Telesis Software.............................................................................. iv
Safety Summary .................................................................................................................................... v
List of Illustrations ................................................................................................................................ ix
List of Tables......................................................................................................................................... ix
Section 1 – Installation
1.1 Overview .................................................................................................................................. 1-1
1.2 Description ............................................................................................................................... 1-1
1.2.1 Controller........................................................................................................................... 1-1
1.2.2 Marking System Software ................................................................................................. 1-1
1.3 Specifications ........................................................................................................................... 1-1
1.3.1 Controller........................................................................................................................... 1-1
1.3.2 Storage and Handling Requirements ................................................................................. 1-2
1.4 Unpacking the Equipment ........................................................................................................ 1-2
1.4.1 Accounting For Equipment................................................................................................ 1-2
1.4.2 Inspecting for Damage....................................................................................................... 1-3
1.5 Installation Requirements......................................................................................................... 1-3
1.5.1 General............................................................................................................................... 1-3
1.5.2 Environmental Considerations........................................................................................... 1-3
1.5.3 Controller........................................................................................................................... 1-3
1.6 Installation Procedures ............................................................................................................. 1-4
1.6.1 Controller Installation........................................................................................................ 1-4
1.6.2 Electrical and Data Connections........................................................................................ 1-6
1.6.3 Communication Parameters ............................................................................................... 1-7
1.7 Remote Communications ......................................................................................................... 1-8
1.7.1 I/O Control Signals ............................................................................................................ 1-8
1.7.2 Remote Pattern Selection................................................................................................... 1-11
1.7.3 TTL Input Control Signals................................................................................................. 1-12
1.8 Host Communications .............................................................................................................. 1-13
1.8.1 RS-232 Interface ................................................................................................................ 1-14
1.8.2 RS-485 Interface ................................................................................................................ 1-15
1.8.3 Programmable Protocol ..................................................................................................... 1-16
1.8.4 Extended Protocol.............................................................................................................. 1-17
Message Format .......................................................................................................... 1-17
Response Format ......................................................................................................... 1-18
Message Types ............................................................................................................ 1-19
Block Check Code....................................................................................................... 1-21

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Table of Contents
PARAGRAPH PAGE

Section 1 – Maintenance
2.1 Overview.................................................................................................................................. 2-1
2.2 Maintenance Precautions ......................................................................................................... 2-1
2.3 Cleaning Procedures ................................................................................................................ 2-1
2.4 Troubleshooting....................................................................................................................... 2-2
2.5 Testing Procedures................................................................................................................... 2-3
2.5.1 Host Port............................................................................................................................ 2-3
2.5.2 I/O Port .............................................................................................................................. 2-4
2.5.3 TTL Port............................................................................................................................ 2-5
2.6 Replacement Procedures.......................................................................................................... 2-6
2.7 Reference Data......................................................................................................................... 2-8
2.7.1 Replacement Parts ............................................................................................................. 2-8
2.7.2 Ordering Parts ................................................................................................................... 2-8
2.7.3 Telesis Customer Support ................................................................................................. 2-8

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List of Figures
FIGURE PAGE

1-1 TMC400 Controller Installation ................................................................................................ 1-5

1-2 Input/Output Signals Timing Diagram ...................................................................................... 1-8
1-3 VDC Input Connections............................................................................................................. 1-10
1-4 VDC Output Connections .......................................................................................................... 1-10
1-5 TTL Input Connections.............................................................................................................. 1-12
1-6 RS-232 Cable Diagrams............................................................................................................. 1-14
1-7 RS-485 Connections for Networked Markers............................................................................ 1-15

2-1 Power Entry Module / Fuse Holder Assembly .......................................................................... 2-6

List of Tables
TABLE PAGE

1-1 Input Signal Limitations ............................................................................................................ 1-9

1-2 Output Signal Limitations.......................................................................................................... 1-9
1-3 I/O Port Connector Pin Assignments ......................................................................................... 1-9
1-4 Remote Pattern Selection Assignments ..................................................................................... 1-11
1-5 TTL Port Connector Pin Assignments....................................................................................... 1-12
1-6 Host Port Connector Pin Assignments....................................................................................... 1-13

2-1 Troubleshooting the Controller.................................................................................................. 2-2

2-2 Host Port Connector................................................................................................................... 2-3
2-3 I/O Port Connector Resistance................................................................................................... 2-4
2-4 I/O Cable Connector Input Voltage ........................................................................................... 2-4
2-5 TTL Port Connector Resistance................................................................................................. 2-5
2-6 Controller Power Inlet Fuses ..................................................................................................... 2-7
2-7 Spare Parts for the TMC400 Controller..................................................................................... 2-8

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Section 1
Installation

1.1 OVERVIEW
This section documents the installation of the TMC400 Controller. The controller may be used with a variety
of Telesis marking heads. Installation of the controller is almost identical for all systems. Where variation
do exist, they will be clearly identified within the text to inform you of the differences.

1.2 DESCRIPTION
1.2.1 Controller
The controller contains an integrated keyboard and display. It runs the marking system software and
generates commands that control the marker. The back panel provides various ports for communicating with
optional, remote input/output devices.

1.2.2 Marking System Software

The marking system software is an easy-to-use, graphical interface program that is pre-installed in the
controller. It provides two modes of operation: Operator and Supervisor. The Supervisor mode may be
password protected to restrict access to the design and maintenance features.

1.3 SPECIFICATIONS
The controller design and specifications are subject to change without prior notice.

1.3.1 Controller
Rating ..................................... NEMA 1 (I.P. 30)
Dimensions (H x W x D) ........... 3.60 x 18.33 x 9.01 in. (91.4 x 465.6 x 228.9 mm)
Weight .................................... 9.5 lb. (4.32 kg)
Operating Temperature .......... 32° to 105°F (0° to 40°C), non-condensing
Humidity................................. 10% to 80%
Shock ...................................... 30G/4ms half sine-wave (operating)
75G/11ms half sine-wave (non-operating)
Vibration................................. 0.67G (5-500 Hz) random RMS (operating)
1.04G (2-200 Hz) random RMS (non-operating)
Power Requirements............... 95 to 250 VAC, 2 amps, 50-60 Hz, single phase
Integrated Keyboard ............... Standard keyboard plus special function keys
Integrated Display .................. Four line liquid crystal display (LCD)
I/O Voltage ............................ 12 to 24 VDC (customer-supplied)
Serial Communications .......... RS-232 or RS-485 (multi-drop network)

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1.3.2 Storage and Handling Requirements

Do not drop the containers.
Shock...................................... 75G/11ms half sine-wave
Vibration ................................ 1.04G (2-200 Hz) random RMS

Store all containers in a dry, heated, non-condensing environment.

Temperature ........................... -4° to 113°F (-20° to 45°C)
Humidity ................................ 5% to 95%

Store all containers away from splashing or sprayed moisture.

1.4 UNPACKING THE EQUIPMENT

This section provides guidelines for receiving and unpacking the controller equipment.

CAUTION
If your equipment arrives during cold weather, allow the components to
warm up for several hours before opening the containers. Exposing the
equipment to room temperatures may cause condensation in the units.

When your controller arrives, check the shipping cartons for damaged corners, holes through the cardboard,
or any other signs of damage. Ask the delivery service to note any damage to the containers on the delivery
receipt. Save all packing materials in case you need to return any components.

1.4.1 Accounting For Equipment

Check the materials against the packing list. Note any discrepancies to your delivery service and request that
they note the discrepancies on the delivery receipt. The controller equipment consists of:
Controller
Controller Power Cable*
Connector Kit (spare fuses, mating I/O connectors & connector pins)
* Note: Cable provided for 115 VAC, 60 Hz versions. Customer/installer must supply appropriate cable for all other versions.

Additional components may be included with the controller. Specific information for optional equipment
may be provided in a separate installation manual. Specific information for custom equipment may be
provided in a custom addendum.

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1.4.2 Inspecting for Damage

Place the components on a table and inspect each one for damage. Report any damage to your delivery
service immediately.
1. Ensure the controller case is not cracked or otherwise damaged.
2. Ensure the integrated display is not cracked, scratched, or damaged.
3. Ensure the connectors and connector pins (on the back of the controller) are not bent or broken.

1.5 INSTALLATION REQUIREMENTS

If the controller includes custom equipment, refer to the custom Addendum for specific information.

The following items are required for proper installation of the controller. It is the responsibility of the
installing agency to ensure these requirements are implemented.

1.5.1 General

A dedicated, 10-amp, conditioned-power, branch circuit must be provided for the marking system.

Systems that will use 230 VAC require a controller power cable that matches the source power outlet;
the cable must be supplied by the customer.

Power for remote I/O signals must be from 12 to 24 VDC and must be supplied by the customer.

Data cables to connect the controller to an I/O device, host computer, or Ethernet must be supplied by
the customer. Refer to Remote Communications or Host Communications for details.

1.5.2 Environmental Considerations

The controller should not be exposed to sprays, solvents, chemicals, or other contaminants.

Do not operate the controller in an area where flammable mists or fumes are present.

Allow enough space around the controller to permit adequate ventilation and to facilitate access to the
rear panel for electrical connections. A minimum H x W x D envelope of 5 x 22.33 x 15 in.
[127 x 567 x 381 mm] should be sufficient.

Do not block the vents on the sides of the controller.

1.5.3 Controller

The controller should be installed within 13 ft. (4 m) of the marking head; 50 ft. (15 m) maximum.

An electrical lockout switch must be installed if the controller is not visible from the marking head.

An emergency stop (E-STOP) switch must be installed if the controller cannot be easily reached from
the marking head. The switch must interrupt inlet power to the controller.

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1.6 INSTALLATION PROCEDURES

Perform the following procedures (in the order listed) to install the controller.

NOTE
It is the responsibility of the installing agency to ensure the installation
requirements are correctly implemented.

1.6.1 Controller Installation

The controller should be mounted within 13 ft. (4 m) of the marker location.

NOTE
A controller power cable is provided for systems using 115 VAC 60 Hz power.
For all other systems, the customer must supply an appropriate power cable.

For 230 VAC systems only

Obtain a power supply cable that matches the power outlet configuration.

For all systems

1. Confirm the controller fuse arrangement is correctly configured for your facility’s supply power.
The power entry module on the back panel of the controller may be configured for a line voltage of
either 115 VAC or 230 VAC. Systems using 115 VAC power require one fuse. Systems using 230 VAC
require two fuses since both sides of the incoming voltage are not at ground potential. Refer to
Replacement Procedures for more information on controller fuses and configuring the power module.
2. Place the controller on a solid base, away from moisture and dust.
3. Ensure the controller has appropriate clearance for proper ventilation. Refer to Figure 1-1 for details.
4. Connect the controller power cable to the power entry module the back panel of the controller.

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1.6.2 Electrical and Data Connections

CAUTION
The controller is shipped with electrostatic covers installed on the rear panel
connectors. Leave the covers installed on those connectors that will not be
used. This will help to prevent electrostatic discharge (ESD) problems.

Ensure the controller power switch (located on back panel) is OFF before
connecting or disconnecting cables to or from the controller. The controller
may be damaged if cables are connected or disconnected with power on.

For systems using a host computer interface:

1. Fabricate an appropriate data cable for the host interface. Shielded back shells should be used to
limit electromagnetic interference (EMI). A mating DB25S connector must be supplied by the
customer. Refer to Host Communications for connection details.
2. Ensure controller is OFF.
3. Ensure host computer is OFF.
4. Connect customer-supplied data cable from host computer to Host port on back panel of
controller, as applicable.

For systems using a remote I/O interface:

1. Fabricate an appropriate data cable for the I/O interface. Use shielded cable and terminate the
shield to the back shell at one end only. A mating DB15S connector is provided in the connector
kit supplied with the system. Refer to I/O Control Signals for connection details.
2. Ensure controller is OFF.
3. Ensure remote I/O source is OFF.
4. Connect customer-supplied data cable from remote I/O source to I/O port on back panel of
controller, as applicable.

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For systems using a remote TTL interface:

1. Fabricate an appropriate data cable for the TTL interface. Use shielded cable and terminate the
shield to the back shell at one end only. A mating DB9P connector is provided in the connector kit
supplied with the system. Refer to TTL Input Control Signals for connection details.
2. Ensure controller is OFF.
3. Ensure remote I/O source is OFF.
4. Connect customer-supplied data cable from remote device to TTL port on back panel of
controller, as applicable.

For ALL marking systems:

1. Ensure controller is OFF.
2. Connect marker cable from marking head to the Marker port on back panel of controller.
3. Connect controller power cable to facility power outlet.

1.6.3 Communication Parameters

If your controller will use a host computer interface, you’ll need to configure the system parameters for the
controller to communicate with the host. Refer to Host Communications for details on parameters that affect
communication. Refer to the marking system operating instructions for details on using the system software
and configuring the parameters.
1. Turn the controller ON.
2. Start the marking system software.
3. Place the system in Supervisor mode.
4. Configure the system communication parameters as required.

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1.7 REMOTE COMMUNICATIONS

The input/output control signals and the host communication capabilities of the marking system allow you to
remotely control the marker.
The I/O port allows you transmit I/O signals between the controller and a remote I/O device. The I/O
device can remotely select patterns to be loaded and start or abort the marking cycle. Output signals from
the marker may be transmitted to the I/O device to report its status. Refer to I/O Control Signals for
details.
The TTL port allows you to start printing operations using a Programmable Logic Controller (PLC) or by
connecting a simple START PRINT contact closure. Refer to TTL Input Control Signals for details.
The Host port allows an RS-232 device to transmit data, select patterns for printing, and control the
marker operation. Optionally, the host interface supports RS-485 communications for networking
multiple markers to the same controller. Refer to Host Communications for details.

1.7.1 I/O Control Signals

The controller is configured at the factory to operate with 12-to-24 VDC I/O signals. The I/O port on the
back panel of the controller provides access to the marking-cycle control circuit. If the customer chooses to
use the I/O port, you must ensure:


I/O signals are within the limits (refer to Table 1-1 and Table 1-2)


shielded cabling is used



cable shield is terminated (either to the DB15S connector at the controller or at the source, but not both)

The timing relationship of the three marking control signals (START PRINT, READY, and DONE) are
illustrated in Figure 1-2.

Figure 1-2. Input/Output Signals Timing Diagram

READY and DONE are used to determine when the marker is available. The marker will acknowledge a
START PRINT command only when READY and DONE are both high (on).

When the marker receives a START PRINT command, both READY and DONE go low (off).

DONE will go high after printing is complete. READY will go high after the marker returns to the Park position,
provided all parameters to continue printing are within limits (e.g., serial number limits are not exceeded).

If the print cycle is aborted, DONE will go on, but READY will remain off.

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Table 1-1. Input Signal Limitations Table 1-2. Output Signal Limitations

INPUT SIGNAL LIMIT OUTPUT SIGNAL LIMIT

Minimum Input Voltage 11 VDC Maximum Output Current 0.25 amps

Maximum Input Voltage 28 VDC Maximum ON Resistance 0.50 ohms
Nominal Input Voltage 12 to 24 VDC Maximum Line Voltage 40 VDC
Nominal Input Current 20 mA @ 12 VDC Nominal Line Voltage 12 to 24 VDC
48 mA @ 24 VDC

The I/O signals and their pin connections are described in Table 1-3.

Table 1-3. I/O Port Connector Pin Assignments

PIN SIGNAL DESCRIPTION

1 INPUT COMM For all inputs (+ or – supply)

2 START PRINT Input signal: Begins a print cycle
3 ABORT Input signal: Aborts the print cycle
4 SEL_0 Input signal (See Remote Pattern Selection for details)
5 SEL_1 Input signal (See Remote Pattern Selection for details)
6 SEL_2 Input signal (See Remote Pattern Selection for details)
7 SEL_3 Input signal (See Remote Pattern Selection for details)
8 not used
9 OUTPUT COMM For all outputs (+ or – supply)
10 DONE Output signal: Print cycle complete
11 READY Output signal: Ready for message or Start Print signal
PAUSED (TMP6100 only) Output signal: Paused for Start Print signal
12
SPARE OUT Spare output signal
13 not used
14 not used
15 not used

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Figure 1-3 illustrates a simple contact closure for input signals using customer-supplied DC power.

Figure 1-3. VDC Input Connections

Figure 1-4 illustrates connections for output signals using customer-supplied DC power. To demonstrate
differences in polarity, the graphic illustrates both sourcing outputs and sinking outputs.

Figure 1-4. VDC Output Connections

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1.7.2 Remote Pattern Selection

DPP2000:The DPP2000 does not permit remote pattern selection. The following section does not apply to
DPP2000 Marking Systems.

The Remote Pattern Selection feature allows the system to monitor four dedicated input signals transmitted
from a customer-supplied I/O device. These signals (SEL_0 through SEL_3) are received at the controller's
I/O connector.

The ON/OFF combinations of the four input signals generate binary coded decimals (BCD) ranging from
0000 through 1111. Each BCD value corresponds to a specific pattern name stored in the controller. When
remote pattern input signals are received, the system interprets the BCD value of the four input signals and
loads the corresponding pattern.

The reserved pattern names directly correspond with the fifteen (15) possible BCD values. To ensure
proper pattern selection, the patterns stored in the controller that will be available for remote selection
must be identified with specific pattern names. Refer to Table 1-4 for details.

NOTE
Parameters within the marking system software allow you to enable/disable
the Remote Pattern Selection feature and to redefine the lookup table to
assign different pattern names for selection.

Table 1-4. Remote Pattern Selection Assignments

SEL_3 SEL_2 SEL_1 SEL_0 Resulting Reserved

Signal Signal Signal Signal BCD Pattern
State State State State Value Name

OFF OFF OFF OFF 0000 (none - feature disabled)

OFF OFF OFF ON 0001 PAT01
OFF OFF ON OFF 0010 PAT02
OFF OFF ON ON 0011 PAT03
OFF ON OFF OFF 0100 PAT04
OFF ON OFF ON 0101 PAT05
OFF ON ON OFF 0110 PAT06
OFF ON ON ON 0111 PAT07
ON OFF OFF OFF 1000 PAT08
ON OFF OFF ON 1001 PAT09
ON OFF ON OFF 1010 PAT10
ON OFF ON ON 1011 PAT11
ON ON OFF OFF 1100 PAT12
ON ON OFF ON 1101 PAT13
ON ON ON OFF 1110 PAT14
ON ON ON ON 1111 PAT15

Notice that if all four input signals are OFF, the resulting BCD is 0000. This effectively disables the Remote
Pattern Selection feature so the pattern may be loaded by the operator from the controller.

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1.7.3 TTL Input Control Signals

The TTL port on the back panel of the controller is provided for use with Telesis-supplied options such as a
remote push-button station. If the customer chooses to use this connector, you must ensure:


cabling to the contact closure does not exceed 6 feet (1.8 m).


shielded cabling is used



shield is terminated to the DB9P connector at the controller only.

The TTL input signals and their pin connections are described in Table 1-5. Table 1-1 and Table 1-2 list their
electrical limitations. Figure 1-5 illustrates a simple contact closure for START PRINT and ABORT using the
TTL port.

Table 1-5. TTL Port Connector Pin Assignments

PIN SIGNAL DESCRIPTION

1 reserved For Telesis Use Only

2 GND System digital ground (common)
3 START PRINT Input signal: Begins a print cycle
4 ABORT Input signal: Aborts the print cycle
5 not used
6 not used
7 not used
8 not used
9 not used

Figure 1-5. TTL Input Connections

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1.8 HOST COMMUNICATIONS

The Host port on the back panel of the controller is capable of operating with either RS-232 or RS-485
devices. The hardware type (232 or 485) and the software protocol for the marking system must match the
serial device with which it is communicating.

The marking system software allows you set parameters for the marker to communicate with the host. To
provide maximum flexibility, the system software supports both Extended Protocol and Programmable
Protocol. Each protocol selection is described in detail later in this section.

The RS-232 interface is most often used with remote devices such as host computers, terminals, or bar code
scanners. The RS-232 interface may be used with either Extended Protocol or Programmable Protocol
(described later in this section).

The RS-485 interface is normally used when communicating over long transmission distances or when
several markers are networked. The RS-485 interface is required in multi-drop network applications.
Additionally, Extended Protocol (described later in this section) is required when using the RS-485 interface.

The Host port pin connections are described in Table 1-6.

Table 1-6. Host Port Connector Pin Assignments

PIN SIGNAL DESCRIPTION
1 not used
2 TXD RS-232 data from controller
3 RXD RS-232 data to controller
4 not used
5 not used
6 not used
7 GND RS-232 signal return (ground)
8 not used
9 not used
10 X– RS-485 bi-directional data – (internally jumpered to pin 12)
11 X+ RS-485 bi-directional data + (internally jumpered to pin 13)
12 X– RS-485 bi-directional data –
13 X+ RS-485 bi-directional data +
14 If using RS-485 in a network, pins 14 and 15 must be jumpered on the last controller in
the network drop for proper network termination.
15 (internally jumpered to pin 10 and to pin 12)
16 not used
17 not used
18 not used
19 not used
20 +5 VDC Power for optional bar code scanner
21 not used
22 not used
23 not used
24 not used
25 not used

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1.8.1 RS-232 Interface

The RS-232 interface is most often used with remote devices such as host computers, terminals, or bar code
scanners. The RS-232 interface may use Extended Protocol or Programmable Protocol (described later in this
section).

If the customer chooses to use this connector, you must ensure:



shielded cabling is used



the cable shield is terminated (either to the DB25S connector at the controller or at the host, but not both)


the cable is wired according to Table 1-6 (using pins 2, 3, and 7 only)


the cable is appropriately wired to connect to a DTE or DCE host (See Figure 1-6.)

Figure 1-6. RS-232 Cable Diagrams

The system supports XON/XOFF handshaking. When the system is unable to accept serial transmissions, it
transmits the XOFF character. When the serial port is available, XON is transmitted. Similarly, if the serial
port receives an XOFF signal while transmitting, the transmission is suspended until an XON is received.

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 TMC400 Installation/Maintenance

1.8.2 RS-485 Interface

The RS-485 interface is normally used when communicating over long transmission distances or when
several markers are networked. The RS-485 interface is required in multi-drop network applications.
Additionally, Extended Protocol is required when using the RS-485 interface.

If the customer chooses to use this connector, you must ensure:

shielded cabling is used


cable shield is terminated (either to the DB25S connector at the controller or at the host, but not both)


the cable is wired according to Table 1-7 (using pins 7, 12, 13, 14, and 15 only)


the multiple markers, if networked, are connected as shown in Figure 1-7



When multiple markers are used in a multi-drop network, each one must be assigned a unique Station ID
number. The Station ID is used by the communications protocol to direct messages to a specific marker.
Refer to the marking system operating instructions for details on using the system software and configuring
the parameters.
In RS-485 installations where only one marker is used, it must be treated as the last one in the network and
therefore must have pins 14 and 15 jumpered. The jumper places a 220 ohm terminating resistance across
the X+ and X– signals.

Figure 1-7. RS-485 Connections for Networked Markers

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TMC400 Installation/Maintenance

1.8.3 Programmable Protocol

Programmable Protocol is used to communicate with devices where one-way communication is required,
such as with bar code scanners. It provides no error checking or acknowledgment of the transmitted data. The
Programmable Protocol parameters define which characters to extract from the data transmission and how to
employ them during the marking operation. These parameters are described below

NOTE
The host message may contain ASCII characters that define the Start,
Terminating, and Ignore characters within the transmitted data. To identify these
ASCII characters, you must specify their decimal equivalents when setting up the
following parameters. Refer to the ASCII Cross Reference table in Appendix A
to view decimal and hexadecimal equivalents of ASCII characters.

Start Character (optional) Identifies the ASCII character in the host message where the marking
system should begin to count character positions.
Terminator Character Identifies the character in the host message that represents the end of the
transmitted string. The terminating character is usually the ASCII carriage return
character (CR, decimal 13).
Character Position Identifies the character position in the data string where the marking system
will begin to extract data from the host message.
Character Length (optional, if Terminator Character is used) Identifies how many characters to
extract from the host message. The Position parameter and Length parameter
work together to extract characters from the host message.
Ignore Character Identifies the character in the host message that the marking system should
ignore. For example, ASCII Line Feed character (LF, decimal 10).
Message Type Enables message-type recognition for Programmable Protocol which defines
how the marking system is to use the data it receives from the host.
Programmable Protocol recognizes P, V, and 1 message types.
Message Type P supplies the pattern name to be loaded.
Message Type V updates a specific field with the data supplied by the host.
The field must contain a variable text flag (%#V).
Message Type 1 overwrites a specific field with the data supplied by the host.
Note that if the field contains message flags, they will be overwritten with data
and can not be updated unless the pattern is reloaded.
Message types V and 1 use the format: Vnn<string> and 1nn<string>
respectively, where nn represents the field number where you want to place the
data. Note that fields 01 through 09 require a leading zero as a place holder.

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 TMC400 Installation/Maintenance

1.8.4 Extended Protocol

Extended Protocol provides two-way communication with error checking. It is designed to provide secure
communications with an intelligent host device using pre-defined message formats, response formats, and
message types. It also provides hand-shaking to detect faults in the transmitted messages, effectively
verifying that the data is properly received.
Extended Protocol also allows for multi-drop communications so that the multiple markers may be networked
through a host computer. All communications are carried out in a master/slave relationship. Only the host has
the ability to initiate communications. The marker communicates only in response.
The following paragraphs explain the message and response formats, the message types, and the Block Check
Code (BCC) calculations.

Message Format
Messages from the host computer to the marker are transmitted in the following format:
SOH TYPE [##] STX [DATA_TEXT] ETX [BCC] CR

where:
SOH ASCII Start of Header character (001H). The marking system ignores all characters
received prior to the SOH.
TYPE A single printable ASCII character that defines the message type of the current message.
[##] Two, optional, ASCII decimal digits that specify the Station ID number. If only one
marker is used, the ID field may be eliminated and "00" will be assumed. For multi-drop
network applications that use more than one marker, the Station ID identifies the
individual markers. For multiple-marker applications, the ID may range from 01 to 31.
STX ASCII Start of Text character (002H).
[DATA_TEXT] An optional field that may be required for certain message types. This field contains the
actual data of the message.
ETX ASCII End of Text character (003H).
[BCC] A Block Check Code (BCC) generated and sent to improve link reliability by providing
fault detection.
CR ASCII Carriage Return character (00DH).

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TMC400 Installation/Maintenance

Response Format
The marker may respond to the host computer in one of two ways.


If the host transmission is error free, the marker responds with an acknowledge (ACK) message in the form:
SOH TYPE [##] ACK STX [DATA_TEXT] ETX BCC CR

If an error is encountered, the marker responds with a negative-acknowledge (NAK) message in the form:
SOH TYPE [##] NAK STX [DATA_TEXT] ETX BCC CR

where:
SOH ASCII Start of Header character (001H).
TYPE The Type returned is the same message type as sent by the host computer.
[##] The Station ID number of the responding marker. The ID should match the ID of the host
message. If the Station ID is "00", it is not sent.
ACK ASCII Acknowledge character (006H). Sent if the message was received in the correct
format with no errors. Note: This only acknowledges that the communication link was
successful. This does not indicate that the requested action was completed successfully.
NAK ASCII Negative-Acknowledge character (015H). Sent if the message was received with
an error.
STX ASCII Start of Text character (002H).
[DATA_TEXT] An conditional field that may be returned for certain message types that request a
response (e.g., Message Type I).
ETX ASCII End of Text character (003H).
[BCC] A Block Check Code (BCC) generated and sent to improve link reliability by providing
fault detection.
CR ASCII Carriage Return character (00DH).

If the host computer does not receive a response from the marking system within three seconds, the host
computer should transmit the original message again. If no response is received after three tries, the host
computer should abort the sequence and declare the link to be down.

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Message Types
The following message types are recognized by the marking system when using Extended Protocol:
Type 1 overwrites the content of the specified field with the data received from the host message. Note
that if the field contains message flags, they will be overwritten, not updated. This message type
uses the format: 1nn<string> where “nn” represents the field number in the pattern and <string>
represents the data that will be inserted into that field. Note that a leading zero is required for
fields 01 through 09.
Type V updates the variable text in the specified field with the data received from the host message.
This message type uses the format: Vnn<string> where “nn” represents the field number in the
pattern and <string> represents the data that will be insert into that field. The specified field
must contain a variable text flag (%#V). Note that a leading zero is required for fields 01
through 09.
Type P indicates the data received from the host message is the name of the pattern to be loaded.
Type O places the marker online. This allows a host computer to recover from a power outage when the
marker is unattended.
Type G initiates a print cycle.
Type Q DPP2000:
The data field contains a value which indicates the number of times the pattern is to be printed.
This value is inserted into the Quantity parameter to invoke batch printing. If no value is
supplied, Type Q returns the quantity remaining to be printed.

NOTE
Message Type I is system-dependent.
The differences are explained in the following paragraphs.

Type I DPP2000: This message type requests the output and input status of the marker.
The marker returns the data in the following format: O ; I I
where:
O represents the output status as single hexadecimal value
II represents the input status as two hexadecimal values
The marker status is binary encoded and converted to hexadecimal values as follows.
Output Byte:
BIT 2 BIT 1 BIT 0
SPARE DONE READY

Input Byte 1:
BIT 7 BIT 6 BIT 5 BIT 4
INTERLOCK TAG SENSE not used * SEL_3

Input Byte 2:
BIT 3 BIT 2 BIT 1 BIT 0
SEL_2 SEL_1 SEL_0 START PRINT

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TMC400 Installation/Maintenance

Type I SC5000, TMP1700, TMP3100, TMP4100-Series, TMM5100: This message type requests the output
status of the marker. The marker will return a single digit hexadecimal value to report the state
of the READY and DONE signals. The system will return 0, 1, 2, or 3 depending on the
following signal states:
0 = READY off DONE off (both off)
1 = READY on DONE off
2 = READY off DONE on
3 = READY on DONE on (both on)

Type I TMP6100: This message type requests the output and input status of the marker. The marker will
return a single digit decimal value to report the state of the PAUSE, DONE, and READY output
signals. The marker will return a two-digit hexadecimal value to report the state of four spare input
signals (SEL_3, SEL_2, SEL_1, and SEL_0) and the GO (Start Print) signal.
The marker returns the data in the following format: O ; I I
where:
O= PAUSE DONE READY
0 0 0 0
1 0 0 I
2 0 I 0
3 0 I I
4 I 0 0
5 I 0 I
6 I I 0
7 I I I

II= 3 2 1 0 GO II= 3 2 1 0 GO
00 0 0 0 0 0 10 1 0 0 0 0
01 0 0 0 0 I 11 1 0 0 0 I
02 0 0 0 I 0 12 1 0 0 I 0
03 0 0 0 I I 13 1 0 0 I I
04 0 0 I 0 0 14 1 0 I 0 0
05 0 0 I 0 I 15 1 0 I 0 I
06 0 0 I I 0 16 1 0 I I 0
07 0 0 I I I 17 1 0 I I I
08 0 I 0 0 0 18 1 I 0 0 0
09 0 I 0 0 I 19 1 I 0 0 I
0A 0 I 0 I 0 1A 1 I 0 I 0
0B 0 I 0 I I 1B 1 I 0 I I
0C 0 I I 0 0 1C 1 I I 0 0
0D 0 I I 0 I 1D 1 I I 0 I
0E 0 I I I 0 1E 1 I I I 0
0F 0 I I I I 1F 1 I I I I

NOTE: 0 indicates signal is OFF; I indicates signal is ON.

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 TMC400 Installation/Maintenance

Block Check Code

A Block Check Code (BCC) is calculated by performing eight bit-addition of the Type and Data_Text
characters, then transmitting them as a three-digit ASCII decimal number (000 to 255). If the sum is greater
than 255, the most significant bit overflows and is discarded. If the host system is incapable of generating the
BCC, it may be omitted at the risk of undetected transmission errors.
The following example is an example of a typical transmission, including the Block Check Code calculation:
To download the character string "ABC123" for marking in the first field on the next item, you must wait
until the current marking cycle is complete.
The host sends the following message. (Note that all data is shown in hexadecimal).
SOH 1 STX 01ABC123 ETX 238 CR
where:
1 is the Message Type
01 is the field number
ABC123 is the text string
238 is the Block Check Code (BCC)
The BCC is calculated as follows:
1. Add Message Type character + Data_Text characters (1+01+ABC123):
Character Hex Value Description
1 031H Message Type
0 030H First digit of field number
1 031H Second digit of field number
A 041H First character of Data_Text
B 042H Second character of Data_Text
C 043H Third character of Data_Text
1 031H Fourth character of Data_Text
2 032H Fifth character of Data_Text
3 033H Sixth character of Data_Text
1EEH BCC Sum
2. The system is only interested in the lower eight bits, so it discards the first digit of the sum and keeps
the lower two, resulting in a BCC of EE. It then converts the hexadecimal value to decimal:
EE hexadecimal = 238 decimal

3. The decimal value is then converted into its equivalent ASCII representation (where 2=032H, 3=033H,
and 8=038H). This is the transmitted BCC. The actual data transmitted by the host for the entire
message is (in hexadecimal):
001H 031H 002H 030H 031H 041H 042H 043H 031H 032H 033H 003H 032H 033H 038H 00DH

4. The marking system will respond with a transmission of:

001H 031H 006H 002H 003H 030H 034H 039H 00DH

which equates to the following ASCII message:

SOH 1 ACK STX ETX 049 CR

Note that if the system had detected an error in receiving the message from the host, it would respond with a
NAK (015H) character in place of the ACK. However, the BCC would be unaffected by this since the
ACK/NAK character is not included in the BCC calculation. Note also that this example does not include
requested response data that would be returned with certain message types (e.g., Message Type I).

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Section 2
Maintenance

2.1 OVERVIEW
This section provides troubleshooting, testing, repair, and replacement procedures for the TMC400
Controller. Any servicing, maintenance, or repair of the controller that is not explicitly contained in this
document must be performed only by repair agencies authorized by Telesis Technologies, Inc.

2.2 MAINTENANCE PRECAUTIONS

1. Turn all power OFF when performing maintenance on the controller.
2. Ensure that all equipment energy sources are turned off or disconnected and that the switches are either
locked or tagged while equipment is cleaned or serviced.

2.3 CLEANING PROCEDURES

Perform the following steps to clean the controller.

CAUTION
When cleaning the controller, be careful not to scratch the LCD display.

Do not apply liquids directly onto the controller. Apply liquid to cleaning
cloth instead. Application of excessive liquid may enter the case and damage
internal components.

1. Remove electrical power from the marking system.

2. Brush loose dust and debris from the controller.
3. Ensure the fan inlet and vent outlet louvers (on the sides of the controller) are not obstructed. Remove
dust and debris as required.
4. Apply isopropyl alcohol or mild, water-based solvent to a soft, clean, lint-free cloth. Wipe the case,
keyboard, and LCD.

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TMC400 Installation/Maintenance

2.4 TROUBLESHOOTING
This section provides troubleshooting information for the controller. Refer to Table 2-1 to identify problems,
their probable causes, and corrective action. If a defective component has been identified, refer to
appropriate maintenance instructions to repair or replace the component. If these procedures fail to correct
the problem, contact Telesis Customer Support.

Table 2-1. Troubleshooting the Controller

PROBLEM CORRECTIVE ACTION

Controller not energized (no display) 1. Check power to the controller.

2. Check the controller inlet fuse. Refer to Replacement Procedures.
3. Check voltage selector setting. Refer to Replacement Procedures.
4. If no problem is found, contact Telesis Customer Support for assistance or contact
a Telesis-authorized maintenance agency for repair.
Serial communication fault 1. Ensure host is connected to proper controller port.
2. Check the communication cable.
3. Using the marking system software, display the Host Setup parameters and verify
the parameters are properly configured.
4. Connect an RS-232 diagnostic light box between the communication cable and the
controller. Verify signals to and from the host computer are operating properly.

Discrete I/O fault 

If the problem is an input fault, disconnect the I/O cable and verify the input
voltages. Refer to Testing Procedures.


If the problem is an output fault, disconnect the I/O cable and verify the output
resistance. Refer to Testing Procedures.
TTL Input fault 

Disconnect the I/O cable from the TTL Port and verify the resistance at the
connector. Refer to Testing Procedures.
Note: Resistance values are based on closed switches.
Loss of system parameters or data after 

Contact Telesis Customer Support for assistance.

power is down

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 TMC400 Installation/Maintenance

2.5 TESTING PROCEDURES

This section provides reference tables for the interface connectors on the back panel of the controller. These
tables include pin assignments, signal names, signal descriptions, voltage, and resistance values.

2.5.1 Host Port

The following information is provided to check the Host port on the back panel of the controller.
1. Remove electrical power from the marking system.
2. Disconnect the interface cable from the Host port on the back panel of the controller.

NOTE
Voltage measurements are to be taken with power ON.

3. Apply electrical power to the marking system.

4. Measure the voltage at the Host port connector. Refer to the following illustration and to Table 2-2.

Table 2-2. Host Port Connector

PIN SIGNAL DESCRIPTION

1 not used
2 TXD RS-232 data from the controller
3 RXD RS-232 data to the controller
4-6 not used
7 GND RS-232 Signal Return (ground)
8-9 not used
10 X– RS-485 bi-directional data – (internally jumpered to pin 12)
11 X+ RS-485 bi-directional data + (internally jumpered to pin 13)
12 X– RS-485 bi-directional data –
13 X+ RS-485 bi-directional data +
14 If using RS-485 in a network, pins 14 and 15 must be jumpered on the last controller in
the network drop for proper network termination.
15 (internally jumpered to pin 10 and to pin 12)
16 - 19 not used
20 +5 VDC Power for optional bar code scanner
21 - 25 not used

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TMC400 Installation/Maintenance

2.5.2 I/O Port

The following information is provided to check the discrete input and output signals at the I/O port on the
back panel of the controller.
1. Remove electrical power from the marking system.
2. Disconnect the interface cable from the I/O port on the back panel of the controller.

NOTE
All discrete I/O signals are to be checked in their ON state.

3. Apply electrical power to the marking system.

4. Apply electrical power to the remote I/O source.
5. Measure the resistance at the I/O port connector on the back panel of the controller (see following
illustration). Refer to Table 2-3 for acceptable values.

Table 2-3. I/O Port Connector Resistance

PIN-TO-PIN DESCRIPTION RESISTANCE ON STATE

9 to 10 DONE 2 ohms (maximum)

9 to 11 READY 2 ohms (maximum)
PAUSED (TMP6100 only) 2 ohms (maximum)
9 to 12
SPARE OUT (all others) 2 ohms (maximum)

Note: Pin 9 is Input Common; Pins 13, 14, 15 not used.

6. Measure the voltage at the controller-end of the I/O cable connector (see following illustration).
Refer to Table 2-4 for acceptable values.

Table 2-4. I/O Cable Connector Input Voltage

PIN-TO-PIN DESCRIPTION VOLTAGE ON STATE

1 to 2 START PRINT 12 to 24 VDC

1 to 3 ABORT 12 to 24 VDC
1 to 4 SEL_0 12 to 24 VDC
1 to 5 SEL_1 12 to 24 VDC
1 to 6 SEL_2 12 to 24 VDC
1 to 7 SEL_3 12 to 24 VDC

Note: Pin 1 is Input Common; Pin 8 not used.

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 TMC400 Installation/Maintenance

2.5.3 TTL Port

The following information is provided to check the input signals at the TTL port on the back panel of the
controller.
1. Remove electrical power from the marking system.
2. Disconnect the interface cable from the TTL port on the back panel of the controller.

NOTE
All TTL input signals are to be checked in their ON state.

3. Apply electrical power to the remote I/O source.

4. Measure the resistance at the interface cable connector (see following illustration). Refer to Table 2-5
for acceptable values.

Table 2-5. TTL Port Connector Resistance

PIN-TO-PIN DESCRIPTION RESISTANCE ON STATE

2 to 3 START PRINT 10 ohms (maximum)

2 to 4 ABORT 10 ohms (maximum)

Notes: Pin 1 is reserved for Telesis use only.

Pin 2 is Ground. Pins 5, 6, 7, 8, 9 not used.

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TMC400 Installation/Maintenance

2.6 REPLACEMENT PROCEDURES

Replacement of controller components is limited to the power module inlet fuses. Any other component must
be replaced by repair agencies authorized by Telesis Technologies, Inc.

The power inlet fuses are located in the power entry module on the back panel of the controller. Systems
using 115 VAC power require one fuse. Systems using 230 VAC require two fuses since both sides of the
incoming line voltage are not at ground potential.

Perform the following steps to remove and replace the controller fuses.
1. Position the controller power on/off switch to O (off).
2. Remove the power supply cord from the power entry module on the back panel of the controller.
3. Insert a very small, flat-tip screwdriver into the slot on the top of the power entry module cover.
See Figure 2-1. Gently pry the cover open.

Figure 2-1. Power Entry Module / Fuse Holder Assembly

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 TMC400 Installation/Maintenance

4. Pull the fuse holder out of the power entry module.

5. Remove and discard old fuse(s). Obtain replacement fuse(s). Refer to Table 2-6.

Table 2-6. Controller Power Inlet Fuses

POWER IN FUSE QUANTITY

115 VAC MDL-2 1

230 VAC GDC2A 2

5. For 115 VAC systems:

a. Ensure the metal clip is installed on one side of the fuse holder. See Figure 2-1.
b. Install one fuse in the fuse holder, on the side opposite of the clip.

6. For 230 VAC systems:

a. Remove the small metal clip from the fuse holder. See Figure 2-1.
b. Install two fuses in the fuse holder, one on each side.
Note: Fuses for 230 VAC systems are smaller in diameter and shorter in length. Orient the fuses
such that they are mounted in the forward-most position in the fuse holder (at the end where the
clip was installed). The fuses must be positioned away from the exposed end of the fuse holder.

7. Slide the fuse holder into the power entry module.

Note: If the fuse holder is configured for 115 VAC, orient the holder with the metal clip to the left.

8. Close the cover.

9. Connect the power supply cord to the power entry module the back panel of the controller.

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TMC400 Installation/Maintenance

2.7 REFERENCE DATA

The following information will assist you in obtaining components to maintain the controller.

2.7.1 Replacement Parts

To minimize down-time, you should keep an appropriate number of spare parts on-hand for quick
replacement or substitution.

Table 2-7. Spare Parts for the TMC400 Controller

PART NO. DESCRIPTION

20122 Fuse (115 VAC systems), Glass, MDL-2

19433 Fuse (230 VAC systems), Glass, Time Delay, GDC1A

2.7.2 Ordering Parts

If you need parts for the marking system, be sure to specify the marking head model number and serial
number when ordering. Contact Telesis at one of the following locations:

Telesis Technologies, Inc. Telesis Europe B.V.

P.O. Box 1000 Innsruckweg 104
Circleville, Ohio 43113 3047 AH Rotterdam
USA The Netherlands
Tel: ++1 (740) 477 5000 Tel: ++31 (0)10-462 21 36
Fax: ++1 (740) 477 5001 Fax: ++31 (0)10-462 38 63
E-mail: www.telesis.com E-mail: [email protected]

Telesis Systèmes de Marquage Telesis MarkierSysteme GmbH

6 rue Lionnel TERRAY An der Hasenjagd 8
92506 Rueil Malmaison Cedex 42897 Remscheid
France Germany
Tel: ++33 (0)1 55 94 28 20 Tel: ++49 (0)2191-60 90 8 0
Tel: ++33 (0)1 55 94 28 04 (service) Fax: ++49 (0)2191-60 90 8 88
Fax: ++33 (0)1 55 94 28 21 E-mail: [email protected]
E-mail: [email protected]

2.7.3 Telesis Customer Support

Telesis Customer Support offers the following assistance. Contact us for more information on any of these
services

Phone Support - Telesis Customer Support offers free phone support to answer questions during normal
business hours.

On-Site Service - Telesis can send Customer Support professionals to your facility to perform equipment
start-up, repair, maintenance, and training.

Service Contracts - As part of your Service Contract, you receive periodic maintenance and quick on-site
customer support if a problem should occur.

Factory Service - Telesis Customer Support can repair defective parts in our factory to save you money.

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Appendix A
ASCII-Decimal-Hexadecimal
Cross Reference
The following table is a cross reference of ASCII characters with their decimal and hexadecimal equivalents.
This table may be convenient when devising communications between the controller and a host computer.

ASCII DEC HEX ASCII DEC HEX ASCII DEC HEX ASCII DEC HEX
NULL 0 00 SPACE 32 20 @ 64 40 ' 96 60
ctrl A SOH 1 01 ! 33 21 A 65 41 a 97 61
ctrl B STX 2 02 " 34 22 B 66 42 b 98 62
ctrl C ETX 3 03 # 35 23 C 67 43 c 99 63
ctrl D EOT 4 04 $ 36 24 D 68 44 d 100 64
ctrl E ENQ 5 05 % 37 25 E 69 45 e 101 65
ctrl F ACK 6 06 & 38 26 F 70 46 f 102 66
ctrl G BEL 7 07 ' 39 27 G 71 47 g 103 67
ctrl H BS 8 08 ( 40 28 H 72 48 h 104 68
ctrl I HT 9 09 ) 41 29 I 73 49 i 105 69
ctrl J LF 10 0A * 42 2A J 74 4A j 106 6A
ctrl K VT 11 0B + 43 2B K 75 4B k 107 6B
ctrl L FF 12 0C , 44 2C L 76 4C l 108 6C
ctrl M CR 13 0D - 45 2D M 77 4D m 109 6D
ctrl N SO 14 0E . 46 2E N 78 4E n 110 6E
ctrl O SI 15 0F / 47 2F O 79 4F o 111 6F
ctrl P DLE 16 10 0 48 30 P 80 50 p 112 70
ctrl Q DC1 17 11 1 49 31 Q 81 51 q 113 71
ctrl R DC2 18 12 2 50 32 R 82 52 r 114 72
ctrl S DC3 19 13 3 51 33 S 83 53 s 115 73
ctrl T DC4 20 14 4 52 34 T 84 54 t 116 74
ctrl U NAK 21 15 5 53 35 U 85 55 u 117 75
ctrl V SYN 22 16 6 54 36 V 86 56 v 118 76
ctrl W ETB 23 17 7 55 37 W 87 57 w 119 77
ctrl X CAN 24 18 8 56 38 X 88 58 x 120 78
ctrl Y EM 25 19 9 57 39 Y 89 59 y 121 79
ctrl Z SUB 26 1A : 58 3A Z 90 5A z 122 7A
ctrl [ ESC 27 1B ; 59 3B [ 91 5B { 123 7B
ctrl \ FS 28 1C < 60 3C \ 92 5C | 124 7C
ctrl ] GS 29 1D = 61 3D ] 93 5D } 125 7D
ctrl ^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E
ctrl _ US 31 1F ? 63 3F _ 95 5F DEL 127 7F

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A-2