BASRAH REFINERY PRESSURD VESSEL
EXCHANGER INSPECTTON SHEET
Manuf acturer i.....,.
Fluid I
Material o.D. Designs Temp. Design Press.
Shell enzine + Ii2
Tubes D- C I
Tl Sl
T2 S2
MAX. SAFE WORK. PRESS. AT PRESENT & ESTIMATED AT NEXT INSPECTION
Locatioo New I I
I
Shell I
Channel -l
I
I
Bundle r I I
I
Tube Sheet I
Coanections I
Next Ins . due I
THICKNESSES
Shell Nozzles
lPrevious I present rt
Loc ation Neiv Retired
tt
I
Location ! Retired Previous Prcsent
lr'^1".* i
.'op 55111 llearr 2smm I r11 91 14,' 2tu.m
,.,-,, C.fre[&el s2
eottom shelf I ,r- T1 {
T2 I
I
_t
I
I
I I
t. ..,
,1
Corrosion Rate (mm/year)
t-i.1 L6
Shell : .....
Channel -
MINISTRY OF OIL & MINERALS
SAFETY & INSPECTION DEPARTMENT
BASRAH OIL REFII\ERY
INSPECTION REPORT OF UNFIRED PRESSURIZED Report No..............
PROCESS VESSEL S.I.D. No...............
.EXCIIANGERS. (U-BTJNDLE TYPE)
l. Location of Vessels . : -.3=
2. Name & No. of -Vcs_sel: oerrzine+H2/Benzine
3. Date of Commigsion : l
4. Peliod of last stream run 1\ ew
5. Hydrostatic Test Pressure :
(a) Shell:
(b) Tube: 5 atg
6. Quality & source of feed:
(a) Shell: I }jenz].ne + Hz
(b) Tube:
7. lype of Inspection : C ertifi ed
8. Condition as found:
( a) Shell:
( b) Chanoel:
(c) Buodle :
(d ) Tube Shell:
(e) Nozzles & Con-
DecuoDs :
9. Relief Yalve No. I stctt Tube
Rclief Valve Set Pressure.
Date when set
10. RePairs :
I l. I ests if aDy, to be c arrle d out
after rcpairs :
t2. Maximum permissible working pressure based (a) Shell:
on presen t thickness & Other drmensions :
(b) Tube: atg
13. Other observatious and
Recommendations :
I certify that on........................I examined the above-mentioned vessel andfound that it is in a
suitable condition for a period of...-.,............The vessel is to be cxamined on or be|ore......,...
Approved by lnspector Engineet.
Safety & lnsp. Suptd.
NOTE :
While ths Sslely ,f Inepection I epartmcrt use their best enileAvouts to eEsure that the fuDctioDs oI the Departmeot
are proDerly e\ecuied it is undcrstood that neither the DepartEeEt nor aDJ'one o[ its member is to be hell
respoosible lor the porslnel error of judgemeot of the lnspector Engiaeer.
Form No. lAEl,
,'t'l I
PRAHA V JAME t TEL.:2142
',
lELEGR.: INSPEl(TA TELEX:0at8 PRAI-1 A
CORPORATIOAI F()i SUPERINIENOING
Of O(?ORT AND IMPORI OOOOS
CERTIFICATE OF INSPECTION
No.
UNFIRED PRESSURE VESSEL / exchanger /
L . Client : Messrs. Oil Planning and Construction
Admj.nistration, Baghdad
2. Supplier: Messrs, TECHNOEXPORT, Praha
. Manufacturer:
J
*wrr ssllr Esesec er€Iffi*
4. Unit :
Her
5.
6,
Name of exchanger:
Type of exchanger:
*r-
,€t ft
7. Manufactur's serial
No.:
s tntl
B. Project Design No":
:!s aast
9. Construction drawing
No. :
1O. Strength calculation
no, :
L1. Approved Code :
We certify herewith that the exchanger of the above given des-
cription was under supervision of our survey engineers during cour-"e of ma-
nufacture, test results achieved have been found satisfactory and in compliance
vith the relevant articles of the Basrah Refinery Tender Documents and its amend-
ments, project design, approved strengh t calculation, construction drawing andls
d the quality pre sented ln the enc 1o e attached comprising pages I till
Date of Certificate is sue : F a
Prague ,
,rMy """""Vpr^*/
I s pectio n
Engineer
Ihir inrpectioi hoi ben p.,lo6ed io the best ol ity ir limit d to the .tsrcir. of due core
Inii C.niticote d@t not ""t
Die l.ipeklion erlolete noch un!..efr b.st n Wi3te. u irt iedeh quf di. ollidlnnrrige Sorstolt
b.E.h.iinll. Di.*i Z.rtilit6t .ntbisder d richt l,or ihr.r tol.6ttlicte. V..pflichtung.n
=.Ylli\
lr
Shell space
12. Design pressure, I gauge I z {{.t try*
13. Ope rating pressure, I gatge | 2 {o Efui
1{. De sign temperature : ,809
15. Operating temperature : #c
16 . Weld efficiency of longitud. welds : oi9
17, Corrosion allowance: ,*
18. Volume of shell space: 3.1?E $
Tube space
19. Design pressure, I Eatge l: !l sl*
2O. Operating pressure, I garge I z il.9 lil/d
2L, De sign temperature: {Eh
22. Operating temperature : tlceg
23. Wetd efficiency of longitud. welds: o.i
24. Corrosion allowance : lle
25. Volume of tube space: Lllo S
Te sting
26. X-ray in extent applied to:
27. Ultrasonic test applied to:
ffihf3r* €nrr 5*
flsen s1{ts
28. Magnaflux applied to: ro.!.i8 EIAIr *,rttdfE
29 . Dye penetrant applied to:
ffin, ootrs, Ed.
3O. Hydrostatic tests:
Test No. Acc- &t u ;r.*
fo TD
&
Space tested
Pressure applied
kPlcn2
frr ffi ffi
tEst,rreu tlllqtrrD dE!
t rtr
I in words / Dols-lsry Doldlt
Testing facility $frth
Date of te st #.rsr rirm
llm
tuf?
lH
Duration th
ilrFt ltllltsor btL q!D.. .s.i
*l*, ilr trm tFgt;-- ttG arr
I -frlrt D
..:uo
a
H
I
31. Dimensional checking: rfiEill3 to tb rF3ttr mtf ffirf
J2. Checking of Mill Certificates:
ltem Oualrt v Mil CertiJicate lns p,b ody
ftDract Irr1t 1 zgn
nEf,
tlLII.
ltrlr.1 Ltz
IP
I'
1Jfll.1 3An
bd
Xlogp llr
lrrlr.t
lllll.l art IP
Ir
l?fir
AO.
t!.ll ltnr.l
rrrlr.l 9rl I?
I,
69+t t?
St ll 15r1r.1 5$lI D
trrra l9l1!.1 *^ IP
aotls , 2rQ,.9 loot io910 88
Aol],; | ZJzl r.0ffi910 E "r4
"'1
r
IP
MiLl Certificates of all impo-rtant parts have been checked by our
area inspector and as the tokea of this activity the ce rtified-materials
of main parts are being quoted hereabove .
33. Welding:
ffi fiE:t.}3L-r*'rh'nnb r'r, ."tnt
34. Welders
ffirrt.rrrrrt*{rt
'qra]ification their
tests and respective marks checked:
r tlr
t*,
r aat
F-1258e IrtF_
att
35. Welding procedure tests carrled out:
H ffiffir=
"'ffiffiS.ffiUnfio" (rh, r h{,',
r,rtl* a l3rf,
-l.l k
Inll
c*Ll!3 tl.l Eq
ffit * *"*t tlofu r sdllr HG P E4
hErl- I H
0..uI3 ,t !.Gr IF(xn ^,
a 9t)0 a
28 AIJG
4