Overhead Crane Inspection Checklist
Basic Information:
Crane ID: ________________________
Inspection Date: ________________________
Inspector Name: ________________________
Location: ________________________
Inspection Type: (☐ Monthly ☐ Quarterly ☐ Semi-Annual ☐ Annual)
✅ Inspection Checklist:
Inspection Monthl Quarterl Semi- Annua Condition
Notes
Item y y Annual l (Pass/Fail)
Wire Ropes Inspection ✅ ✅ ✅ ✅ ☐ Pass ☐
(Check for fraying, kinks, or Fail
broken strands)
Hooks & Safety Latches ✅ ✅ ✅ ✅ ☐ Pass ☐
(Ensure proper functioning, no Fail
cracks)
Limit Switches (Check for ✅ ✅ ✅ ✅ ☐ Pass ☐
proper activation and Fail
function)
Emergency Stop Function ✅ ✅ ✅ ✅ ☐ Pass ☐
(Test responsiveness) Fail
Brake System Inspection ✅ ✅ ✅ ✅ ☐ Pass ☐
(Check wear, response time, Fail
and leaks)
Lubrication & Greasing ❌ ✅ ✅ ✅ ☐ Pass ☐
(Wire ropes, bearings, pulleys, Fail
gears)
Electrical Connections ✅ ✅ ✅ ✅ ☐ Pass ☐
(Check for loose wires or Fail
damage)
Bridge & Trolley Alignment ✅ ✅ ✅ ✅ ☐ Pass ☐
(Inspect rail tracks for wear) Fail
Gearbox Inspection (Check ✅ ✅ ✅ ✅ ☐ Pass ☐
oil levels & leaks) Fail
Remote Control Operation ✅ ✅ ✅ ✅ ☐ Pass ☐
(Test all functions) Fail
Structural Integrity Check ❌ ❌ ✅ ✅ ☐ Pass ☐
(Inspect crane frame & Fail
support beams)
Load Test at Max Capacity ❌ ❌ ❌ ✅ ☐ Pass ☐
(Ensure crane can handle Fail
rated load)
Foundation & Support ❌ ❌ ✅ ✅ ☐ Pass ☐
Structure Inspection Fail
Maintenance Records ✅ ✅ ✅ ✅ ☐ Pass ☐
Review & Update Fail
Additional Notes:
Signatures:
Signatures: