Saep 331
Saep 331
Contents
1 Scope ................................................................ 2
2 Conflicts and Deviations ................................... 2
3 References........................................................ 2
4 Acronyms .......................................................... 4
5 Schedule Tools ................................................. 5
6 Business Plan Project Schedule ....................... 5
7 Level I Project Master Schedule (Initial) ............ 7
8 Level I Project Master Schedule (Update) ........ 8
9 Level II Project Milestone Schedule .................. 9
10 Level III Project Summary Schedule ............... 11
11 Level IV Project Control Schedule .................. 15
12 Project Completion Schedule .......................... 19
13 Progress Measurement System ...................... 23
14 Schedule Reporting Requirements ................. 25
Attachment 1 - Exhibits ........................................... 29
Attachment 2 - FEL Scheduling Documents ........... 51
Attachment 3 - Execution Scheduling Documents .. 60
Attachment 4 - EPM for Schedule Management ..... 85
Document History ................................................... 87
1 Scope
This engineering procedure provides a consistent and uniform approach to the development
and review of project schedules and related documents and reports. This procedure is
applicable to all projects that apply the Saudi Aramco Capital Management System (CMS)
that are reported through the Monthly Project Update (MPU) and Project Planning Update
(PPU) reports within ERP, except for Master Appropriations (BI-19), Maintain Potential,
Annual Maintenance Expenses for SABG Schools (BI-20&23), Corporate Donation
(BI-26), Home Loans for Company Employees (BI-27), Exploration projects (BI-33),
Unconventional Gas Exploration (BI-34), Development Drilling projects (BI-60), and
third party owned projects.
For Budget Items (BI) following the Enterprise Project Management (EPM) process, the
construction agency ensures that the contractor as well as Saudi Aramco internal
stakeholders follow the EPM Guidelines for Schedule Management Requirements.
This procedure shall be used by all personnel requesting Project Management Office
Department (PMOD) for the development/review/endorsement of schedules and
schedule-related documents and reports.
Any conflicts between this document and other applicable Mandatory Saudi Aramco
Engineering Requirements (MSAERs) shall be addressed in writing to the EK&RD
Coordinator.
Any deviation from the requirements herein shall follow internal company procedure
SAEP-302, Waiver of a Mandatory Saudi Aramco Engineering Requirement.
standards cut-off date (see SAEP-14, Section 3.2.8) are applicable to this procedure:
Non-material
NMR 601 Preliminary Engineering Drawings
NMR 603 Operating/Maintenance Manuals, Test Certificates, and Installation
Instructions
Note:
material/equipment.
BI Budget Item
BISR Budget Item Summary Report
CA Construction Agency
CMS Capital Management System
CPM Critical Path Method
DBSP Design Basis Scoping Paper
EPM Enterprise Project Management
EPS Enterprise Project Structure
ER Expenditure Request
ERA Expenditure Request Approval
ERP Enterprise Resources Planning
FEL Front End Loading
FPD Facilities Planning Department
FMCC Final Mechanical Completion Certificate
IFC Issue For Construction
IPT Integrated Project Team
JO Job Order
MC Mechanical Completion
MPU Monthly Project Update
MSS Master Scheduling System
MTO Material Take Off
OS On Stream
PAER Prior Approval Expenditure Request
PB Planning Brief
PBISR Proposal Budget Item Summary Report
PCD Project Controls Division
PCS Project Completion Schedule
PCR Project Change Request
PEP Project Execution Plan
PMC Project Management Contractor
PMD Project Metrics Division
PMS Progress Measurement System
5 Schedule Tools
The scheduling tool to be utilized is primarily dependent on the project phase and the
level of schedule that needs to be developed. Level of schedules are discussed in detail
from Section 6 to Section 11.
6.1 Definition
Preliminary durations established in the Business Plan Project Schedule are used to
prepare the cash flow required for each project identified within the proposed company
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three-year Business Plan. These durations are maintained in the Master Scheduling
System (MSS).
The Business Plan Project Schedule includes activities for each of the following:
a) Development of FEL 1, FEL 2, and FEL 3
b) Relevant gate approvals
c) Bid Package preparation, bidding and evaluation
d) Finalizing estimate and ERA
e) Contract award
f) Detailed Design
g) Procurement
h) Construction leading to Mechanical Completion (MC)
i) Commissioning leading to On-stream (OS)
j) Pre-funding summary duration
k) Post-funding summary duration
l) MSS Pre-funding duration
m) MSS Post-funding duration
6.2 Application and Timing
FPD annually prepares and publishes the Capital Program Processing Schedule, which
establishes the dates when Business Plan Project Schedules are required.
6.3 Responsibilities
See Attachment 1 - Exhibit I for the minimum list of documents required for the
development of the Business Plan Project Schedule.
7.1 Definition
A list of high-level activities, tasks or events represented in a bar-chart format that are
developed by PMOD. It summarizes the preliminary durations for project planning and
execution phases and includes major project milestones. It focuses on supporting
identified alternatives that will be further explored during the following FEL stage.
The Level I Project Master Schedule (Initial) includes milestones and high-level, single
activity durations for each of the following:
a) As-built FEL 1
b) Development of FEL 2 and FEL 3
c) Relevant phase VA reviews and gate approvals
d) Bid Package preparation, bidding and evaluation
e) Finalizing estimate and ERA
f) Contract award
g) Detailed design
h) Procurement
i) Construction leading to MC
j) Commissioning leading to OS
k) Pre-funding summary duration
l) Post-funding summary duration
m) MSS pre-funding duration
n) MSS post-funding duration
The Level I Project Master Schedule (Initial) is developed in the same manner as the
Business Plan Project Schedule and includes any additional updates/new information
based upon the current scope definition provided by the IPT.
The Level I Project Master Schedule (Initial) is a deliverable of the FEL 1 Business
Case; hence, it is finalized as per CMS RAPID Matrix before the project proceeds to the
next stage.
7.3 Responsibilities
The IPT Leader initiates the request for development of the Level I Project Master
Schedule (Initial) upon finalizing the required supporting documents.
See Attachment 1 - Exhibit II for the minimum list of documents required for
development of the Level I Project Master Schedule (Initial).
8.1 Definition
The Level I Project Master Schedule (Update) is an update of the Level I Project Master
Schedule (Initial) developed during the previous FEL phase. It includes the preliminary
durations of the identified alternatives for the project to support the economic analysis.
The Level I Project Master Schedule (Update) with preliminary durations of each
identified alternative, is an essential document to assist the stakeholders with the
decision making process at the end of FEL 2 Study phase.
The Level I Project Master Schedule (Update) includes milestones and high-level,
single activity durations for identified alternatives for each of the following:
a) As-built FEL 1 Business Case and FEL 2 Study
b) Development of remaining FEL 2 and FEL 3
c) Relevant phase VA reviews and gate approvals
d) Bid package preparation, bidding and evaluation
e) Finalizing estimate and ERA
f) Contract award
g) Detailed design
h) Procurement
i) Construction leading to MC
j) Commissioning leading to OS
k) Pre-funding summary duration
l) Post-funding summary duration
m) MSS pre-funding duration
n) MSS post-funding duration
8.2 Application and Timing
The Level I Project Master Schedule (Update) is a deliverable of the FEL 2 Study phase
and is finalized as per CMS RAPID Matrix before the project proceeds to the next phase.
8.3 Responsibilities
The IPT Leader initiates the request for development of the Level I Project Master
Schedule (Update) upon finalizing the required supporting documents.
PMOD/PMD/PSU reviews the submitted request and supporting documentation and validates
the provision of minimum documents required, clarifies project definition as applicable.
After clarifications and internal reviews, the required Level I Project Master Schedule
(Update) is prepared by PSU. Each alternative and outcome is compiled into spreadsheet
format and provided to the IPT Leader to assist stakeholders in decision-making.
Attachment 1 - Exhibit III provides minimum list of documents required for preparation
of Level I Project Master Schedule (Update).
9.1 Definition
The Level II Project Milestone Schedule is developed during the FEL 2 DBSP phase
after the main elements of the selected alternative have been further
developed, major engineering decisions have been made and the overall project design
basis is established (see SAEP-1350, Section 7). It provides supplementary visibility of
the previously identified high-level activities to support the planning and execution of
the scope of work in the Design Basis Scoping Paper.
The Level II Project Milestone Schedule is the first schedule prepared using company
approved Critical Path Method (CPM) based scheduling software and utilizes critical
path analysis of the logically driven activities and milestones to ensure the proposed
durations are sufficient to complete project scope.
9.3 Responsibilities
The IPT Leader initiates the schedule review request upon availability of the Level II
Project Milestone Schedule and the required project deliverables as per Attachment 1 -
Exhibit IV to support the schedule review.
See Attachment 1 - Exhibit IV for the minimum list of documents required for the Level
II Project Milestone Schedule review.
The schedule work breakdown structure (SWBS) divides the project into
manageable portions of work to facilitate planning and control. The SWBS
must identify the total work to be performed and may vary by the project type
and sub-type (For a list of types and sub-types, see SAEP-25 Sample I ) and
shall be developed in conjunction with the applicable Saudi Aramco Unit Area
(See SAEP-25 Sample II). As applicable, Unit Areas can be sub-dividied to
account for specific requirements of the project scope. The Contractor must
submit and seek approval of its proposed SWBS before adopting. Attachment 1
- Exhibit XI provides a typical SWBS.
The Level II Project Milestone Schedule must include the remainder of FEL 2
DBSP and FEL 3 activities and must address the complete scope of the project
as per the DBSP. Attachment 2 Item 9 provides a sample of detailed list of
activities that need to be included in a Level II Project Milestone Schedule.
The contractor must submit and seek approval of its proposed list of activities
from Integrated Project Team (IPT) before adopting.
Besides many other factors, the ability to forecast accurate completion dates also
depends upon the quality measures taken during schedule development.
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Activity codes help filter, group, and sort activities to facilitate multi-
dimensional schedule analysis and reporting. Attachment 1 - Exhibit XIII -
Activity Codes mandates the minimum activity coding requirements. Use of
EPS activity codes shall not be used. Projects with multiple packages must set
and use Global activity codes.
10.1 Definition
The Level III Project Summary Schedule is built on the schedule from the previous
phase and is a CPM-based, fully resource-loaded schedule. Activities for each phase
are logically linked to produce overall duration and resource requirements
based on the scope defined in the Project Proposal.
Level III Project Summary Schedule provides the basis for key milestone dates and
durations reflected in Issue for Bid Packages (IFB) and subsequently included in the
Attachment-II of Schedule B of the Contract. Any changes in Level III Project
Summary Schedule after IFB shall be addressed through addendum.
An agreed Level III Project Summary Schedule establishes the baseline for project
durations control of the subsequent phases of the project and represents basis for
Expenditure Request Approval (ERA). This schedule is used for the development of
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the company Project Completion Schedule (Revision 00), see Section 12 for details.
Major elements to assist review of the Level III Project Summary Schedule include:
a) Level III Project Summary Schedule and basis of Level III Project Summary Schedule
b) Project Proposal
c) Final PEP (see SAEP-12, Section 1.3)
d) Final Contracting Strategy
e) Final Constructability review report
f) Issued for design drawings and diagrams
g) Sized equipment list for process, utility and electrical
h) Engineered and non-engineered items material requisitions and formal quotations
i) List of scope changes from approved DBSP with schedule impact
j) Commissioning and start-up requirements
k) Required agreement for shutdown windows
l) Market Outlook Study, as applicable
m) Benchmarking (Key Metrics Report)
n) Schedule Risk Assessment Report
10.2 Application and Timing
The Level III Project Summary Schedule is an essential deliverable of FEL 3 Project
Proposal. A complete Level III Project Summary Schedule review package shall be
submitted to PMOD/PMD/PSU at least four (4) weeks prior to the commencement of VA
process to enable schedule review in line with the corresponding FEL 3 gate requirements.
10.3 Responsibilities
Construction agency leads the Integrated Project Team (IPT) during FEL 3 and
is responsible for the development and submission of Level III Project
Summary Schedule Review package. Major responsibilities include:
Engaging IPT and relevant Project Controls Division during the
development and review of Level III Project Summary Schedule.
Ensuring the schedule produced by contractor is of good quality and encompasses
the entire scope of work as indicated in the Project Proposal package.
Ensuring the contractor provides dedicated and experienced scheduling
engineers and other resources to support the development of the Level III
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Performs the schedule review and validation of the Level III Project Summary
Schedule and issues schedule review findings. Once fully satisfied, issues
agreement as per the RAPID Matrix.
Attachment I - Exhibit V provides the minimum list of documents required for the
Level III Project Summary Schedule review.
The schedule work breakdown structure (SWBS) divides the project into
manageable pieces of work to facilitate planning and control. The SWBS must
identify the total work to be performed and may vary by the project type and
sub-type (SAEP-25 Sample I) and shall be developed in conjunction with the
applicable Saudi Aramco Unit Area (SAEP-25 Sample II). As applicable, Unit
Areas can be sub-dividied to account for specific requirements of the project
scope. The Contractor must obtain approval of its proposed SWBS before
adopting. Attachment 1 - Exhibit XI provides a typical SWBS.
The Level III Project Summary Schedule must include the remainder of FEL 3
activities and must address the complete scope of work as per the Project
Proposal or detailed design developed in FEL 3. Item 11 of Attachment 2
provides a sample of the detailed list of activities that are to be included in a
Level III Project Summary Schedule. The contractor must submit and seek
approval of its proposed list of activities before adopting.
The Level III Project Summary Schedule is a fully resource loaded schedule.
Schedule activities must be loaded with the relevant phase/discipline and
sub-discipline quantities and man-hours resulting from material take off
(MTOs). Attachment 1 - Exhibit XII provides the minimum requirements
pertaining to schedule resource loading.
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Estimation of activity durations is one of the critical element and can heavily
affect the outcome of the schedule. When estimating duration for engineering
activities, the direct engineering man-hours and associated engineering
documents and deliverables that need to be produced, shall be considered.
Time required for all stakeholders to review and provide feedback for all the
provided engineering documents and deliverables shall also be considered.
Additionally, input from relevant engineering discipline leads along with
production rates from historical data for similar type and size projects must be
considered. Procurement durations must be based on the most recent quotations
obtained for Expenditure Request estimate. Durations for construction activities
must be estimated using construction quantities and direct man-hours along with
historical installation rates from similar type and size of projects.
Besides many other factors, the ability to forecast accurate completion dates
also depends upon the quality measures taken during schedule development.
Attachment 1 - Exhibit XIV Schedule Quality Checklist provides the minimum
quality measures that must be adhered to when developing the Level III Project
Summary Schedule.
Activity codes help filter, group, and sort activities to facilitate multi-
dimensional schedule analysis and reporting. Attachment 1 - Exhibit XIII -
Activity Codes mandates the minimum activity coding requirements. Use of
EPS activity codes is strictly prohibited. Projects with multiple packages must
set and use Global activity codes.
The Basis of Level III Project Summary Schedule document explains in detail
how the Level III Project Summary Schedule has been prepared. It must cover
all aspects of schedule development including structure, project scope, duration
basis, inclusions, exclusions, assumptions and risks associated with the project.
See Item 12 of Attachment 2 for details regarding the Basis of Level III Project
Summary Schedule document.
Upon development of the Level III Project Summary Schedule, schedule risk
analysis must be considered on all critical projects selected by PMOD.
The resultant Schedule Risk Analysis Report must include the risk register and
qualitative and quantitative impacts of risks and duration analyzer distributions
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11.1 Definition
Upon acceptance by the construction agency, the schedule becomes the Contractor's
baseline work schedule and is used for recording and reporting contractor actual
performance and progress.
The Level IV Project Control Schedule is developed after ERA by the selected
contractor, after contract award. The contractor prepares the Level IV Project Control
Schedule for construction agency review and acceptance as per the contractual
agreement, but no more than 90 calendar days of contract award, if not specified in the
contract. The contractor shall submit the Level IV Project Control Schedule for review
to the construction agency as per submission frequency determined by the contract and
frequency shall not exceed one month.
11.3 Responsibilities
Upon PMOD management request, performs the schedule review and validation
of the Level IV Project Control Schedule and issues schedule review findings.
11.4 Level IV Project Control Schedule Review Request Package
The Level IV schedule must include the complete scope as per contract. Item 2
of Attachment 3 provides a sample of the detailed list of activities to be
included in a Level IV schedule, as applicable. The contractor must develop
the complete list of his contracted scope activities and obtain approval from the
company representative prior to building logic in the schedule.
Once the list of activities has been established for each phase of the project for
the Level IV Project Control Schedule, it shall be used in developing the PMS.
Item 5 of Attachment 3 provides a sample of how the weights of each phase,
discipline and sub-discipline are established. The lowest level in the PMS must
be a progressible activity of the Level IV Project Control Schedule and shall
have associated direct man-hours, quantities. The lowest level must also have
intermediate progress increments/gates/milestones/rules of credit/and progress
steps. Item 5 of Attachment 3 also provides a sample of progress increments
for various disciplines. The PMS and activities in the Level IV schedule must
be fully synchronized. As the project progress, line items and underlying
progress gates are progressed in the PMS which rolls up to provide physical
progress for each activity in the Level IV schedule.
Besides many other factors, the ability to forecast accurate completion dates
also depends upon the quality measures taken during schedule development.
Attachment 1 - Exhibit XIV Schedule Quality Checklist provides the minimum
quality measures that must be adhered to when developing the Level IV schedule.
Depending upon the scope of contract and scope granularity required, the
contractor Level IV schedule may have several thousand activities.
This requires activity codes to help filter, group, and sort activities to facilitate
multi-dimensional schedule analysis and reporting. Attachment 1 - Exhibit XIII -
Activity Codes mandates the minimum activity coding requirements. Use of
EPS activity codes is strictly prohibited.
The Basis of Level IV Project Control Schedule document explains in detail how
the Level IV schedule has been prepared. It must cover all aspects of Level IV
schedule development including schedule structure, contract scope, duration
basis, inclusions, exclusions, assumptions, incremental progress peaks, and
targets and the resource requirements. Item 3 of Attachment 3 explains in detail
the composition of the Basis of Level IV Project Control Schedule document.
Changes related to the scope of work introduced in the contract after award
must be included in the schedule to ensure it accounts for the complete scope of
contract. Changes must be managed such that the original contract scope is not
clouded. Item 13 of Attachment 3 briefly explains the schedule change
management mechanism.
12.1 Definition
The Project Completion Schedule (PCS) provides the responsible construction agency with
a mechanism for establishing the progress baseline plan and major milestone target
dates in ERP. The progress baseline plan includes time-phased cumulative progress for
detailed engineering, material procurement (company and contractor), and construction
phases of work. As the project progresses, the construction agency reports actual
percentage progress figures and forecast completion dates against the agreed baseline plan.
PCS progress baseline and completion date targets are established for each JO under a
Budget Item (BI). JOs roll up to establish PCS progress baseline and completion date
targets at the BI Level.
PCS Rev00 shall be submitted for PMOD/PMD review and concurrence one month
prior to ER approval or receiving PAER funds. All PCS revision packages shall be
submitted to PMOD/PMD for review. From complete submission of PCS Revision
Request Package at least four (4) weeks shall be allocated for PMOD/PMD detailed
review. Cases where OS date changes between PAER and ERA, an update will be
allowed to previously approved Rev 00 PCS at the time of ERA without changing the
revision number.
All subsequent PCS revisions must fall into one of the below categories:
Contract Award (Compulsory)
A PCS revision is required upon contract award and subsequent acceptance of the
Contractor s Level IV Project Control Schedule.
Time Extensions (Compulsory)
Any extension to project duration, affecting the OS/ER completion date, required by
any of the below items, mandates the support of a PCS revision.
a) ER redefinition
b) ER partial cancellation
c) ER supplement
d) a + b or a + c above
e) Project Change Request (PCR) (see GI-0020.520 and GI-0020.520-1)
f) Contract extension through amendment
Other Justifications (subject to prior agreement)
Seeking prior written approval from PMOD/PMD/PSU, the Construction Agency will
provide specific clear justification as to why a PCS revision is required before developing
the intended PCS revision.
12.3 Responsibilities
Attachment 1 - Exhibit VIII provides the minimum list of documents required for PCS
review. Major components include:
1. Depending upon the revision number of the PCS, any one of the following
Attachment 1 - Exhibit V - Level III Project Summary Schedule Review
Checklist
Attachment 1 - Exhibit VI - Level IV Schedule Review Checklist
In case of PCS with extension of on-stream date, following is required in
addition to above
Attachment 1 - Exhibit VII PCS Review Checklist with on-stream extension
2. Updated PCS Template file
3. Basis of Cost Weights
4. Complete traceable calculations of the proposed progress figures and dates
12.5 PCS Revision - Key Elements
Each submission of a PCS revision shall utilize the latest version of the PCS
Template available from the PMOD/PMD website. Refer to the following link
for the PCS.
identified in Attachment 1 - Exhibit VIII and the PCS template, including any
other relevant documentation not mentioned in the checklist, to aid with the
PCS review process.
Applicable to both the BI and all relevant JOs. The PCS number will increase
incrementally at the BI level each time a PCS is processed. However, the PCS
number will increase incrementally only for those JOs which are driving the
PCS revision, regardless if it is entered into ERP.
Attachment 1 - Exhibit IX - PCS Flow Chart shows the PCS and its subsequent
revision development and approval process.
In cases where a BI utilizes PAER funding during FEL, the JO(s) scope of
work identified under the PAER, as a minimum, requires a Level III Project
Summary Schedule(s) for the PCS Rev00; the remaining scope(s) of work will
use the last agreed Project Schedule(s) from the previous phase.
13.1 Definition
This section of the procedure describes the detailed methods for progress measurement
during various project phases. This provides the Construction Agency with the data
necessary to enable suitable control measures to be taken to ensure target dates are
achieved.
The approved PMS shall be submitted concurrently with the schedule baseline for
review and approval by the construction agency. This is to ensure that the proposed
PMS aligns with the approved scope and baseline schedule.
13.3 Responsibilities
Scope man-hours and quantities in the PMS and baseline schedule must match prior to
submitting it for construction agency approval.
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Progress Measurement System must match the project Work Breakdown Structure.
PMS must be detailed enough to help evaluate progress of discrete, identifiable work
elements.
PMS must support progress calculation against discrete elements of work by using a
system of standard milestone weightings. Item 3 of Attachment 2 and Item 5 of
Attachment 3 provide minimum requirements in this regard. Progress measurements
must be made in such a manner that physical progress can be easily related to the
established detailed schedule.
An objective measurement system for each step must be defined at the lowest measurable
level to avoid any individual interpretation on how the incremental progress will be measured.
The method for deriving a weighting factor for engineering and construction shall be
based on a man-hour break-down. The construction agency shall review, discuss and
approve any changes to final PMS weights with the contractor. The construction
agency reserves the right to change any final weighting at its own discretion.
All procurement items shall be equally weighted. This is only for progress measurement;
however, invoicing shall follow the numbers speculated in Schedule C of the contract.
The sum of the weighted values of each activity in a given discipline shall total 100%.
is itself a weighted value of all the disciplines
within a particular phase and the sum of all the weighted values and associated progress
percentages equal the total progress achieved.
Each element in the PMS is the sum of multiple milestones. Each milestone is assigned
The sum of the rules
of credit total 100% for each element.
The relationship between the PMS and schedule activity could be many to one,
e.g., preparation of multiple engineering documents under one schedule activity.
The PMS tool shall be approved by the construction agency prior to its use.
The capability of the PMS tool must be demonstrated for construction agency approval
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Access to the PMS tool shall be available to the construction agency representative for
verification.
The PMS shall support calculating the physical percent complete, man-hours forecast to
complete, productivity analysis, and manpower planning requirements to complete the work.
The PMS database must be structured in such a way as to allow progress to be calculated
by any variation of area/unit/contract/work location/discipline/WBS/work packages
(CWP)/cost code/type of work/deliverables/system/sub-system/block/train, etc.
The construction agency shall be provided access to the software/ program used for
progress measurement. Upon request, the construction agency shall be provided with
the necessary training to enable use of the software.
Approved change orders must be entered at the deliverable/task level and associated resources
(man-hours, quantities, etc.) shall be distributed against the new deliverables/tasks.
Approved change orders must be added to the PMS database prior to monthly cut-off,
after construction agency agreement and approval.
14.1 Definition
This section illustrates the major scheduling documents and reports that need to be developed,
updated, and reported for effective management and control of project development and
execution phases. Up to date schedule documents and related reports assist the
construction agency in making timely decisions and effectively managing projects.
Schedule documents and reports are required for all characterizations of projects stated
in Section 1.
Scheduling documents and related reports are required throughout FEL development
and project execution until the Final Mechanical Completion Certificate (FMCC)
(see GI-0002.710) has been signed-off. However, reporting requirements varies
depending upon project progress stage and the nature of project.
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14.3 Responsibilities
Ensure the contractor maintains schedule and related reporting systems with
backup of the supporting documents for tracebility and make them available for
construction agency and its representatives upon request.
Submit and archive schedule documents and related reports as per company
requirements stipulated in company manuals, GIs, and procedures.
14.3.2 PMOD/PMD/PSU
Lead scheduling kick-off meetings for Type A and B projects for FEL and
execution contracts and walkthrough company minimum requirements
regarding scheduling documents and reports governed by this procedure.
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Review schedule documents and related reports submitted and archived for
compliance with company requirements stipulated in manuals, RAPID Matrix,
GIs, and procedures.
Visit contractor design offices and/or construction sites, upon instructions from
company senior management, and conduct detailed reviews of schedule
documents and related reports as per post funding Site Visit Framework
published on PMOD intranet.
Following is the minimum list of schedule documents and related reports that
must be produced by contractor during FEL development. Attachment 2
explains details of each of these required documents and reports.
Detailed FEL 2 and FEL 3 Development Schedule Baseline and Basis
Updated detailed FEL 2 and FEL 3 Development Schedule
FEL 2 and FEL 3 PMS
FEL 2 and FEL 3 Progress Summary
FEL 2 and FEL 3 Drawings/Documents Production Summary
FEL 2 and FEL 3 Schedule and Progress Variance Report
FEL 2 and FEL 3 Schedule Look ahead
FEL 2 and FEL 3 Manpower Summary
Level III Project Summary Schedule Risk Analysis
Integrated Summary Schedule
As-built detailed FEL 2 and FEL 3 Development Schedule
As-built Drawings/Documents Production Summary
As-built Man-hours/Headcount Report by discipline
Following is the list of management reports produced by the construction agency.
Section 17 of Cost and Schedule Manual explains details of each of these reports.
Project Planning Update (PPU)
Proposal Budget Item Summary Report (PBISR)
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14.4.2 Execution
Following is the minimum list of schedule documents and related reports that
must be produced by contractor during execution. Attachment 3 explains
details of each of these required documents and reports.
Detailed EPC Level IV Baseline Schedule and basis
Updated EPC Level IV Schedule
PMS for engineering, procurement and construction
Progress Summary by package, by phase by unit by discipline
Procurement Status Report
Materials Expediting Report
Schedule and Progress Variance Report
Man-hours/Headcount Report Engineering by discipline and construction
by trade
Engineering Deliverables Completion Dashboard
Construction Quantity Installation Dashboard
Schedule Change Log
System Schedule
System Progress Summary
Pre-commissioning Key Quantity Report
As-built detailed EPC Level IV and System Schedule
As-built Construction and Pre-Commissioning Quantity Installation Reports
As-built Man-hours/Headcount Report by trade
Following is the list of management reports produced by construction agency.
Section 17 of Cost and Schedule Manual explains details of each of these reports.
Monthly Project Update (MPU)
Budget Item Summary Report (BISR)
In case of BIs with multiple JOs and/or programs with multiple BIs construction
agency must prepare following key documents and keep them up to date by
working with relevant stakeholders.
Integrated Summary Schedule
Commissioning and Start-up Schedule
Attachment 1 Exhibits
TABLE OF CONTENTS
EXHIBIT 1 Business Plan Project Schedule Development Checklist
EXHIBIT II Level I Project Master Schedule (Initial) Development Checklist
EXHIBIT III Level I Project Master Schedule (Update) Development Checklist
EXHIBIT IV Level II Project Milestone Schedule Review Checklist
EXHIBIT V Level III Project Summary Schedule Review Checklist
EXHIBIT VI Level IV Schedule Review Checklist
EXHIBIT VII Extension of Time Schedule Review Checklist
EXHIBIT VIII PCS Review Checklist
EXHIBIT IX PCS Flow Chart
EXHIBIT X PCS Form
EXHIBIT XI Schedule Work Breakdown Structure
EXHIBIT XII Schedule Resource Loading
EXHIBIT XIII Schedule Activity Coding Structure
EXHIBIT XIV Schedule Quality Checklist
Project Description
Major milestones
Such as GAS, G2, G3, PAER, ERA, CA, MC, OS, etc.
Additional Major milestone shall be included as Schedule development
Advances
Major interface milestones
List of major interfaces with third parties as well as other BIs
Additional interface milestone shall be included as Schedule development
Advances
FEL-2
Such as DBSP start and finish, PEP, design reviews, DBSP approval, CMS
gates, VA, PP Contract Award
FEL-3
Such as PP deliverables, PEP, PP preparation and approval, design reviews,
bidding process, ER estimate, ERA process, VA, CMS gate milestones, award
of EPC
Execution phase
Major areas/JOs
Engineering
General
Project Management deliverables (PEP, Schedule, etc.)
Process design
Process deliverables (PFDs, UFDs, P&IDs, H&M balance study, etc.)
Civil Design (incl. SS design)
Major Civil deliverables (piles, equipment foundations, buildings,
piperack, etc.)
Mechanical
Major mechanical deliverables (MR for static, rotating, furnaces, etc.)
Piping Design
Major piping deliverables (MR for piping and fittings, stress analysis,
MTOs, ISOs, etc.)
Electrical design
Major electrical deliverables (area classification drawings, load list,
single line diagrams, etc.)
Instrumentation (including communications)
Major instrumentation deliverables (MR for DCS/ESD, F&G detection
system, instrument index, etc.)
Procurement
Civil (including building and structural steel materials)
Piping materials (piping, fittings, valves, etc.)
This exhibit explains the minimum resource loading requirements for Level III Project
Summary Schedules developed during FEL 3 and Level IV Project Control schedules
developed after contract. Resource loading must be at activity level. Resource shall not be
loaded at summary level activities, Level of Effort activities and WBS Summary activities.
Following rules apply to Level III Project Summary Schedule when setting resource dictionary:
Following rules apply to Level IV Project Control Schedule when setting resource dictionary:
Notes (a) Distribute 100 Procurement Resource Units across the procurement steps as per Item 5 of
Attachment 3.
(b) All direct engineering and construction man-hour resources shall be assigned cost of $1 per
unit. All other resources shall be assigned cost of $0 per unit.
Activity codes help filter, group, and sort activities to facilitate multi-dimensional schedule
analysis and reporting. This exhibit mandates minimum activity coding requirements and will
expand based on project needs. Use of EPS activity codes is strictly prohibited. Projects with
multiple packages must set and use Global activity codes.
Below is the list of minimum activity codes, activity code values need to be developed by
contractor and agreed with execution agency;
Area Compressor Area, Reactor Area, Pipe Rack Area, Tank Lot Area, etc.
Work Package For Engineering; Process Design Basis, Cable Routing Layout for Building,
Fire Hazardous Classification Schedule, Fire Hazardous Classification
Schedule, Lighting Layout for Building, Lighting and Small Power Dist.
Panelboard Schedule, Illumination Calculation, Grounding Layout /
Lightning Protection for Building, etc.
System Potable Water System, Demin Water System, Utility Water System, Fire
Water System, Sea Water System, Nitrogen System, Propane Distribution
System, Steam Systems, etc.
FEL PMS shall address fully FEL scope and shall address as a
3. FEL 2 and FEL 3 PMS
minimum the following items;
a) FEL 2 and 3
Key Milestones
Deliverables as defined in scheduling SAEP
Estimates development activities
Long Lead / Novated Items procurement activities
Bidding process
VA Reviews
Gate Exit activities
PAER / ERA process
b) Engineering
Key Discipline activities
Engineering Interfaces (Package / BI Level)
Model Reviews (30%,60% & 90%)
Design / Safety Reviews (30%, 60%, 90%, HAZOPs,
SIL, etc.)
Development of major equipment/instruments
Specification & Data sheets
Key Disciplines Drawings IFCs (Early IFC such as site
works, major Foundation, etc.)
Development of production drawings (SS, isometrics,
etc.) (Summary level)
MTOs
c) Procurement
Long Lead Items procurement cycles
Major Equipment
Bulk items (by Discipline)
Durations to be supported market by outlook data and
Project Management Contractor (PMC) contractors
recent experiences
d) Construction
Site Preparation
Mobilization
Prefabrication
Structural Steel
Piping
Modules
Precast buildings
Civil / Foundation Work
Buildings
Structure Steel work
Modules
Packages / equipment installation
Piping works
(Onsite fabrication / erection)
Electrical works
Substations / major equipment
Other activities
Instrumentation works
Pre-commissioning activities
a) FEL 3
Key milestones
Deliverables as defined in scheduling SAEP
Long Lead / Novated Items procurement activities
PP preparation and approval
Bidding process
ER Estimate and Level III Project Summary Schedule
development timelines
VA Reviews
Gate Exit activities
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b) Engineering
Detailed discipline activities (flexible to be organized by
deliverable type)
Progress gates are identified
Engineering Interfaces (Package / BI Level)
All engineering studies
Detailed activities for model Reviews and model
updates (30%, 60% & 90%)
Design / Safety Reviews (30, 60, 90, HAZOPs, SIL,
etc.)
Development of equipment/instruments specification
and data sheets
Main Automation Contractor activities
Disciplines Drawings IFCs (per area, discipline,
equipment
Production drawings (SS, isometrics, etc.)
Release of early IFCs (site development, etc.)
MTOs
Major equipment foundations IFCs, etc.
Man-hours loading at activity level
c) Procurement
Long Lead Items procurement cycles
Engineered and non-engineered items
Main Automation Contractor activities
Bulk material
Delivery durations to be supported by vendor quotes
and market outlook data
d) Construction
Detailed activities at are sub units/sub discipline
Prefabrication
Structural Steel
Piping
Modules
Precast buildings
Mobilization
Site Preparation
Civil/Foundation work
Buildings
Structure steel work
Modules
Packages/equipment installation
Piping works
(onsite fabrication/erection)
Electrical works
Substations/major equipment
Other activities
Instrumentation works
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a) Engineering
Process
Process Design Basis
Process Description
Process Control Philosophy
Process Flow Diagram
Utility Flow Diagram
Heat and Material Balance
Material Selection Diagram (MSD)
Piping and Instrument Diagram (P&ID)
Equipment List
Line Designation Table
Cause & Effect Diagram
Relief & Blowdown Summary
Chemical & Catalyst Summary
Battery Limit Condition Summary
Utility Summary
Corrosion Control Plan
On Stream (OS) Inspection
Operating Instruction Manual
HSE
1st HAZOP / SIL Report
2nd HAZOP / SIL Report
SIL Verification Report
Hazardous Area Classification Schedule
Static Equipment
Datasheets for Static Equipments
Rotating Equipment
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b) Procurement
Process
Specialty Chemicals
Commodity Chemicals
Static Equipment
Columns
Column Internals
Vessels
Shell & Tube Heat Exchangers
Air Cooled Heat Exchanger
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c) Construction
Mobilization
Temporary Facilities
Site Preparation
Soil Investigation
Soil Improvement
Civil
Piling
Catch Basin
Manhole / Valve Box
Sump Pit
Cable Trench
Duct Bank
Thrust Block Work
U/G Piping Excavation
U/G Piping Backfill
Road, Paving, Landscaping
Architectural
Building Foundation
Building Structure
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b) Engineering
CLASS 1 : Drawings and Documents to be issued for
Approval
Engineering / Studies / Calculations 15%
Drafting Complete 20%
Discipline Check (Issue for Approval) 20%
Review Complete 15%
Issue for Construction with Holds 5%
Issue for Construction without Holds 25%
CLASS 2 : Drawings and Documents to be issued for
Review
Engineering / Studies / Calculations 15%
Drafting Complete 20%
Discipline Check (Issue for Review) 20%
Review Complete 15%
Issue for Construction with Holds 5%
Issue for Construction without Holds 25%
CLASS 3 : Drawings and Documents to be issued for
Information
Engineering / Studies / Calculations 20%
Drafting Complete 40%
Issue for Information 40%
CLASS 4 : 3D Modeling & Review (for 30%, 60%, 90%)
Modeling Started 10%
Modeling Completion 40%
Modeling Review 25%
3D Model Review Completed with Comments
Incorporated 25%
CLASS 5 : HAZOP and SIL Study
Notification of Meeting 15%
Meeting Completion 35%
Draft Report 15%
Incorporated comments 15%
HAZOP Completed with Comments Incorporated
20%
c) Procurement
Class 1: Engineered Equipment
Request for Quotation Issued (RFQ) 5%
TBE and CBE Completed 15%
Purchase Order Placed 15%
Vendor Preliminary Engineering (NMR 601)
Completed 10%
Completed 10%
Delivery to the Construction Site 40%
COMPANY Approval of NMR 603 5%
d) Construction
Civil Work
Steel Piling
Fabrication 30%
Pile Driving 50%
Pile Cutting and Capping 10%
Final Check and QA/QC Certif. 10%
Concrete Piling
Rebar 15%
Drilling 15%
Concrete Pouring 50%
Area Backfill and Compact 10%
Final Check and QA/QC Certif. 10%
Equipment and Structures Foundations
Excavation and Lean Concrete.10%
Formworks 20%
Reinforcement Preparation 15%
Concrete Casting 20%
Stripping/Backfilling 20%
Final Check and QA/QC Certif. 15%
Buildings Concrete
Excavation and lean 5%
Foundation and Backfilling 10%
Precast Wall Panels 5%
Slabs (Ground level) 15%
Beams 15%
Slabs (Elevated) 30%
Roof Water Proofing 20%
Architecture
Floors 20%
Internal Walls 20%
Ceilings 16%
Walls Finishing 8%
Plumbing and Drainage 8%
Electrical Installation 8%
Doors and Openings 8%
Painting 8%
Furniture 4%
HVAC
Compressor and Fans Install 10%
Ducts 40%
Fire Protection 25%
Final Check and QA/QC Certif. 25%
U/G Piping and Fire Fighting System
Excavation / Sand Base 15%
Manholes/Cast Basin Installed 20%
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A centralized Schedule Management solution has been implemented under Enterprise Project
Management (EPM) platform. The system primarily relies on P6, this system is integrated with
a Unifier. The system also:
Offers a structured way of schedule development and management for Saudi Aramco.
Enables contractors to access a centralized system to develop and update all contract
schedules.
Communicate through workflows within Saudi Aramco and with contractors.
In order to start utilizing the Schedule Management system, the BI has to be created in the
EPM System through PMOD EPM Admin. EPM Admin uses ERP transactions to create
schedule in master and staging environments in P6.
Environment s. Along with the creation of
schedule, this interface also transfers the Milestones at BI & JO level and the WBS.
Construction agency is responsible to manage and maintain the BI & JO level schedule
Milestones. Contractors are primarily responsible for creating and updating the contract
schedules by logging in the Web software product for which access is provided by Saudi
Aramco. Schedule development requires the utilization of the provided codes, calendars, and
dictionaries that are available through P6.
Based on the resource loaded schedule and schedule data transferred to Unifier, through
interface, the PCS is established. This PCS is routed for approval utilizing the business
process, along with all the necessary support documents. This business process includes all
the levels of review and approval between Construction Agency and PMOD.
The general quality of the developed schedule should be checked using the P6 14-Point
checklist, which is a standard features. Construction agency has access to the live P6 data
through the P6 Web or P6 Professional. It has more than 100 generic reports that can be
produced and other adhoc reports can also be created as needed.
A structured approach is required to develop and manage schedules in P6. This approach
includes following a standard coding, standard dictionaries and provided calendars. In order
to fully utilize the Schedule Management System, construction agency and contractors are
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required to strictly follow the EPM guidelines that are communicated through the EPM
and Project Scheduling Procedure.
For all BIs that are being executed out of EPM, construction agency is required to submit their
monthly schedules through EPM. These schedules are stored in a centralized repository and
are submitted for the attention of PMOD.
Document History
3 May 2020 Editorial revision. Changed contact person, changed Section 1 Introduction to Section 1
Scope, as Section 2, added sub-sections 3.1 (Saudi
Aramco Documents) and 3.2 (Other Documents), added SAEP-302, Non-material
, and Schedules "B" in the List of References, replaced brand
names or trademarks such as SAP with ERP, RAPID® Matrix with RAPID Matrix, and
removed brand name Oracle Primavera, corrected typo errors, and renumbered rest of
document.
27 January 2019 New Saudi Aramco Engineering Procedure that will ensure uniformity, clarity, and
alignment for all personnel requesting Project Management Office Department (PMOD) for
the development / review / endorsement of schedules and schedule-related documents
and reports.