CONTENTS

SECTION-1

BOOM ASSEMBLY

Page
Sr. No. Description No.

1 Boom Installation 1.1

2 Boom Hoist - Cylinder 1.3
3 Sheave Installation 1.5
4 Boom Assembly 1.7
5 Spring Guide Assembly 1.12
6 Hook Block Four Sheave 1.14
7 Boom Extension Installation 1.16
8 Ball Hook & Link Assembly 1.18
 SECTION-2

UPPER ASSEMBLY

Page
Sr. No. Description No.

1 Decking Installation 2.1

2 Complete Control Assembly 2.3
3 Cab Installation 2.4
4 Cab Base Assembly 2.6
5 Levers & Cables Control 2.16
6 Seat Operators 2.19
7 Master Cylinder Swing Brake 2.21
8 Houselock Installation 2.23
9 16 Aux. Winch 2 Speed 2.25
10 Cover Electrical Component 2.27
11 Electrical Component Panel 2.29
12 Upper Electrical Component 2.31
13 Swivel Installation 2.33
14 Swivel Sub Assembly 2.35
15 Steering & Winch Boost Plumb Assy 2.39
16 Swing Assembly 2.41
17 Swing Reducer Installation 2.44
18 Swing Motor 2.46
19 B/H Telescope Valve Plumbing Assy. 2.48
20 Main Winch Hydraulics 2.50
21 Counter weight Installation 2.53
 SECTION 3

LOWER ASSEMBLY

Page
Sr. No. Description No.

1 Lower Sheet Metal & Fenders 3.1

2 Mirror Rear View 3.4
3 Gauge Panel Engine 3.6
4 Lower Electric Completion 3.8
5 Alarm Back-Up 3.10
6 Electric Control Box 3.12
7 Pneumatic Plumbing 3.14
8 Air Reservoir Assembly 3.16
9 Relay Bracket Assembly 3.18
10 Air Dryer Assembly 3.2
11 Brake Chamber Assembly 3.22
12 Upper Air Completion 3.24
13 2-4 Wheel Solenoied Assembly 3.26
14 Hydraulic Reservoir Installation 3.28
15 Lower Hydraulic Completion 3.31
16 Outrigger & Steering Hydraulic 3.33
17 Valve Bracket Assembly 3.36
18 Outrigger Installation 3.38
19 Cylinder Assembly 3.41
20 Cylinder Outrigger Vertical 3.43
21 Axle Installation Front 3.45
22 Axle Installation Rear 3.47
23 Axle Sub Assembly Rear 3.49
24 Axle Lock Out Cylinder 3.51
25 Axle Lock Out Plumbing 3.53
26 Drive Shaft Installation 3.55
27 Tyre & Wheel Assembly 3.57
28 Highway Light Installation 3.59
29 Rear Steer Indicator Assembly 3.61
 SECTION 4

POWER PLANT
ASSEMBLY

Page
Sr. No. Description No.

1 Power Plant Installation 4.2

2 Engine & Transmission Assembly 4.3
3 Cooling System Installation 4.7
4 Exhaust Installation 4.9
5 Inlet & Throttle Installation 4.12
6 Radiator & Oil Cooler Assembly 4.15
7 Air Compressor Assembly 4.17
8 Fuel System Installation 4.18
 SECTION 1

BOOM ASSEMBLY
 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -1 VLRT 40

 VOLAS LTD.
Material Handling Business Division

100J5055M2 - BOOM INSTALLATION

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 908P91F4 SOCKET & WEDGE 1

2 5T3318 BOOM PIVOT BUSHING 2
3 19T6140 PIN (BOOM PIVOT) 2
4 19T6144 PIN (BOOM HOIST) 2
5 19T6142 PIN (BOOM HOIST) 2
6 19T5915D1 PIN 3/4'' X 3'' 4
7 19T5915D2 PIN 3/4'' X 4'' 2
8 19T5915D3 PIN 3/4'' X 5'' 2
9 19T6028 PIN (MAN EXT) 1
-- 908N29F2 MECH ANTI - 2 BLOCK 1
10 18P6654D2 TUBE 1
11 20P1269D46 U BOLT 1/2-13 2
12 20Z739D6 NUT HEX 1/2-13 8
13 3615V011 LOCK WASHER 1/2'' 4
14 20Z1036D231 HHCS 3/4 - 10 X 1-1/2 GR 8 12
15 18Z694D8 HARDENED WASHER - 3/4 12
16 44Z1D12 LUBE FITTING 2
17 18T13840 SPACER (BOOM HOIST) 8
18 100X194M1 BOOM ASSEMBLY 1
19 54938Q6 BOOM HOIST CYL. 2

BOOM ASSEMBLY 1 -2 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -3 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM HOIST CYL. - 54938Q6

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 5445Z25 PISTON SEAL 1

2 5418Z41 PISTON BEARING 2
3 5418Z42 PISTON BEARING 2
4 5420Z71 PISTON ROD 1
5 5438Z9 TUBE S/A 1
6 5420Z72 GRUB SCREW 1
7 5418Z78 HEAD END COVER 1
8 5445Z26 O - RING 1
9 5445Z27 BACK UP RING 1
10 5418Z43 ROD SEAL 1
11 5414Z9 WIPER 1
12 5420Z73 ROD EYE 1
13 5425Z6 SPHERICAL BEARING 2
14 5444Z54 GREASE NIPPLE 2
.. 541100P8 SEAL KIT 1
16 44Z536D3 PORT PLUG 3
17 45Z479D39 O' RING 3

BOOM ASSEMBLY 1 -4 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -5 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SHEAVE INSTALL - 100N2894F2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

-- 907T8F1 SHEAVE (MAIN) 5

1 7Q35 SHEAVE (20'' DIA 3/4 ROPE) 1
2 25Z489D48 ROLLER BEARING 1
3 44Z1D12 LUBE FITTING 90 DEG. 1
4 5419N2D1 PIN - SHEAVE 2
5 19Z274D29 HITCH PIN 2
-- 907P18F1 SHEAVE (IDLER) 1
6 7Q29D1 SHEAVE 1
7 5Z368D2 BUSHING 1
8 48P4981 FLANGE 1
9 18P5127 FLANGE 1
10 20Z646D14 1/4-20 UNC X 3.00 HHCS 6
11 0680V022 1/4-20 UNC SOC HD SET SC 2
12 44Z1D10 LUBE FITTING 1
13 18N1746 SPACER FILLTER (SHEAVE) 2
14 3615V009 L' WASHER 3/8'' 2
15 20Z646D47 HHCS 3/8''-16 X 1 2
16 20T9257 ROD END 2
17 18Z2664 SPACER (SHEAVE) 6

BOOM ASSEMBLY 1 -6 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -7 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSLY - 100X194M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 19T6008 PIN (EXT. CYL.) 4

2 19T6020 PIN (EXT. CYL.) 2
3 18T13414 RETAINER (PIN) 6
4 18T14620 SPACER 2
5 16P5168 SLIDER PAD (CYL.) 1
6 16P5430 SUPPORT (HOSE SHEAVE) 2
7 19T6029 PIN (MANUAL ANCHOR) 1
8 19T5595 PIN (CABLE ANCHOR) 1
9 30Z180 NYLON COATED CABLE 1
10 44P2005 90 DEG. BLOCK FITTING 1
11 44P2008 TUBE ASSLY 1
12 44P2009 TUBE ASSLY 1
13 44Q1012D1 HOSE ASSLY 1
14 7N232F1 SHEAVE (HOSE) 1
15 918N34F1G1 SPRING GUIDE ASSLY 1
16 44Q632D3 HOSE ASSLY 2
17 44Q632D2 HOSE ASSLY 2
18 44N765 TUBE ASSLY 1
19 38N127 TELE VALVE BLOCK 1
20 38N132 VALVE BLOCK 1
21 36R37M1 HOLD VALVE (BOOM TELE) 2
22 19T6209 PIN 1
23 19T6210 PIN 1
24 16T4231 SLIDER PAD 8
25 16T8046D1 SLIDER PAD 1
26 16T8046D2 SLIDER PAD 1
27 16T5899D1 SLIDER PAD 1
28 16T8044 SLIDER PAD 1
29 16T6157 SLIDER PAD CARRIER 8
30 16T8047D1 SLIDER PAD (CABLE) 2
31 16T8047D2 SLIDER PAD (CABLE) 1
32 16T8047D3 SLIDER PAD (CABLE) 1
33 16T8045 SLIDER PAD 2
34 16T6645D1 SLIDER PAD 2
35 16T6645D4 SLIDER PAD 10
36 16T6896C1 SLIDER PAD 4
37 16T6897C1 SLIDER PAD 1
38 16T7004C1 SLIDER PAD 1
39 16P5169 SLIDER PAD CARRIER 4
40 20T8643D3 SHIM (0.105) 2

BOOM ASSEMBLY 1 -8 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -9 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSLY - 100X194M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

41 20T8643D4 SHIM (0.048) 8

42 20T8644 SHIM (0.048) 40
43 20T9203D1 SHIM (0.048) 14
44 20T9203D2 SHIM (0.105) 4
45 20T9295D2 SHIM (0.048) 24
46 20T9304 SHIM (0.048) 20
47 20T9417D1 SHIM (0.048) 12
48 20T9417D2 SHIM (0.105) 4
49 20T9418D1 SHIM (0.048) 6
50 20T9418D2 SHIM (0.105) 2
51 20Z711D45 HHCS 3/8-16 X 5/8 12
52 20Z711D41 HHCS 3/8-16 X 1 4
53 20Z711D42 HHCS 3/8-16 X 1 46
54 20Z711D48 HHCS 3/8-16 X 2-3/4 4
55 20Z711D51 HHCS 3/8-16 X 3-1/2 9
56 20Z711D75 HHCS 1/2-13 x 1-1/4 32
57 20Z711D76 HHCS 1/2-13 x 1-1/2 29
58 20Z711D100 HHCS 5/8-11 x 2-3/4 24
59 20Z711D101 HHCS 5/8-11 x 3 8
60 20Z711D103 HHCS 5/8-11 x 3-1/2 8
61 20Z711D88 HHCS 1/2 13 X 4-1/2 6
62 0620V023 SHCS 3/8-16 X 3/4 12
63 0620V025 SHCS 3/8-16 X 1 32
64 0620V026 SHCS 3/8-16 X 1-1/4 32
65 0620V027 SHCS 3/8-16 X 1-1/2 32
66 3632V004 FLAT WASHER 4
67 18H4146D11 L' WASHER (INT.) 3/8 4
68 18H4146D13 L' WASHER (INT.) 1/2 48
69 3631V007 FLAT WASHER 3/8 4
70 3643V011 L' WASHER 3/8 51
71 3643V013 L' WASHER 1/2 13
72 3640V015 WASHER 3/4 2
73 18Z2212D7 HEAVY DUTY WASHER 5/8 40
74 20Z1675D7 JAM NUT 5/8-11 1
75 20Z716D8 L' NUT 3/8-16 4
76 2136V006 HEX NUT # 12-24 UNC-2B 8
77 19Z286D3 PIN (SNAPPER) 2
78 2201V039 COTTER PIN 2
79 30Z1D19 CLAMP (1/8 ROPE) 4
80 44Q26D2 SPLIT FLANGE HALF 3/4 16

BOOM ASSEMBLY 1 -10 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSLY - 100X194M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

81 44Q26D3 SPLIT FLANGE HALF 1 8

82 18H8102D2 FLAT 1
83 45Z479D21 O - RING (1/8 DIA X 19/16) 4
84 45Z479D46 O - RING (1/8 DIA X 1-1/4) 13
BALL PLUNGER 5/8 W/NT
85 20Z1412D22 LOCK 1
86 11X99D3 BASE SECTION (BOOM) 1
87 11J3142D2 SECTION # 1 (BOOM) 1
88 11J2941D3 SECTION # 2 (BOOM) 1
89 11J2942D4 SECTION # 3 (BOOM) 1
90 5438R20 UPPER CYLINDER 1
.. 541100P36 SEAL KIT UPPER CYL. 1
91 5438R21 LOWER CYLINDER 1
.. 541100P36 SEAL KIT LOWER CYL. 1

BOOM ASSEMBLY 1 -11 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -12 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SPRING GUIDE ASSLY - 918N34F1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 18P6067 SPRING GUIDE 1

2 8P610 SHEAVE FRAME 1
3 18T11264 RETAINER PLATE 1
4 18T11265 RETAINER PLATE 1
5 7Z385 SHEAVE 1
6 17Z615 SPRING 2
7 19Z150D2 PIN 1
8 19F46D3 DRILLED PIN 2
9 20T9031 ROD (THREADED) 2
10 2045V003 NUT 3/8-16 UNC 4
11 2201V003 COTTER PIN 4
12 2201V033 COTTER PIN 1
13 20Z716D8 NUT (SELF LOCKING) 4

BOOM ASSEMBLY 1 -13 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -14 VLRT 40

 VOLAS LTD.
Material Handling Business Division

HOOK BLOCK (4 SHEAVE) -8U29

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 1032Z178 LATCH SAFETY 1

2 8Z68D21 HOOK 1
3 1044Z418 FITTING LUBE 5
4 1025Z1443 BEARING THRUST 1
5 20Z781D5 NUT HOOK 1
6 1020Z3707 SCREW SET 2
7 1022Z33 WEIGHT CHEEK 2
8 1020Z5038 SCREW CAP 8
9 19Z169D33 SHAFT SHEAVE 1
10 1019Z703 PIN COTTER 1
11 1018Z3846 SPACER SHEAVE 6
12 7Z279D2 SHEAVE 4
13 25Z489D3 BEARING ROLLER 4

BOOM ASSEMBLY 1 -15 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -16 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM EXTENSION INST.-100J5210F2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 11J3047 34' BOOM EXTENSION 1

2 316T326 BRACKET 3
-- 14N2478F1 HOUSING - PIN 2
3 5Z130D11 BUSHING 2
4 44Z1D10 FITTING LUBE 3
5 19T6159 PIN 2
6 19T6160 PIN 2
-- 6N538F1 CRANK BOOM EXTENSION 1
7 6P2586 KNOB SPINNER 1
8 20Q1D36 BOLT SHOULDER 1
9 18P4871 PLATE - LATCH 2
10 17Z435 SPRING 2
-- 907T2F2 SHEAVE ASSLY 1
11 25Z489D5 BEARING ROLLER 1
12 19P611 PIN SHEAVE 1
13 18Z2028 SPACER 2
14 19Z286D2 PIN - SNAPPER 3
15 19Z150D3 CLEVIS PIN 1/2x 1-7/16 2
16 19Z274D18 HITCH PIN 3/4 x 7-1/4 2
17 2201V065 COTTER PIN 1/4 x 7/8 2
18 19Z223D110 SPRING PIN 1/4 x 7/8 8
19 19Z223D122 SPRING PIN 1/4 x 2-3/4 2
20 16P6297 BRACKET 1
21 18T13086 FLAT 2
22 0684V084 SOC. SET SR 1/2-13 x 1-1/4 4
23 2161V005 1/2-13 UNC JAM NUT 4
24 18H8106D68 FLAT 1
25 3631V011 5/8 FLAT WASHER 16
26 3643V015 5/8 LOCK WASHER 12
27 20Z711D95 5/8-11UNC x 1-1/2 LG. HHCS 4
28 2145V007 5/8-11 UNC NUT 4
29 20Z711D96 5/8-11UNC x 1-3/4 LG. HHCS 8
30 16P5490 BRACKET 1
31 19Z274D19 HITCH PIN 1/2 x 3'' 1
32 2061V010 1''-8 UNC JAM NUT 2
33 16P5862 BRACKET 2
34 20T9596D2 SHIM 12 G.A. (0.105) 10
35 20T9596D1 SHIM 18 G.A. (0.048) 32
36 32Z1400 WARNING (DECAL) 4
37 19T6230 PIN 1

BOOM ASSEMBLY 1 -17 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BOOM ASSEMBLY 1 -18 VLRT 40

 VOLAS LTD.
Material Handling Business Division

BALL HOOK & LINK ASSLY - 100T256F2

Ref Part Number Description Quantity

OM - 40-45- Figure
50 Number

1 8U7D519 8.5 TON BALL HOOK 1

2 6P2337 LINK - 1/2 & 5/8 SOCKET 1
3 19F61D9 PIN 1
4 2201V103 COTTER PIN 5/16 DIA X 2-1/4 LG. 2

BOOM ASSEMBLY 1 -19 VLRT 40

 SECTION 2

UPPER ASSEMBLY
 VOLAS LTD.
Material Handling Business Division

DECKING INSTALLATION

UPPER ASSEMBLY 2 -1 VLRT 40

 VOLAS LTD.
Material Handling Business Division

DECKING INSTALLATION - 100N2874F1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 19T5233 DOWEL PIN 1

2 20Z1036D4 1-1/4 X 6'' LG. HHCS GR 8 24
3 18Z694D12 H' WASHER 24
4 20Z711D265 1.0 X 4.0'' LG. HHCS 1
5 20Z716D25 1.0'' HEX NUT 1
6 541U8 SLEWING RING 1

UPPER ASSEMBLY 2 -2 VLRT 40

 VOLAS LTD.
Material Handling Business Division

COMPLETE CONTROL GENERAL ARRANGEMENT

UPPER ASSEMBLY 2 -3 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB INSTALLATION

UPPER ASSEMBLY 2 -4 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB INSTALLATION - 9327J3F2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 9327J10F1 CAB ASSEMBLY 1

2 16Z564 PAD - MTG. 2
3 3631V008 F' WASHER - 7/16 6
4 20Z716D11 L' NUT 7/16 - 14 6
5 18N1758 PLATE - DECAL 1
6 27N3310 COVER FRONT 1
7 20Z1703D30 SCREW 1/4 - 20 10
8 20Z40D13 # 10 X 3/8 LG. T.F. SCR 3
9 2037V005 # 10-32 UNF HEX NUT 2
10 3643V007 # 10 LOCK WASHER 2
11 14R8 FLOOR MAT 1
12 27Z640 EDGE TRIM 18'' LG. 1
13 18H3892D436 WASHER - FRONT 2
14 18H3892D444 WASHER - REAR 2
15 932T34F3 Cab Heater Hole Plug Kit (Not shown) 1

UPPER ASSEMBLY 2 -5 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

UPPER ASSEMBLY 2 -6 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSLY - 9316J60M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 20Z1775D3 FLANGE LOCK SCREW 7

2 20Z1436 RUBBER U-CHAN 3.00'' LG. 1
3 0638V111 SCREW 19
4 20Z711D21 5/16-18 X 0.75 LG. HHCS 6
5 3643V010 5/16 LOCK WASHER 19
6 2145V002 5/16-18 HEX NUT 1
7 20Z711D28 5/16-18 X 2-1/4'' LG. HHCS 9
8 44Z210D5 REDUCER BUSHING 1
9 20Z1436 RUBBER U - CHAN 7.50 LG. 1
10 2145V003 3/8-16 HEX NUT 10
11 3643V011 3/8 LOCK WASHER 15
12 919T117F5 PIN ASSLY 1
13 19Z148D6 PIN CLEVIS 1
14 2201V047 PIN COTTER 1
15 3632V004 3/8 FLAT WASHER 5
16 6N548 SWING BRAKE PEDAL 1
17 25T1119 BEARING BLOCK 5
18 5Z239D5 BEARING 5
19 20Z711D42 3/8-16 X 1.25 LG. HHCS 4
20 17T297 SPRING 1
21 6Z131D5 CLEVIS 1
22 2165V004 7/16-20 JAM NUT 2
23 6N554 BOOM HOIST PEDAL 1
24 6Z131D14 CLEVIS 1
25 36U158D6 POWER STEER VALVE ASSY 1
26 16P4778 MOUNT PLATE 1
27 16Z209D1 MOUNT 4
28 0622V026 FLAT HEAD SCREW 2
29 0860V150 3/8-16 X 1.75 LG. RHMS 4
30 16T6596 MOUNT PLATE 1
31 16T3460 BRACKET 1
32 3631V012 WASHER 2
33 48R10 SEAT 1
34 79Z2924D2 WARNING LIGHT AMBER 1
35 38U57D2 MASTER CYLINDER 1
36 6T2731 CONTROL ROD 1
37 20Z711D30 5/16-18 X 2.75 LG. HHCS 1
38 2161V003 3/8-16 JAM NUT 1
39 4451500450 TUBE 0.25 OD X 60 LG. 1

UPPER ASSEMBLY 2 -7 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

UPPER ASSEMBLY 2 -8 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSLY - 9316J60M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

40 79Z2956D1 BULLET RECEPTACLE 4

41 5431J1 SIDE CONSOLE 1
42 36Q203D1 HAND THROTTLE 1
43 89Z421 LEVEL W/SCREWS 1
44 44Z1723D6 90 DEG ELBOW 3
45 44Z209D1 COUPLING 1
46 44Z1724D5 TEE 1
47 4451500450 TUBE 0.25 OD X 22 LG. 2
48 32Q850 INDICATOR PLATE 1
49 14Z348D2 HOLE PLUG 2
50 14Z348D3 HOLE PLUG 1
51 20Z1795D1 SLOTTED TRUSS HD SCR 14
52 0860V109 1/4-20 X 0.50 LG. RHMS 12
53 3643V009 1/4 LOCK WASHER 18
54 4451501520 TUBE 0.62 OD X 62 LG. 2
55 20F57D1 GROMMET 1
56 44Z1813D7 CONNECTOR 1
57 4451500450 TUBE - 0.25 OD. X 108 LG. 2
58 32Z1083D24 CLAMP 2
59 2165V002 5/16 JAM NUT 1
60 4451500450 TUBE - 0.25 OD. X 96 LG. 1
61 6P2693 LEVER WELD'T 1
62 16T8496 BRACKET 1
63 6Z607 GRIP 1
64 36Z1333 VALVE 1
65 6Z117D3 PIN 1
66 2201V003 COTTER PIN 1
67 20Z711D507 5/16-18 X 0.5 LG. HHCS 1
68 18H3892D503 WASHER 1
69 32Z890D4 TIE STRAP 11
70 32Z1233D1 CLAMP 1
71 16N2550 BEAM FRONT 1
72 16N2601 BEAM REAR 1
73 16T6615 WASHER 2
74 16Q74 CUSHION FRONT 2
75 16Q75 CUSHION REAR 2
76 20Z711D515 3/8-16 X 0.75 LG. HHCS 8
77 20Z711D84 1/2-13 X 3.50 LG. HHCS 2
78 18Z694D6 H' WASHER 2
79 20Z716D13 1/2-13 NUT 2

UPPER ASSEMBLY 2 -9 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

SECTION A-A

UPPER ASSEMBLY 2 -10 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSLY - 9316J60M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

80 20Z711D105 5/8-11 X 4.0 LG. HHCS 2

81 18Z694D7 H' WASHER 2
82 20Z716D17 5/8-11 NUT 2
83 20F57D60 GROMMET 1
84 20Z711D25 5/16-18 X 1.5 LG. HHCS 2
85 16P6562 PLATE 1
86 56Z262D1 FLASHER 1
87 3631V005 1/4 FLAT WASHER 5
88 20Z711D2 1/4-20 X 0.50 LG. HHCS 4
89 20Z711D4 1/4-20 X 0.75 LG. HHCS 2
90 2145V001 1/4 HEX NUT 2
91 20Z2026D2 PLUG 1
92 79Q722 2 SPD WINCH SWITCH 1
95 79Z3598 TURN SIGNAL 1
96 32Z423D14 CLAMP 1
97 32Z423D25 CLAMP 1
98 20Z1775D2 3/8 - FLANGE LOCK SCREW 4
99 20Z1776D1 3/8 - FLANGE LOCK NUT 4
100 79Z2808D646 JUMPER 1
101 18Z2024D5 PLUG BUTTON 1
102 5436R11 FOOT THROTTLE VALVE 1
103 5436R9 DUAL BRAKE VALVE 1
104 5436Q2 DOUBLE CHECK VALVE 1
105 5418P139 BRK'T D.C. VALVE MTG. 1
106 5418Z34D5 COPPER WASHER M10 1
107 5418Z34D7 COPPER WASHER M12 2
108 5418Z34D4 COPPER WASHER M14 3
109 5418Z34D6 COPPER WASHER M16 4
110 5418Z34D3 COPPER WASHER M22 3
111 5444T12D17 BUSHING 1
112 5444T12D16 BUSHING 3
113 5444T12D18 BUSHING 1
114 5444T12D13 BUSHING 2
115 5444T12D19 BUSHING 1
116 44Z1587D12 90 DEG. ELBOW 3
117 44Z1724D5 TEE 1
118 5420Z196D3 PLUG M14 2

UPPER ASSEMBLY 2 -11 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

UPPER ASSEMBLY 2 -12 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSLY - 9316J60M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

119 5420Z196D2 PLUG M16 2

120 44Z1587D2 90 DEG. ELBOW 3
121 316J3M2 CAB BASE WELDT 1
122 44Z1586D10 STRAIGHT CONNECTOR 2
123 5444Q185D1 SPECIAL 90 DEG. ELBOW 1
124 5479R7 WIRE HARNESS 1
125 796415029 STEERING WHEEL 1
126 5416P141 BRK'T SHIFT QUADRANT 1
127 5418P502 COVER GEAR SHIFFTER 1
128 54906J1F7 CONTROL LEVER ASSLY-RH. 1
129 54906N1F4 CONTROL LEVER ASSLY-LH. 1
130 5416P142 PANEL POWER CONTROL 1
131 79R339 HARNESS 1
132 89U15D5 AIR PRESSURE GAGE(MECH.) 1
133 89U15D4 FUEL GAUGE 1
134 79Z2400D1 TOG SWITCH 3
135 79Z2400D4 TOGGLE SWITCH 2
136 79Z1690 IGNITION SWITCH 1
137 79Z3163D1I SWITCH 1
138 89Z453D2 SON ALART 1
139 56Z386 DASH LAMP 1
140 79Z2924D1 RED LAMP 1
141 27Z670 LIGHTER 1
142 56Z114D23 BULB 2
143 79Z3163D2 ENGINE STOP SWITCH 1
144 5416P143 OUTRIGGER CONTROL PANEL 1
145 79Z2400D1 TOG SWITCH 1
146 79Q931 HARNESS 1
147 79Z2924D1 RED LAMP 1
148 79Z2924D3 INDICATOR LAMP GREEN 12V 1
149 79Z3997 DIODE 1
150 79Z24D009 TOG SWITCH 8
151 79Z2400D7 TOGGLE SWITCH 1
152 947N3F2 HORN ASSEMBLY 1
153 79Q822 SWITCH HORN 1
154 88Q57D5 WIPER BLADE 1
155 88R6D2 WIPER MOTOR 1
156 88U23D7 WIPER ARM 1
157 16Z699D1 COVER WIPER 1

NOTE: FOR SIMPLICITY ITEM NO. FROM 152 TO 157 ARE NOT SHOWN IN DWG.

UPPER ASSEMBLY 2 -13 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

UPPER ASSEMBLY 2 -14 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CAB BASE ASSEMBLY

UPPER ASSEMBLY 2 -15 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -16 VLRT 40

 VOLAS LTD.
Material Handling Business Division

LEVERS & CABLES CONTROL.- 9306J3M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 20Z1036D233 HHCS 3/4 - 10 X 2 (Not shown) 8

2 18694D8 HARD WASHER 3/4 (Not shown) 8
3 6Z131D14 CLEVIS 4
4 2165V002 JAM NUT 5/16 - 24 8
5 919T117F4 CLEVIS PIN ASSLY 4
6 919T117F6 CLEVIS PIN ASSLY 2
7 6T2931 CLEVIS WELDT 2
8 32Z1233D1 CLAMP 1
9 32Z1083D25 CLAMP 1
10 32Z1083D10 CLAMP 1
11 32Z1083D27 CLAMP 1
12 20Z1775D3 SCREW 3
13 18T15790 SPACER 5/16 - 24 X 1 2
14 16T7415 BRACKET SW. CABLE 1
15 16P5446 BRACKET B.H. CAB 1
16 20Z711D22 HHCS 5/16 - 18 X 0.88 3
17 3631V006 FLAT WASHER 5/16 3
18 3643V010 5/16 LOCK WASHER 3
19 3631V012 FLAT WASHER (Not shown) 6
20 2145V003 3/8 HEX NUT 1
21 3643V011 3/8 LOCK WASHER 1
22 9316J60M2 CAB BASE ASSLY 1
23 6Q156D30 CONTROL CABLE 2
24 6Q156D20 CONTROL CABLE 1
25 6Q156D9 CONTROL CABLE 1
-- 54906N1F4 CONTROL LEVER ASSY.- LH. 1
26 16N2604 CONTROL BRACKET 1
27 6P2812 LEVER WELD'T - SWING 1
28 6P2709 LEVER WELD'T - TEL NO.1 1
29 6P2710 LEVER WELD'T - TEL NO.2 1
30 5Z387 BUSHING - NYLON 3
31 6Z645D1 KNOB 3
32 10T1426D6 SHAFT 1
33 0682V032 SET SCR 1/4-20 x 1/4 LG. 1
34 6Z131D14 CLEVIS 3
35 2165V002 5/16-24 UNF JAM NUT 3
36 6Q156D1 CONTROL CABLE 135'' 1
37 25Z1069 THRUST BEARING 4
38 919T117F4 PIN ASSLY 3
39 6Q390D4 CONTROL CABLE 2

UPPER ASSEMBLY 2 -17 VLRT 40

 VOLAS LTD.
Material Handling Business Division

LEVERS & CABLES CONTROL.- 9306J3M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

-- 54906J1F7 CONTROL LEVER ASSY.- RH. 1

40 16N2551 CONTROL BRACKET 1
41 6P2714 LEVER WELD'T - B/H 1
42 6P2784 LEVER WELD'T - MAIN 1
43 10T1426D4 SHAFT 1
44 5Z387 BUSHING - NYLON 2
45 0682V032 SET SCR 1/4-20 x 1/4 LG. 1
46 6Z645D1 KNOB 2
47 18T13947 SPACER 2
48 6Z131D14 CLEVIS 3
49 2165V002 5/16-24 UNF JAM NUT 3
50 25Z1069 BEARING THRUST 3
51 6Q156D20 CABLE - B.H. PEDAL 66'' 1
52 919T117F4 PIN ASSY 3
53 6Q390D5 CONTROL CABLE 2

UPPER ASSEMBLY 2 -18 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -19 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SEAT OPERATORS - 48R10

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 48R10 OPERATOR'S SEAT 1

UPPER ASSEMBLY 2 -20 VLRT 40

 VOLAS LTD.
Material Handling Business Division

MASTER CYLINDER - SWING BRAKE

UPPER ASSEMBLY 2 -21 VLRT 40

 VOLAS LTD.
Material Handling Business Division

MASTER CYLINDER - SWING BRAKE- 38U57D2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 6Z392 ROD PUSH 1

2 14Z23 CAP 1
3 20Z87 SCREW 2
4 20Z84 GASKET 2
5 18Z1320 RETAINER BOOT 1
… 1045Z1950 KIT SERVICE 1
6 45Z324 BOOT 1
7 CUP 1
8 PISTON ASSEMBLY 1
9 18Z1319 RETAINER BOOT 1
10 39Z42 WIRE PISTON STOP 1
11 18Z1321 WASHER PISTON STOP 1
12 17Z385 SPRING 1
13 PLUG PIPE 2
14 45Z323 CASTING BODY 1
15 18Z404 WASHER 1

UPPER ASSEMBLY 2 -22 VLRT 40

 VOLAS LTD.
Material Handling Business Division

HOUSELOCK INSTALLATION

UPPER ASSEMBLY 2 -23 VLRT 40

 VOLAS LTD.
Material Handling Business Division

HOUSELOCK INST. - 921J13F2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 6Q393 CONTROL ROD 1

2 6T2779 HANDLE 1
3 6T2936 GUIDE WELDT 1
4 319T14 PIN WELDT 1
5 6Z131D21 CLEVIS 1
6 919T117F4 PIN ASSLY 1
7 19T3650D4 PIN COTTER 3/32 x 5/8'' 1
8 2165V003 NUT 3/8'' - 24 UNF 1
9 20Z711D41 3/8''-18 UNC X 1'' LG. HHCS 1
10 3643V011 3/8'' LOCKWASHER 1
11 2145V003 3/8''-18 UNC HEX NUT 1
12 3631V009 1/2'' FLAT WASHER 2
13 3631V005 1/4'' FLAT WASHER 1
14 20Z1251D18 EYE BOLT 1/4''-20 UNC 1
15 20Z711D76 1/2''-13 UNC CAP SRW 1

UPPER ASSEMBLY 2 -24 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWITCH MODEL 16 AUXILARY WINCH TWO SPEED

UPPER ASSEMBLY 2 -25 VLRT 40

 VOLAS LTD.
Material Handling Business Division

16 AUX WINCH 2 SPEED - 979N134F1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 79Q722 SWITCH ASSLY 1

2 79Z2924D2 PILOT LIGHT 1
3 32Z890D1 TIE STRAP 3

UPPER ASSEMBLY 2 -26 VLRT 40

 VOLAS LTD.
Material Handling Business Division

COVER ELECTRICAL COMPONENT

UPPER ASSEMBLY 2 -27 VLRT 40

 VOLAS LTD.
Material Handling Business Division

COVER ELECTRICAL COMPONENT

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

-- ELE. COMP. ASSLY

1 16P6562 PLATE COVER 1
2 3643V009 WASHER LOCK 1/4'' 1
3 20Z711D4 HHCS 1/4-20UNC X 3/4'' 1
4 2145V001 HEX NUT 1/4-20UNC 1
5 32Z423D14 CLAMP 1

UPPER ASSEMBLY 2 -28 VLRT 40

 VOLAS LTD.
Material Handling Business Division

ELECTRICAL COMPONENTS

UPPER ASSEMBLY 2 -29 VLRT 40

 VOLAS LTD.
Material Handling Business Division

ELEC. COMP. PANEL - 979N107F7

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 16P5843 MTG. PANEL 1

2 79Z1745D1 SOL. RELAY 1
3 56Z262D1 SINGLE FLASHER 1
4 79P448 RELAY 3
5 79Q34D12 FUSE HOLDER 1
6 79Z2199D12 3/8 EYE TERMINAL 1
7 79Z2923D10 0.25 TAB TERMINAL 1
8 79Z2814D334 JUMPER 1
9 79Z2816D418 JUMPER 2
10 79Z2816D838 JUMPER 1
11 79Z2816D839 JUMPER 1
12 32Z423D6 CLAMP 1
13 32Z423D25 CLAMP 1
14 0860V109 1/4-20 UNC X 1/2 RHMS 7
15 2145V001 1/4-20 UNC HEX NUT 10
16 3643V009 1/4 LOCK WASHER 10
17 0860V112 1/4-20 UNC X 3/4 RHMS 3
18 3631V005 1/4 FLAT WASHER 3
19 79Z8D7 FUSE HOLDER 1
20 79Z2816D568 JUMPER 1
21 79Q731 WIRE HARNESS 1

NOTE
All individual wires, leads & jumpers
should be fabricated locally.

UPPER ASSEMBLY 2 -30 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ELECTRICAL COMPONENT

UPPER ASSEMBLY 2 -31 VLRT 40

 VOLAS LTD.
Material Handling Business Division

U/ELECTRICAL COMP. - 979J82F2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 3643V011 3/8 LOCK WASHER 2

2 2145V003 3/8-16 HEX NUT 2
3 56Q11D3 SINGLE LIGHT 1
4 56Q11D2 SINGLE LIGHT 1
5 56Q11D1 SINGLE LIGHT 2
6 79Z2954D1 BULLET PLUG 9
7 32Z890D3 TIE STRAP (Not shown) 20
8 32Z890D4 TIE STRAP (Not shown) 3
9 79Z2199D12 TERMINAL (Not shown) 1
10 79Z2816D458 JUMPER (Not shown) 1
11 5416P85 BRACKET WELDT 1

UPPER ASSEMBLY 2 -32 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWIVEL INSTALLATION

UPPER ASSEMBLY 2 -33 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWIVEL INSTALLATION 9345J57M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 945J81M1 SWIVEL ASSEMBLY 1

2 5477R1 COLLECTOR RING ASSEMBLY 1
3 20Z711D129 HHCS 3
4 3643V016 LOCK WASHER 3
5 20Z711D41 HHCS 2
6 3643V011 LOCK WASHER 2
7 3631V007 FLAT WASHER 2
8 5416P119 BRACKET- COLLECTER RING 2

UPPER ASSEMBLY 2 -34 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -35 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWIVEL SUB ASSLY - 945J81M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 44Z485D10 O-RING ST. CONNECTOR 2

2 44Q645D4 HOSE ASSLY 2
3 44Z473D6 90 DEG. SWIVEL ELBOW 1
4 44Z1833D9 45 DEG. MALE ELBOW 1
5 44Z1587D16 90 DEG. MALE ELBOW 1
6 44Z472D6 45 DEG. SWIVEL ELBOW 1
7 44Z1322D5 FITTING STRAIGHT 1
8 945J90M1 SWIVEL ASSLY 1
9 1100P429F11 SEAL KIT OM 40 SWIVEL 1

UPPER ASSEMBLY 2 -36 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -37 VLRT 40

 VOLAS LTD.
Material Handling Business Division

EXPLODED VIEW OF SWIVEL

UPPER ASSEMBLY 2 -38 VLRT 40

 VOLAS LTD.
Material Handling Business Division

STEERING & WINCH BOOST PLUMB. ASSY

UPPER ASSEMBLY 2 -39 VLRT 40

 VOLAS LTD.
Material Handling Business Division

STEERING & WINCH BOOST PLUMB. ASSY 944J110M1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 20Z711D32 CAPSCREW 5/16"X3-1/4 2

2 3643V010 SPRING WASHER 5/16 3
3 2145V002 HEX NUT 5/16"UNC 3
4 3631V006 F WASHER 5/16X11/16 2
5 44Q26D3 FLANGE HALF 1" 2
6 20Z711D42 CAPSCREW 3/8 X1-1/4 4
7 45Z479D21 O'RING 1
8 3643V011 SPRING WASHER 3/8 4
9 44Z421D16 ELBOW 1
10 44Z1919D3 ELBOW 1
11 44Z421D4 ELBOW 2
12 44Q587D3 HOSE ASSY 1
13 44Z485D39 STRAIGHT CONNECTER 1
14 44Z473D5 90 DEG. ELBOW 1
15 44Q751D15 HOSE 1
16 32Z423D36 TUBE CLAMP 1
17 44Z421D10 90DEG ELBOW 1
18 44Q514D17 HOSE ASSY 1
19 44N1008 TUBE ASSY 1
20 36Z1229 CHECK VALVE 1
21 44Q752D3 HOSE ASSLY 1
22 44Z473D6 90 DEG. ELBOW 5T 1
23 44Z485D9 O RING CONNECTER 4
24 44Q643D11 HOSE ASSY 1
25 44Z487D7 TEE 1
26 36U149M2 STRG PRI VALVE 40 1
27 44Z511D5 CAP NUT 1

UPPER ASSEMBLY 2 -40 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWING ASSEMBLY

UPPER ASSEMBLY 2 -41 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWING ASSEMBLY 944J109M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 20Z711D26 HHCS 3
2 3643V010 LOCK WASHER 3
3 44Q647D2 HOSE ASSEMBLY 1
4 44Q695D3 HOSE ASSEMBLY 1
5 36Z1246D1 CHECK VALVE 1
6 45Z479D8 O' RING 1
7 20Z711D42 HHCS 8
8 3643V011 LOCK WASHER 8
9 44Z485D39 O' RING CONNECTER 1
10 44Q26D3 SPLIT FLANGE HALF 4
11 45Z479D21 O' RING 2
12 44Z612D5 TEE WITH SWIVEL NUT 2
13 44Z485D8 O'RING CONNECTER 1
14 44Z511D3 CAP NUT 1
15 44Q514D16 HOSE ASSEMBLY 1
16 36Q249D1 CHECK VALVE 1
17 44Z1181D5 O'RING CONNECTER 1
18 44Z488D10 TEE 1
19 44Z492D20 REDUCER 1
20 20Z649D10 NUT 1
21 44Z590D7 STRAIGHT CONNECTER 1
22 44Z1454D2 ELBOW 1
23 44Z421D2 O'RING ELBOW 2
24 44Z591D8 ELBOW 2
25 44Z485D14 O'RING CONNECTER 2
26 32Z890D104 TY-WRAP 3
27 44T616 ORIFICE ELBOW 1
28 44Z511D5 CAP NUT 1
29 44Q751D26 HOSE ASSEMBLY 1
30 44Z487D5 SWIVEL RUN TEE 2
31 44Z536D5 O'RING PLUG 1
32 44Q26D4 SPLIT FLANGE HALF 4
33 45Z479D22 O'RING 2
34 20Z711D59 HHCS 8
35 3643V012 LOCK WASHER 8
36 44Q514D26 HOSE ASSEMBLY 2
37 44Q751D11 HOSE ASSEMBLY 1
38 44Q586D2 HOSE ASSEMBLY 2
39 44Q751D25 HOSE ASSEMBLY 1
40 44Z473D8 ELBOW 2
41 5436Q5 SOLENOIED VALVE 1
42 36U329M3 SWING CONTROL VALVE 1

UPPER ASSEMBLY 2 -42 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -43 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -44 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWING REDUCER INST. - 953N25M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 41U51D1 SWING MOTOR 1

2 20Z1036D233 3/4 X 2.0 LG HHCS 8
3 18Z694D8 3/4 FLAT WASHER 8
4 20Z711D95 5/8 X 1.5 LG HHCS 2
5 3643V015 5/8 LOCK WASHER 2
6 5453R13 SWING REDUCER 1

UPPER ASSEMBLY 2 -45 VLRT 40

 VOLAS LTD.
Material Handling Business Division

EXPLODED VIEW OF SWING MOTOR

UPPER ASSEMBLY 2 -46 VLRT 40

 VOLAS LTD.
Material Handling Business Division

SWING MOTOR 41U51D1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 .. SCREW 4
2 1014Z1822 CAPEND 1
3 1025Z2150 NEEDLE BEARING 1
4 1018Z6018 CAM RING ASSY. 1
5 1019Z1147 DOWEL PIN 2
6 1014Z1823 PORT PLATE ASSY. 1
7 1018Z5710 SNAP RING 1
.. 1010Z1288 SHAFT KIT 1
8 1018Z6017 SNAP RING 1
9 1025Z2149 BEARING 1
10 1010Z1287 SPLINED SHAFT 1
11 1014Z1821 MOTOR BODY 1
.. 1045Z1799 MOTOR SEAL KIT 1
12 FELT WIPER 1
13 SEAL SHAFT 1
14 PORT PLATE SHAFT 1
15 PORT PLATE O'RING 1
16 END CAP SEAL 1

UPPER ASSEMBLY 2 -47 VLRT 40

 VOLAS LTD.
Material Handling Business Division

B/H TELE VALVE PLUMBING ASSEMBLY

UPPER ASSEMBLY 2 -48 VLRT 40

 VOLAS LTD.
Material Handling Business Division

B/H TELE VALVE PLUMBING ASSY - 944J68M2

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 44N755 TUBE ASSLY 1

2 44N756 TUBE ASSLY 1
3 44N757 TUBE ASSLY 1
4 44Q621D1 HOSE ASSLY 2
5 44Q632D1 HOSE ASSLY 3
6 44Q26D2 SPLIT FLANGE HALF - 3/4 18
7 45Z479D46 O - RING 3/4'' S.F. 9
8 20Z711D42 HHCS 3/8-16 X 1.25 LG 112
9 3643V011 LOCK WASHER 112
10 44Q26D3 SPLIT FLANGE HALF - 1'' 24
11 45Z479D21 O - RING 1'' S.F. 20
12 44Q26D4 SPLIT FLANGE HALF - 1-1/4'' 4
13 45Z479D22 O - RING 1-1/4'' S.F. 3
14 20Z711D59 HHCS 7/16-14 X 1.5 LG 8
15 3643V012 LOCK WASHER - 7/16 8
16 44Q26D5 SPLIT FLANGE HALF - 1.5 4
17 45Z479D23 O - RING 1-1/2'' S.F. 2
18 20Z711D76 HHCS 1/2-13 X 1.5 LG 8
19 20Z711D47 HHCS 3/8-16 X 2.5 LG 8
20 44Q596D1 SWIVEL JOINT 3
21 44N849 TUBE ASSLY 1
22 36U161M1 B.H. HOLDING VALVE 2
23 44T655D2 4 BOLT FLANGE PLUG 1'' 2
24 16Z338D6 TUBE CLAMP ASSLY 4
25 16Z338D5 TUBE CLAMP ASSLY 3
26 44Q492D4 HOSE ASSLY 2
27 5436U13 B.H. & TELE VALVE-OTPL 1
28 5444P31 TUBE ASSLY 1
29 5444P32 TUBE ASSLY 1
30 5444P33 TUBE ASSLY 1
31 5444P34 TUBE ASSLY 1
32 5444P35 TUBE ASSLY 1
33 5444P36 TUBE ASSLY 1
34 5444P37 TUBE ASSLY 1
35 5418Q6 MTG. PLATE 2
36 992171377 M10 X 25 HEX BOLT 4
37 992271416 M12 X 25 HEX SCREW 4
38 992785634 M10 FLAT WASHER 4
39 992785644 M12 FLAT WASHER 4
40 992791535 M10 SPRING WASHER 4
41 992791545 M12 SPRING WASHER 4

UPPER ASSEMBLY 2 -49 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -50 VLRT 40

 VOLAS LTD.
Material Handling Business Division

MAIN WINCH HYDRAULIC - 9344J3M4

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 44N754 TUBE ASSLY 1

2 44N753 TUBE ASSLY 1
3 45Z479D23 O' RING 1-1/2'' 2
4 44Q26D5 SPLIT FLANGE HALF 1-1/2'' 8
5 20Z711D76 1/2-13 X 1-1/2'' LG HHS 16
6 3643V013 LOCK WASHER 1/2'' 16
7 44Z511D4 CAP NUT 2
8 16Z338D4 TUBE CLAMP 3/4'' 1
9 44N781 TUBE ASSLY 1
10 18H3892D503 FLAT WASHER . 2
11 44Z511D5 CAP NUT 7/8''-14 1
12 5436U12 CONTROL VALVE 1
13 5444P38 TUBE ASSLY 1
14 5444N23 TUBE ASSLY 1
15 5444N24 TUBE ASSLY 1
16 5444N25 TUBE ASSLY 1
17 5418Q6 MTG. PLATE 2
18 992171377 M10 X 25 HEX BOLT 4
19 992271416 M12 X 25 HEX SCREW 4
20 992785634 M10 FLAT WASHER 4
21 992785644 M12 FLAT WASHER 4
22 992791535 M10 SPRING WASHER 4
23 992791545 M12 SPRING WASHER 4
-- 54923J5F3 WINCH INSTL. - MAIN 1
24 18Z694D12 HD WASHER 1-3/8 X 2.5 4
25 20Z739D12 NUT 1-1/4'' UNC 4
26 32Z890D105 WIRE TIES 10
27 44Q814D19 HOSE ASSLY 1
28 44Z1417D4 REDUCER 1
29 5420T29D1 SHIM WINCH 10 GA 4
30 5420T29D2 SHIM WINCH 16 GA 4
31 5420T29D3 SHIM WINCH 20 GA 4
32 20Z1036D294 CAP SCR 1-1/4'' X 3-1/2'' LG. 4
33 5423Q3 SAI WINCH 1

UPPER ASSEMBLY 2 -51 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -52 VLRT 40

 VOLAS LTD.
Material Handling Business Division

UPPER ASSEMBLY 2 -53 VLRT 40

 VOLAS LTD.
Material Handling Business Division

CWT INSTALL - 9322N3F3

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 5422R8D6 COUNTER WEIGHT 1

2 20Z1036D296 HHCS 1-1/4 - 7 UNC X 4'' 2
3 20Z1036D12 HHCS 1-1/4 - 7 UNC X 3'' 4
4 20Z1081D12 HEX NUT 1-1/4 - 7 UNC 2
5 18Z694D12 FLAT WASHER 1-1/4 8
6 20T9593 SHIM 1

UPPER ASSEMBLY 2 -54 VLRT 40

 SECTION-3

LOWER ASSEMBLY
 VOLTAS LTD.
Material Handling Business Division

LOWER SHEET METAL & FENDERS

LOWER ASSEMBLY 3- 1 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

L/R SHEET METAL & FENDERS - 54927J10F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 27Z640 EDGE TRIM 25.25'' LG. 1

2 5427P8D1 COVER FRONT 1
3 20Z1775D3 FLANGED LOCK SRW 3/8-16 12
4 6Z608 HOOD LATCH 2
5 0860V111 RHMS 1/4-20 5/8'' LG. 8
6 3644V033 FLAT WASHER 1/4'' 8
7 2145V001 HEX NUT 1/4-20 8
8 27P3700 COVER REAR 1
9 27Z640 EDGE TRIM 20.60'' LG. 1
10 20Z1952 HINGE 8'' OFFSET 2
11 21N20 TOOL BOX WELD'T 1
12 3616V008 5/16 LOCK WASHER 10
13 0826V020 HEX HD SRW 5/16-18 X 5/8'' LG. 6
14 0826V022 HEX HD SRW 5/16-18 X 7/8'' LG. 8
15 0826V024 HEX HD SRW 5/16-18 X 1-1/4'' LG. 2
16 2145V002 HEX NUT 5/16 - 18 UNC 10
17 3643V010 5/16 LOCK WASHER 2
18 3644V036 FLAT WASHER 5/16 10
19 27Z640 EDGE TRIM 16.5 LG. 1
20 17Q35 GAS SPRING 2
21 2045M008 METRIC HEX NUT 4
22 20Q176 BALL STUD 4
23 5427J3 ENGINE HOOD 1
24 9389J51F1 GAUGE PANEL ASSLY 1
25 0660V117 M/C SCR 1/4 - 20 X 1-1/2'' 4
26 18H4144D7 EXTERNAL L' WASHER 1/4'' 4
27 5432Q1D8 TIE STRAP ( Not Shown) 6
28 16Q98 SUPPORT ROD 1
29 16T8224 SUPPORT ROD 1
30 3643V011 LOCK WASHER 3/8'' 2
31 20Z711D41 HHCS 3/8 - 16 UNC 2
32 6Z131D4 CLEVIS 1
33 919T117F4 PIN ASSLY 1
34 19T3650D4 PIN COTTER 3/32 x 5/8'' 1
35 2165V003 3/8 - 24 UNF HEX NUT 1
-- 927N49F2 FENDERS LOWER 1
36 27N3400 FENDER 4
37 29P1419 STEP FENDER MOUNTED 4
38 20Z711D2 HHCS 1/4-20 UNC x 1/2'' 16

LOWER ASSEMBLY 3- 2 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

L/R SHEET METAL & FENDERS - 54927J10F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

39 3616V007 LOCK WASHER 1/4'' 16

40 2145V001 HEX NUT 1/4-20 UNC 16
41 20Z646D75 HHCS 1/2-13UNC x 1-1/4'' 8
42 3612V006 FLAT WASHER 1/2'' 48
43 20Z716D13 NUT SELF LOCK 1/2-13 UNC 40
44 16P5497 SUPPORT FENDER 4
45 16P5496 SUPPORT FENDER 4
46 18T14385 SPACER FENDER 24

LOWER ASSEMBLY 3- 3 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 4 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

MIRROR REAR VIEW - 956N2F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 56Z402 MIRROR REAR VIEW 1

-- SC HEX HD CAP 1/4-20UNC X 3/4'' 4
-- NUT HEX 1/4-20UNC 4
-- LOCK WASHER 1/4'' 4
-- 1056Z54 MIRROR - RH. 1
-- 1056Z55 MIRROR - LH. 1

LOWER ASSEMBLY 3- 5 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 6 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

GAUGE PANEL ASSLY - 9389J51F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 16P5419F1 GAUGE PANEL 1

2 32U1594 GAUGE PANEL DECAL 1
3 79Q929 WIRE HARNESS 1
4 89U15D3 ENG. OIL PRESS. GAUGE 1
5 89U15D2 ENG. WATER TEMP. GAUGE 1
6 89U15D9 CONV. OIL PRESS. GAUGE 1
7 89U15D6 CONV. OIL TEMP. GAUGE 1
8 89Q41 HYD. OIL TEMP. GAUGE 1
9 89U15D1 BATTERY GAUGE 1
10 89Z532 HOUR METER 1
11 79Z2199D10 # 10 EYE TERMINAL 7
12 79Z2814D358 JUMPER 1
13 79Z2816D323 JUMPER 5
14 56Z114D23 BULB 6
15 56Z148 LAMP HOLDER 6

LOWER ASSEMBLY 3- 7 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 8 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ELEC. COMPL. - 9379J72M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 79R329 HARNESS (LOWER MAIN) 1

2 16P6362 COVER BATTERY 1
3 84Z196 BATTERY 2
4 19Z286D1 PIN - CLIP 1
5 5432T1 HOLD DOWN ANGLE 1
6 20T7625D1 JAY HOOK 3
7 20H1686D2 WING NUT 3
8 3631V005 1/4'' FLAT WASHER 3
9 5479Q1D6 ENG. GROUND CABLE 1
10 3631V007 3/8'' FLAT WASHER 5
11 3643V011 3/8'' LOCK WASHER 5
12 2145V003 3/8'' - 16 UNC HEX NUT 5
13 5418T168 SPACER 1
14 20Z1436 EDGE TRIM 2.0'' LG. (Not shown) 2
15 56Z372 HEAD LIGHT 2
16 56Q11D1 TAIL/STOP LIGHT 2
17 79Z2954D1 BULLET PLUG 6
18 9379J60F1 M/C CONTROL BOX 1
19 2145V001 1/4'' HEX NUT 3
20 3643V009 1/4'' LOCK WASHER 7
21 20Z711D2 1/4'' - 20 X 0.5 LG. HHCS 4
22 316P222 BRACKET 1
23 316P286 BRACKET 1
24 32Z890D3 TIE STRAP 60
25 32Z890D4 TIE STRAP 7
26 32Z423D14 CLAMP 2
27 5479Q1D5 BATT. CABLE (+ VE) 1
28 5479Q2D2 BATT. CABLE (- VE) 1
29 79Z2816D475 JUMPER (On Transmission) 2
30 79Z3588 WIRE HARNESS 3
31 32Z423D19 CLAMP WIRE 2
32 89U11 DUVAC 1

LOWER ASSEMBLY 3- 9 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 10 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ALARM BACK-UP - 100N2614F20

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 47Q3 ALARM BACK- UP 1

2 3615V007 LOCK WASHER 1/4'' 3
3 0626V005 HHCS 1/4-20UNC x 7/8'' 3
4 79Z2816D324 JUMPER 1
5 79Z2816D3710 JUMPER 1

LOWER ASSEMBLY 3- 11 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 12 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ELEC. CONTROL BOX - 9379J60F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 87R17 ENCLOSURE 1
2 79Q871 WIRE HARNESS 1
3 79U2254 WIRE HARNESS 1
4 79Z1745D1 IGNITION RELAY 1
5 79Z3844 START RELAY 1
6 79U2095D8 RELAY 1
7 79T450D1 BUSS BAR 2
8 79Q903 TERMINAL BOARD 1
9 79Q692D9 CIRCUIT BREAKER 20A 2
10 79Q692D11 CIRCUIT BREAKER 30A 6
11 18Z2667D9 SPACER # 8-32 3
12 20Z2215 SPEED NUT # 10 - 24 4
13 79Z2810D525 JUMPER - 10 AWG 1
14 0860V053 # 8 - 32 UNC X 0.375 RHMS 7
15 0860V075 # 10 - 24 UNC X 0.50 RHMS 4
16 2137V005 # 10 - 32 UNF HEX NUT 16
17 3643V007 # 10 LOCK WASHER 16
18 3608V005 # 10 BRASS FLAT WASHER 8
19 2136V004 # 8 - 32 UNC HEX NUT 1
20 3643V006 # 8 LOCK WASHER 1
21 3631V003 # 8 FLAT WASHER 1

LOWER ASSEMBLY 3- 13 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

PNEUMATIC PLUMBING

LOWER ASSEMBLY 3- 14 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

PNEUMATIC PLUMBING 54944J8F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5444Q33D60 HOSE 1
2 5444P39 COPPER TUBE 1
3 44Z1727D4 TEE 2
4 44Z371D6 AIR FITTING 1
5 54938Q21F1 AIR DRYER ASSEMBLY 1
6 54938N6F1 AIR RESERVOIR ASSEMBLY 1
7 54944Q2F1 BRAKE CHAMBER ASSEMBLY 1
8 54938Q22F1 2-4 WHEEL SOLENOIED ASSEMBLY 1
9 54938N5F1 RELAY BRACKET ASSEMBLY 1
10 44Z378D6 MALE ADAPTER UNION 1
11 44Z1587D13 MALE ELBOW 1
12 44Z1587D15 MALE ELBOW 1
13 44Z1587D3 MALE ELBOW 1
14 4451500450 TUBING 0.25" X 0.040 WA
15 4451501140 TUBING 0.5" X 0.062 WA
16 4451501520 TUBING 0.625" X 0.092 WA
17 20Z711D513 CAP SCREW 1
18 2145V001 HEX NUT 1/4" 10
19 2145V003 HEX NUT 3/8" 15
20 32Z1233D49 CLAMP 4
21 32Z373D17 CLAMP 1
22 32Z423D14 CLAMP 7
23 32Z890D2 WIRE TIES 20
24 3643V009 SPRING WASHER 10
25 3643V011 SPRING WASHER 16
26 54105Q2 UPPER AIR COMPLETION 1

LOWER ASSEMBLY 3- 15 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AIR RESERVOIR ASSEMBLY

LOWER ASSEMBLY 3- 16 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AIR RESERVOIR ASSY. 54938N6F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 316N1M3 SUPPORT WELD'T 1

2 27Z891D2 AIR RESERVOIR 1
3 5416T109 BRACKET 4
4 20Z711D41 3/8-16 X 1" LONG HHCS 4
5 20Z711D517 3/8-16 X 6" LONG HHCS 2
6 2145V003 3/8-16 HEX NUT 6
7 3643V011 3/8 LOCK WASHER 6
8 44Z1587D2 ELBOW 1
9 44Z686D5 SERVICE TEE 3
10 44Z1587D17 ELBOW 2
11 44Z210D9 BUSHING 1
12 44Z1833D9 45 DEG ELBOW 1
13 44Z1586D15 CONNECTER 2
14 44Z226D2 PLUG 1
15 44Z1184D8 ELBOW 1
16 44Z816 SINGLE CHECK VALVE 1
17 44Z1724D5 MALE RUN TEE 1
18 44Z558D2 CONNECTER 1
19 5436Z3 NEEDLE VALVE 1
20 5444Z12 ADAPTOR 1
21 3643V013 SPRING WASHER 1/2" 6
22 20Z1405D6 NUT 1/2" 6
23 18T14385 SPACER 6

LOWER ASSEMBLY 3- 17 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

RELAY BRACKET ASSEMBLY

LOWER ASSEMBLY 3- 18 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

RELAY BRACKET ASSY. 54938N5F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5436R10 RELAY 3
2 5418Z34D3 WASHER M22 4
3 5444T12D8 BUSHING M22-1/2" 3
4 44Z1587D15 ELBOW 3
5 5418Z34D6 WASHER M16 12
6 5444T12D12 BUSHING M 16-1/2" 4
7 44Z1587D13 ELBOW 2
8 44Z1586D11 ST. CONNENCTER 2
9 8044Z130D2 PLUG M16 7
10 5418Z34D4 WASHER M14 3
11 5444T12D17 BUSHING M14-1/4" 3
12 44Z1587D12 ELBOW 2
13 44Z686D2 TEE 1
14 44Z1587D2 ELBOW 1
15 44Z1586D10 ST. CONNENCTER 1
16 5489Z48 STOP LIGHT SWITCH 1
17 5444T12D13 BUSHING M16-1/4" 1
18 5444Z105D3 ADAPTER 1
19 20Z711D516 BOLT 6
20 2145V003 NUT 9
21 3643V011 SPRING WASHER 9
22 3644V039 FLAT WASHER 9
23 44Z1724D5 MALE RUN TEE 2
24 44Z1587D2 ELBOW 2
25 992371087 BOLT 4
26 992761106 NUT 4
27 992791503 SPRING WASHER 4
28 992787553 FLAT WASHER 4
29 5436Z14 SOLENOIED 2
30 5427Z37 PURGE TANK 1
31 5444T12D16 BUSHING 1
32 44Z1587D2 ELBOW 1
33 20Z711D23 BOLT 2
34 2145V002 NUT 2
35 3643V010 SPRING WASHER 2
36 3644V036 FLAT WASHER 2
37 16N2940 BRACKET 1

LOWER ASSEMBLY 3- 19 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AIR DRYER ASSEMBLY

LOWER ASSEMBLY 3- 20 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AIR DRYER ASSEMBLY 54938Q21F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5446R1 AIR DRYER 1

2 5416P107 AIR DRYER MTG. BKT. 1
3 992271376 BOLT M10 X 25 LONG 4
4 992791535 SPRING WASHER M10 4
5 992271417 BOLT M12 X 30 LONG 3
6 992791545 SPRING WASHER M12 3
7 5418Z34D3 WASHER M22 2
8 5444T12D3 BUSHING 2
9 44Z1587D16 ELBOW 2
10 5418Z34D6 WASHER M16 1
11 5444T12D13 BUSHING 1
12 44Z1587D2 ELBOW 1

LOWER ASSEMBLY 3- 21 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

BRAKE CHAMBER ASSEMBLY

LOWER ASSEMBLY 3- 22 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

BRAKE CHAMBER ASSEMBLY 54944Q2F1

Ref Part Number Description Quantity

OM - 40-45- Figure
50 Number

1 5418Z34D6 WASHER 6
2 5444T12D13 BUSHING M16-1/4" 6
3 44Z1587D12 ELBOW 6
4 44Z1586D10 ST. CONNECTER 13
5 44Z686D2 TEE 2
6 44Z1587D12 ELBOW 1
7 5444Q193D1 HOSE 6

LOWER ASSEMBLY 3- 23 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

UPPER AIR COMPLETION

LOWER ASSEMBLY 3- 24 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

UPPER AIR COMPLETION 54105Q2 F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 4451500450 TUBING 0.25" X 0.040 WA

2 4451501140 TUBING 0.5" X 0.062 WA

LOWER ASSEMBLY 3- 25 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

2 - 4 WHEEL SOLENOIED ASSEMBLY

LOWER ASSEMBLY 3- 26 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

2 - 4 WHEEL SOLENOIED ASSEMBLY 54938Q22F1

Ref Part Number Description Quantity

OM - 40-45- Figure
50 Number

1 5418T506 SOLENOIED BKT. 1

2 992371087 BOLT 2
3 992761106 NUT 2
4 992787553 FLAT WASHER 2
5 992791503 SPRING WASHER 2
6 5436Z14 SOLENOIED 1
7 44Z1587D2 ELBOW 2

LOWER ASSEMBLY 3- 27 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

HYD. RESERVOIR INSTALLATION

LOWER ASSEMBLY 3- 28 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

HYD. RESERVOIR INST. - 54927J17F1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 89Z557D1 SENDER HYD. OIL TEMP. 1

2 89Z529D3 HIGH TEMP SWITCH 1
3 5444U9 TUBE ASSLY (BH/TELE) 1
4 5444R3 TUBE ASSLY (BH/TELE) 1
5 5444R4 TUBE ASSLY (SW/STRG) 1
6 44Z1002D30 HOSE 3.00'' ID X 4.00'' LG. 1
7 44Z12D9 HOSE CLAMPS 6
8 44Q26D15 SPLIT FLANGE 3.00'' 1
9 45Z479D48 O' RING (3.00'') 1
10 20Z711D96 5/8''-11 UNC X 1-3/4 HHCS 10
11 3643V015 L' WASHER 10
12 18Z2070D7 F' WASHER 12
13 20Z1405D7 5/8''-11 UNC HX NUT 6
14 27J2196D3F3 HYD. RESERVOIR 1
15 46U54D1 HYD. FILTER 2
16 45Z479D23 O' RING 1.50'' 2
17 44Z1002D64 HOSE 3.00'' ID X 6'' LG. 1
18 20Z711D43 HHCS 3/8-16 X 1.5 8
19 3643V011 3/8 'L' WASHER 8
20 36Q325D3 VALVE DIPSTICK COMB. 1
21 44Q26D7 SPLIT FLANGE 2.5'' 2
22 20Z711D77 1/2''-13 X 1.3/4'' HHCS G.R.S. 4
23 3643V013 L' WASHER 1/2'' 4
24 44Z1002D28 HOSE 2.5'' ID X 4'' LG. 1
25 45Z479D47 O' RING # 232 (2.5'') 1
26 5444Q37 SPLIT FLANGE HALF 1

LOWER ASSEMBLY 3- 29 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 30 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 31 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER HYDRAULIC COMPLETION-54944J2F5

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 44Q620D2 SWIVEL FLANGE 1

2 44Q752D18 HOSE ASSY 1
3 44Q26D3 FLANGE HALF 1" 14
4 45Z91D150 O RING 1" 7
5 20Z711D42 CAPSCREW 3/8 X1-1/4 28
6 3643V011 SPRING WASHER 3/8 31
7 44Q26D5 FLANGE HALF 1-1/2" 20
8 45Z91D79 O RING 1.5" 10
9 20Z711D76 CAPSCREW 1/2 X1-1/2 40
10 44Q620D4 SWIVEL FLANGE 4
11 44Z590D13 CONNECTOR 2
12 3643V013 SPRING WASHER 1/2" 40
13 32Z1083D24 CLAMP 1
14 44Z1176D44 ADAPTOR 1
15 44Q526D10 HOSE ASSY 1
16 16Z338D5 CLAMP 4
17 44Z487D10 TEE 1
18 44Q601D12 HOSE ASSY 1
19 44Q643D30 HOSE ASSY 1
20 44Q643D13 HOSE ASSY 1
21 44Q645D59 HOSE ASSY 1
22 44Q702D1 HOSE ASSLY 1
23 44Q526D2 HOSE ASSY 2
24 44Q642D5 HOSE ASSLY 2
25 44Z492D9 REDUCER 1
26 16Q101 HOSE BRKT 1
27 3644V039 F WASHER 3/8"X1.25 2
28 2145V003 HEX NUT 3/8" UNC 3
29 20Z711D516 CAPSCREW 3/8"X7/8" 1
30 20Z649D10 NUT 3PC 1" TUBE SIZE 1
31 44Z485D17 CONNECTOR 1
32 44Z485D10 O RING CONNECTOR SAE 3
33 44Z487D10 TEE 1
34 5444P13D1 TUBE ASSY 1
35 5444P13D2 TUBE ASSY 1
36 5444Z130 FLANGE FITTING (RLF) 2
37 5444Z127 FLANGE FITTING (RLF) 2
38 44Q493D4 HOSE ASSY 1
39 44Q492D29 HOSE ASSY 1
40 44Q494D9 HOSE ASSY 1
41 44Q605D30 HOSE ASSY 1

LOWER ASSEMBLY 3- 32 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 33 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

O/R & STEERING HYD. - 944J112M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5436Q8 HYDRAULIC VALVE 4

2 32Z890D105 WIRE TIE 4
3 44Q941D3 HOSE SLEEVING 8'' LG 1
4 44Q942D3 HOSE SLEEVING 8'' LG 1
5 44Q753D18 HOSE ASSEBBLY 1
6 44Q940D3 HOSE SLEEVING 8'' LG 4
7 32Z890D121 WIRE TIE 8
8 20Z711D41 HHCS 3/8 - 16 X 1.0 LG 4
9 20Z1081D4 HEX NUT - 3/8 28
10 3643V011 3/8'' LOCK WASHER 28
11 18Z2070D5 3/8 FLAT WASHER 8
12 44Z491D6 MALE RUN TEE 2
13 44Q560D1 HOSE ASSLY 1
14 44Q560D2 HOSE ASSLY 1
15 44Q560D3 HOSE ASSLY 3
16 44Q643D5 HOSE ASSLY 4
17 44Q643D6 HOSE ASSLY 2
18 44Q645D13 HOSE ASSLY 1
19 44Q645D25 HOSE ASSLY 1
20 44Q645D7 HOSE ASSLY 1
21 44Q645D34 HOSE ASSLY 6
22 44Q645D35 HOSE ASSLY 4
23 44Q648D1 HOSE ASSLY 2
24 44P1912D4 TUBE ASSLY 4
25 44Q44D18 ST. CONNECTOR 1
26 44Z485D6 O - RING CONN. 4
27 44Z485D9 O - RING CONN. 8
28 44Z488D6 O - RING TEE 4
29 44Z902D10 MALE RUN TEE 1
30 44Z421D6 O - RING ELBOW 4
31 20Z649D10 TUBE NUT 1.00 1
32 16Z338D3 CLAMP 12
33 16Z338D6 CLAMP 2
34 32Z423D1 CLAMP 11
35 32Z1233D57 CLAMP 14
36 45Z479D22 'O'' RING 1

LOWER ASSEMBLY 3- 34 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

O/R & STEERING HYD. - 944J112M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

37 20Z711D59 HHCS 7/16 - 14 UNC X 1.50 4

38 3643V012 7/16 LOCK WASHER 4
39 44Z473D11 90 DEG SWIVEL ELBOW 1
40 44Z472D6 45 DEG SWIVEL ELBOW 2
41 44Z492D8 REDUCER 1'' - 3/4'' J.I.C. 1
42 44Z421D19 O RING ELBOW 1
43 44Q536D5 HOSE ASSLY 1
44 344T5M1 TUBE ASSLY 1
45 20Z711D41 HHCS 3/8 - 16 UNC X 1'' LG 3
46 2423V006 PIPE PLUG 1'' HEX. HD. 1
47 936N37F3 VALVE PLATE ASSLY 1
48 5416P116 VALVE MTG BRK'T 2
49 44Q511D31 HOSE 2
50 44Z536D5 O' RING PLUG 4
51 44Z487D6 SWIVEL NUT TEE 2
52 2145V001 HEX NUT - 1/4'' 8
53 3643V009 L WASHER 1/4'' 8
54 3632V002 FLAT WASHER 1/4'' 8
55 1936V019 SHCS 1/4'' - 20UNC X 1- 3/4'' LG 8
56 44Z1390D3 ELBOW 4
57 44Q645D32 HOSE ASSLY 1

LOWER ASSEMBLY 3- 35 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

LOWER ASSEMBLY 3- 36 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

VALVE BRKT ASSLY - 936N37F3

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5418N29 VALVE BRACKET 1

2 36Q246D1 RELIEF VALVE 1
3 46Q75 FILTER 1
4 44Q561 PRESSURE MANIFOLD 1
5 44Q511D31 HOSE ASSLY 1
6 44Q589D4 HOSE ASSLY 1
7 44Z421D6 O' - RING ELBOW 0.5 2
8 44Z485D20 O' - RING CONNECTOR 1
9 44Z485D9 O' - RING CONNECTOR 0.5 5
10 44Z488D8 O' - RING TEE 0.75 1
11 44Z488D10 O' - RING TEE 1.00 1
12 44Z473D6 90 DEG. SWIVEL ELBOW 0.5 3
13 44Z473D8 90 DEG. SWIVEL ELBOW 0.75 1
14 44Z492D7 TUBE REDUCER 1
15 20Z649D9 TUBE NUT 0.75 1
16 44Z485D6 O' - RING CONN. 7/16'' 1
17 16T8480 CLAMP 1
18 18P929D36 PIPE SPACER 1
19 18P929D110 PIPE SPACER 2
20 20Z711D41 3/8-16 HHCS 1.00 LG. 4
21 20Z711D53 3/8-16 HHCS 4.00 LG. 1
22 20Z711D54 3/8-16 HHCS 4.50 LG. 2
23 3643V011 LOCK WASHER 3/8 7
24 3631V007 FLAT WASHER 3/8 7
25 44Z472D6 45 DEG. SWIVEL CONN. 3/4-16 1
26 20Z739D4 HEX NUT 3/8 7
27 5436Q10 SOLENOID VALVE EXT/ RET 1
28 5436Q9 SOLENOID VALVE STR. 1
29 5416P115 VALVE BRACKET 1
30 0628V019 SHCS 1/4-20 UNC X 1-3/4 LG. 8
31 3631V005 FLAT WASHER 1/4'' 8
32 3643V009 LOCK WASHER 1/4'' 8
33 2145V001 HEX NUT 1/4'' 8
34 44Z487D6 SWIVEL TEE 2

LOWER ASSEMBLY 3- 37 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

OUTRIGGER INSTALLATION

LOWER ASSEMBLY 3- 38 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

OUTRIGGER INST. 929J36M2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 929N22F3 BOX & BEAM SUB ASSY. 4

2 19T6231 PIN TRUNNION 8
3 19T6149 PIN 4
4 3643V013 L' WASHER 1/2" 52
5 18T12967 PLATE 8
6 20Z711D41 HHCS 16
7 44Z1D10 FITTING GREASE 8
8 19T6040 PIN 4
9 44Z1D11 FITTING GREASE 4
10 19T6200 PIN 4
11 720T1D60 ROD END 4
12 15T1117 RACK 4
13 18T12424 FLAT 8
14 18T12425 FLAT 8
15 18T12863 SHIM 12
16 20Z711D43 HHCS 24
17 3643V011 L' WASHER 3/8" 40
18 6P2737 PAWL 4
19 100N2899M1 VERTICAL O/R CYLINDER 4
20 38Z304 CYLINDER AIR 4
21 19Z286D1 PIN SNAPPER 8
22 919T117F4 PIN 4
23 20Z711D132 HHCS 4
24 19Z286D4 PIN SNAPPER 4
25 2145V008 HEX NUT 4
26 20Z711D94 HHCS 8
27 3643V015 L' WASHER 5/8" 8
28 16T5188 SLIDER PAD 4
29 20T8968 SHIM 20
30 44Z1723D7 MALE ELBOW 4
31 16T5156 SLIDER PAD 4
32 0620V025 HSFHS 3/8-16 x 1" LONG 8
33 20T8964 SHIM 8
34 20Z711D75 HHCS 52
35 820T354 SHIM 32
36 54929P1F1 FLOAT ASSEMBLY 4
37 54938Q3F3 HORIZONTAL O/R CYLINDER 4
.. 541100P6 SEAL KIT HORIZONTAL CYL. 4

LOWER ASSEMBLY 3- 39 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

OUTRIGGER INSTALLATION

LOWER ASSEMBLY 3- 40 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

CYLINDER ASSEMBLY

LOWER ASSEMBLY 3- 41 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

CYLINDER ASSLY - 100N2899M1

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 36R67M1 LOCK VALVE 1

2 45Z91D218 O - RING (.014) 2
3 0630V054 HSHCS 3/8-16 UNC X 3-1/4'' LG. 4
4 54938Q7 CYLINDER ASSLY. 1

LOWER ASSEMBLY 3- 42 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

CYLINDER OUTRIGGER VERTICAL

LOWER ASSEMBLY 3- 43 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

CYL. OUTRIGGER VERTICAL - 54938Q7

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5439Z7 PISTON 1
2 5445Z28 PISTON SEAL 1
3 5418Z44 PISTON RING 2
4 5445Z29 O - RING 1
5 5420Z75 PISTON ROD S/A 1
6 5438Z10 TUBE SUB ASSLY 1
7 5420Z58 GRUB SCREW 2
8 5418Z79 HEAD END COVER 1
9 5445Z30 O - RING 1
10 5445Z31 BACKUP RING 1
11 5418Z27 ROD SEAL 1
12 5414Z3 WIPER 1
13 5444Z55 GREASE NIPPLE 1
-- 541100P9 SEAL KIT 1
14 5420T28D2 PRESS PIECE 1
15 5445Z139D3 O' RING (PISTON SEAL) 1
16 545Z20 BUSH 2

LOWER ASSEMBLY 3- 44 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE INST. FRONT

LOWER ASSEMBLY 3- 45 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE INST. FRONT - 54910J7F3

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 44Z485D9 O' RING CONNECTOR 2

2 44Z488D6 O' RING RUN TEE 2
3 18Z2070D10 HARD WASHER 16
4 2145M024 HEX NUT (M24) 8
5 5420Z40D10 HHCS M24 X 340 8
6 5419T19 PIN 4
7 44Q643D5 HOSE ASSLY 2
8 5410R9 AXLE FRONT 1
9 5438R30 STEERING CYL 2
.. 541100P37 SEAL KIT STEERING CYL. 2
10 18Z2827D14 HARDENED WASHER 4
11 2201V102 SPLIT PIN 4
12 5410Z11 BRAKE CHAMBER 2
13 5420Z205 NUT FOR BRAKE CHAMBER 2
14 5420Z206 WHEEL NUT WITH WASHER 24

LOWER ASSEMBLY 3- 46 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE INSTALLATION REAR

LOWER ASSEMBLY 3- 47 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE INSTALL. REAR - 54910J10F3

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 44Z1D10 GREASE FITTING 2

2 19F69D87 PIN 2
3 19F69D88 PIN 2
4 2201V120 COTTER PIN 8
5 20Z711D74 HHCS 1/2''-13 UNC X 1 4
6 3643V013 1/2'' LOCK WASHER 4
7 79Z2453 SWITCH 1
8 32Z171D6 CLAMP 1
9 0660V047 *6-32 UNC X 1-1/2'' R.H.M.S. 2
10 3643V007 *6 LOCK WASHER 2
11 2136V003 *6 HEX NUT 2
12 20Z711D21 HHCS 5/16-18 UNC X 3/4'' LG 2
13 3643V010 LOCK WASHER 5/16 2
14 5416P83 BRK'T SWITCH MTG. 1
15 54938Q8 AXLE L/O CYLINDER 2
16 54910J8F3 AXLE SUB ASSLY REAR 1
17 5419P101 PIN CRADLE PIVOT 2

LOWER ASSEMBLY 3- 48 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE SUB ASSLY REAR

LOWER ASSEMBLY 3- 49 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE SUB ASSLY REAR - 54910J8F3

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5T3315 BUSHING 2
2 44Z485D9 O' RING CONNECTOR 2
3 44Z488D6 O' RING RUN TEE 2
4 2145M024 HEX NUT 8
5 18Z2070D10 HARD WASHER 8
6 5420Z40D8 HHCS M24 X 400 8
7 5419T19 PIN 4
8 44Q643D5 HOSE ASSLY 2
9 5410R9 AXLE REAR 1
10 5416J15D1 CRADLE SUPPORT 1
11 5438R30 STEERING CYLINDER 2
.. 541100P37 SEAL KIT STEERING CYL. 2
12 18Z2827D14 HARDENED WASHER 4
13 2201V102 SPLIT PIN 4
14 5410Z12 BR. CYLINDER 2
15 5420Z205 NUT FOR BR. CYL. 2
16 5420Z206 WHEEL NUT WITH WASHER 24

LOWER ASSEMBLY 3- 50 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE LOCK OUT CYLINDER

LOWER ASSEMBLY 3- 51 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE LOCK OUT CYLINDER 54938Q8

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5439Z14 PISTON 1
2 5420Z77 NYLOCK NUT 1
3 5445Z7 PISTON SEAL 1
4 5418Z26 PISTON BEARING 2
5 5445Z33 O'RING 1
6 5420Z79 PISTON ROD 1
7 5438Z11 TUBE SUB ASSEMBLY 1
8 5420Z78 GRUB SCREW 1
9 5418Z80 HEAD END COVER 1
10 5445Z9 O'RING 1
11 5445Z10 BACK UP RING 1
12 5418Z31 ROD SEAL 1
13 5414Z5 WIPER 1
14 5444Z54 GREASE NIPPLE 2
.. 541100P10 SEAL KIT 1
15 5420T28D2 PRESS PIECE 1
16 5445Z139D2 O'RING PISTON SEAL 1

LOWER ASSEMBLY 3- 52 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE LOCK OUT PLUMBING

LOWER ASSEMBLY 3- 53 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AXLE LOCK OUT PLUMBING 944J70F2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 36Q234D1 LOCK VALVE 1

2 16P5315 BRACKET 1
3 32Z1233D43 CLAMP 4
4 44Z485D9 O RING CONNECTER 1
5 44Z488D6 TEE 2
6 44Z421D2 90DEG ELBOW 4
7 44Q511D10 HOSE ASSY 2
8 44Q631D1 HOSE ASSLY 2
9 20Z711D3 CAPSCREW 1/4"X5/8" 2
10 3643V009 SPRING WASHER 1/4 2
11 20Z711D48 CAPSCREW 3/8"X2-3/4" 2
12 3643V011 SPRING WASHER 3/8 6
13 20Z1081D4 NUT 3/8 UNC 6

LOWER ASSEMBLY 3- 54 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

DRIVE SHAFT INSTALLATION

LOWER ASSEMBLY 3- 55 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

DRIVE SHAFT INSTALLATION- 54910J9F3

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 5416P73 SUPPORT 1
2 20Z1208D7 LOCK NUT 5/8"UNC 4
3 18Z694D7 WASHER 5/8" 4
4 20Z646D97 SCREW 5/8 UNC X 2.25 L 2
5 20Z646D95 SCREW 5/8 UNC X 1.75 L 2
6 20Z894D93 SCREW 1/2 UNF X 2L GR8 12
7 5410Q5 DRIVE SHAFT 7C MIDDLE 1
8 5410Q11 DRIVE SHAFT 7C FRONT 1
9 5410Q11 DRIVE SHAFT 7C REAR 1

LOWER ASSEMBLY 3- 56 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

TYRE & WHEEL ASSY. -54913P19

LOWER ASSEMBLY 3- 57 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

TYRE & WHEEL ASSY. -54913P19

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 36Z946 ADAPTER FOR TIRE 4

2 36Z812 VALVE 4
3 36Z1524 CAP 4
4 5413U19 RIM BASE WELD T 4
5 5454Z37 TUBELESS TYRE 4

LOWER ASSEMBLY 3- 58 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

HIGHWAY LIGHT INSTALLATION

LOWER ASSEMBLY 3- 59 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

HIGHWAY LIGHT INST.- 9356J55F1

Part
Ref Number Description Quantity
OM - 40-45-
50 Figure Number

1 56Q11D3 SIGNAL LIGHT 2

2 56Q11D1 TAIL/STOP LIGHT 4
3 56Z372 HEADLIGHT 2
4 79Z2954D1 BULLET PLUG 14
5 56Z200D1 REFLECTOR (AMBER) 2
6 56Z200D2 REFLECTOR (RED) 2
7 0860V051 Round hd M/C SC 8X32-1/4'' 16
8 32Z890D3 TIE STRAP 10
9 79Z3598 TURN SIGNAL SWITCH 1
10 32Z890D4 TIE STRAP 4
11 56Z262D1 FLASHER 1
12 32Z423D25 CLAMP 1
13 20Z711D4 1/4-20 x 0.75 LG HHCS 1
14 3631V005 1/4 FLAT WASHER 1
15 3643V009 1/4 LOCK WASHER 1
16 2145V001 1/4 HEX NUT 1

LOWER ASSEMBLY 3- 60 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

REAR STEER INDICATOR ASSY

LOWER ASSEMBLY 3- 61 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

REAR STEER INDICATOR ASSY.- 950J6F2

Ref Part Number Description Quantity

Figure
OM - 40-45-50 Number

1 79Z2453 SWITCH 1
2 79Z3177 HARNESS 1
3 32Z171D6 CLAMP 1
4 14P2874 GUARD 1
5 79Z2924D2 INDIC. LIGHT - AMBER (Not shown) 1
6 79Z1885D6 STRAIN RELIEF CONN. 1
7 32Z890D2 TIE STRAP 2
8 20Z711D3 1/4-20UNC X 5/8 HHCS 2
9 2145V001 1/4-20UNC HEX NUT 2
10 3643V009 1/4 LOCK WASHER 2
11 0660V047 # 6-32UNC X 1-1/2 RHMS 2
12 3643V005 # 6 LOCK WASHER 2
.13 2136V003 # 6 HEX NUT 2
14 16P6355 BRK'T WELDT 1
15 79Z2816D5814 JUMPER 16 AWG (Not shown) 1

LOWER ASSEMBLY 3- 62 VLRT 40

 SECTION -4

POWER PLANT
ASSEMBLY
 VOLTAS LTD.
Material Handling Business Division

POWER PLANT INSTALLATION

POWER PLANT ASSEMBLY 4-1 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

POWER PLANT INSTALLATION 54951J5F5

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 16Q49D46 MOUNT (RADIATOR) 4

2 18H3892D436 WASHER (RADIATOR MOUNT) 8
3 5416Z9D23 MOUNT (REAR) 2
4 5420Z42D1 WASHER 2
5 20Z711D508 5/16-18 UNC X 5/8 HHCS 8
6 3643V010 5/16 LOCK WASHER 8
7 3612V010 7/8 FLAT WASHER 2
8 20Q1D38 SHOULDER BOLT 3/8 4
9 20Z711D106 HHCS 5/8 UNCX 4-1/2 LONG 2
10 992275664 HHCS M22 X 110 2
11 992767120 NYLOCK NUT M22 2
12 54927J5F2 EXHAUST INSTALLATION 1
13 5416T20 BRACKET (RADIATOR MOUNT) 2
14 5418T437 BRACKET (LUBE. OIL FILTER) 1
15 20Z716D17 LOCK NUT 5/8- 11 UNC 2
16 18H3892D125 FLAT WASHER 11/16 4
17 20Z711D43 HHCS 3/8-16 UNC X 1-1/2" LONG 4
18 3643V011 LOCK WASHER 3/8 10
19 20Z1081D4 HEX NUT 3/8-16 UNC 4
20 16Q48D105 ENGINE MOUNT ( FRONT) 2
21 54952J3F2 RAD. & OIL COOLER ASSY 1
22 20Z711D516 HHCS 3/8-16 UNC X 7/8" LONG 6
23 54952J6D1 COOLING SYSTEM INSTALLATION 1
24 5420Z22D8 HEX BOLT M10X25 LONG 4
25 5420Z32D3 SPRING WASHER M10 4
26 54951J16D1 ENGINE & TRANS. ASSEMBLY 1
27 54927J6F2 INLET & THROTTLE INSTALLATION 1

POWER PLANT ASSEMBLY 4-2 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ENGINE & TRANSMISSION ASSEMBLY

POWER PLANT ASSEMBLY 4-3 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ENGINE & TRANSMISSION ASSEMBLY 54951J16D1

Ref Part Number Description Quantity

Figure
OM - 40-45-50 Number

1 5451Q3 ENGINE ASSEMBLY 1

2 44Z257D1 STREET TEE 1
3 79Q495D5 SWITCH ENG. OIL PRESS. 1
4 89Z307 SENDER CLUTCH PRESS 1
5 89Z319 SENDER ENGINE OIL PRESS 1
6 89Z481 SENDER TRANS OIL TEMP 1
7 89Z482 SWITCH ENG.& TRANS TEMP. 2
8 89Z480 SENDER ENGINE TEMP 1
9 20Z1903D7 HEX BOLT M12X 35 10
10 5420Z32D3 SPRING WASHER M12 10
11 3643V016 LOCK WASHER 3/4" 8
12 3643V013 LOCK WASHER 1/2" 2
13 3643V011 LOCK WASHER 3/8" 23
14 5416P80 FRONT ENG. MTG BKT. L.H. 1
15 5416P81 FRONT ENG. MTG BKT. R.H. 1
16 20Z547D43 HHCS 3/8"X 1-3/4" LONG 8
17 20Z711D128 HHCS 3/4"X 2" LONG 6
18 20Z711D75 HHCS 1/2"X 1-1/4" LONG 2
19 5453R11 TRANSMISSION 1
20 20Z711D44 HHCS 3/8-16 UNC X 1-3/4" LONG 12
21 20Z711D129 HHCS 3/4"X 2-1/4" LONG 2
22 5418P164 TRANS. BKT. 2
23 5416T110 TRANS. OIL FILTER BKT. 1
24 20Z711D96 HHCS 5/8"X 1-3/4" LONG 2
25 5418P163 PUMP ADAPTER 1
26 5479R15 ENGINE WIRE HARNESS 1
27 5437U20 PUMP 1
28 5437U21 P[UMP 1
29 993831828 HOSE 1-1/16" BOTH ENDS 2
30 44Z421D8 ELBOW 5
31 44Z692D21 BUSHING 1
32 5444T12D20 BUSH M26 MALE-1/2" FEMALE 1
33 5418Z34D15 COPPER WASHER M 26 1
34 44Z1587D15 ELBOW 1
35 44Q14D3 BUSHING 2
36 44Z1587D2 ELBOW 1
37 20Z711D41 HHCS 3/8" X 1" LONG 3
38 5444Q194D1 TEE 1
39 3612V008 FLAT WASHER 5/8" 2
40 3643V015 LOCK WASHER 5/8" 2

POWER PLANT ASSEMBLY 4-4 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ENGINE & TRANSMISSION ASSEMBLY

POWER PLANT ASSEMBLY 4-5 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

ENGINE & TRANSMISSION ASSEMBLY

POWER PLANT ASSEMBLY 4-6 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

COOLING SYSTEM INSTALLATION

POWER PLANT ASSEMBLY 4-7 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

COOLING SYSTEM INSTALL. 54952J6D1

Ref Part Number Description Quantity

OM - 40-45-50 Figure Number

1 44Z12D9 HOSE CLAMP 4

2 5444Z120D4 HOSE 2
3 44Z12D8 HOSE CLAMP 8
4 5444Z120D5 HOSE 2
5 5444Z120D6 HOSE 2
6 44Z12D19 HOSE CLAMP 2
7 797409204 HOSE 1
8 44Z12D11 HOSE CLAMP 3
9 44Z12D13 HOSE CLAMP 9
10 5444Z68D3 HOSE REDUCER 1
11 5444Z132 HOSE Z SHAPED 1
12 5444Z41D4 HOSE STEPPED 1
13 5444Z38D4 HOSE 2
14 5444Z38D8 HOSE 1
15 44Z12D7 HOSE CLAMP 4
16 44Q14D3 ST. FITTING 2
17 5444Z38D7 HOSE 1
18 5444P11 PIPE BOTTOM 1
19 5444P10 PIPE SIDE 1
20 5444P9 BEND PIPE 1
21 5444P7 C PIPE 1
22 5444Z38D9 HOSE 1
23 20Z711D73 BOLT 8
24 3643V013 LOCK WASHER 12
25 5416P32 BKT. TRANS. OIL COOLER 2
26 2145V005 NUT 4
27 20Z711D76 BOLT 4
28 3644V044 FLAT WASHER 4
29 20Z711D42 BOLT 4
30 3644V039 FLAT WASHER 4
31 3643V011 LOCK WASHER 4
32 2145V003 NUT 4
33 5416N25D2 T.C. SUPPORT ASS. 1
34 44Z472D8 45 DEG. SWIVEL ELBOW 1
35 44Q611D9 HOSE 1
36 44Q611D24 HOSE 1
37 5445Z21 O RING 2

POWER PLANT ASSEMBLY 4-8 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

EXHAUST INSTALLATION

POWER PLANT ASSEMBLY 4-9 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

EXHAUST INSTALLATION 54927J5F2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 20Z711D45 HHCS 3/8-16 UNC X 2" LONG 6

2 3616V009 3/8" LOCK WASHER 6
3 2145V003 3/8-16 UNC HEX NUT 10
4 32Z171D5 CLAMP (2.5" EXHAUST) 2
5 32Z171D15 CLAMP (3" EXHAUST) 2
6 27Q226 CONNECTOR (EXHAUST) 1
7 32Z171D12 CLAMP (4" EXHAUST) 2
8 27Z993 FLEX. JOINT 1
9 5416Z1D3 BAND (MUFFLER) 2
10 20Z711D11 HHCS 1/4-20 UNC X 2.25" LONG 2
11 2145V001 1/4-20 UNC HEX NUT 2
12 20Z711D41 HHCS 3/8-16 UNC X 1" LONG 4
13 3643V011 LOCK WASHER 3/8" 4
14 44Z1940 ELBOW 1
15 5427Q11 FLANGED TUBE WELD'T L.H. 1
16 5427Q13 FLANGED TUBE WELD'T R.H. 1
17 5427Z14 EXHAUST TUBE WELD'T L.H. 1
18 5427Q17 EXHAUST TUBE WELD'T R.H. 1
19 54927Q1F1 EXHAUST MUFFLER ASSY. 1

POWER PLANT ASSEMBLY 4-10 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

EXHAUST INSTALLATION

POWER PLANT ASSEMBLY 4-11 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

INLET & THROTTLE INSTALLATION

POWER PLANT ASSEMBLY 4-12 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

INLET & THROTTLE INSTALL. 54927J6F2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 44Z978D7 CLAMP (AIR INTAKE) 2

2 5418Q1 INLET TUBE 1
3 5444Z1D2 HUMP REDUCER 1
4 44Z978D4 CLAMP (AIR INTAKE) 3
5 5418T32 BENT INLET TUBE 1
6 5418T34 ST. HOSE 1
7 5420Z32D3 LOCK WASHER M10 4
8 5420Z22D4 HEX BOLT M10 X 20 4
9 5416N43 BRACKET 1
10 5416N7 BRACKET 1
11 5420Z42D3 1/2" FLAT WASHER 3
12 20Z716D14 1/2-13 SELF LOCK NUT 3
13 20Z711D515 HHCS 3/8-16 UNC X 3/4 LONG 4
14 3643V011 LOCK WASHER 3/8 6
15 2145V003 HEX NUT 3/8- 16 UNC 6
16 5416Z104 BAND (AIR FILTER) 2
17 44Z976D4 HUMP REDUCER 1
18 38U107 THROTTLE CYLINDER 1
19 20Q1D19 SHOULDER SCREW 1
20 6Q200D3 ROD END BALL JOINT 1
21 2165V002 5/16-24 UNF JAM NUT 2
22 44Z978D8 CLAMP 1
23 44Z978D1 CLAMP 1
24 3632V004 FLAT WASHER 3/8" 4
25 20Z711D45 HHCS 3/8- 16 UNC X 2" LONG 2
26 44Z1723D6 ELBOW 1
27 44Z1723D7 ELBOW 1
28 18H3892D81 WASHER 9/16 3
29 5418T367 U BOLT 1
30 2145V001 HEX NUT 1/4" 2
31 3643V009 SPRING WASHER 1/4" 2

POWER PLANT ASSEMBLY 4-13 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

INLET & THROTTLE INSTALLATION

POWER PLANT ASSEMBLY 4-14 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

RADIATOR & OIL COOLER ASSEMBLY

POWER PLANT ASSEMBLY 4-15 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

RADIATOR & OIL COOLER ASSY. 54952J3F2

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 52U143 OIL COOLER 1

2 27T1978 BAFFLE 2
3 20Z646D47 HHCS 3/8-16 UNC X 1" LONG 4
4 3611V007 FLAT WASHER 3/8" 4
5 3615V009 3/8 LOCK WASHER 4
6 2045V003 3/8-16 UNC HEX NUT 4
7 44Z421D10 O'RING ELBOW 2
8 44Z612D10 SWIVEL NUT TEE 1
9 44Z487D10 SWIVEL NUT TEE 1
10 36Z1246D1 CHECK VALVE 1
11 5444P4D2 TUBE ASSY. 1
12 44P1824D5 TUBE ASSY. 1
13 44Z473D10 ELBOW 1
14 44Z250D3 DRAIN COCK 1
15 52R41D2 RADIATOR 1

POWER PLANT ASSEMBLY 4-16 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

AIR COMPREESOR ASSEMBLY

POWER PLANT ASSEMBLY 4-17 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

FUEL SYSTEM INSTALLATION

POWER PLANT ASSEMBLY 4-18 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

FUEL SYSTEM INST. - 54937J1F4

Ref Part Number Description Quantity

OM - 40-45-
50 Figure Number

1 29Q38 BOTTOM STEP ASSLY 1

2 16Q86 JAY BRACKET 2
3 16Q87 STRAP JAY BRKT 2
4 20Z587D8 L. HEX NUT 1/2-20 UNF 4
5 20Z711D4 HHCS 1/4-20UNC X 0.75 LG. 8
6 3643V009 LOCK WASHER 1/4'' 6
7 3631V005 FLAT WASHER 1/4'' 6
8 2145V001 NUT 1/4-20 UNC 6
9 89Z468D3 SENDING UNIT 1
10 54927J2F2 FUEL TANK (80 GAL) ASSLY 1
11 20Q126 HAND GRAB 2
12 44Z1184D18 90 DEG. ELBOW 1
13 36Z678 SINGLE CHECK VALVE 1
14 44Z597D7 CONNECTOR FEM 3/8T 1/4P 1
15 20Z711D72 HHCS 1/2-13 X 7/8'' 12
16 3615V011 LOCK WASHER 1/2'' 14
17 3643V011 LOCK WASHER 3/8'' 8
18 3612V004 FLAT WASHER 3/8'' 8
19 20Z711D41 HHCS 3/8-16 X 1'' LG. 6
20 20Z711D44 HHCS 3/8-16 UNC X 1-3/4'' 2
21 2145V003 HEX NUT 3/8'' 2
22 20Z711D4 HHCS 1/4-20 X 3/4 LG. 2
23 3644V033 FLAT WASHER 1/4'' 2
24 5444Z80D2 HOSE ASSLY (SUCT 127) 1
25 5444Z80D1 HOSE ASSLY (RET 121) 1
26 5444Z79D1 HOSE ASSLY 1
27 5444Z79D3 HOSE ASSLY 1
28 5444Z79D2 HOSE ASSLY 1
29 5444Z81 ADAPTOR NPT TO STAND PIPE 2
29 5444Z22 MOD BANJO FITTING 8
30 44Z210D5 PIPE BUSHING 1
31 44Z558D2 HEX NIPPLE (1/4NPT TO 1/4NPT) 1
32 44Z590D7 MALE CONNECTOR 1
33 2145V005 HEX NUT 1/2'' 2
34 5416P82 BRACKET FUEL FILTER MTG. 1

POWER PLANT ASSEMBLY 4-19 VLRT 40

 VOLTAS LTD.
Material Handling Business Division

FUEL SYSTEM INSTALLATION

POWER PLANT ASSEMBLY 4-20 VLRT 40