Power train
Ranger overview
WL and WL-T engine
Torque Power
WL 174 64
Nm@2000 kW@4200
RPM RPM
WL 277 85
Turbo Nm@2000 kW@3500
RPM RPM
Ranger overview
WL-T Engine
Ranger overview
Cylinder head
EXHAUST
PORT
INTAKE PORT
NOZZLE PORT
DO NOT REPALCE THE COMBUSTION CHAMBER INSERT
Ranger overview
Ranger overview
Engine mechanisms feature
BALANCE SHAFT BEARINGS
BALANCE SHAFT BEARINGS ARE NOT REPLACEABLE
Ranger overview
Engine mechanisms feature
TENSIONER
ROCKER ARM
TIMING BELT
BALANCE SHAFTS
Ranger overview
Timing gear assembly
Ranger overview
Timing gear assembly
Ranger overview
Timing gear assembly
Ranger overview
Timing gear assembly
Ranger overview
Engine mechanisms feature
HELICAL GEAR
P/S OIL PUMP
GEAR
BALANCE SHAFT GEAR (LH)
VACUUM
PUMP GEAR
BALANCE SHAFT GEAR (RH)
TIMING GEAR
Ranger overview
Engine mechanisms feature
ROCKER ARM
VALVE CLEARANCE
MEASURING POINT ADJUST SCREW
LOCK NUT
VALVE STEM
Ranger overview
In take system feature
Ranger overview
In take system feature
Ranger overview
Injection pump with compensator
Ranger overview
Injector feature
Injection starting pressure
116-124 kgf/cm2
If the injection starting
pressure is not within
specification, adjust it by
install the correct shim
Ranger overview
PCM Functions
• CONTROL IDLE SPEED
• CONTROL GLOW PLUG OPERATION
• DISABLE A/C IN OVERHEAT STUATION
• PROVIDES RPM SIGNAL IN TACHOMETER
Ranger overview
Engine management
Ranger overview
Component location
Ranger overview
Input
Ranger overview
Input
Ranger overview
Output
Ranger overview
Output
Ranger overview
Operating strategies
Ranger overview
Idle control components
VACUUM PUMP CONTROL LEVER
FICD SOLENOID VALVE No.2
+B
PCM TERMINAL P
FICD ACTUATOR No.1
+B FICD ACTUATOR No.2
PCM TERMINAL C FICD SOLENOID VALVE No.1
Ranger overview
Idle control system
FICD SOLENOID VALVE
No.1
FROM VACUUM
PUMP
ECT SENSOR
TEMPERATURE CONTROL
DIAL (A/C SIGNAL)
FICD SOLENOID VALVE No.2
Ranger overview
FICD No1 and FICD No2
No1 No2
Ranger overview
Glow plug operation
Ranger overview
Glow plug control system
Ranger overview
Glow plug operation
Ranger overview
Glow plug operation
Ranger overview
DISABLE A/C IN OVERHEAT
NE SENSOR
A/C RELAY
TEMPERATURE CONTROL DIAL
Ranger overview
DISABLE A/C IN OVERHEAT
Ranger overview
DIAGNOSTIC
• The NGS and WDS cannot be used
for diagnosing faults and testing
• All diagnostics are carried out by
back – probing the PCM terminals
Ranger overview