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Ford Ranger WL-WLT Engine Intro

The document provides a detailed overview of the Ranger's WL and WL-T engine specifications, including torque and power ratings. It outlines various engine mechanisms, features, and components such as the timing gear assembly, injection pump, and PCM functions. Additionally, it discusses the idle control system and diagnostics for the engine management system.

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kienske0511
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100% found this document useful (2 votes)
4K views35 pages

Ford Ranger WL-WLT Engine Intro

The document provides a detailed overview of the Ranger's WL and WL-T engine specifications, including torque and power ratings. It outlines various engine mechanisms, features, and components such as the timing gear assembly, injection pump, and PCM functions. Additionally, it discusses the idle control system and diagnostics for the engine management system.

Uploaded by

kienske0511
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Power train

Ranger overview
WL and WL-T engine

Torque Power
WL 174 64
Nm@2000 kW@4200
RPM RPM
WL 277 85
Turbo Nm@2000 kW@3500
RPM RPM
Ranger overview
WL-T Engine

Ranger overview
Cylinder head

EXHAUST
PORT

INTAKE PORT

NOZZLE PORT

DO NOT REPALCE THE COMBUSTION CHAMBER INSERT

Ranger overview
Ranger overview
Engine mechanisms feature

BALANCE SHAFT BEARINGS

BALANCE SHAFT BEARINGS ARE NOT REPLACEABLE

Ranger overview
Engine mechanisms feature

TENSIONER

ROCKER ARM
TIMING BELT

BALANCE SHAFTS

Ranger overview
Timing gear assembly

Ranger overview
Timing gear assembly

Ranger overview
Timing gear assembly

Ranger overview
Timing gear assembly

Ranger overview
Engine mechanisms feature

HELICAL GEAR

P/S OIL PUMP


GEAR

BALANCE SHAFT GEAR (LH)


VACUUM
PUMP GEAR

BALANCE SHAFT GEAR (RH)


TIMING GEAR
Ranger overview
Engine mechanisms feature

ROCKER ARM

VALVE CLEARANCE
MEASURING POINT ADJUST SCREW

LOCK NUT

VALVE STEM

Ranger overview
In take system feature

Ranger overview
In take system feature

Ranger overview
Injection pump with compensator

Ranger overview
Injector feature

Injection starting pressure


116-124 kgf/cm2
If the injection starting
pressure is not within
specification, adjust it by
install the correct shim

Ranger overview
PCM Functions

• CONTROL IDLE SPEED


• CONTROL GLOW PLUG OPERATION
• DISABLE A/C IN OVERHEAT STUATION
• PROVIDES RPM SIGNAL IN TACHOMETER

Ranger overview
Engine management

Ranger overview
Component location

Ranger overview
Input

Ranger overview
Input

Ranger overview
Output

Ranger overview
Output

Ranger overview
Operating strategies

Ranger overview
Idle control components

VACUUM PUMP CONTROL LEVER

FICD SOLENOID VALVE No.2

+B

PCM TERMINAL P
FICD ACTUATOR No.1

+B FICD ACTUATOR No.2

PCM TERMINAL C FICD SOLENOID VALVE No.1

Ranger overview
Idle control system

FICD SOLENOID VALVE


No.1

FROM VACUUM
PUMP
ECT SENSOR

TEMPERATURE CONTROL
DIAL (A/C SIGNAL)
FICD SOLENOID VALVE No.2

Ranger overview
FICD No1 and FICD No2

No1 No2

Ranger overview
Glow plug operation

Ranger overview
Glow plug control system

Ranger overview
Glow plug operation

Ranger overview
Glow plug operation

Ranger overview
DISABLE A/C IN OVERHEAT

NE SENSOR

A/C RELAY

TEMPERATURE CONTROL DIAL

Ranger overview
DISABLE A/C IN OVERHEAT

Ranger overview
DIAGNOSTIC
• The NGS and WDS cannot be used
for diagnosing faults and testing
• All diagnostics are carried out by
back – probing the PCM terminals

Ranger overview

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