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 Jan-Feb, 2025 | Wire & Cable India
CONTENT

40.
32.

18.

42.

22. 36.

44.
28.

KEI Industries Jainco Power

18. 36.
Aims to Strengthen Global Presence, Explore Expands Capacity with State-of-the-Art Kolkata
High-Growth Sectors Plant
Sterlite SKINTOP®: Redefining Cable Management
22. 40.
Set to Lead the Way in Power Cables, High-Performance for a Future-Ready Industrial Ecosystem
Conductors and OPGW
Orbit Wires HM Power & Cables
28. 42.
Expanding into Fire Retardant, Solar & EV Eyeing African & Middle Eastern Markets; HV
Charging Cables Cable Production
Orient Cables Litmus Industries
32. 44.
Foraying into E-Beam Irradiated Cable Eyes Global Markets with New Aluminum
Manufacturing Wire Rod Plant in Nepal

Apar Industries to Bansal Wire Industries

Systematic Industries Smart Windak Payoff,
Add New Production Enters Specialty Wires
NEWS | 106 Unveils DURAFIBER: Take-up, and Rewind
Line worth INR 37.57 Market, Announces INR
Expanding into... Lines
Crore... 630 Crore...
 Hi-Tech Machine
Engineering and Complex Cable
Demand Move in
Lockstep MFL Group Integrates
50. 56.
Sustainability with
Technological
Rosendahl Nextrom:
64.
All Set to Support AI
Revolution
Continuus-Properzi:
68.
Developing Technologies in
the Present to...
Maillefer Investing in
72.
R&D; Energy-Efficient,
Automated & AI...
UK Based Proton
76.
Products Opens Office in
India
BUSS’ COMPEO™ Co-
80.
Kneader Technology for HV
56 64 68 & EHV Cable...
Windak Focussing on
86.
Innovation, Sustainability
and Global...

90. SIKORA’s Preparedness

for AI Boom: Measuring
Technology for...
72 76 80 86 92. FUHR Rolling Mills
Brings F-MAS for Data
Analysis

96. PWM’s Innovations in

the Cold Welding
Equipments

98. Lämneå Bruk’s Legacy

of Innovation, Passion for
90 92 96 98
Wire

EVENTS

GRIDCON 2025: A Defining

102. Reimagining Energy for Sustainable Future 48.
Moment for Power Transition
 INTERVIEW

KEI Industries Aims to

Strengthen Global Presence, Explore
High-Growth Sectors

KEI Industries envisions sustained growth in the coming years on the

back of latest products like Next Gen Living KEI Conflame Green+,
a halogen-free, low-smoke and eco-friendly wire; cutting-edge
technologies like Salesforce software; strategic expansions, such as
the Sanand plant in Gujarat for the manufacturing of high-end cables;
strengthening of global presence in markets, including the Middle
East, Africa and Southeast Asia; and through entry into new, high-
growth sectors. This was revealed by Mr. Anil Gupta, Chairman &
Managing Director, KEI Industries Limited, during an exclusive
interaction with the Wire & Cable India.

Mr. Anil Gupta, Chairman & Managing

Director, KEI Industries Limited

[Link] 18 Jan-Feb, 2025

 INTERVIEW

Wire & Cable India: Can

you provide an update on
the recent developments at
KEI Industries, particularly
any significant product
launches and technological
advancements?
Anil Gupta: KEI Industries has always
been at the forefront of innovation.
We continue to introduce cutting-
edge solutions to meet the evolving
industry demands. One of our latest
product launches is Next Gen Living
KEI Conflame Green+, a halogen-
free, low-smoke, eco-friendly wire
from industry professionals to
designed for enhanced fire safety and strengthening KEI’s leadership in the
retail consumers, on a national and
environmental sustainability. This power transmission and industrial
international scale. Through strategic
product aligns with the increasing cable segments.
branding, digital activation and player
demand for safer, greener electrical
engagement, we have been able to
solutions across residential and WCI: Has KEI Industries
strengthen KEI’s position as a trusted
commercial segments. made any new investments
and aspirational brand. This has led to
recently in terms of facilities,
higher brand recall, increased dealer
With the rapid advancements in technology or strategic
confidence and greater consumer trust,
technology, businesses are embracing acquisitions?
contributing to our growth in both
innovative solutions to automate AG: KEI has been making substantial
the retail and institutional segments.
sales processes and streamline investments to drive growth and
Sponsorships have also helped us
their operations. Such cutting-edge innovation. Apart from the Sanand
reinforce KEI’s core values of strength,
technology that has been introduced facility expansion, we are upgrading
reliability and performance, aligning
by KEI is Salesforce. Implementing our existing manufacturing plants with
them with the spirit of sportsmanship
Salesforce software will empower them cutting-edge automation and AI-driven
to expand their channel partner reach, quality control systems. We are also
optimize marketing strategies and WCI: Can you share the latest exploring strategic collaborations and
empower teams with real time access. updates on KEI’s expansion in acquisitions that align with our growth
Sanand? vision, particularly in renewable
WCI: KEI Industries has been AG: The Sanand plant in Gujarat is energy, data centers and smart
associated with major sports a key part of KEI’s long-term growth infrastructure. Our focus remains
events like the IPL and Pro strategy. It is being developed as a on expanding production capacity,
Kabaddi League. What has state-of-the-art manufacturing hub adopting sustainable manufacturing
been the impact of these with focus on producing high-end practices and leveraging technology to
sponsorships on KEI’s brand cables. stay ahead of industry trends.
recognition and market
growth? The project is progressing as planned WCI: What are KEI Industries’
AG: Our partnerships with IPL and and once fully operational, this key growth areas and strategies
Pro Kabaddi League (PKL) have facility will significantly enhance for the next 3-5 years?
played a significant role in enhancing our production capacity, improve AG: Over the next 3-5 years, KEI’s
KEI’s brand visibility and consumer efficiency and support both domestic growth strategy will focus on five
recall. These sporting events provide a & international markets. The key areas, including expansion in
platform to reach a diverse audience, Sanand expansion is a crucial step in renewable energy & infrastructure,

Some of the key sectors that will boost the industry in the coming years include renewable
energy, EV & smart mobility, data centers & IT infrastructure, smart cities & urban development,
and manufacturing & industrial growth.

[Link] 20 Jan-Feb, 2025

 INTERVIEW

strengthening global presence, WCI: What are your views on

enhancing retail & distribution the current scenario and future
networks, technology-driven product growth prospects of the cable
innovation, and sustainability & green industry? Which sectors do you
initiatives. With India’s push for green think will boost the industry in
energy projects, we are strengthening the future? Our partnerships with IPL
our presence in the solar, wind and EV AG: The Indian cable industry is poised and Pro Kabaddi League
infrastructure segments. KEI aims to for robust growth, driven by rapid (PKL) have played a
increase exports and establish deeper urbanization, infrastructure expansion
significant role in enhancing
market penetration in the Middle and industrial advancements. Some
East, Africa and Southeast Asia. We of the key sectors that will boost the
KEI’s brand visibility and
are also focusing on Tier 2 & Tier 3 industry in the coming years include consumer recall.
cities, expanding our dealer network renewable energy, EV & smart mobility,
and leveraging digital marketing for data centers & IT infrastructure, smart government initiatives on smart cities,
consumer engagement. The company cities & urban development, and metro projects and high-speed rail will
is investing in smart cables, fire- manufacturing & industrial growth. fuel demand for EHV and fire-resistant
retardant solutions and IoT-enabled The increasing adoption of solar and cables. The expansion of industrial
monitoring systems to meet future wind power will drive demand for units, coupled with Make-in-India
market demands. KEI is committed to specialized cables in green energy initiatives, are set to boost the need for
eco-friendly manufacturing, energy- projects, while the rise of electric power and control cables.
efficient products and reducing carbon vehicles and charging infrastructure
footprints across our operations. will create new opportunities for high- At KEI, we are well-positioned to
Our vision is to maintain leadership performance cables. We expect the capitalize on these opportunities
in the wire and cable industry while boom in digital transformation and through continued innovation,
expanding into new, high-growth cloud computing to necessitate high- expansion, and strategic investments
sectors. capacity data transmission cables. The in technology and sustainability.

[Link] 21 Jan-Feb, 2025

 INTERVIEW

Sterlite Set to Lead the Way in

Power Cables, High-Performance
Conductors and OPGW

Mr. Reshu Madan, CEO, Sterlite

Driven by strong market momentum, Sterlite is boosting capacity in Wire & Cable India: What
the conductor and power cables domain and expanding globally. To are the major technological
meet rising needs for efficient power transmission, the company is advancements in the power
transmission sector?
concentrating on high performance conductors, high voltage and extra
Reshu Madan: One of the key
high voltage power cables, and OPGW solutions. Strategic technology challenges in the power transmission
upgrades and partnerships are key to its future growth. Sterlite’s CEO, and distribution industry is the
Mr. Reshu Madan, talks about the progress in power transmission, transportation of bulk electricity
increasing need for high-performance conductors, OPGW solutions over long distances. This is where
technologies like High-Voltage Direct
and their strategic investments in HVDC & HVAC cables.
Current (HVDC) come into play.
Currently, two to three HVDC tenders
have already been released, with more
expected in the near future.

[Link] 22 Jan-Feb, 2025

 INTERVIEW

Transporting large quantities of On the optical ground wire (OPGW)

power relies heavily on advanced front, data transmission has become
systems such as HVDC, but India faces increasingly critical because of
obstacles due to a lack of technological widespread digitalization. With many
and manufacturing capabilities data centers shifting from Europe
in this area. The country does not We have expanded fiber and America to India, the demand for
produce its own HVDC technology capacity from 48 to 96, and better infrastructure is booming. While
and instead depends on imports. Even now to 144 fibers. underground optical fiber cables exist,
multinational companies operating we are focusing on increasing fiber
in India rely on foreign HVDC capacity in OPGW. We have expanded
components. OEMs to meet demand. The demand fiber counts from 48 to 96, and now
for primary equipment such as to 144 fibers. In highly congested
The growing demand for HVDC transformers is also rising. Specifically areas like Mumbai and Pune, we have
components in Europe, driven by for conductors, our manufacturing successfully implemented 144-fiber
the expansion of renewable energy, capacity is booked for the next 12 to 14 OPGW solutions.
has created capacity shortages months. To meet future demand, we
globally. As the former head of are investing in additional CAPEX to Further, we are advocating and
supply chain management (SCM), I expand our conductor manufacturing educating other utilities on the
frequently visited European factories capacity from 100,000 to 150,000 tons. benefits of increasing fiber capacity in
before becoming CEO. European OPGW and adopting AL59 conductors
manufacturers have already committed All these advancements will for better efficiency. In areas facing
to deliveries until 2030. While India undoubtedly propel the power grid congestion, our carbon core
plans to enter this sector, it is hindered transmission industry to the next level. conductors, developed in partnership
by inadequate technology and reliance with CTC Global, provide a highly
on just a few OEMs. This is a critical WCI: How is Sterlite effective solution. All these solutions
area where significant technological incorporating technological bring in higher performance & reduce
advancements are needed on a large advancements to enhance overall cost for the utilities.
scale. performance and reduce costs?
RM: A couple of key innovations WCI: How has Sterlite
Securing right-of-way and land stand out. One is the introduction of performed in recent quarters,
presents another substantial alloy conductors for the tariff-based and what are its key business
challenge to transmission developers. competitive bidding (TBCB) market. achievements?
Additionally, from a technology These conductors were designed RM: Last quarter was one of the best
perspective, grids are becoming to enable more power flow within for Sterlite’s Global Products and
increasingly congested. To address the same corridor while improving Services (GPS) division. By December,
this, there is a growing need for high- efficiency. They are lightweight and we had secured orders worth INR 6000
performance conductors. The demand have higher ampacity. Not only do crores, and we expect reaching INR
for high-performance conductors, such they allow for greater power flow, but 7500 crores by the end of the financial
as carbon core conductors, is steadily they also reduce the need for large year.
increasing to help decongest the transmission towers. Optimizing tower
existing grid. This is an area where we design decreases civil construction Our business is well-defined, with
are actively working and expanding our costs and speeds up both construction orders coming from EPCs, state
capacity. and manufacturing. In terms of electricity boards, and industries. Last
total cost of ownership (TCO), this month, we secured INR 250 crore order
Further, with the expansion of tariff- innovation makes the entire system far for 220 kV power cables from Adani
based competitive bidding in India, more efficient and cost-effective than Power. In the reconductoring segment,
there is increasing pressure on Indian what we had two or three years ago. we received major orders from DVC,

In the cable business, we have grown significantly. Two years ago, our revenue was around INR 450
crore, but today, we are clocking about double the value in power cables.

[Link] 24 Jan-Feb, 2025

 INTERVIEW

value in power cables. Our Haridwar separate company (now branded as

plant is now fully utilized, so we are Resonia Ltd).
investing in a new greenfield plant to
enhance production capacity upto 550 Unlocking new opportunities and
kV HVDC and HVAC cables. growth avenues require different
Our new greenfield plant will types of investors. Since infrastructure
support production of HVDC Going forward, our focus will be on and GPS businesses attract different
and HVAC cables upto 550 both expanding our global footprint investors, the demerger allows us to
and solidifying our domestic market secure sector-specific investments.
kV and it is expected to be
share. Post-demerger, the infrastructure
operational in the next year.
business (Resonia) attracted
WCI: What are the key products investment from GIC (Singapore),
GETCO, WBSETCL, and OPTCL. We or innovations Sterlite is while GPS (Sterlite) secured
are also L1 in several utility tenders, focusing on as of now? investments from INAM Holdings and
including those in West Bengal and RM: For cables, we are advancing GEF Capital.
Gujarat, and expect further orders. in the solar cable segment and
will further be developing rubber Moving forward, Sterlite aims at
On the conductor front, we continue cables. Additionally, we have plans operating in the capital goods (wire
to receive orders from KEC, Kalpataru, to introduce MVCC (medium voltage and cable) industries, while Resonia
and L&T, who regularly engage with covered conductors). Being low- will focus on the development of
us for their projects. Moreover, on the hanging fruits, these are relatively transmission projects. This strategic
export front, we have secured multiple easier and quicker to implement. demerger will foster growth in both
orders from Africa and parts of the entities in a more efficient manner.
Middle East, thereby expanding our On the higher end, where there is a
global footprint. niche opportunity, our new greenfield WCI: How is Sterlite positioning
plant will support production of itself in international markets?
I am fully confident that Sterlite will HVDC and HVAC cables upto 550 kV RM: We are already exporting
further solidify its position as a pioneer and it is expected to be operational in about 25% of our conductors to key
in the conductor and cable market. the next year. markets such as North America, Latin
America, Europe (including the UK
WCI: How is Sterlite aligning its As for conductors, we continuously and Finland).
business to market demand? focus on bringing in incremental
RM: Our business is growing steadily, innovations and are currently One of our key focus areas is the
driven by strong market tailwinds in focusing on covered conductors. Middle East, where tariff barriers have
India and exports. To meet demand, In terms of OPGW, we have made entry difficult for conductors
we are unlocking additional capacity already reached 144 fibers, and and cables from India. Over the next
through CAPEX investments and we are evaluating the next market three to six months, we will complete
operational efficiencies. trends. Some developed markets a business model to establish our
are now transitioning to 192-fiber presence in the region.
We also have a transmission solutions, and China has already
infrastructure development business, moved towards 192-256 fibers. We are also monitoring global trends
which gives us a clear five-year visibility We are actively assessing these in OPGW because some developed
on upcoming projects. With insights advancements to ensure that we markets are moving towards 192-fiber
into government-planned projects, remain competitive and well- and even 256-fiber solutions. While
we can align our capacity expansion positioned to serve our customers China has already adopted some
accordingly. For instance, our effectively. of these standards, we are actively
conductor capacity will be expanded evaluating how to integrate them into
from 100,000 to 150,000 tons, and we WCI: What is the rationale our product lineup.
are further improving operational behind Sterlite’s restructuring?
efficiencies. RM: We announced the demerger We remain committed to maintaining
of Sterlite into two entities: Global our leadership position in the Indian
In the cable business, we have grown Products & Services (GPS) under and making further inroads into
significantly. Two years ago, our Sterlite Transmission Ltd (Sterlite), the global markets, adapting to
revenue was around INR 450 crore, but which I head, and the transmission changing demands, and continuously
today, we are clocking about double the infrastructure business under a innovating.

[Link] 26 Jan-Feb, 2025

 INTERVIEW

Orbit Wires Expanding into Fire

Retardant, Solar & EV Charging Cables
Orbit Wires India Limited is boosting its capacity for emerging sectors like renewable energy and
electric mobility through investments in technology and sustainable practices, as well as expansion
in fire-retardant cables, solar cables and EV charging cables. This was revealed by Mr. Amit
Agarwal, its Chief Managing Director, and Mr. Govinda Agarwal, Executive Director, during
an exclusive interaction with Wire & Cable India.

Wire & Cable India: WCI: Innovation plays a reliable and efficient electrical
Can you provide a brief crucial role in the wire and solutions.
overview of Orbit Wires cable industry. Can you
India Limited, including its mention some of the recent WCI: What are the key
journey, milestones and key technological innovations in emerging trends shaping the
achievements? your company? wire and cable industry? How
Amit Agarwal: Founded in 1985 Govinda Agarwal: At Orbit Wires is your company adapting to
in Chennai by Mr. R.K. Agarwal, India Limited, we continuously these changes?
Orbit Wires and Cables began with innovate to enhance cable performance AA: The wire and cable industry
refurbished electric meters before and safety. Our latest advancements
evolving into Agarwal Cable Company include fire-retardant cables with
in 1990 and later rebranding as superior insulation, high-conductivity
Orbit Cables. Expanding across wires for reduced power loss, and
India and internationally, it now IS 694:1990 certified PVC & XLPE-
boasts a 10,000+ dealer network and insulated cables for higher voltage
partnerships with 3,000+ companies applications. We also focus on As a proud Make in
in Sri Lanka, Bangladesh, Maldives advanced shielding techniques to India brand, we are
and Mauritius. A key milestone minimize electrical interference. establishing state-of-the-
was- becoming the official sponsor Through rigorous testing and research, art manufacturing facilities
of Chennai Super Kings in IPL 2014, we ensure our products meet the
nationwide.
strengthening its brand presence. highest industry standards, delivering

[Link] 28 Jan-Feb, 2025

 INTERVIEW

recyclable materials. We develop

halogen-free, low-smoke cables to
minimize environmental impact.
Solar-powered facilities and water
conservation measures further reduce
our carbon footprint. Our focus
on green manufacturing ensures
sustainability without compromising
quality.

WCI: What is the current

market presence of your
company in terms of domestic
and international reach?
AA: With a strong domestic reach
Mr. Amit Agarwal, Chief Managing Mr. Govinda Agarwal, Executive
across multiple states, we have 10,000+
Director, Orbit Wires India Limited Director, Orbit Wires India Limited
dealers in India. Internationally, we
partner with 3,000+ companies in
is evolving with energy-efficient WCI: What is your current Sri Lanka, Bangladesh, the Maldives,
solutions, smart grid tech and production capacity? Are and Mauritius. Our high-quality
sustainable materials. Orbit Wires there any plans to boost this products and global certifications
India Limited stays ahead with capacity? drive expansion. We aim to strengthen
advanced manufacturing, strict AA: Orbit Wires India Limited our presence in new markets with
quality control, and R&D for high- operates with a strong production innovation and trust.
performance, eco-friendly cables. Our capacity, backed by advanced
focus on durability and safety ensures manufacturing facilities and strict WCI: Where do you see Orbit
reliable electrical solutions for a quality control. To meet the increasing in the next five years? What
changing world. demand, we are expanding automation are your strategic goals for the
and enhancing efficiency to scale up future?
WCI: Can you elaborate on your output. Our focus includes boosting GA: Orbit Wires India Limited aims to
current product portfolio? Are capacity for emerging sectors like be a powerhouse in complete electrical
there any upcoming product renewable energy and electric mobility. solutions and a leading name in India’s
launches or expansions into With investments in technology wire and cable industry. We strive to
new categories? and sustainable practices, we aim to become a top-performing stock-listed
GA: Orbit Wires India Limited offers strengthen our market presence while company while expanding exports
a wide range of high-quality cables, delivering high-performance, reliable with international certifications.
including house wires, flexible cables, cable solutions. As a proud Make in India brand,
power cables and instrumentation we are establishing state-of-the-art
cables, ensuring superior conduc- WCI: How does Orbit manufacturing facilities nationwide.
tivity and safety. We are expanding incorporate sustainability in its Our goal is to create 15,000+ jobs in the
into fire-retardant cables, solar cables manufacturing operations? electrical manufacturing sector. With
and EV charging cables to meet the GA: Orbit Wires India Limited innovation and trust, we continue to
growing demand for sustainable and integrates eco-friendly production power industries and progress.
energy-efficient solutions. with energy-efficient machinery and

Expanding across India and internationally, we now boast a 10,000+ dealer network and
partnerships with 3,000+ companies in Sri Lanka, Bangladesh, Maldives and Mauritius.

[Link] 30 Jan-Feb, 2025

 INTERVIEW

Orient Cables Foraying into E-Beam

Irradiated Cable Manufacturing
Orient Cables (India) Limited is set to serve the emerging sectors of solar, wind, automotive, rolling stock
and aerospace with its new plant in Bhiwadi, Rajasthan, which will soon commence production of E-Beam
irradiated cables. The company is also planning to expand its reach in the overseas markets. Mr. Vipul
Nagpal, Founder and Managing Director, Orient Cables (India) Limited, revealed this and much
more during an exclusive interaction with Wire & Cable India.

Wire & Cable India: Please technologies always helped us stay

share an overview of Orient ahead of the curve. Sharp focus on
Cables (India) Limited and its bringing value for money to customers
journey in the wire and cable without compromising on quality have
industry. How has the company been the cornerstones of our company.
grown over the years?
Competing with strong domestic and
Vipul Nagpal: Since 2002, Orient
international players always pushed us
Cables (India) Limited has been a
to adopt the latest and most efficient
leading manufacturer and exporter of
equipment. More than 90 percent of
an extensive range of specialty cables.
our processing lines are imported from
With a team of dedicated professionals
countries like the US, Germany, Italy,
and experts in R&D, product
Taiwan, Canada and China. Our labs
development, quality control and
are equipped with best in class and
manufacturing, Orient Cables (India)
calibrated test equipment, enabling
Limited has built an unparalleled
them to accurately measure physical,
reputation and acceptance in Indian
optical and electrical characteristics
and global markets.
of cables, allowing innovation and
The growth started as a bootstrapped efficiency.
business with very humble beginnings
from Prahladpur / Narela in Delhi in WCI: What is the current
2002. Early focus on IT and telecom set product range offered by
the DNA of the company in specialised Orient Cables (India) Limited?
and high complexity cables. The Are there any new product
company has clocked a revenue CAGR categories or offerings you plan
of over 30 percent since 2002. In the to introduce in the near future?
past 23 years, we have grown from a VN: Our product portfolio comprises
Mr. Vipul Nagpal, Founder and small factory in Prahladpur, Delhi to networking cables; optical fiber cables;
Managing Director, Orient Cables multiple units in Bhiwadi, Rajasthan copper & fiber terminated assemblies;
(India) Limited and offices in Gurgaon & Dubai. coaxial cables; telecommunication
cables; and power, control &
WCI: Innovation plays a instrumentation cables. We also
crucial role in the wire and manufacture passive networking
cable industry. How does components such as keystone jacks,
Orient Cables (India) Limited face plates, gang boxes and patch
incorporate technological panels, along with power strips and
advancements into its molded power cords. Our upcoming
manufacturing process? products include Electron Beam
VN: Investment into the latest (E-Beam) irradiated cables for use in

[Link] 32 Jan-Feb, 2025

 INTERVIEW

Early focus on IT and telecom set the DNA of the company in specialised and high complexity
cables. The company has clocked a CAGR of over 30 percent since 2002.

sectors such as solar, wind, automotive, demanding customers. Orient has long-term positive impact. Some of
rolling stock and aerospace. emerged as a leader in innovation, the steps we have taken in the past
design, and development, fueled by the few years for sustainable growth and
drive to replace costly imported cables societal well-being include the use
WCI: Orient Cables (India)
with indigenous solutions. of recycled water for our cooling
Limited has built a strong
processes, which saves fresh water
reputation in the industry. Are Our dedicated team of skilled and energy. Our rooftop solar panels
there any expansion plans, in professionals is deeply involved in supply close to 1.5MW of clean energy
terms of infrastructure and every phase of product development, to augment the total demand from
market reach? ranging from design and testing the grid. The backup generators are
VN: We have added significant to the creation of cutting-edge equipped to use low polluting gas in
capacities across our verticals in the manufacturing processes. Through place of diesel. We have a robust CSR
last one year. We have also set up a the utilization of the latest tools program geared to promote education,
new plant in Bhiwadi which became and methodologies, we ensure that health, elderly care, green forestation,
functional recently. Our E-Beam our product prototypes align with and art, through helping marginalized
irradiation facility will be housed in the customer expectations in terms of segments of the society in our region.
same plant. Our focus in the coming quality, safety, functionality and
year will be to consolidate our market budget. Moreover, we adhere to
across all our verticals- to expand the stringent parameter tolerances in WCI: How do you foresee
market reach, not only within India, accordance with both national and the wire and cable industry
but also to the overseas markets. It will international standards. evolving over the next 5-10
be a challenging year to get the new years? What role do you see
E-Beam set-up ready and take footsteps WCI: How is Orient Cables Orient Cables (India) Limited
into this new market. (India) Limited addressing playing in that evolution?
sustainability within its VN: The industry will definitely grow
WCI: How does the company production processes and globally over the next 5-10 years across
plan to stay ahead of the product offerings? various verticals. This growth will
competition in such a dynamic VN: Orient Cables (India) Limited is range averagely from 5 to 15 percent
industry? committed to promoting responsible per annum depending on the vertical.
VN: We stick to our tried and tested corporate practices and integrating The trend will be towards automation,
fundamentals of providing best Environmental, Social, and industry 4.0 and possibly robotics.
quality, best service and real value to Governance (ESG) principles across all Scale will matter a lot to bring down
customers. In this hyper competitive facets of our operations. This ensures costs. Precision and quality will be
terrain, we hope that our core values that every decision we make fosters even more important.
will prove to be our guiding light,
showing us the way to serve even more

Our upcoming products

include Electron Beam
(E-Beam) irradiated cables
for use in sectors such as
solar, wind, automotive,
rolling stock and defense,
and aerospace.

[Link] 34 Jan-Feb, 2025

 INTERVIEW

Jainco Power Expands Capacity

with State-of-the-Art Kolkata Plant
Jainco Power Limited is making a significant
leap forward with the establishment of a new
manufacturing plant in Kolkata. This strategic
expansion will boost the company’s conductor
production capacity by an impressive 3,00,000
km per year, in addition to its existing 1,44,000
km capacity. With cutting-edge technology and an
expanded product portfolio, Jainco Power Limited
is set to reinforce its position as a leader in the
power cable and conductor industry. In an exclusive
interview with Wire & Cable India, Mr. Atul Surana,
Managing Director of Jainco Power Limited,
highlighted the company’s ambitious plans.

Wire & Cable India: Please tell us

about the recent developments at
Jainco Power, contributing to your
growth.
Atul Surana: A few years ago, we established
a cable metal plant producing ACSR, AAAC,
and AAC conductors, along with aerial
bunched cables, service cables, and power
cables. Observing market growth and evolving
demands, we are now gearing up for a new
plant nearly three times the size of our existing
facility.

Spanning a covered area of 3 lakh square

feet within a total land area of 5 lakh square
feet, the new plant will house advanced
manufacturing capabilities for EC-grade
aluminium rods, alloy rods, HTLS conductors,
MVCC conductors, and high-tension (HT)
cables, complementing the company’s existing
Mr. Atul Surana, Managing Director of Jainco Power Limited range of LT cables and conductors.

[Link] 36 Jan-Feb, 2025

 INTERVIEW

WCI: What kind of capacities an overseas manufacturer, the first

are you targeting with the new of its kind in Eastern India. These
plant? technological advancements will
AS: Currently, Jainco Power Limited enable Jainco Power Limited to
produces approximately 12,000 km of manufacture XLPE cables up to 33
conductors per month, amounting to KV and CCV line products up to 132 In the next 4–5 years,
1,44,000 km annually. With the new KV, placing the company in the elite we anticipate a major
facility, an additional 3,00,000 km will segment of the industry. shift in demand. Covered
be produced each year, significantly
conductors will become the
scaling up the company’s production In the next 4–5 years, we anticipate
capacity and market reach.
industry standard, replacing
a major shift in demand. Covered
conductors will become the industry traditional conductors, while
We have been operating 24/7, 365 standard, replacing traditional conduc- most cable applications will
days a year, without taking a single tors, while most cable applications will transition to MVCC cables.
holiday—including national holidays transition to MVCC cables.
like August 15 and January 26—
showcasing our relentless commitment WCI: Please tell us about your holds immense potential. India’s
to our work and customers. current market footprint and conductor and cable market has a
what kinds of markets you tremendous potential, with a growth
WCI: What is the strategy are targeting with the new rate of 14.5 percent CAGR- significantly
behind this expansion? capacity? outpacing the global average of 4.1
AS: One of the key motivations behind AS: Jainco Power Limited has already percent CAGR.
this expansion is securing a stable established a strong foothold in the
supply of raw materials, particularly global market. Its associate company, Now is the right time to invest in the
aluminium rods, and thereby Jainco Transmission Limited, currently electrical sector. The next 15 years will
strengthening the supply chain. operates with 60% domestic sales and be dominated by the electrical sector,
40% exports, serving over 54 countries. making it one of the most promising
With rising demand, securing a steady Meanwhile, Jainco Power Limited’s industries for growth and expansion.
supply is becoming increasingly cable and conductor division, started
crucial. For our new plant alone, we just two years ago, has already reached Jainco Power Limited has ambitious
will require an additional 1,500–2,000 a 30-70 domestic-to-export ratio. targets for the coming years. Last year,
tonnes of aluminium rods. To meet we doubled our production capacity
this growing requirement, we plan to With the new plant, we will and turnover. Moving forward, we
set up our own plant that will not only significantly enhance our capacity, are targeting a 40%-50% growth per
enhance our supply chain reliability enabling us to cater to our long- year for the next three years, ensuring
but also make our operations more standing friends—many of whom have sustained expansion and market
economical in the long run. been with us for 15–20 years and are leadership.
eager to increase their purchases.
WCI: Can you tell us about the With a robust strategy, state-of-the-
new technologies that you are WCI: Shed light on the current art technology, and an unwavering
investing in. scenario and the future commitment to innovation, Jainco
AS: The new plant will incorporate prospects of the industry. What Power Limited is poised to redefine
a CCV line, Sioplas technology, and are your future growth plans? the future of India’s power cable and
a state-of-the-art CCR plant from AS: India’s conductor and cable market conductor industry.

Now is the right time to invest in the electrical sector. The next 15 years will be dominated by the
electrical sector, making it one of the most promising industries for growth and expansion.

[Link] 38 Jan-Feb, 2025

 PRODUCT PROFILE

SKINTOP®: Redefining Cable

Management for a Future-Ready
Industrial Ecosystem
In today’s rapidly advancing industrial landscape, where automation, digital transformation, and precision
engineering drive efficiency, a single weak link can cause significant disruption. While cables are the
backbone of industries, their performance, safety, and longevity depend on how well they are sealed,
protected, and managed. This is where SKINTOP® cable glands by LAPP set a new industry benchmark, says
Mr. Sumit Mitra, MD, LAPP India.

Engineering Excellence: What quick, secure fit without requiring

Makes SKINTOP® Cable Gland additional tools, streamlining
Unique? installation across industries.
SKINTOP® cable glands are designed • Material Versatility: Available in
to offer a secure fit with high-quality plastic, brass, and stainless steel,
sealing and strain relief, even in high- catering to diverse industries such
vibration environments. Here’s what as automation, manufacturing, and
sets them apart: chemical processing.
• Temperature & Chemical Resistance:
• Hermetically Sealed Protection: SKINTOP® glands withstand
Designed for industrial extreme temperatures, UV
environments that demand the exposure, and aggressive chemicals,
highest levels of security, SKINTOP® making them suitable for oil &
cable glands hermetically seal the gas, pharmaceuticals, and marine
cable entry points, preventing applications.
dust, water, and contaminants • EMC Shielding for Data Integrity:
Mr. Sumit Mitra, MD, LAPP India from compromising connections. For industries relying on high-speed
This ensures IP68 and IP69-rated data transmission, SKINTOP® cable

A
t LAPP India, we recognize protection, making them ideal for glands co me with electromagnetic
that cable management is not industries such as food processing, compatibility (EMC) protection,
just about securing a connec- pharmaceuticals, and outdoor ensuring interference-free
tion; it’s about ensuring operational applications. performance in Industry 4.0
reliability, safety, and compliance • Optimum Strain Relief for Maxi- environments.
with international industry standards. mum Stability: A secure connection
SKINTOP® cable glands offer a compre- is critical to preventing mechanical Certifications: Why Compliance
hensive solution that guarantees strain failures. SKINTOP® ensures opti- Matters
relief, ingress protection (IP), and mum strain relief, locking the cable In highly regulated industries,
long-term durability while ensuring firmly in place as the gland tightens. choosing certified cable management
that every connection is hermetical- This design enhances mechanical solutions is not just a preference, it’s a
ly sealed to prevent dust, water, and strength, reduces stress on conduc- necessity. SKINTOP® cable glands are
external contaminants from compro- tors, and extends cable lifespan, even globally recognized for their quality
mising performance. This makes them in high-motion applications like and compliance with international
indispensable across multiple sectors, robotics and automation. safety standards.
from automation and manufacturing • Effortless Installation for Efficiency
to food processing. They are widely Gains: Industrial processes demand UL and CSA certifications ensure that
used in hazardous environments as both precision and speed. With these cable glands meet the stringent
they are designed to withstand de- SKINTOP®, installation is instant, safety and performance standards
manding conditions such as extreme simply feed the cable in and turn in North America, making them a
temperatures, chemicals and mechan- the nut until tight. This intuitive, trusted choice for critical electrical
ical stress. single-component design ensures a and automation systems. VDE

[Link] 40 Jan-Feb, 2025

 PRODUCT PROFILE

certification further guarantees that

SKINTOP® products adhere to German
engineering excellence, ensuring
superior insulation and protection
against electrical hazards.

For industries operating in hazardous

environments, ATEX and IECEx
approvals certify that SKINTOP® cable
glands are explosion-proof, making
them ideal for oil & gas, mining, and efficiency, safety, and reliability, SKINTOP® provides mechanical dura-
chemical processing applications. factors that are often determined by bility, ingress protection, and seamless
FDA and ECOLAB compliance are the smallest components. In high- installation, ensuring secure, strain-free
essential for industries such as food demand sectors like manufacturing, connections across industries. In phar-
processing and pharmaceuticals, where automation, and transportation, every maceuticals and food processing, where
hygiene, corrosion resistance, and connection must withstand extreme hygiene is critical, material integrity and
contamination prevention are critical. conditions while ensuring continuous sealing technology prevent contami-
By meeting these global standards, performance and compliance with nation risks while meeting stringent
SKINTOP® cable glands offer reliability global standards. regulatory requirements.
for businesses operating in safety-
sensitive environments. A well-engineered cable gland is not Future-ready industries require
just a protective layer, it is a crucial ele- solutions designed for precision and
Empowering Industries: The ment of operational stability. Choosing longevity. With SKINTOP®, businesses
Strategic Advantage of SKIN- the right cable management system can invest in reliability, ensuring that their
TOP® be the difference between optimized infrastructure is built to perform, today
Industrial growth depends on performance and costly downtime. and in the future.

[Link] 41 Jan-Feb, 2025

 INTERVIEW

HM Power & Cables Eyeing

African & Middle Eastern Markets;
HV Cable Production
Kritika Wires Limited, a leading
manufacturer of steel and
galvanized wires, has launched
a new venture, HM Power and
Cables Private Limited (HMPCPL),
specializing in the production of
overhead conductors, power cables,
and railway electrification wires,
including catenary and contact
wires. The company’s manufacturing
facility is strategically located in
Jharsuguda, Odisha—an industrial
hub for aluminium production.
In a recent interview with Wire
& Cable India, Mr. Hrithik
Agarwal, Director of HMPCPL,
shared insights into the company’s
expansion plans, including market
entry into Africa and the Middle East,
Mr. Hrithik Agarwal, Director, as well as future investments in high-
HM Power and Cables Private Limited
voltage (HV) cable production.

Wire & Cable India: Can you tell into HV cable manufacturing. annum for overhead conductors;
us about your new venture, HM Currently, our production is centered 15,000 km per annum for power cables;
Power and Cables? on low-tension (LT) cables and 6,500 tonnes per annum for contact &
Hrithik Agarwal: HM Power & Cables medium voltage covered conductors catenary wires.
is established in Jharsuguda, Odisha, (MVCC), aligning with our phased
a key metallurgical hub housing major growth strategy. Our approach is to first gain market
players like Vedanta and Hindalco. insights and assess industry dynamics
The location offers a distinct logistical WCI: Can you please elaborate before expanding our production
advantage due to the easy procurement on what your product lines are capacity. In the long run, we intend
of aluminium, our primary raw and their respective capacities? to scale up and enter the HV cable
material. Going forward, are there any segment.
plans to enhance this capacity?
Our initial focus is on scaling up our HA: Our product range is categorized WCI: Given your strong
existing production capacity for cables, into three primary segments: power background with Kritika
conductors, and railway electrification cables, overhead conductors, and Wires, how will this experience
wires, including contact and catenary railway electrification (contact and contribute to the success of
wires. Over time, we plan to expand catenary wires). The current installed your new business?
capacity includes 22,000 km per HA: Kritika Wires’ extensive industry

[Link] 42 Jan-Feb, 2025

 INTERVIEW

experience provides us with a strong location, industry expertise, and Power & Cables aims to expand
foundation. The target markets for advanced technology. Proximity to its global presence, focusing on
both ventures are similar, primarily major aluminium producers enhances the Middle East and Africa, where
consisting of EPC contractors raw material availability and logistics infrastructure development is
and state electricity boards. Our efficiency. We leverage over 70 years driving strong demand for cables and
expertise in customer engagement of industry knowledge and 45-50 years conductors.
and supply chain management will of manufacturing experience. We
be instrumental in establishing HM have invested significantly in state- For HM Power & Cables, our target
Power & Cables in this competitive of-the-art manufacturing facilities, clientele includes state electricity
space. incorporating automation and the boards and EPC contractors. By
latest technological advancements. establishing a strong foothold in these
WCI: Are there any new This ensures high-quality, cost- sectors, we aim to become a key player
developments in Kritika Wires effective electrical infrastructure in the international power and railway
as well? solutions, consistently exceeding electrification markets.
HA: Kritika Wires has recently industry standards.
ventured into the production of
aluminium wire rods, including both WCI: Please tell us about
alloy and electrical conductor (EC) your market footprint, both
variants. This marks a significant step geographically within India and
toward deeper integration into the in export markets? Who are
aluminium sector. your major clients? Our competitive edge is
HA: Kritika Wires primarily serves derived from three key
WCI: Could you highlight the the Indian market, with exports to factors- strategic location,
USPs of HM Power and Cables? Sri Lanka, Bangladesh, and Nepal. industry expertise, and
HA: Our competitive edge is derived Although Kritika Wires has not advanced technology.
from three key factors- strategic aggressively pursued exports, HM

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[Link] 43 Jan-Feb, 2025

 INTERVIEW

Litmus Industries Eyes Global

Markets with New Aluminum Wire
Rod Plant in Nepal
Nepal’s leading wires, cables and conductors manufacturer, Litmus Industries Limited is looking
forward to spreading its corporate wings across the world, especially in India, the Middle East and
Africa. The company is setting up a new manufacturing line in Nepal for high quality aluminum
EC grade and aluminum alloy rods for self-reliance and to reduce dependency on import. This was
revealed by Mr. Rohit Gupta, Vice Chairman of Ramesh Corp and Managing Director of Litmus
Industries Limited, during an exclusive interaction with Wire & Cable India.

Wire & Cable India: Kindly We have been constantly innovating

walk us through your business and leading the way. We went through
journey, highlighting major complete plant upgradation and mod-
achievements and crucial ernization five years back, replacing all
milestones. old machines with the latest German
Rohit Gupta: Litmus Industries has and Indian technology. Here in Nepal
come a long way since its inception in till 2020, most of the transmission line
1977. From being a domestic player, conductors, aerial bunched cables and
we have grown into Nepal’s largest other types of wires came from India.
manufacturer of wires, cables, and But over the past five years, we have
conductors, and the only publicly totally substituted these with Nep-
listed company in this sector. It is a alese products. We have also started
part of the Ramesh Corp Group- a producing moose conductors for 400
leading business conglomerate, set kV transmission lines. Litmus supplied
up three decades ago by my father. 3600 kilometers of moose conductors
Me and my brother are now taking to the Nepal Electricity Authority
over as second and third generation (NEA) for cross border transmission
entrepreneurs. Ramesh Corp is a lines. Nepal Electricity Authority(NEA)
diversified business house comprising is planning to construct huge cross
cement manufacturing, mobile phone border transmission lines, which would
distribution in Nepal, a joint venture require the laying of 20,000-30,000
with Kajaria to manufacture tiles in km moose conductors across the
Nepal. We also have investments in Himalayan country. Litmus is well-po-
banks and insurance companies. sitioned to lead the way and contribute
to the development of Nepal.
Today, Litmus Industries Limited
is Nepal’s leading manufacturer of WCI: Innovation plays a
Mr. Rohit Gupta, Vice Chairman
quality wires, cables and conductors. crucial role in the wire and
of Ramesh Corp and Managing
I took up the challenge to run the cable industry. How does
Director of Litmus Industries
Litmus Industries Limited five years Litmus Industries incorporate
Limited
back, when my former MD retired. technological advancements
I’ve been able to grow it three-fold into its manufacturing process?
in the last four years with capacity RG: Innovation is at the heart of Litmus
expansion and market penetration. Industries. We have invested heavily in
The journey has been both interesting state-of-the-art technology, including
and challenging. Since the demand advanced German machinery, to ensure
for electrification is increasing across our products meet global standards. We
the globe, we are looking forward to hire the best of engineers and diploma
meeting it with our best quality wires. holders at our plant and train them

[Link] 44 Jan-Feb, 2025

 INTERVIEW

well. Our people have to be up-to- Asia, the Middle East and Africa are do you envision the company’s
date with the latest advancement and ruled by Indian giants. However, we role in the global wire and cable
innovation in machines. This ensures are keeping all our options open. We industry, particularly in terms
optimum machine speed and reduced are placing ourselves very specifically. of innovation, sustainability,
cost of production. All our wire drawing We do not want to compete on all and market expansion?
machines are from Niehoff GmbH, products. We are exploring the RG: Our future plans are ambitious
while extrusion lines are from Supermac markets and looking at key products, and aligned with our vision to become
Industries (India). We have tied up with wherein we can compete with Indian a global player in the wire and cable
Victory Plant and Machinery Private companies, based on our capacities industry. We are currently setting up
Limited for most of our skip and tubular and skill. Litmus has a capacity a new manufacturing line in Nepal for
machines. Our rotating machines are of 68,000 kilometers for ACSR high-quality aluminum EC grade and
supplied by a leading Chinese supplier. conductors and a big capacity for aerial aluminum alloy rods. This initiative is
We have a furnace from JR Furnace & bunched cables too. We are banking on aimed at achieving self-reliance and
Ovens Private Limited, leading furnace these two products for export. Besides, reducing our dependency on imports.
manufacturer from India. we are lobbying with the Government
of Nepal to introduce export incentives In terms of market expansion, we are
WCI: What is your current on cables and wires. If we are able to actively exploring opportunities in
market footprint, and what are get that, we will get some cushion India, the Middle East, and Africa. We
your strategies for expanding compared to our peers in India and are participating in industrial fairs and
into markets like India, the other countries. trade shows to showcase our products
Middle East, and Africa, and build strong relationships with
given the competition from WCI: Sustainability has become potential clients. Our goal is to export a
established players? a major concern in the global substantial volume of our produce and
RG: Our aspirations are increasing. wire and cable industry. How secure a considerable share in these
We face tough competition from do you integrate sustainable markets over the next two years.
leading Indian wire and cable practices in your business
manufacturing giants. We aim to operations? Innovation and sustainability remain
conquer the maximum market share RG: Sustainability is a core value at at the core of our strategy. We are
in India, which provides us with a very Litmus Industries. We have taken sev- investing in state-of-the-art technology
big market opportunity. We are next eral initiatives to integrate sustainable and renewable energy sources, such as
to India, which right now, is on fire and circular economy principles in our solar panels, to power our operations.
with respect to electrification. The business model. We are installing solar We are also focusing on sustainable
two nations- India and Nepal have panels across all our sheds. We have practices, including the use of electric
several duty-free trade agreements, two units; one is the old manufacturing vehicles and maximizing renewable
which make it easy to explore business unit and the other is the new greenfield energy sources, to minimize our
opportunities. As the leader in the plant we are setting up. We plan to in- environmental footprint.
wire and cable industry in Nepal, stall solar plants there. Nepal is one of
we are now focusing on expanding the countries, which is laying a strong In the next two years, we aim to solidify
our footprint in the Middle East and focus on hydropower clean energy. All our position as a significant player in
Africa. In India, we aspire to export our machines and equipment used at our the global wire and cable industry,
products to Uttar Pradesh, Bihar, and factory are electrical equipment. We contributing to electrification and
other North Indian markets. try to use maximum renewable energy sustainable development worldwide.
sources and for automobiles used in Our journey from being a domestic
Though it’s a Herculean task, keeping our company, we prefer to go for EVs. leader to a global contender is well
in mind the fact that we are based in underway, and we are excited about the
Nepal, which is a small country, and WCI: What are your future plans opportunities ahead.
also because major markets in South for Litmus Industries, and how

As the leader in Nepal’s wire and cable industry, we are not just focused on strengthening
our domestic presence but also preparing to explore opportunities in India, the Middle East,
and Africa. Our goal is to bring world-class products to global markets while maintaining our
commitment to quality and innovation.

[Link] 46 Jan-Feb, 2025

 EVENT

GRIDCON 2025: A Defining

Moment for Power Transition

P
ower Grid Corporation of India becoming a global leader in sustainable Hitachi, Adani, Siemens Energy, and
Limited (POWERGRID), a energy. Shri Manohar Lal emphasized Toshiba, while L&T was the platinum
Maharatna CPSE, organized the importance of grid connectivity, sponsor, Hira was the gold sponsor,
GRIDCON 2025, an international especially in remote areas like Ladakh, and Sicame, Telema, APAR, TAG
exhibition and conference, in and India’s ambitious renewable Corporation were silver sponsors.
association CIGRE India, under the energy target of 500 GW by 2030 and The ‘Student Innovation Pavilion’
patronage of Ministry of Power, from net-zero emissions by 2070. Shri Naik presented projects from nine startups
March 9-11, 2025 at Yashobhoomi, showcased India’s leadership in the and 15 student teams.
Dwarka, Delhi. The event attracted global energy transition. Keynote
over 10,000 visitors, 2,000 delegates, speaker, Dr. Konstantin O. Papailiou, As of 15th January 2025, POWERGRID
150 exhibitors, 160 technical papers, President of CIGRE, discussed the has commissioned and is operating 280
and participants from 32 countries. growing global demand for electricity, sub-stations and more than 1,79,594
The event was inaugurated by Shri predicting that the world will need ckm transmission lines and 5,46,461
Manohar Lal, Hon’ble Union Minister an additional 20,000-35,000 GW of MVA of transformation capacity. With
of Power and Housing & Urban renewable energy by 2050. the adoption of the latest technological
Affairs, Govt. of India, in presence tools and techniques, enhanced use
of Shri Shripad Yesso Naik, Hon’ble Sessions focused on cutting-edge of automation and digital solutions,
Minister of State for Power and New technologies, including offshore POWERGRID has been able to main-
& Renewable Energy, Govt. of India. transmission, HVDC systems, synchro- tain an average transmission system
They were joined by Shri Ghanshyam nous condensers, and battery storage. availability of more than 99.81%.
Prasad, Chairperson of the Central A highlight of GRIDCON 2025 was
Electricity Authority, Dr. Ajay Mathur, the ‘Women in Energy’ session, which Today, India has emerged as the world’s
Director General of the International brought together over 200 women fifth largest economy and is firmly on
Solar Alliance, Dr. Konstantin O. professionals to discuss strategies for the path to becoming a global energy
Papailiou, President of CIGRE, Shri increasing female representation in the leader. The New India, as per the
R. K. Tyagi, CMD, POWERGRID, energy sector. The ‘Next Generation Prime Minister Narendra Modi, has an
and Shri Naveen Srivastava, Director Network’ session inspired young engi- ambition of transforming into a fully
(Operations), POWERGRID. neers, while the ‘CEO Forum’ facilitat- developed nation by 2047. In its march
ed discussions on grid modernization towards sustained high economic
Shri Pankaj Agarwal, Secretary, and renewable integration. development, New India surely
Ministry of Power, visited the event, requires a power sector that can create
commending its role in accelerating The exhibition featured innovative adequate, reliable, and sustainable
India’s energy transition. GRIDCON solutions from 150 exhibitors, energy generation to meet the growth
2025, reinforced India’s commitment to including POWERGRID, Hyosung, ambitions of the people of the nation.

[Link] 48 Jan-Feb, 2025

 INNOVATION

Hi-Tech Machine
Engineering and Complex Cable
Demand Move in Lockstep
Innovation trends in wire and cable machinery are being driven
by complex demands from rapidly evolving consumer industries.
To address these challenges, manufacturers are incorporating
advanced materials, automation, and precision engineering to
boost efficiency, sustainability, and performance.

[Link] 50 Jan-Feb, 2025

 INNOVATION

Cables, a Rather Complex annealing optimize grain structure, Dynamic Demand: An Explosion
Technological Product thus minimizing electrical resistance. of Cable Types
Technology travels a long distance To reduce losses from skin effects and Grid expansion and renewable energy
before reaching its application in wire boost performance in applications like integration are driving increased
and cable manufacturing. Countless high-frequency data transmission or demand for HV and EHV cables.
innovations work together in sync, high-voltage distribution, treatments These cables need to be efficient in
transforming raw materials into like plating, compacting, and transmitting power over long distances
high-performance conductors and segmental shaping are necessary. while withstanding high loads and
insulators, finally becoming the wires harsh conditions. To reach this goal,
and cables that we see. One might Likewise, insulation and sheathing manufacturers are using advanced
wonder the rationale behind using leverage advanced extrusion insulation materials such as XLPE and
this intricate technological system. techniques, polymer cross-linking, improving extrusion techniques for
The complexity of cable production, and foaming technologies to achieve better dielectric strength and cable
meeting modern demands, stems from precise dielectric properties. These lifespan. Sustainability initiatives also
the interplay of metallurgy, polymer materials must endure mechanical aim to decrease waste and energy use,
science, and precision engineering. stress, moisture, and extreme while promoting recyclable insulation.
The efficiency and reliability of a temperatures, making them integral to
cable are affected by many factors. offshore power transmission, industrial In addition, the telecommunications
These factors may range from the automation, and electric vehicle industry is experiencing rapid growth
electrical and mechanical properties powertrains. thanks to AI-powered data centers and
of the conductor to the thermal and 5G networks. There is a high demand
environmental resilience of insulation Though we’ve touched on conductors, for high-frequency data cables featur-
and sheathing materials. insulators, sheathing, and their ing engineered insulation and foamed
intricacies, that’s just one aspect of dielectric layers. Real-time monitoring
Conductors, typically made from a far more complex picture. Cable now enables manufacturers to detect
copper, aluminum, or specialized production’s complexity arises not tiny insulation flaws precisely, guaran-
alloys, undergo extensive processing just from physics and chemistry, but teeing product consistency. According
to boost conductivity, flexibility, and also from diverse market demands to Aman Arora, Rosendahl Nextrom’s
mechanical strength. Continuous for specialized wires and cables. Let’s Head of Sales for India, the boom in AI
casting, multi-stage wire drawing, and figure out how. data centers demands huge numbers of
specialized cables.

The automotive industry is also

evolving as EVs transition to 800V
battery systems and beyond. High-
voltage, heat-resistant, lightweight
cables are now standard, using hairpin
winding and PEEK insulation to boost
conductivity and efficiency. Advances
in material science and extrusion are
improving power density and heat
dissipation.

Industrial automation presents another

complex challenge, demanding
increasingly flexible, EMC-shielded,
and ingress-protected cables. The shift
toward Industry 4.0 and IoT-driven
manufacturing has increased demand
for high-speed industrial data cables
with superior shielding and real-time
monitoring.

The renewable energy sector is another

major driver of cable innovation,
requiring UV-resistant, corrosion-

[Link] 51 Jan-Feb, 2025

 INNOVATION

proof, and highly flexible power specialized cables across power trans- extrusion process guarantees consis-
cables. These cables must endure mission, data connectivity, e-mobility, tent insulation thickness and excellent
moisture, saltwater, and mechanical and automation, the manufacturing electrical performance. In EVs, special-
stress, pushing the industry towards technologies are facing constant pres- ized PEEK extrusion is widely used for
flame-retardant, halogen-free, and sure to become cutting-edge. hairpin winding, reducing energy loss
recyclable insulation materials. and improving system efficiency. Aman
With sustainability at the forefront, Consequently, manufacturers Arora of Rosendahl Nextrom explains,
manufacturers are optimizing are transforming production by “Hairpins in electric vehicle stators
insulation processes and adopting combining advancements in extrusion, allow for higher voltages, thus decreas-
biodegradable packaging to comply stranding, insulation, sheathing, and ing energy loss and improving motor
with global green policies. quality control. Not to say, these new efficiency and reliability. Mikko Lahti,
machines are enhancing efficiency and Maillefer’s R&D Director, highlights
In short, the wire and cable sector is product reliability while aligning with key developments such as energy-ef-
emphasizing efficient energy transfer, sustainability goals. Let’s quickly look ficient extrusion and cutting-edge
robust cables, and environmentally at innovative developments in crucial insulation/sheathing technologies for
responsible production methods. AI, cable manufacturing fields. minimizing excess material.
precise measurement, and advanced
insulation ensure cables meet the Advanced extrusion technologies play a High-precision measuring and quality
rising needs of modern infrastructure key role in high-voltage power cables, fi- control systems are critical for main-
and mobility. But, how do these ber optics, and automotive wiring. Wire taining strict performance standards.
advanced cabling requirements and cable manufacturing fundamen- Advanced tools, including X-ray scan-
affect machine manufacturers and tally relies on extrusion for the precise ners, ultrasonic gauges, and optical
technology integrators? application of insulation and sheathing diameter measurement systems, are
materials to conductors. Maintaining essential for real-time monitoring of
Machinery for Advanced material integrity and performance insulation thickness and detection of
Cabling: A Technological requires strictly controlling tempera- inconsistencies. Non-destructive test-
Synthesis ture, pressure, and cooling rates during ing of cable cores is achieved through
As previously mentioned, cutting-edge the process. Advanced extrusion lines X-ray solutions, whereas ultrasonic
wire and cable production requires incorporate multilayer co-extrusion, testing guarantees proper adhesion be-
extensive technological advancements. cross-linking techniques, and real-time tween insulation layers. Additionally,
Machinery experts combine separate monitoring systems to enhance efficien- high-speed laser micrometers deliver
technologies to build machines that cy and quality. precise outer diameter measurements,
efficiently produce high-quality wires helping manufacturers maintain tight
and cables. With rising demand for AI-powered automation within the tolerances.

[Link] 52 Jan-Feb, 2025

 INNOVATION

Moreover, laser-based monitoring, inline surface treatment minimizes Group, “with a focus on reducing
capacitance testing, and AI-driven defects and oxidation. In addition, waste, energy, and materials to
defect detection improve consistency maintaining exact temperatures during minimize environmental impact.”
and reduce waste. Real-time rolling creates the best grain structure, “We have engineered our machines
monitoring identifies deviations which improves the final product’s to support biodegradable packaging
early, ensuring that high-performance conductivity and its durability. materials, allowing cables to be
cables for power distribution and securely packaged while reducing
data transmission meet stringent Advanced rolling mills boost conduc- environmental impact,” says Dieter
specifications. SIKORA, a producer tivity, curb oxidation, and self-anneal- Gerger, Sales Manager at Windak,
of high-tech measuring tools, ing technologies slash energy use by as expanding on the subject. “In fact,
emphasizes, “It’s the single value much as 50%. Continuus-Properzi, a our latest developments enable cable
accuracy that matters, not an average major machine maker in this segment, packaging without any plastic at
of multiple measurements.” highlights, “We have dedicated partic- all—a major step toward a greener
ular attention to the reduction of elec- future.”
Stranding, bunching, and coiling trical consumption during the casting,
innovations have optimized power rolling, and coiling. Our SAM system Continued industry progress hinges
transmission cables and industrial enables up to 50% energy savings with on precision, automation, and
wiring. Flexibility, conductivity, and no copper dust creation.” sustainability. Companies specializing
mechanical strength are improved by in extrusion, measuring systems,
twisting multiple wire strands together Smart manufacturing, AI, and coiling automation, continuous
in these processes. Stranding can be automation (Industry 4.0) are casting, and smart manufacturing,
done in concentric, compacted, or sec- transforming production. Digital such as Maillefer, Rosendahl Nextrom,
toral formations, each suited to specific twin technology produces virtual FUHR, MFL Group, Lämneå Bruk,
applications. Bunching, mainly used copies of extrusion lines, allowing Windak, SIKORA, Continuus-Properzi,
with flexible cables, creates even strand for real-time simulation and and many others continue to shape
distribution; coiling precisely winds troubleshooting. IoT sensors the next generation of wire and cable
cables to avoid tangles and damage. track key factors like temperature, technologies.
tension, insulation thickness to
Real-time tension control and auto- maintain consistent product quality. Future Getting More Complex
mated splicing in modern coiling and Predictive maintenance algorithms and Miniaturized
rewinding machines lead to more assess machine performance, thus The future of wire and cable
consistent production. The adoption of minimizing downtime and averting manufacturing will be shaped by
no-twist coiling technology minimizes defects proactively. Automated miniaturization, energy efficiency,
handling damage and enhances storage material handling systems boost and intelligent automation. Ultra-
efficiency. According to Jonas Hagsted, production efficiency by reducing thin, high-performance conductors
President, Lämneå Bruk, “Our flagship waste and improving resource made from advanced composites
innovation, the No Twist Coiler (NTC) allocation. Production is faster, more will enhance conductivity and heat
portfolio, has been in development efficient, and less wasteful thanks dissipation while reducing material
since 1992 and has transformed wire to these advancements. Maillefer consumption. Energy-efficient cables
manufacturing worldwide. It signifi- emphasizes this transition, stating, with minimal transmission losses will
cantly boosts productivity without “Our new data storage solution will be vital for renewable energy grids and
requiring changes to existing setups.” change how manufacturers collect and smart infrastructure.
analyze production data.”
Continuous casting and rolling (CCR) AI-driven predictive maintenance and
innovations have modernized wire rod Sustainability and environmentally smart monitoring will revolutionize
production through the integration responsible manufacturing are production, enabling manufacturers to
of energy-efficient melting and gaining traction. There’s a growing detect failures early, reduce downtime,
refining, resulting in decreased power trend toward using biodegradable and optimize efficiency. Digital twins
usage. The process begins with liquid insulation, halogen-free flame and software-based process control
metal being continuously cast into retardants, and energy-efficient will ensure continuous improvements
a strand, which is then hot-rolled materials. Cable manufacturers are in quality and sustainability. Growing
through successive stands to achieve now embracing circular economy global infrastructure and technology
the desired diameter and mechanical principles and reducing plastic waste needs will drive the industry towards
properties. In advanced CCR systems, through recycling. “Sustainability is a creating smarter, more durable, and
electromagnetic stirring improves top priority for manufacturers,” says energy-efficient cables for a more
metal purity and uniformity, and Nicola Corti, Sales Director at MFL interconnected and electrified future.

[Link] 54 Jan-Feb, 2025

 INNOVATION

MFL Group Integrates

Sustainability with Technological
Advancements
Wire & Cable India: Shed light
MFL Group pushes innovation in the wire & cable industry by
on the key innovations and
enhancing process automation, boosting line efficiency, and integrating emerging trends shaping the
smart monitoring systems. They continuously evolve their machinery wire and cable industry.
with a focus on reducing energy consumption, minimizing waste, and Nicola Corti: The wire and cable
lowering environmental impact while enhancing product quality and industry is undergoing a significant
transformation, driven by automation,
productivity. To enhance operational intelligence across all production
digitalization, sustainability, and safety.
lines, the group has developed MFL Acumen, fully compatible with A major challenge is the shortage
all machinery types—drawing, stranding, and extrusion—delivering of skilled labor, pushing companies
advanced data analysis and process optimization. In a conversation toward greater automation to ensure
with Wire & Cable India magazine, Mr. Nicola Corti, Sales Director, consistent quality and operational
efficiency.
Wire & Cable Division, MFL Group talks about their major
breakthroughs, including the wireless data transfer system for double As manufacturers strive to increase
twist stranders, which is currently under patenting. efficiency and reduce costs,

MFL Group headquarters in Molteno, Italy

[Link] 56 Jan-Feb, 2025

 INNOVATION

up to 2 tons, PPM reduces operator

intervention, enhances production
speed, and minimizes maintenance.
Its adaptable design accommodates
various wire diameters and can
integrate a laser gauge in the preceding
drawing machine for real-time quality
control.

In the field of insulated magnet wire

production, we have made significant
advancements in PEEK and PPSU
extrusion. Our expertise in managing
the crystalline phase of these materials
has resulted in exceptional insulation
quality, minimal thickness, and
Mr. Nicola Corti, improved adhesion to the conductor.
Sales Director (Wire Today, MFL Group offers end-to-end
& Cable Division) solutions for insulated magnet wire
MFL Group production in PEEK, from the initial
rod breakdown to the final extrusion
stage.
digitalization has become a game- To meet growing demands for
changer, enabling the integration automation, the BAO Max (automatic A major breakthrough, currently
of data analytics to optimize rewinding and packaging line) under patenting, is our wireless data
manufacturing processes. Energy- automates the entire process for low transfer system for double twist
efficient production lines, predictive and high carbon wire and strand, stranders, eliminating wiring, reducing
maintenance, and real-time handling up to 200 kg coils. From maintenance, and solving connection
monitoring systems are enhancing continuous rewinding to palletizing, issues associated with traditional
productivity while minimizing this high-tech solution requires just brush-based systems.
downtime. one operator to oversee the entire
process. Following the same approach, Further expanding our rod breakdown
Sustainability is becoming a top our tubular machines now feature portfolio, we have introduced the
priority, with manufacturers automated loading and unloading TS2 machine, featuring a compact
focusing on reducing waste, energy systems to further streamline design, real slip of 1%, and energy-
consumption, and material usage to operations. saving capabilities that boost overall
minimize their environmental impact. efficiency.
Meanwhile, safety remains a critical Addressing sustainability and surface
concern, particularly in extrusion preparation efficiency, our rod To enhance operational intelligence
technology. The demand for safer, preparation line combines mechanical across all production lines, we have
high-performance materials—such as descaling with phosphating, reducing developed MFL Acumen, now fully
flame-retardant compounds—is rising, environmental impact while ensuring compatible with all machinery types—
driven by regulatory requirements to an ideal wire surface for downstream drawing, stranding, and extrusion—
improve product safety. drawing. We continue to refine this delivering advanced data analysis and
technology, particularly our electrolytic process optimization.
WCI: Please highlight the latest phosphating process, to improve wire
advancements and technology drawability and corrosion protection. WCI: How do you help your
developments that you have customers achieve better
introduced in your machines to Completing our Wire & Rope drawing efficiencies in their production
cater to these evolving needs. portfolio, we have introduced the processes? Maybe, by reducing
NC: MFL Group continues to push Pail Packer Machine (PPM), an the energy consumption;
innovation by enhancing process advanced wire take-up solution enhancing quality or reducing
automation, boosting line efficiency, designed for minimal or no permanent the waste in the production
and integrating smart monitoring twist, ensuring smooth static wire process.
systems. payoff. With a high coil capacity of NC: We design and continuously

[Link] 58 Jan-Feb, 2025

 TOGETHER

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[Link]
 INNOVATION

Rod preparation line: mechanical

descaling and electrolytical phosphating Extrusion line for HFFR materials

evolve our machinery with a focus for ferrous and non-ferrous wire, cable, with 40Factory, a leader in industrial
on reducing energy consumption, and rope manufacturers. digitalization, we leverage insights
minimizing waste, and lowering from multiple sectors to refine
environmental impact while enhancing Our commitment to innovation our applications and expand the
product quality and productivity. is reflected in our dedicated R&D possibilities of smart manufacturing.
Our commitment extends beyond efforts, which focus on advancing
technological advancements—by automation, reducing maintenance WCI: What is your current
conducting life cycle assessments, we and wear, and developing sustainable product portfolio catering to
gain deeper insights into sustainability solutions while pushing the digital the wire & cable sector?
improvements, further supporting frontiers of the industry. By staying NC: MFL Group provides a complete
both our innovation efforts and our ahead of technological shifts, we range of machinery for wire drawing,
customers’ goals. continuously refine our machinery to stranding, extrusion, and surface
enhance performance and minimize treatment, serving all industries, with
To optimize production efficiency, we environmental impact. applications in automotive, energy,
provide MFL Acumen, a smart solution agriculture, mining, and construction,
that evolves alongside our machinery. A key pillar of our innovation strategy among others.
Acumen enables users to make is our long-standing partnership with
data-driven decisions, optimizing Politecnico di Milano, one of the most WCI: Could you provide
performance and maximizing recognized technical universities. insights into your market
productivity across the entire This collaboration enables us to presence and key clientele
production line. develop cutting-edge technologies globally & in India?
while integrating sustainability-driven NC: MFL Group serves a diverse range
Complementing this, we are introduc- research into our solutions. of wire, cable, and rope manufacturers
ing Emma, a next-generation app that across industries and applications
offers 24/7 real-time support. Emma To further accelerate innovation, we worldwide. With a presence in over 100
provides instant access to manuals, established JRC Matt in 2019—a joint countries, we support our customers
service cases, IIoT machine data, and research center in collaboration with through nine sales and service hubs
engineering expertise, ensuring that Politecnico di Milano and key stake- across Europe, North America, and
operators can troubleshoot issues effi- holders across the metal products Asia, ensuring tailored solutions and
ciently, reduce downtime, and main- supply chain. Operating on principles dedicated support on a global scale.
tain peak performance. of open innovation, JRC Matt fosters
knowledge-sharing and collective Our clientele includes both established
WCI: Do you have any R&D problem-solving, focusing on the pro- industry leaders and emerging players,
team catering to evolving duction, transformation, and applica- all relying on MFL Group for high-
needs? Elaborate more about tions of semi-finished metal products. quality machinery and services to
your R&D efforts. enhance their production capabilities.
NC: MFL Group has made substantial Additionally, through the MFL X
investments in pioneering products Program, we explore exponential In India, our presence continues to
and services, offering comprehensive, technologies to enhance our expand, driven by Area Managers
vertically integrated turnkey solutions customers’ productivity. By partnering Martino Castelli (Wire & Rope) and

[Link] 60 Jan-Feb, 2025

 INNOVATION

We have introduced the PPM Pail Packer Machine (PPM), an advanced wire take-up solution designed for
minimal or no permanent twist, ensuring smooth static wire payoff.

Davide Costabile (Wire & Cable), mission to align environmental cultivating long-term partnerships
working alongside local agents to responsibility with exceptional product with both customers, suppliers and
strengthen relationships and provide quality. partners. By working closely, we
localized support. can identify emerging needs and
WCI: What are your company’s develop new solutions through open
WCI: How do you integrate long-term growth strategies innovation.
sustainability into your and future plans?
manufacturing and application NC: MFL Group is committed to A key pillar of our strategy is expanding
processes? enhancing machinery performance our local network of aftersales
NC: MFL Group integrates and expanding our turnkey solutions assistance globally, ensuring faster
sustainability and quality at every to meet the evolving needs of both the response times, localized expertise,
stage of machinery design and ferrous and non-ferrous industries. and greater operational continuity for
manufacturing. By prioritizing energy- As the value of industrial production our customers. By strengthening our
efficient solutions, we reduce energy lines shifts toward software and service service presence worldwide, we aim to
consumption in production processes quality, our MFL X program continues make our support even more concrete
while maintaining the highest to drive innovations that address the and accessible.
product standards. Our investment challenges faced by wire, cable, and
in eco-friendly technologies, such as rope manufacturers. We’re driven to empower wire,
sustainable rod preparation solutions, cable, and rope manufacturers with
further minimizes environmental Sustainability remains a key focus, as comprehensive turnkey solutions,
impact without compromising we develop eco-friendly machinery blending our rich heritage with
performance. solutions to reduce carbon footprints a forward-thinking approach.
and waste for our customers, while also We’re forging a path to our clients’
Beyond energy efficiency, we actively supporting local communities. continuous and sustainable growth,
promote recycling initiatives, reusing embracing their entrepreneurial
materials where possible and ensuring We recognize the importance of challenges as catalysts for innovation.
responsible waste management.
Our commitment is reinforced by
UNI EN ISO 14001:2015 certifications
held by our primary operating
companies, reflecting our adherence to
environmentally responsible practices.

Durability is another cornerstone

of our approach. Our machinery is
built to last, reducing the need for
frequent replacements, minimizing
waste, and ensuring long-term value
for our customers. Additionally, we
prioritize local sourcing within our
supply chains, reducing transportation
distances, lowering carbon emissions,
and supporting local economies.

Our first sustainability report

and the life cycle assessment of a
rod breakdown machine further Automatic rewinding and packaging
demonstrate our ongoing commitment line, BAO Max series
to sustainability, reinforcing our

[Link] 62 Jan-Feb, 2025

 INNOVATION

Rosendahl Nextrom: All Set

to Support AI Revolution
Rosendahl Nextrom, with its competency in wire & cable’s extrusion, stranding, metal forming,
corrugation and welding lines, is focussing on achieving higher transmission rates for data cables and
further enhancing their PEEK extrusion line for hairpins. Rosendahl Nextrom operates worldwide, with
headquarters in Europe and its own sales and service units in India, China, the USA and a recently opened
unit in Mexico. In a recent interaction with Wire & Cable India, Mr. Aman Arora, Head of Sales- India
region, Rosendahl Nextrom shared that India has been their key market for over 20 years and they are
further strengthening their on-site team to enhance their services for Indian partners.

Wire & Cable India: What tric vehicles to enable higher voltages,
are the key innovations and which ultimately reduces energy losses
emerging trends shaping the and improves the overall efficiency and
wire and cable industry? reliability of the electric motor. We have
Aman Arora: One of the biggest trends an industry-ready and proven solution
right now is the huge growth of AI on the market and are already working
data centers around the world. We’re on new developments in this area.
also seeing exciting developments in
autonomous driving and e-mobili- WCI: How do you help your
ty, especially with the shift to 800V+ customers achieve better
board systems. All these innovations efficiencies in their production
need special types of cables— and a processes? Maybe, by reducing
substantial quantity of them. Plus, the the energy consumption;
power grid has to keep up with all these enhancing quality or reducing
changes, ideally in a green way. So, there the waste in the production
are definitely some challenges ahead for process.
the wire and cable industry. AA: We want our customers to succeed
in the market, and we’re here to
Mr. Aman Arora, Head of Sales- India WCI: Please highlight the latest support them every step of the way in
region, Rosendahl Nextrom advancements and technology achieving high productivity with their
developments that you have individual product strategies. High
introduced in your machines to quality has always been a top priority
cater to these evolving needs? for us, and our RIO line control comes
AA: We’re really excited to support equipped with a variety of helpful tools
the AI revolution with our latest for real-time quality monitoring and
high-temperature foaming lines for process control.
so-called Twinax cables, which are
used in modern supercomputers. Energy efficiency is important too,
Our advanced foaming technology but the cable insulation or sheath-
enables cable insulation that allows ing process isn’t as energy-intensive
for extremely low latency and high compared to other manufacturing
temperature resistance. This is exactly industries. When you look at a typical
what’s needed to speed up data cost breakdown of cable production,
transmission and help supercomputers the biggest expense is actually in raw
process information faster. materials. There’s a lot of potential for
cost savings in that area, which is why
Another recent development is our we focus heavily on reducing scrap
PEEK extrusion line for hairpin wire. throughout the entire process—from
Hairpins are used in the stator of elec- start-up to shutdown. We have plenty of

[Link] 64 Jan-Feb, 2025

 INNOVATION

line for hairpins. Plus, our fiber optic For over 20 years, we have maintained
cable lines are constantly evolving as a our own subsidiary in India, which
key part of our technology center. includes a dedicated sales and service
unit to provide excellent support to our
WCI: What is your current valued customers. We are committed to
We focus heavily on product portfolio catering to further strengthening our on-site team
reducing scrap throughout the wire & cable sector? Are to enhance our services for our partners.
the entire process—from there any expansion plans in
start-up to shutdown. the pipeline? WCI: How do you integrate
AA: Currently, our core competencies sustainability into your
in the wire and cable sector include manufacturing and application
extrusion, stranding, metal forming, processes?
useful scrap-saving features on both the corrugation and welding. We provide AA: For us, producing in an
machine and line control levels to help equipment and systems for a variety environmentally friendly manner and
with that. of applications, including data cables achieving operational efficiency go hand
(both metal and fiber), building wire, in hand. We manufacture long-lasting
Another big part of our commitment power cables (ranging from low to machines and prioritize energy-efficient,
to our customers’ success is constantly high voltage), automotive cables, and material-saving processes, along with
improving our existing solutions. For shock tubes. While we do have plans providing lifetime service and support.
example: With our latest processing for future growth, it’s still too early to These principles are central to our
unit design in the ROEX extruder share specific details. company philosophy and reflect our
technology, we’ve really ramped up commitment to innovating responsibly.
melting performance and output rates WCI: Could you provide
in extrusion. The stable output ensures insights into your market Specifically, we’ve developed add-
precise tolerances during production. presence and key clientele ons for our line control that measure
This is especially beneficial in building globally & in India? energy efficiency and the CO2
wire production, where high speeds AA: Rosendahl Nextrom operates footprint of every kilometer of cable
are essential. It’s one of the areas worldwide, with headquarters in produced. Our customers can use
that really sees a boost from these Europe and its own sales and service these tools to monitor, calculate, and
improvements. units in India, China, the USA and a reduce their environmental impact. In
recently opened unit in Mexico. addition, we offer a lot of features to
WCI: Do you have any R&D reduce scrap, as already mentioned.
team catering to evolving India is a fast-growing economy and
needs? Elaborate more about one of the key markets for our brand WCI: What are your company’s
your R&D efforts. Rosendahl with a long-standing long-term growth strategies
AA: We invest a lot in research and tradition. Rosendahl has been active and future plans?
development, and our fully equipped in the Indian market since the 80s AA: Innovation never stops. Our motto,
labs in Pischelsdorf, Austria, and and leading cable manufacturers “Here for You,” reflects our mission to
Vantaa, Finland, are always running across different product segments rely serve our customers in the best possible
at full capacity. We also extend this on Rosendahl equipment. 2 out of 5 way. Our long-term growth strategy
infrastructure to our customers and building wire manufacturers’ plants focuses on being a reliable strategic
partners for test runs and material run exclusively on Rosendahl lines, partner, growing alongside our cus-
trials. Right now, our R&D team is which is something that we are very tomers. We will continue to address
focused on achieving even higher proud of. The same goes for fiber optic market needs and dedicate our efforts to
transmission rates for data cables and cables, where we serve 4 out of 5 of advancing technology as a leader in the
further enhancing our PEEK extrusion the top players in India. field, ensuring our customers’ success.

2 out of 5 building wire manufacturers’ plants run exclusively on Rosendahl lines, which is something
that we are very proud of. The same goes for fiber optic cables, where we serve 4 out of 5 of the top
players in India.

[Link] 66 Jan-Feb, 2025

 INNOVATION

Continuus-Properzi: Developing
Technologies in the Present to
Cater to Future Challenges
Continuus-Properzi’s long-term growth strategy is to always remain the benchmark in the aluminium
and copper rod sector, trying to anticipate the future trends of the market in advance, to study and
develop technological solutions in the present that will help industry to face future challenges. With 75+
years of experience and 500+ commissionings in 80+ countries, the company has designed and patented
new technological solutions to reduce the energy consumption during the casting, rolling, and coiling of
aluminium and copper rod, ingot lines and in their furnaces, shares Eng. Alberto Ghisetti, Sales Director,
Continuus-Properzi S.p.A. during an interaction with Wire & Cable India.

Wire & Cable India: What

are the key innovations and
emerging trends shaping the
wire and cable industry?
Alberto Ghisetti: The wire and
cable market has seen significant
expansion in recent years with a
compound annual growth rate around
6%. This growth is largely driven by
advancements in the automotive
sector, a surge in telecommunications,
the development of power
transmission networks, rising demand
for consumer electronics, and the
overall growth of the manufacturing
industry. These trends are shaping
the wire and cable industry today,
but more growth is expected. The
growing need for electrical power for
data centers that store vast amounts
of information and exponential
Eng. Alberto Ghisetti, Sales Director, numbers of interactions required
Continuus-Properzi S.p.A. by the new computer processors for
IoT, Industry 4.0, 5.0 revolution, and
artificial intelligence will be important
factors that boost growth in wire
and cable markets. According to
information collected on the internet,
by 2030 almost 12% of the total power
demand in the USA will be consumed
exclusively by data centers.

WCI: Please highlight the latest

advancements and technology
developments that you have

[Link] 68 Jan-Feb, 2025

 INNOVATION

introduced in your machines to Properzi began to develop and improve with no copper dust creation during
cater to these evolving needs. the refining process of copper scrap the process. Furthermore, our R&D
AG: Continuus-Properzi has always with concepts of circular economy and has dedicated some time to several
provided its customers with new recycling – which are the challenges tests performed to support university
advanced technological solutions and trends of modern day. Due to this professors in their scientific articles.
developed during the 75+ years of far-sighted vision of our president
experience and 500+ commissionings Mr. Giulio Properzi, our customers WCI: What is your current
completed in 80+ countries worldwide. are today able to face and succeed product portfolio catering to
Particularly, during the last few years new challenges with processes and the wire & cable sector? Are
we have designed and patented new technologies that were developed and there any expansion plans in
technological solutions to reduce the optimized decades ago. Furthermore, the pipeline?
energy consumption of our furnaces, we guarantee a technical consultancy AG: Continuus-Properzi pioneered
both in aluminium (with the Properzi that is available in two solutions, via the process of continuously casting
Vert-Melt Furnace) and copper e-mail, or on site, designed precisely to and rolling nonferrous rod in the
(with the Properzi Vert-Ref, with the meet our customers’ needs, depending 1940s and today is the global leader
charging system from the roof of our on the importance of the intervention. for nonferrous wire rod production
reverberatory refining furnace, and equipment offering complete lines
for the continuous refining process). including furnaces, casting equipment,
We have also dedicated particular rolling equipment and double
attention to the reduction of electrical spoolers. The Properzi organization
consumption during the casting, provides unparalleled technology for
rolling, and coiling of our aluminium the production of aluminium and
and copper rod and ingot lines, using The growing need for copper wire rod around the world.
inverters and instruments that, electrical power for data The copper rod can be produced from
implemented with our IULIUS 4.0 centers that store vast either cathodes or 100% low quality
software (our Industry 4.0 program), amounts of information copper scrap to yield top quality
are capable of reducing power and exponential numbers copper rod. The product offering also
consumption to the lowest level in this of interactions required includes our “Pro-Form” continuous
field of the market. rotary extrusion machinery for a wide
by the new computer
range of applications in copper and
The substantial investments we
processors for IoT, Industry aluminium, our Vert-Melt furnace for
have dedicated to the acquisition of 4.0, 5.0 revolution, and aluminium, and our Self-Annealing
4.0 machine tools, allow us to build artificial intelligence will be Microrolling® (SAM) machine that
certain parts of our systems here in important factors that boost processes 8mm copper rod down to
Italy, guaranteeing the “made in Italy” growth in wire and cable 1.8mm -2mm soft wire without an
quality that distinguishes our lines markets. annealer, thereby providing significant
and the end product obtained with energy savings.
Properzi lines.
WCI: Do you have any R&D The availability of efficient aftersale
WCI: How do you help your team catering to evolving service, which includes on-site
customers achieve better needs? Elaborate more about technical assistance, remote technical
efficiencies in their production your R&D efforts. consultancy and the supply of spare
processes? Maybe, by reducing AG: Absolutely yes, we have a team parts, is engrained in the corporate
the energy consumption; dedicated to Research & Development culture. During the last years we have
enhancing quality or reducing consisting of engineers and specialized expanded our portfolio offering to our
the waste in the production personnel who dedicate their time to customers to include fume treatment
process. all types of tests. Over the years, our systems for our furnaces and other
AG: We are assisting our customers R&D department has developed new applications.
in reducing energy consumption technologies and processes to satisfy
and process production waste, while the needs of our customers. A vivid WCI: Could you provide
increasing the quality to the highest example is our revolutionary SAM insights into your market
level of the market. At any rate, we (Self Annealing Machinery), which we presence and key clientele
are consistently working to help our consider to be environmentally friendly globally & in India?
customers anticipate the trends and machinery as it guarantees energy AG: Continuus-Properzi is the most
market requirements/challenges. For saving in rod-breakdown operations well-recognized reference in both the
example, in the 1980’s Continuus- up to 50%, in the range of 80 kWh/t, aluminium and copper rod fields, as

[Link] 70 Jan-Feb, 2025

 INNOVATION

The substantial investments we have dedicated to the acquisition of 4.0 machine tools, allow us
to build certain parts of our systems here in Italy, guaranteeing the “made in Italy” quality that
distinguishes our lines and the end product obtained with Properzi lines.

well as zinc wire and lead strip. During presence in our Indian plants. challenges. Furthermore in the recent
its 75+ years of activity, Continuus- years we are offering to our customers
Properzi has supplied complete plants WCI: What are your company’s a wider range of services and supplies
to all main players worldwide. The long-term growth strategies compared to the past years, being
list of names is long and to mention and future plans? today capable to provide complete
all of them would risk forgetting to AG: Continuus-Properzi long-term aluminium and copper rod (or ingot)
mention one of them. Looking into the growth strategy is to always remain lines on EPC basis, supporting our
Indian market, we have supplied our the benchmark in the aluminium customers from the first commercial
equipment to Adani, Balco, Hindalco, and copper rod sector, trying always negotiations, through the construction
Nalco, Sterlite and Vedanta, only to to anticipate the future trends of the of the factories, to then arrive at the
mention the biggest. Naturally, the market in order to study and develop installation of our CCR (Continuous
entire Properzi team will continue to technological solutions today that Casting & Rolling) lines, in short,
work hard, in order to increase our will help our customers to face future providing a real turnkey service.

[Link] 71 Jan-Feb, 2025

 INNOVATION

Maillefer Investing in R&D;

Energy-Efficient, Automated & AI
Powered Extrusion Technologies
Maillefer has introduced automation and AI-powered quality control in their machines to enhance
efficiency and precision. Focussing on energy efficiency, they are helping with solutions that offer
waste reduction by optimizing raw material usage through automation and precise extrusion. During
a conversation with Wire & Cable India, their R&D Director, Mr. Mikko Lahti shared that Maillefer
envisions global technology leadership by investing in R&D and digitalization.

Wire & Cable India: What control in our machines to enhance

are the key innovations and efficiency and precision. Some key
emerging trends shaping the developments include energy-efficient
wire and cable industry? extrusion technologies, and advanced
Mikko Lahti: The wire and cable insulation and sheathing technologies
industry is rapidly evolving with for minimizing the material over usage.
advancements in materials, smart
technology integration, and Our automatic crosshead centering
sustainability. Key trends in materials combines the latest technology
include the rise of high-performance, with sustainability. By placing
lightweight, and eco-friendly materials. more intelligence in manufacturing
There is an increasing demand components, we get to create winning
for fiber optic cables to support production concepts. Here, economy
5G and high-speed connectivity. meets ecology and the reality of a
Cable manufacturers are moving sustainable future together.
towards automation and Industry 4.0
technologies, including IoT-enabled In the ever-evolving world of cable
smart cable manufacturing, alongside manufacturing, precision and
Mr. Mikko Lahti, R&D Director, focusing on fire-resistant, low- data-driven insights are key to
Maillefer smoke, halogen-free cables for safety maintaining quality and efficiency.
compliance. The industry is witnessing Our forthcoming data storage
advancements in HVDC transmission solution will revolutionize how
and modern IoT technologies such as manufacturers collect, store, and
machine learning in quality control analyze production data. By combining
and intelligent processes. topography scanning with advanced
data warehousing, we are paving
WCI: Please highlight the the way for smarter manufacturing
latest advancements and and unparalleled optimization. The
technological developments topography scanner system can extract
that you have introduced in detailed quality information from the
your machines to address these cable manufacturing process and its
evolving needs. detection system can automatically
ML: We have introduced state-of-the- find defects and other anomalies on
art automation and AI-powered quality the cable surface during production.

[Link] 72 Jan-Feb, 2025

 INNOVATION

Our expansion plans

involve setting up new
manufacturing units,
diversifying into smart cable
solutions, and expanding
our presence in emerging
markets.

globally & in India?

ML: We have a strong global footprint,
The detection sensitivity of the WCI: Do you have an R&D team serving clients across North America,
topography scanner can be adjusted, that addresses evolving needs? Europe, the Middle East, and Asia.
so that only desired defects are Please elaborate on your R&D In India, we are a key supplier to
reported to the operators. Linking the efforts. industries such as power, telecom,
detailed quality information to line ML: Our dedicated R&D team construction, and infrastructure.
control data opens up new means for constantly innovates to meet market Our clients include major utility
process optimization and predictive demands. Key focus areas include companies, telecom giants, and
maintenance actions. developing next-gen insulation industrial manufacturers.
processes, enhancing production
Integration of digital twins for automation and digitalization, WCI: How do you integrate
process simulation and optimization researching new manufacturing sustainability into your
is another key development. The technologies for high-voltage and manufacturing and application
economic benefits of AI-driven extra-high-voltage cables, and processes?
systems like Smart Buffering are collaboration with universities and ML: We integrate sustainability by
clear. By improving product quality, research institutes for cutting-edge concentrating on better material
reducing waste, increasing uptime, solutions. choice and adopting energy-efficient
and lowering maintenance costs, these manufacturing processes to lower
systems provide a compelling return on WCI: What is your current utility costs. We provide solutions
investment. Early adopters of AI-based product portfolio catering to that require less material and reduce
automation will gain a significant the wire & cable sector? Are scrap. We ensure compliance with
competitive advantage, as they will there any expansion plans in global environmental regulations and
be able to produce higher-quality the pipeline? constantly provide sustainable value in
products more efficiently than their ML: Our portfolio includes all aspects of business.
competitors. manufacturing solutions for
power cables- HV, MV and LV WCI: What are your company’s
WCI: How do you help your power transmission solutions; long-term growth strategies
customers achieve better telecommunication cables- fiber optics and future plans?
efficiency in their production and high-speed data cables; industrial ML: Our future growth is driven by
processes? & automotive cables- specialized attaining technology leadership by
ML: We focus on energy efficiency by solutions for different industries. investing in R&D and digitalization.
implementing eco-friendly and power- We are aiming for global expansion
efficient systems to reduce energy Our expansion plans involve setting up to strengthen our presence in high-
consumption. We provide to our new manufacturing units, diversifying growth markets. We have certain
clients an enhanced quality experience into smart cable solutions, and sustainability goals to achieve by
by using precision control and AI- expanding our presence in emerging reducing carbon footprint and
based monitoring to minimize defects. markets. adopting green manufacturing. We
Our solutions offer waste reduction by have plans for strategic partnerships
optimizing raw material usage through WCI: Could you provide and collaborating with our customers,
automation and precise extrusion. insights into your market industry leaders and research
presence and key clientele institutions.

[Link] 74 Jan-Feb, 2025

 INNOVATION

UK Based Proton Products

Opens Office in India
Founded in 2000, Proton Products Group is a privately-owned Wire & Cable India: What
British company serving the wire and cable manufacturers with are the key innovations
shaping the wire and cable
state-of-the-art measurement, flaw detection, wire preheating, and
industry? How do you help
production line control solutions globally. Seeing an enormous your customers achieve better
growth potential in the Indian market, Proton Products has opened efficiencies in their production
a new office in India- Proton Products India Private Limited. In processes?
a recent conversation with Wire & Cable India, Mr. Sunish Bhatia, Sunish Bhatia: The Indian
government has announced
Country Manager, India & Neighboring Countries, shared that
several infrastructure projects and
they have recently launched Diameter Surface Inspections- DSI construction activities across the
4030-i4 gauge for the 4 plane laser triangulation profile and contour country. Expansion of transportation
measuring system. networks such as metros, railways, and
highways are also anticipated to fuel
the demand for cable and wires.

[Link] 76 Jan-Feb, 2025

 INNOVATION

a culture of continuous improvement Asia, the Americas, Africa, and

and are firmly focused on developing the Middle East. We have a big list
innovative solutions and high-quality of happy customers using Proton
products backed with excellent service. Products’ gauge globally- Cofi Cab,
Belden Cables, Mother son, Sumi
WCI: What is your current Electric Wires, ZTT, Star Wire, and
Mr. Sunish Bhatia, Country Manager, product portfolio catering to many OEMs like, Singcheer Machinery,
India & Neighboring Countries, Proton the wire & cable sector? Are Baud Extrusions, HRJ, Rosendahl,
Products there any expansion plans in Maillefer Extrusions etc.
the pipeline?
Proton Products is working with SB: Proton Products has a very WCI: How do you integrate
innovative technologies- our gauges focused portfolio for wire and cable sustainability into your
are an important part of the wire and manufacturers where we help our end- manufacturing and application
cable manufacturing lines to keep users with diameter controller, lump processes?
the products in quality and reduce & neck gauges, preheater, spark tester, SB: Proton Products has adopted solar
losses and rejections. Our gauges are capacitance gauges, length and speed energy to power its new production
developed with smart technologies, gauges, and eccentricity gauges for facility.
having contactless measurements quality controls and saving material.
and automatic feedback control. This WCI: What are your company’s
optimizes material consumption and The new expansion in Proton Prod- long-term growth strategies
maintains the products specification to ucts’ portfolio is our Diameter Surface and future?
match the industry standards. Inspections- DSI 4030-i4 gauge for the SB: Recognizing an enormous growth
4 plane laser triangulation profile and potential in the Indian market, Proton
WCI: Do you have any R&D contour measuring system. The Next Products has recently opened a new
team catering to evolving generation of this will include an AI direct office In India “Proton Products
needs? Elaborate more about data analysis. India Pvt. Ltd.” Headed by Mr. Sunish
your R&D efforts. Bhatia, who joined us last year as
SB: Proton Products has a dedicated WCI: Could you provide Country Manager India, this office
R&D team which continuously works insights into your market provides our Indian customers with
on new developments considering presence and key clientele product and service support locally.
the application needs and improving globally & in India? Proton Products continuously innovates
process control. Our experienced SB: Proton Products has products to meet the customer’s current
team of professionals operate within representatives throughout Europe, demands as well as future market needs.

The new expansion in Proton Products’ portfolio is our Diameter Surface Inspections- DSI 4030-i4
gauge for the 4 plane laser triangulation profile and contour measuring system. The Next generation
of this will include an AI data analysis.

[Link] 78 Jan-Feb, 2025

 INNOVATION

BUSS’ COMPEO™ Co-Kneader

Technology for HV & EHV Cable
Insulation Needs
BUSS, a Switzerland-based global leader in compounding systems, also known as the original manufacturer
of the Co-Kneader technology, is celebrating 80 years of the initial patent this year. BUSS’ unique
compounding solutions set the standard for heat or shear critical applications in the plastics, aluminum,
powder coating and food industries. Catering to the evolving needs of wire and cable manufacturers
worldwide, BUSS has come up with the latest COMPEO™ co-kneader series, a compounding machinery based
on the patented co-kneading technology, reveals Dr. Victor Callegari, Head of Business Development,
Innovation and Marketing, in a conversation with Wire & Cable India. In India, BUSS is represented by
Reifenhäuser India Marketing Private Limited.

[Link] 80 Jan-Feb, 2025

 INNOVATION

Dr. Victor Callegari, Head of

Business Development, Innovation
and Marketing, BUSS

Wire & Cable India: What

are the key innovations and
emerging trends shaping the
wire and cable industry? add 50-70 % of the appropriate fillers. compounding of a newly developed ad-
Victor Callegari: There is a focus For some applications, as much as 80% ditive cocktail. Our technologies offer
on the use of recyclable, recycled or is needed. Formulations are therefore access to, among others, various High
biomaterials, and more generally low- preferred with PE-copolymers, which Voltage (HV) and Extra High Voltage
carbon materials and processes, setting enable higher filler absorption. (EHV) insulation materials, exhibiting
new standards for environmental Coupling and/or cross-linking systems excellent product quality and superior
responsibility. are integrated in order to attain the process efficiency compared to the
required mechanical and application- well-known soaking technology.
We see more cables designed with relevant properties.
integrated mechanical protection Silane-crosslinked cable compounds
and increased resistance to water and WCI: Please highlight the latest based on PE have proven to be
UV exposure coming to the market, advancements and technology the most cost-effective method
ensuring durability and reliability developments that you have worldwide for use in cable insulation
in various conditions. Additionally, introduced in your machines to applications up to voltages of 10 kV.
ground-laid cables require cater to these evolving needs. BUSS co-kneading machines are also
mechanically robust solutions and VC: At BUSS, we are helping our used for manufacturing the catalyst
have to meet the highest standards in customers pioneer sustainable masterbatch and the XLPE Sioplas®, a
terms of UV and moisture resistance. solutions in the cable industry by two-stage process in which a peroxide-
offering thermoplastic insulation activated grafting of vinyl silane onto
In Europe, the legal regulations and fully recyclable materials as the polymer chains is realised. Buss
demand the use of HFFR compounds alternatives to traditional cross- kneaders are also extensively in use
for public facilities and installations linked materials. This shift not only since many years for PVC applications.
including buildings, tunnels and reduces environmental impact but
transportation. Similar regulations also enhances the recyclability of our WCI: How do you help your
are either in force or expected to customers’ products. customers achieve better
apply in India, China and the Middle efficiencies in their production
East. In order to meet the demanding BUSS’ state-of-the-art COMPEO™ processes? Maybe, by reducing
requirements for flame retardant co-kneader series are used in our new the energy consumption;
properties, it is generally necessary to direct peroxide injection and gentle enhancing quality or reducing

[Link] 82 Jan-Feb, 2025

 Graphite & Carbon

PIYU CHEM IMPEX PVT. LTD.

 INNOVATION

the waste in the production needs? Elaborate more about initial patent this year, the company
process. your R&D efforts. offers unique compounding solutions
VC: We have developed and patented VC: BUSS operates its own global that set the benchmark for heat- or
together with a partner, a direct perox- academies with over 100 collaborative shear-sensitive applications in the plas-
ide injection and gentle compounding customer trials per year, encompassing tics, aluminium, powder coating and
of a newly developed additive cocktail equipment, formulation, and analysis. food industries. The core competence
by using BUSS state-of-the-art COM- is customer and application specific
PEO™ co-kneader series, allowing at Our extensive global network includes solutions for advanced compounding
the same time for significantly reduced leading private and public research tasks in line with the high demands on
capital expenses and equipment re- institutions and specialists in wire and process technology and product quality
quirements. Further advantages are the cable formulations, all utilizing BUSS as well as the continuously increasing
compact plant design without high-rise equipment to drive innovation and technological market needs. We count
soaking tower and improved cleanli- excellence. all major wires and cables companies
ness and physical-electrical properties worldwide as our valued customers.
of the produced materials. BUSS holds patents and licenses
the technology to customers in the In India, BUSS is proudly represented
Another example where BUSS wires & cables industry operating our by Reifenhäuser India Marketing
technology plays its strength is the equipment world-wide. Private Limited.
processing of semiconducting cable
compounds. This is a very demanding WCI: What is your current WCI: How do you integrate
process. The conductivity values product portfolio catering to sustainability into your
must be guaranteed both at room the wire & cable sector? Are manufacturing and application
temperature and at elevated operating there any expansion plans in processes?
temperatures. The structure of the the pipeline? VC: At BUSS, we are dedicated to
highly structured carbon blacks must VC: BUSS has a strong global presence design and manufacture products with
be maintained, and they must be in wire and cable applications with a lower environmental impact. Our
distributed extremely homogeneously reference plants for low voltage kneaders boast an impressive lifespan,
to form the conductive network. The materials, HFFR compounds, filling with some of our plants operating for
polymers used must degrade as little compounds, conductive layers over 60 years. Through continuous
as possible. The surfaces of the layers and insulation materials ranging modernization and upgrades, we
coextruded during processing must be from medium to extra-high voltage extend the replacement cycle, thereby
very smooth and even. applications for AC and DC. reducing waste.

To meet this complex set of This October, we will unveil our latest Our innovative processes and
requirements for semi-conducting additions to our kneader family of optimized additive usage minimize
cable compounds, the BUSS kneader products, including digitally enabled material waste, while the simplified
can play to its specific strengths: technology for machine performance cleaning of our equipment further
the high proportions of conductive and health monitoring. Additionally, reduces material consumption.
additives can be distributed to several we will introduce new enhancements Additionally, our plants are designed
feeding points. The immediately to our state-of-the-art COMPEO line, for optimized energy consumption,
initiated mixing processes at moderate ensuring even greater operational ensuring efficient operation.
shear rates lead to excellent distributive efficiency for our customers. BUSS is
mixing results without damaging the committed to further investing in our One of the standout features of our
internal structure of the conductive core markets, driving technological ad- technology is the superior distributive
materials and polymers. vancements in machinery and process- mixing efficacy of our kneaders, which
es for the wires & cable industry. results in smaller footprints.
The system’s design freedom also
makes it possible to specifically WCI: Could you provide At BUSS, we are committed to reducing
address the increasing viscosity in insights into your market waste, utilizing energy-friendly
the processing zones with carefully presence and key clientele technologies, and incorporating
selected configurations. This allows for globally & in India? components that align closely with the
customised control and monitoring of VC: BUSS is an international market concepts of energy savings and circular
the process conditions. leader in compounding systems for economy. Our measures ensure
demanding applications. As the orig- that we not only meet but exceed
WCI: Do you have any R&D inal manufacturer of the Co-Kneader environmental standards, paving the
team catering to evolving technology, celebrating 80 years of the way for a sustainable future.

[Link] 84 Jan-Feb, 2025

 UPIPL
OF
EXCELLENCE
COMMITMENT

COMMITTED TO SERVE THE BEST

Total Solution in
Polymer Compounds and Sheets

We manufacture speciality compounds which find different applications

across a wide spectrum of the wire and cable industry such as power
cables, building wires & telecommunication.

OUR PRODUCTS:
ü Cable Compounds ü Reprocessed Compounds for Cables and Automotive
ü Bio Compostable Compounds for Food Packaging ü Industries
ü Engineered Plastics for Appliances ü Master Batches
ü Engineered Plastics for Automobiles ü Plastic Sheets for Packaging

Ph.: +91-130-2219014 , +91-91-9354146393

Email: info@[Link]
Website: [Link]
 INNOVATION

Windak Focussing on Innovation,

Sustainability and Global Expansion
Founded in 1994 in Sweden, Windak is a global player in cable packaging machinery, offering a
comprehensive selection of high-speed rewind lines, automated spooling, and versatile coiling
systems. Windak is the largest supplier of automatic packaging equipment for the cable industry in
North America. With installations in over 40 countries, including India, Windak is investing in larger,
high-capacity packaging solutions to support the evolving needs of cable manufacturers worldwide.
Mr. Dieter Gerger, Sales Manager at Windak EMEA GmbH, shares this and much more during
an interaction with Wire & Cable India.

Wire & Cable India: What Windak’s philosophy, and our latest
are the key innovations and advancements reflect our commitment
emerging trends shaping the to efficiency and sustainability. We
wire and cable industry? have engineered our machines to
Dieter Gerger: The wire and cable support biodegradable packaging
industry is at the heart of two major materials, allowing cables to be
global shifts — sustainability and dig- securely packaged while reducing
italization. As the world transitions to environmental impact. In fact, our
a greener future, cable manufacturers latest developments enable cable
are rising to meet new challenges with packaging without any plastic at
innovative solutions. Modern cables all—a major step toward a greener
must withstand extreme environmen- future. Beyond sustainability, we
tal conditions, particularly in pho- have enhanced the reliability of our
tovoltaic systems and offshore wind machines to integrate seamlessly with
farms, where exposure to UV radiation, extrusion lines, eliminating the need
moisture, saltwater, and fluctuating for additional rewind processes. This
temperatures is constant. not only streamlines production but
also enhances efficiency, making it
At the same time, the digital revolution possible to meet industry demands
demands faster, more reliable data with reduced waste and improved
transmission. This has led to the rise operational flow.
of fiber optic cables and ultra-high-
speed connectivity solutions, fueling WCI: How do you help your
everything from 5G networks to smart customers achieve better
cities. The industry is no longer just efficiency in their production
about connecting power and data - it’s processes? Maybe, by reducing
about shaping the future of technology energy consumption,
and sustainability in an increasingly enhancing quality or reducing
interconnected world. the waste in the production
Mr. Dieter Gerger, Sales Manager process.
at Windak EMEA GmbH WCI: Please highlight the DG: Efficiency in cable production is
latest advancements and not just about a single machine — it’s
technological developments about optimizing an entire system of
that you have introduced in interconnected processes. Windak
your machines to address these helps its customers to keep waste
evolving needs. as small as possible. Our advanced
DG: Innovation is at the core of monitoring systems continuously

[Link] 86 Jan-Feb, 2025

 INNOVATION

check cables for damage or production meet specific customer needs.

failures, ensuring that only top-quality
products reach the end customer while Looking ahead, our expansion plans
minimizing waste. Full integration are driven by market demands.
with factory ERP systems provides
real-time traceability, offering precise We are currently developing larger India’s rapidly growing cable
control over every stage of production. coiling machines capable of handling and wire industry presents
Additionally, our intelligent scrap coil diameters up to 800mm for significant opportunities,
handling technology significantly bigger cables, i.e. FlexCoiler FC8. and we are proud to have
reduces scrap length, optimizing Additionally, we are scaling up our reel gained a strong foothold in
resource usage and enhancing winding solutions to support drum
this dynamic market.
overall productivity. By combining sizes up to 3,000mm and loads of up to
smart automation with cutting-edge 20 tons. Beyond these advancements,
process control, Windak empowers we also provide stand-alone machines At Windak, we follow a Lean
manufacturers to achieve maximum that seamlessly integrate into existing Manufacturing Strategy, ensuring
efficiency with minimal waste. production lines. that all production processes are
continuously evaluated and improved
WCI: Do you have an R&D team As the industry evolves, so does our for maximum efficiency and minimal
that addresses evolving needs? portfolio — ensuring that we continue waste. Our commitment extends
Please elaborate on your R&D to deliver cutting-edge, flexible, and beyond our factory—supplier
efforts. high-performance solutions for wire selections consider transport distances
DG: At Windak, our dedicated and cable manufacturers worldwide. to reduce our carbon footprint, while
R&D team is constantly pushing the internal logistics are optimized to
boundaries of innovation to adapt to WCI: Could you provide streamline material flow and minimize
changing industry demands. Sustain- insights into your market energy consumption.
ability is a major focus—our engineers presence and key clientele
are developing packaging machines globally & in India? WCI: What are your company’s
that minimize consumables and DG: Windak has established itself as a long-term growth strategies
exclusively support environmentally market leader in the USA and a leading and future plans?
friendly materials. At the same time, supplier of cable packaging machines DG: At Windak, our vision for
we are making our machines smarter, across Europe. With installations the future is driven by innovation,
integrating advanced automation so in over 40 countries, our footprint sustainability, and global expansion.
they can operate with minimal human extends across key global markets, We are continuously enhancing our
intervention. When operator input is including India. automation and smart packaging
required, our intuitive and self-explan- solutions to help customers achieve
atory user interface ensures seamless India’s rapidly growing cable and greater efficiency and cost savings.
control, reducing complexity and train- wire industry presents significant Sustainability remains a key focus—
ing time. By combining sustainability, opportunities, and we are proud to our R&D team actively develops
intelligence, and user-friendliness, our have gained a strong foothold in eco-friendly packaging solutions and
R&D efforts are shaping the future of this dynamic market. As demand optimizes processes to reduce waste
cable packaging—delivering solutions for automation and high-efficiency and energy consumption.
that are not only cutting-edge but also packaging solutions rises, we are
practical and efficient. committed to expanding our presence Geographically, we are strengthening
in India by providing cutting- our presence in emerging markets,
WCI: What is your current edge, tailored solutions to local including India, while expanding our
product portfolio catering to manufacturers. With a reputation for offerings to meet growing industry
the wire & cable sector? Are reliability and innovation, Windak demands. Additionally, we are invest-
there any expansion plans in continues to be the trusted partner for ing in larger, high-capacity packaging
the pipeline? cable producers worldwide. solutions to support the evolving needs
DG: Windak offers a comprehensive of cable manufacturers worldwide.
range of cable packaging machines, WCI: How do you integrate
focusing on three core areas: coiling, sustainability into your By staying ahead of market trends and
spooling, and rewinding. Each of manufacturing and application embracing new technologies, Windak
these segments includes a diverse processes? is committed to delivering cutting-
selection of base machines that can be DG: Sustainability is embedded edge solutions and driving the future
customized with various features to in every aspect of our operations. of cable packaging.

[Link] 88 Jan-Feb, 2025

 Built like a tank….
Runs like a Race car
Leading manufacturer of wire drawing machine and
auxiliary equipments for steel wire industry

Our Product Range

Ÿ Straight Line Wire Drawing Machine

Ÿ Inline Wire Rod Preparation System

Ÿ CO2 Wire Production Line

Ÿ Pay-off & Take-up Systems for

Galvanizing Line
Ÿ Pay-off & Take-up Systems for
Patenting / Annealing Line
Ÿ Inverted Drawing Machines (IVD)

Ÿ Wet Wire Drawing Machines

Ÿ Vertical / Horizontal Spoolers

Ÿ Dead Block Coilers

Ÿ Pay-offs for Wire Drawing

Machine
Ÿ Rewinder Machines

SWARAJ TECHNOCRAFTS PVT. LTD.

Plot-40, Sector-II, Pithampur, Dist. Dhar (M.P.), India-454775
Ph.: +91 7292 407213, 407304, Email: Info@[Link], Website: [Link]
Mob.: +91-97522 65813
 INNOVATION

SIKORA’s Preparedness for AI

Boom: Measuring Technology for
High-Quality Data Cables

SIKORA offers suitable technology for the extrusion of data cables.

T
he AI boom has driven demand cannot do it without continuously Measuring devices from other
for high-quality data cables. monitoring the performance of the manufacturers only show smoothed
SIKORA is all prepared for extrusion process. average values from several less precise
providing the best suited measuring single values and are, therefore,
technology for this new trend. SIKORA Data cables are generally used for unable to accurately record short-term
devices such as laser, centerview or data transmission in the range of up deviations and variations.
capacitance measure diameter and to several gigabytes/s. Twisted wires
eccentricity values with the highest with low-loss foamed insulation and Some of the critical parameters that
single value precision, so that decisive minimized reflections can be used for can affect quality include the size
deviations and scatter of the nominal this high data rate up to a length of 100 of diameter, deviations, conductor
values can be precisely recorded. meters and more. eccentricity, insulation capacity and
pair variations. Too large or too small
With huge investments in AI data The real challenges with this cable a diameter can endanger the function.
centers such as Stargate in the US and type lie in the short-term, periodic Any out-of-roundness deviation,
Deepseek in China and elsewhere, variations and not only in the diameter distance variation in twisted pairs,
the demand for high-quality data and the scatter of these and other eccentricity of the conductor in the
cables is rapidly growing. The quality measured values. insulation or degree of foaming and
requirement for these cables sets new capacity of the insulation affects the
standards for the extrusion process. It is the single value accuracy that quality.
matters, not the average of many
In the past, it was sufficient to control measured values. SIKORA devices such At SIKORA, each single value is exact.
the diameter to the nominal value. as laser, centerview or capacitance SIKORA measuring technology records
Nowadays, however, brief variations measure diameter and eccentricity all relevant nominal values and short-
in a wide range of parameters of this values with the highest single value term variations during the extrusion
cable type cause reflections during data precision, so that decisive deviations of these wires. A watchdog function
transmission. This significantly reduces and scatter of the nominal values immediately reports any exceedance of
the usable length of a wire pair. Anyone can be precisely recorded. Take full such limit values. It helps to guarantee
who has to meet the requirements for advantage of the potential of this data! a high quality of the wires and ensures
this cable type on a permanent basis customer satisfaction in the long term.

[Link] 90 Jan-Feb, 2025

 INNOVATION

FUHR GmbH & Co. KG is a

family-owned and managed
company in the third generation,
which looks back on more
FUHR Rolling Mills
Brings F-MAS for Data
than 75 years of know-how
in the construction of rolling
lines and special machinery.
As a modern company, they
continue to develop dynamically Analysis
and invest continuously in the
modernisation of their operations Wire & Cable India: What are speed of magnet wire, due to improved
and the expansion of their the key innovations shaping rolling sequences, cooling, and wire
the wire and cable industry? measuring.
machinery and equipment. In
Highlight the latest technology
a recent interaction with Wire developments that you have Another booming trend is the machine
& Cable India, Mr. Benjamin introduced in your machines to retrofit. Retrofit expands a machine’s
Joachim, Authorised Officer cater to these evolving needs. lifespan, ensures machine availability
at FUHR, shared that they are Benjamin Joachim: Besides for longer duration, and reduces its
constant improvement of production energy consumption. In addition
focusing on machine retrofits
equipment, automation of processes is to the main business- the delivery
and higher grades of automation, becoming a necessity. Data mining and of complete production lines and
especially for magnet wire. In analyzing is very important to improve the supply of spare parts, FUHR is
order to meet customer demands production processes and enhance developing new business areas which
for data analysis and quality machinery’s performance. include the general overhaul and
modernization of older machines, the
documentation, FUHR has
We are focusing on higher grades of regrinding service for custom-made
brought in its F-MAS, FUHR automation, especially for magnet rolls and an extended range of services.
Measurement & Acquisition wire. We are installing industry
System. computers for data storing in complex WCI: How do you help your
rolling mills to increase production customers achieve better

[Link] 92 Jan-Feb, 2025

 INNOVATION

with regards to retrofitting in existing

systems.

WCI: Do you have any R&D

team catering to evolving
needs? Elaborate more about During the last decade, India
your R&D efforts. was one of our key markets,
BJ: Though we do not have a specific
making approximately
team for R&D, our sales engineers
20 percent of our annual
always analyze new trends, listen
carefully to customers’ needs, visit turnover.
trade shows, and have regular meetings
to work on innovative new projects- to
address future questions today! of magnet wire, where currently the
market is very strong, we support
Research and the constant quest for our customers in optimizing the
better and more effective solutions are production process.
part of the corporate culture at FUHR.
We believe that- a process of ongoing, In close cooperation with our regional
continuous reinventing will ensure our sales partners spread all over the
innovative and competitive strengths world, we supply our innovative rolling
Mr. Benjamin Joachim, Authorised over the long term. We research on technology solutions to companies that
Officer, FUHR topics that arise from the needs of our are among the best in their industry.
customers, and subsequently develop
efficiencies in their production practical and economic applications on WCI: How do you integrate
processes? Maybe, by reducing this basis. sustainability into your
the energy consumption; manufacturing and application
enhancing quality or reducing WCI: What is your current processes?
the waste in the production product portfolio catering to BJ: We try to not overengineer
process. the wire & cable sector? Are the power affecting components.
BJ: Our latest machines are designed there any expansion plans in We use state of the art technology
very close to customers’ requirements. the pipeline? which automatically switches off
We don’t install huge reserves in the BJ: FUHR is well known for its components, when they are not used.
drive technology. All components competence in the field of rolling
affecting power consumption are now mills for various shaped wire products FUHR recognizes the growing energy
designed more critically since the past of different materials- ferrous and demand and energy transition
few years. non-ferrous. The portfolio covers challenges as an opportunity and sees
equipment like pay-offs via rolling itself in an excellent position.
Also, in order to meet customer stands, spooling equipment,
demands for data analysis and qual- accumulator systems, inline measuring WCI: What are your company’s
ity documentation, FUHR has now systems and take-ups. FUHR’s specific long-term growth strategies
brought its F-MAS data acquisition and strength is customised turnkey and future plans?
evaluation system to market maturity. machines built from standardised BJ: Rather than focussing on quick
FUHR Measurement & Acquisition approved modules. growth, we lay emphasis on retaining
System (F-MAS) allows manufacturers our position of technology leadership.
to make reports of the produced wire WCI: Could you provide We focus on maintaining customer
and enable them to analyze their prod- insights into your market relations by providing them quality
ucts and the machine. presence and key clientele machines and services. As a supplier
globally & in India? of complete turnkey solutions, we
It is available as an add-on option to BJ: During the last decade, India develop and construct tailor-made
the tactile measuring systems but can was one of our key markets, making equipment and systems in close
also be retrofitted to existing digi- approximately 20 percent of our collaboration with our clients –
tal or analogue measuring systems. annual turnover. FUHR rolling mills systems that integrate seamlessly into
During the development phase, special are producing special shaped wires to existing processes on site. We believe
attention was paid to compatibility serve customers all over the world. this would bring automatic growth in
with third-party systems – especially With our high knowledge in the field the long run.

[Link] 94 Jan-Feb, 2025

 INNOVATION

PWM’s Innovations in the Cold

Welding Equipments
Mr. Steve Mepsted, Managing and Sales Director, PWM Limited shares insights
about the contributions they are making in innovating the wire & cable industry’s ever
growing demands. They have recently introduced a new cold welder specifically for
trapezoidal wire and another series for welding strips as thin as 0.25mm.

Mr. Steve Mepsted, Managing and

Sales Director, PWM Limited

A
s a world leader in the design, mobile. It can be moved easily to the In addition, our machines are designed
manufacture and supply of work area, saving effort and reducing to be clean, user-friendly and low
cold welding equipment for downtime. Another recent PWM maintenance. Our comprehensive
over 40 years, we have always focused innovation is the ST40 cold welder product portfolio now consists of
on developing products to meet for a welding strip as thin as 0.25mm. 16 machines, for cold welding round
the requirements of wire and cable Reducing energy consumption is a big wire, rod and profile, with capacities
manufacturers worldwide, says Mr. issue for manufacturers. ranging from 0.10mm diameter to
Steve. As energy and material costs 30mm diameter. We produce both
continue to rise, manufacturers need Mr. Steve adds, we offer a large range industry standard and custom-made
robust, reliable machines that will of manually-powered cold welders, cold welding dies.
improve productivity, reduce operating and our powered models are driven
costs and minimise waste. by advanced pneumatic or hydraulic Investment in R&D has always been
systems, so use only small amounts a priority for PWM and we will
Responding to the growth in the of electrical energy compared with continue to innovate and keep pace
cable industry, PWM has introduced electrical butt welders. We make our with industry developments. India is
a new cold welder specifically for precision-engineered cold welders an important market for us and we
trapezoidal wire. The TR45, for and dies in-house and test them are always happy to provide technical
nonferrous trapezoidal material up thoroughly to ensure they produce advice and help customers find the
to 45mm² cross-sectional area, is strong, reliable welds and minimise right cold welding products for their
energy-efficient, user-friendly and waste. applications.

[Link] 96 Jan-Feb, 2025

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 INNOVATION

Lämneå Bruk’s Legacy of

Innovation, Passion for Wire
Founded in 1727 as an ironwork with a royal warrant, Sweden based Wire & Cable India: What
Lämneå Bruk evolved into a wire machinery specialist in 1823. are the key innovations and
emerging trends shaping the
Accumulating over 200 years of expertise in the industry, the company
wire and cable industry?
manufactures wire drawing lines, advanced coiling and automation Jonas Hagstedt: We have noticed
solutions. Their flagship innovation, the No Twist Coiler portfolio, has that the wire industry is experiencing
significantly transformed wire manufacturing worldwide. The Hagstedt a strong push towards automation,
family, owners of Lämneå Bruk, has been ‘wired up’ for ten generations; increased production efficiency,
and enhanced support systems.
the passion for wire simply runs in their blood. In a recent interaction
Manufacturers are seeking ways to
with Wire & Cable India, Lämneå Bruk’s President, Mr. Jonas minimize downtime and optimize
Hagstedt revealed that they design and manufacture all components operations with uninterrupted
for their machines in-house while integrating sustainability in its production cycles. Additionally,
manufacturing processes. instead of investing in entirely
new machinery, there is a growing
demand for upgrading existing
systems to improve performance while
maintaining cost efficiency.

[Link] 98 Jan-Feb, 2025

 INNOVATION

options to end-users. The NTC is customers achieve better

designed for various applications efficiencies in their production
and industries, including but not processes? Maybe, by reducing
Mr. Jonas Hagstedt, President, limited to welding wire, bedding & the energy consumption;
Lämneå Bruk seating springs, reinforcement wire, enhancing quality or reducing
intermediate wire, galvanizing lines, the waste in the production
WCI: Please highlight the latest heat-treatment multiwire lines, and process.
advancements and technology nail manufacturing. JH: Efficiency and sustainability go
developments that you have hand in hand in our approach. The No
introduced in your machines to Beyond the NTC, we are also focused Twist Coiler, for example, is engineered
cater to these evolving needs. on fully automated production to reduce energy consumption through
JH: At Lämneå Bruk, we are widely lines, including rewinding lines, its innovative payoff system, while
known for our complete wire draw- coilers, and spoolers, all designed to removing the pre-twist ensures that
ing lines, but in recent years, we have optimize modern wire manufacturing every meter of wire is utilized with
concentrated on advancing coiling and processes by reducing men-hours and minimal waste.
automation solutions. Our flagship streamlining production.
innovation, the No Twist Coiler (NTC) We take pride in our in-house
portfolio, has been in development Electronic equipment development is manufacturing, where every
since 1992 and has significantly trans- constantly and rapidly progressing, and component is designed and produced
formed wire manufacturing worldwide. often, the technology utilized today is in Sweden. This allows us to maintain
not compatible with older solutions, strict quality control and provide
With hundreds of successful making replacement parts difficult to customized solutions that align with
installations, the NTC enhances find on the market. To help customers our customers’ specific production
productivity by increasing output avoid costly downtime, we recommend needs. By reducing scrap, enhancing
in both wire drawing and uncoiling planning system upgrades before
without requiring modifications to machine failures occur.
existing production setups. This system
replaces conventional gooseneck Lämneå Bruk offers tailored
and spooling methods, creating solutions for modernizing frequency
precisely laid, twist-free wire coils inverters, PLC systems, HMIs, and
of up to 4.5 metric tons in inverted more, ensuring seamless operation Sustainability is a core
carriers. This not only reduces scrap and extended equipment lifespan principle at Lämneå Bruk.
and enhances economic efficiency but for both Lämneå Bruk and other Today, approximately 50% of
also minimizes operational stoppages manufacturers’ machines. our electricity comes from
and improves logistics as the big wire renewable sources.
package offers convenient shipment WCI: How do you help your

[Link] 100 Jan-Feb, 2025

 INNOVATION

machinery solutions for the complete JH: Sustainability is a core principle

wire drawing process, from payoff to at Lämneå Bruk. Our facility operates
rewinding operations. Our equipment its own hydropower station, utilizing
is suitable for a wide range of wire renewable energy from the adjacent
types, including welding wire, low to lake—a tradition that has powered
high-carbon wire, and stainless steel. our operations for centuries. Today,
We can adapt to industry demands and approximately 50% of our electricity
develop cutting-edge solutions which comes from renewable sources.
have positioned us as a leading supplier
in the global market. Additionally, our workshop is heated
with an environmentally friendly floor
To support our continuous growth, heating system that uses sustainable
automation, and designing machines we recently expanded our workshop woodchips. We have also implemented
with energy efficiency in mind, we help by 40 meters, constructed new office electric charging stations for employ-
wire manufacturers achieve more cost- facilities, and invested in additional ees and transitioned from paper-based
effective and sustainable operations automated machinery and robotics. documentation to a fully digital setup
These investments allow us to further in our production area, reducing paper
WCI: What is your current optimize our production and continue waste and improving efficiency.
product portfolio catering to delivering high-quality, innovative
the wire & cable sector? Are solutions to our customers. By integrating these sustainable
there any expansion plans in practices, we are not only reducing
the pipeline? WCI: How do you integrate our environmental footprint but also
JH: Lämneå Bruk has been a trusted sustainability into your ensuring that our customers receive
partner in the wire industry for manufacturing and application solutions that support their own
nearly 300 years, delivering tailored processes? sustainability goals.

[Link] 101 Jan-Feb, 2025

 EVENT

Reimagining Energy for

Sustainable Future
Organised by IEEMA, ELECRAMA, the global showcase of the electrical industry concluded
its 16th edition- highlighting India’s industry prowess and growing global interest in the
country. The 5-day event took place from February 22-26, at India Expo Mart, Greater Noida.
The event’s slogan: ‘Bigger, better and bolder’ encapsulates the essence of the exhibition,
showcasing the event’s growth, impact, and vision for the future of the power sector. The event
themed- ‘Reimagining Energy for a Sustainable Future’, focuses on areas such as sustainability,
innovation, quality, safety & reliability and automation.

(L To R)
Ms. Charu Mathur, Director General, IEEMA, Mr. Matthias Ernst Rebellius, Chief Executive Officer at Siemens Smart Infrastructure, Mr. Sunil Singhvi,
President IEEMA, Mr. Manohar Lal Khattar, Union Minister of State for Power, Housing, and Urban Affairs, Government of India, Mr. Olivier Blum,
Chief Executive Officer at Schneider Electric, Mr. Vikram Gandotra, Chairman, ELECRAMA, Mr. Siddharth Bhutoria, Vice President, IEEMA

According to has become grander and more unique ELECRAMA continues to strengthen
Mr. Vikram with 1,100 plus exhibitors spread over its global presence. Germany has
Gandotra, 1,10,000 square meters. The exhibitors already committed to being the partner
Chairman, are from various sectors including country for the 2027 edition, further
ELECRAMA, new energies & storage, e-mobility underscoring the event’s growing
ELECRAMA & charging infra, digital energy, international success.
2025 is a power transmission & distribution,
significant automation, motion & drives and With a stellar lineup of global CXOs,
milestone startups. ELECRAMA has 4,00,000 visitors foot-
that coincides with the ‘Make in India’ fall from key business sectors, includ-
initiative of the Government of India. With France as the associate partner ing utilities, industries, and infrastruc-
The 16th edition of this exhibition country and multiple MOUs signed, ture. Over 15,000 buyer-seller meetings

[Link] 102 Jan-Feb, 2025

 EVENT

have been organized, expected to industries are very confident that IEEMA is also investing in upskilling
generate business inquiries exceeding we will meet 500 gigawatt by 2030. the workforce for the future. The
USD 20 billion, as per IEEMA. Additionally, India is becoming a association has come together to
global hub for EV manufacturing and support the government’s policy
A significant international presence expanding its EV infrastructure. and framework in power generation,
with 500 plus buyers, more than 100 transmission, and distribution,
exhibitors, business delegations from Role of IEEMA in Empowering including new and renewable energy.
80 countries, and a special pavilion for the Power and Distribution
50 shortlisted start-ups showcasing Sector ‘‘With the shift in the global supply
their innovations, along with IEEMA has always been at the forefront chain, we have a unique opportunity
powerpack knowledge sessions such as of driving the industry forward. Our to expand our market presence, which
the World Utility Summit, e TechNxt, vision is simple but powerful – to is expected to grow from 1.5 trillion
Women in Power and Domestic Buyer make India a global hub for electronics dollars now to 3.7 trillion dollars
Seller Meet, ELECRAMA is not just and electrical manufacturing. The by 2032,’’ says Mr. Sunil. ‘‘IEEMA is
an exhibition but a movement that whole world is looking towards India committed to enhancing market access
showcases India’s vision, capabilities for sourcing the requirements for across the globe for its members. Our
and leadership in the future of energy. the growth of the power sector to export today is about USD 12 billion,
drive innovation and foster a strong and we are committed to making it
As per Mr. startup ecosystem. IEEMA is playing a USD 25 billion in the next five years,’’
Sunil Singhvi, significant part in this. he added.
President
IEEMA, India ‘‘To promote startups in the power Promoting Quality Compliance
has already sector, our programme, ‘Electraverse and Testing Infrastructure is
achieved 210 Sparks’, has conducted contests and Key Focus in India
gigawatts of selected 50 upcoming startups that For the growth of the export market,
renewable have been given free space in the it is important that IEEMA actively
energy, and ELECRAMA,’’ says Sunil Singhvi. collaborates and participates with

[Link] 103 Jan-Feb, 2025

 EVENT

international bodies, advocating Executive Officer at Schneider

policies for standard exports, Electric, there is an opportunity According to the
financing, new business models, and to digitalize a lot of electrification International Energy
competitiveness. processes. If we are able to combine Agency, reaching national
electrification and digitalization, we goals means adding or
‘‘Quality is not just about compliance. can continue to transform this industry refurbishing a total of over
It is about building a global reputation and have a much bigger impact on the
80 million kilometres of grids
that Indian products are the best in the energy transition.
world, and under IEEMA’s partnership,
by 2040, that is equivalent
Indian industry is moving forward in ‘‘At Schneider Electric, we’ve developed of the entire existing
this direction, and our products are many solutions and products for global grid.
accepted worldwide,’’ says Mr. Sunil. Indian people, which has benefited
many other countries in the world, and a three-year pipeline for project
IEEMA is working with all its especially Africa,’’ says Mr. Olivier. investments via PPP. Siemens has
stakeholders to extend quality ‘‘India is on its way to becoming one of been a reliable partner for these
standards and testing infrastructure in the fastest-growing countries to give investments, and we continue to
the country. It is committed to working access to renewables. The country has support the government of India’s
with the government to establish new rapidly transformed in the last 10 years, efforts towards Viksit Bharat 2047.
testing infrastructure through public- digitizing every part of the economy.
private partnerships. We have a big responsibility in our He adds, ‘‘We remain steadfast in the
industry to make sure that not only country’s growth and may expand our
‘‘Our message to the world is clear – do we electrify, but we also connect footprint in R&D as well as centres of
India is ready to deliver high-quality, objects and help people to deliver competence, especially data centres,
reliable and innovative electrical energy efficiency.’’ and AI in India.
solutions at scale,’’ says the President
of IEEMA. He adds, ‘‘We must continue to Smart grids, smart buildings, and smart
support all the people of India to make components are the key to advancing
IEEMA is committed to creating a sure they will have access to energy, sustainability and efficiency, and data
platform for start-ups in the energy green energy, and also support the and AI are the necessary tools for this.
space to showcase innovations industrial sector to be more energy
and bring the latest improvements efficient.’’ According to the International Energy
to energy efficiency, storage, new Agency, reaching national goals means
materials, and IT technology. Developing Smart adding or refurbishing a total of over
Infrastructure in India 80 million kilometres of grids by 2040,
‘‘We must not just adopt but lead these The per capita electricity consumption that is equivalent of the entire existing
trends. The next decade is critical for in India has surged almost 50% in global grid.
our industry. We have the talent, infra- the last decade. To meet this rising
structure, and the supporting policy demand for energy, modernization In India, it’s not just about adding
framework to make India a global lead- of the power grids and transmission capacity but utilizing this capacity
er. Let’s build an electrified, efficient and distribution networks is required smartly with digitalization, software
and empowered India,’’ says Mr. Sunil. to achieve 500 gigawatts of renewable and AI-enabled simulations of the grid.
energy by 2030. This is where the real and the digital
Combining Electrification and worlds come together.
Digitization in the Power Sector According to
When you look at the development of Mr. Matthias The Road Ahead
the planet, the need for electrification Ernst Taking the
is increasing. There is no doubt that Rebellius, event to its
this industry Chief nucleus,
will be at the Executive Manohar
centre of the Officer at Lal Khattar,
future energy Siemens Union
transition. Smart Minister
Infrastructure, the government is of State
As per Mr. taking significant actions, with the for Power,
Olivier 10% increase in capital expenditure Housing, and Urban Affairs,
Blum, Chief spending on power infrastructure Government of India, discussed

[Link] 104 Jan-Feb, 2025

 EVENT

the road ahead and the possibilities but for the people around the world.’’ the next step with self-sufficiency in
before us to push the boundaries of business and increase our productivity.
innovation and growth. In the T&D sector, the country is We have to develop advanced power
moving forward by modernizing electronics, efficient transformers,
He says, ‘‘My message today is very the sector. The established power converters, smart grid solutions,
clear. I have high expectations from this companies and startups are working etc. Moreover, e-transportation or
industry. India, as we know, is on the hard for technological reforms, e-mobility is a great opportunity for us
path of economic revolution. We want creating modern systems that have to improve our EV infrastructure with
to make our country Viksit Bharat. For strengthened the power sector. fast chargers, battery-setting stations,
this economic growth, there is a huge and vehicle-to-grid (V2G) technology.’’
contribution from the power sector.” The Union Minister emphasized
that power can only generate and The government is standing with
As per the National Infrastructure increase capacity, but we have to work the industry. We are awaiting and
Pipeline 2019-25, energy sector projects on energy efficiency too. We have to considering your suggestions to make
accounted for the highest share (24%) double our electric intensity in 2030 so our policies industry-friendly to
out of the total expected capital that we can produce more power with promote and bring new technologies
expenditure of INR 111 lakh crore (USD optimal consumption. to the power and T&D industry,
1.4 trillion).​​India’s power sector is concludes the minister.
expected to attract investment worth He adds, ‘‘From 2014 to 2024, we have
INR 17 lakh crore (USD 205.31 billion) reached a renewable energy capacity The event concluded with a significant
in next 5-7 years, as per IBEF. of over 200 gigawatt, which is 2.81 industry pledge by Mr. Siddharth
times since the last decade . Our total Bhutoria, Vice President, IEEMA
He adds,‘‘If we want to prove that installed power capacity from 2014 to where IEEMA and its members reaf-
the power sector is a growth engine 2025 has increased 87%. This proof firmed their commitment to the vision
for transformation, then we have to that India is not just progressing, of Viksit Bharat, striving to position
make our manufacturing industry an but we are racing ahead. To keep India as a global manufacturing hub
inspiring force, not just for the country, this journey going, we have to take for the electrical equipment industry.

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[Link] 105 Jan-Feb, 2025

 NEWS

Systematic Industries Unveils DURAFIBER: Expanding into

Optical Fiber Cables and OPGW
Systematic Industries, a leader in steel wire transformation and coatings,
announces its entry into the optical fiber cable (OFC) and Optical Ground Wire
(OPGW) industry with the launch of DURAFIBER. Leveraging their two decades
of expertise in wire and cable manufacturing, this strategic expansion marks a
significant step towards catering to the ever-growing demands of the telecom
and power transmission sectors.

Mar 5, 2025
Meeting the Growing Demand for Fiber Optic
W ith an existing reputation for delivering high-
performance galvanized steel wires used in
various industries, Systematic Industries now extends its
Networks
As the world shifts towards 5G, broadband expansion,
and smart infrastructure, the demand for high-speed,
expertise to fiber optic connectivity solutions. “Durafiber”
low-latency data transmission is at an all-time high.
is engineered to deliver high-performance optical fiber
DURAFIBER is designed to ensure low attenuation,
solutions, catering to the growing demands of modern
minimal signal loss, and superior tensile strength, making
telecommunications and data transmission networks.
it an ideal choice for telecom networks, power grids, and
“Durafiber” employs cutting-edge fiber optics technology,
urban connectivity solutions. The OPGW solutions further
including G.652D and G.657A1/A2 fiber types, ensuring
strengthen power transmission infrastructure by combining
compliance with international standards for efficient long-
the benefits of optical communication and overhead
haul and last-mile connectivity.
ground wire protection.
A Seamless Blend of Strength and Innovation
Their state-of-the-art manufacturing facilities have a Reliability, Performance, and Global Reach
production capacity of 10,000 km of cables per month, The brand’s state-of-the-art manufacturing process
and are supported by advanced sheathing lines of 75, ensures tight dimensional tolerances, minimal insertion
80, and 100 mm. They offer unitube designs (up to loss, and excellent tensile strength, making it a preferred
12F with embedded strength members) and multitube choice for high-speed broadband and FTTH applications.
designs (with central strength members), including Manufactured with precision and adhering to global
armored and unarmored variants to meet diverse industry standards, DURAFIBER is built to withstand
customer requirements. Manufactured with precision, harsh environmental conditions, ensuring longevity and
Durafiber optical fiber cables offer superior signal integrity, uninterrupted performance. With a strong footprint in
low attenuation, and enhanced durability, ensuring Southeast Asia, Africa, Europe, and the Middle East,
optimal network reliability. Designed to withstand harsh Systematic Industries is fully equipped to support large-
environmental conditions, Durafiber cables incorporate scale connectivity projects with timely and efficient supply.
advanced sheathing materials and robust construction,
making them ideal for both underground and aerial
deployments.
A Future-Ready Vision
Systematic Group’s expansion into optical fiber cables and

[Link] 106 Jan-Feb, 2025

 NEWS
OPGW is a natural progression towards a more connected network uptime. Systematic Industries’ in-house testing and
and technologically advanced world. As industries evolve, quality assurance protocols ensure that every Durafiber ca-
the company remains committed to delivering innovative, ble meets stringent industry standards, including ITU-T, IEC,
high-quality, and sustainable solutions that empower busi- and Telcordia GR-20 compliance. Whether for backbone
nesses and communities alike. With a focus on innovation, infrastructure, enterprise networks, or industrial automation,
Durafiber cables integrate water-blocking technology and Durafiber provides scalable and cost-effective fiber optic
UV-resistant jackets, extending service life and enhancing solutions that drive seamless data communication.

Bansal Wire Industries Enters Specialty Wires Market,

Announces INR 630 Crore Capex for Dadri Plant
Bansal Wire’s Dadri facility in Uttar Pradesh recently commenced production
of specialty wires - bead wire and hose wire.
Feb 13, 2025

B ansal Wire Industries Limited, a part of Bansal Group

and one of the largest stainless steel wire manufacturing
companies in the country, made its foray into the specialty
wires segment with the commencement of production at its
specialty wire vertical in its Dadri plant.

The announcement was made by Mr. Pranav Bansal,

MD and CEO of Bansal Wire, during the Q3 of FY-25. Mr.
Bansal said, “This quarter marked a significant achievement totalling to around INR 630 crore. Bansal Wire was hoping
for the company with the commencement of production at to complete this expansion within the first two quarters of
its specialty wire vertical in Dadri. The facility introduced FY26, he added.
three critical products: bead wire, hose wire and steel tyre
cord, with bead wire and hose wire successfully launched
during the period. The market potential for these products
is substantial, with an estimated annual demand of 450,000
tonnes. Precision and Performance

“To capitalize on this opportunity, Bansal Wire has

established a state-of-the-art pilot project with a capacity
of 50,000 tonnes. This initiative not only reinforces our
commitment to innovation but also positions us to effectively
cater to the growing needs of this dynamic market segment.
We are committed to product quality and will soon be the
only Indian company with an in-house R&D wing for new
product development,” he added.

Mr. Ghanshyam Gujarati, CFO of Bansal Wire Industries,

recently revealed to the media that the market size for steel
cord in India was about 2-2.5 lakh tonnes. Bansal Wires
have started with 20,000 tons as a pilot project. Currently, CONSUMABLES
this product is being imported into India and Bansal Wire Diamond Suspension Diamond Liquid
would be the first company in India to manufacture steel Diamond Paste Diamond Needles
cord.
We also recondition used Dies of any make!
Claiming its Dadri plant to be India’s largest steel wire plant,
the CFO said the plant has a commissioned capacity of Full Range Of Die Working
about 2,20,000 MTPA. The company had earlier decided to Polishing Machines & Inspection Equipment
increase this capacity to 3.5 lakh MTPA with an investment
of about INR 550 crore. However, the plan has been revised
and the production capacity would now be expanded to 4.2 No.16, 2nd Cross, ‘A’ Sector, Amruthnagar Main Road, Bangalore - 560092,
Mob: +91 98800 37784 | Tel : +91 80 42688999
lakh MTPA. This revision would mean an addition of about E-mail: info@[Link] | web:[Link]
INR 70-80 crore to the original outlay of INR 550 crore,

[Link] 107 Jan-Feb, 2025

 NEWS

Paramount Communications to Set Up New DC/AC Cable

Facility in Madhya Pradesh
The new greenfield plant will come at approximately 30 acres of industrial land
in Narmadapuram town of Madhya Pradesh for the manufacturing of DC and
AC cables.
Feb 14, 2025

P aramount Communications Limited, part of the

Paramount Group and one of the country’s leading wire
& cable manufacturing companies, is coming up with a new
plant for the manufacturing of DC and AC cables in Madhya
Pradesh.

Announcing the financial results for Q3 FY-25, the

company said the Madhya Pradesh Industrial Development
Corporation (MPIDC) has allotted approximately 30 acres
of industrial land in Narmadapuram town to establish a new
greenfield plant for the manufacturing of DC and AC cables. company was well-positioned to capitalize on the expected
growth in the cables and wires segment, estimating to grow
The development aligned perfectly with the growth goals at a CAGR of 12-13 percent between FY23 and FY27, it
of Paramount Communications in the power sector. The added.

Vedanta to Invest INR 1000 Billion to Establish Aluminum

Production Facilities in Odisha
Vedanta Limited has signed an MoU worth INR 1 lakh crore aimed at boosting
Odisha’s industrial sector by establishing aluminium production facilities and
advancing sustainable development across the state.
Jan 30, 2025

V edanta Limited has signed a Memorandum of

Understanding with the Government of Odisha to
establish aluminium production facilities and advance
sustainable development across the state. The deal worth
INR 1000 billion was signed by Mr. Mohan Charan Majhi,
Chief Minister of Odisha, and Mr. Anil Agarwal, Chairman
of Vedanta Limited during the inaugural day of the Utkarsh
Odisha – Make in Odisha Conclave 2025.

Mr. Agarwal highlighted the fact that Odisha has been a

strategically important aspect of Vedanta’s journey. This
MoU marks a major step in driving large-scale industrial
growth and socio-economic progress in the state. He said,
3 million tonnes per annum (MTPA) aluminum plant and
“We are excited to continue our long-standing collaboration
create an aluminum park, making it an important centre for
with the Government of Odisha, focusing on sustainable
downstream aluminum product manufacturers.
development, skill-building, and improving the quality of life
for millions of people.” The partnership aims to enhance Odisha’s strategic position
in the global aluminium market and also create 200,000 jobs
According to the MoU, Vedanta Limited will establish a
and promote the growth of MSMEs.

[Link] 108 Jan-Feb, 2025

 NEWS

UltraTech Plans to Set Up INR 1800 Crore Wires & Cables

Plant in Gujarat
UltraTech Cement aims to set up an INR 1,800 crore plant for the wire and
cable industry in Bharuch, Gujarat. The plant is expected to be commissioned
by December 2026, with financing through internal accruals and/or
borrowings.
Feb 25, 2025

U ltraTech Cement, an Aditya Birla Group company and

a market leader in the cement industry, plans to enter
the wires & cables industry by setting up an INR 1,800 crore
plant in Bharuch, Gujarat.

The plant is expected to be commissioned by December

2026, with financing through internal accruals and/or
borrowings.

The company is expected to generate a revenue of approxi-

mately INR 7,000 crore, with a margin of 10-12 percent. construction value chain through the foray in cables and
wires segment, which aligns with the Group’s vision to
Kumar Mangalam Birla, Chairman, Aditya Birla Group, provide comprehensive solutions to end customers in the
said the company intends to expand its presence in the construction sector.

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KEC International Successfully Commissions Ph-1 of

Aluminium Conductor Plant at Vadodara Facility
The final phase of the plant in Vadodara is on track for commissioning by the
end of March 2025. Once fully operational, the facility will generate annual
revenue of around INR 600 crore.
Feb 19, 2025

K EC International Limited has successfully commis-

sioned the first phase of the aluminium conductor plant
at their Vadodara facility, entailing an investment of about
INR 60 crore.

This information was shared by Mr. Vimal Kejriwal,

Managing Director and CEO of KEC International Limited. India as well as the Middle East,” he added.
He said, “As part of our efforts to diversify into high potential The KEC CEO & MD further revealed their ambitious plans
products, we continue to make substantial progress on to increase the transmission tower manufacturing capacity
multiple fronts. During the Q3 FY-25, we successfully at its Jabalpur facility.
commissioned the first phase of the aluminium conductor
plant at our Vadodara facility, with the final phase on track for He said, “With a robust order book and a sustained increase
commissioning by the end March 2025.” in tendering activities in the transmission and distribution
(T&D) segment, we initiated our debottlenecking program to
Once fully operational, the facility would generate annual enhance our manufacturing capacities at some of our plants
revenue of around INR 600 crore. The foundation stone for with low investment. After successfully completing capacity
phase 1 of this facility was laid in February 2024. expansion of our Dubai plant, we have now expanded
the Jaipur plant and are currently working on increasing
“The capital investment to produce E-Beam and Elastomeric
the capacity at our Jabalpur plant. On completion of our
cables is advancing well with production for this facility
Jabalpur plant expansion, our total capacities will go up from
expected to commence in Q4 next year. We are confident
4,22,200 MTPA to 4,68,200 MTPA (including the capacities
that strategic realignment coupled with our focus on product
of KEC’s facilities at Nagpur, Dubai, Jaipur and Jabalpur).”
diversification will drive significant growth, strengthening
both revenue and profitability for the cables business in Earlier during FY24, the company had augmented its
the years to come. This strategic capacity enhancement tower manufacturing capacity in Dubai from 50,000 MT to
positions us to effectively meet the growing demand across 60,000 MT.

LAPP’s Success in India Compensates for Weakening

European Business
LAPP Group recorded a slight decline in the past fiscal year 2024, however, it
was able to cushion declines in sales in its European home markets with large
gains in Asia- India & South Korea. Despite the difficult market environment,
LAPP is sticking to its investment program.
Feb 03, 2025 which continues to generate the largest share of LAPP
Group’s sales, recorded a decline in sales of around 9

L APP’s regions developed very differently in fiscal year

2024: The EMEA region (Europe, Middle East, Africa),
percent. In Germany, the decline was particularly high due

[Link] 110 Jan-Feb, 2025

 NEWS
to the weakness in the mechanical and plant engineering
sector. The Americas region (North, Central and South
America) remained only slightly below the previous year’s
level, with a sales reduction of approximately 3 percent.

The Asia-Pacific region has grown strongly. The increase

in sales of over 10 percent was mainly due to business
success in India and South Korea. “India and Southeast
Asia are the big winners in the current geopolitical
environment. The figures here are also positive for the
current fiscal year. This makes me very optimistic that we
will be able to counteract the ongoing economic downturn in
manufacturing unit at Pilukedi, Bhopal. Besides the offices in
Central Europe again this year”, says Matthias Lapp, CEO of
Delhi, Mumbai, Kolkata, Chennai, Pune and Bangalore, over
LAPP Group.
430 employees work in India for the global LAPP Group.
“It was a challenging fiscal year. Nevertheless, we are
Sumit Mitra, Managing Director of Lapp India, summarizes:
looking courageously to the future and are sticking to our
“LAPP’s strength results from our close customer relations
global investment program. Continuous digitalization,
and our tailor-made connectivity solutions. More than
increased production capacities, expansion of our logistics:
60 percent of the products that we sell in India have
That’s what will ensure future growth”, emphasizes Matthias
been designed for the Indian market as per the Indian
Lapp, and adds: “What we urgently need from politics now:
specifications. And thanks to our own compounding plant
reliable framework conditions, an end to over-regulation
in Bhopal, we can fulfill highly such individualized customer
and more trust in domestic companies. We know how to
requirements. By investing in new capabilities in terms
compete and to succeed in the global economy. But for that
of instrumentation, control, data and power cable, and
we need more air to breathe.”
by expanding our capacities and nurturing talent, we aim
LAPP in India exists since 1996 and is headquartered in to meet the evolving needs of one of the world’s fastest-
Jigani, Bengaluru. In 2012, the company set up its second growing economies!”

Power Cable Machineries Manufacturers & Exporters of all types Housing Wire Machineries
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[Link] 111 Jan-Feb, 2025

 NEWS

Apar Industries to Add New Production Line worth INR

37.57 Crore to Enhance Production Capacity
Apar Industries will set up an additional line for the processing of aluminum
rod worth INR 37.57 crore, which will be used for the production of conductors
and cables. The aluminum rod manufacturing capacity of the company would
increase by 42,000 MTPA.
Feb 10, 2025

A par Industries, global manufacturer of aluminium

and alloy conductor, catering to various sectors,
including conductors, cables, telecom solutions, speciality
oils, polymers and lubricants, is expanding its cable
and conductor manufacturing capacity by adding a new
production line at its existing plant.

In a stock exchange filing dated February 1, 2025, the

company said it would set up an additional line for the
processing of aluminum rod worth INR 37.57 crore, which increase by 42,000 MTPA.
would be used for the production of conductors and cables.
Apar Industries, while concealing the location for this
Currently, the annual production capacity of Apar Industries development, said that it was adding the new aluminum
for aluminum rods stands at 1,87,000 MTPA. After the rod line in response to increasing market demand. The
commissioning of the new line, expected by Q4 of FY25, the company would fund the expansion through internal
aluminum rod manufacturing capacity of the company would accruals, it added.

V-Marc India Enters E-Beam Market

Powered by electron beam (eBeam) technology, V-Marc’s new products: Flexi-
TUF eB-HFFR Wires and eB+ Power Cables, feature an eco-friendly insulation
material, which reduces suffocation risk by preventing chlorine emissions
during fire incidents. They also offer 80 percent higher current-carrying
capacity & service life exceeding 60 years.
Jan 31, 2025

O ne of the fastest-growing wires and cables

manufacturers in India, V-Marc India Limited, is looking
forward to enhancing its business presence in Kerala with
the launch of its new products: eB+ Power Cables and Flexi-
TUF eB-HFFR Wires.

As per the company, Kerala is the perfect launch pad for its
latest range of advanced wire and cable solutions.

Mr. Deepak Tikle, Executive Director of V-Marc India

Limited, said their expansion plans and the launch of eBeam The material significantly reduces the risk of suffocation
technology-based products is aligned with India’s growing by preventing chlorine emissions during fire incidents. The
focus on renewable energy and energy efficiency. innovative solutions use an advanced technology, which is
Both eB+ Power Cables and Flexi-TUF eB-HFFR Wires already well-established in the US, Europe and Southeast
contain a unique, eco-friendly insulation material, developed Asia. Having a service life of more than 60 years, the
after extensive research by V-Marc, to replace the products offer robust protection against short circuits and 80
hazardous PVC with an XLPO-based polymer. percent higher current-carrying capacity. They can withstand
working temperatures up to 150 degrees centigrade.

[Link] 112 Jan-Feb, 2025

 NEWS

RVNL Consortium to Lay 82000 km of OFC worth INR 13,000

Crore
Rail Vikas Nigam Limited (RVNL), in collaboration with HFCL Limited and
Aerial Telecom Solutions Private Limited, has been awarded packages worth
over INR 13,000 crore under the BharatNet Middle-Mile Network Project in
UP. The consortium will lay 82000 km of optical fibre cable (OFC), covering 75
districts and 59280 gram panchayats in the region.
Feb 01, 2025

R ail Vikas Nigam Limited (RVNL), in collaboration with

HFCL Limited and Aerial Telecom Solutions Private
Limited, has been awarded two key packages in UP East
and West. The packages are worth over INR 13,235.57
crore under the BharatNet Middle-Mile Network Project by
BSNL.

The projects cover 75 districts of UP and 59280 gram

panchayats by laying 82000 km of optical fiber cable. The
project is based on the Design, Build, Operate and Maintain
(DBOM) model. It incorporates advanced network design, that this assignment underscores RVNL’s commitment to
transitioning from linear to ring topology, ensuring better bridging the digital divide and enhancing rural connectivity.
efficiency and reliability in the connectivity.
This project aligns with the Digital India campaign,
Pradeep Gaur, Chairman and MD of RVNL, expressed contributing to building a connected India.

HFCL Bets Big on Overseas Sale, Targets INR 10,000 Crore

Revenue
HFCL is anticipating a substantial rise in revenue from its optic fiber segment,
especially from international markets in the coming years. It is also banking
on the domestic projects, including INR 4,650 crore orders received under the
BharatNet Phase III project and other telecom orders.
Feb 20, 2025

H imachal Futuristic Communications Limited (HFCL)

is looking forward to becoming an INR 10,000 crore
company, owing to its increasing overseas sales and
defence supplies, coupled with continuous demand for
optical fiber and digital network solutions in the future.

The leading telecom equipment manufacturer and provider

of turnkey solutions to the Indian Railways, Defence sector,
smart cities, telecom service providers and surveillance
projects, said that it was anticipating robust demand for
optical fiber and digital network solutions in the future, and remote education networks.
driven by several key catalysts, such as 5G acceleration,
rural broadband initiatives (BharatNet Phase III), increasing The information was shared by Mr. Mahendra Nahata,
adoption of Artificial Intelligence-enabled services, hyper- Managing Director of HFCL, during the company’s recent
scaling of data centers and the growing need for high-speed, investor call.
reliable internet connectivity across smart cities, industry 4.0, He said, “HFCL has prepared itself for this resurgence in

[Link] 113 Jan-Feb, 2025

 NEWS
demand. Over the past few quarters, we have focused on ”HFCL has secured Advance Purchase Orders worth INR
enhancing our production capacities, improving operational 2,167.65 crore from Rail Vikas Nigam Limited for supply of
efficiencies and developing innovative products & solutions optical fiber cables, telecom equipment and related acces-
to cater to the evolving needs of the market. By optimizing sories along with maintenance of the telecom equipment,
our processes, we are better positioned to deliver high- for BharatNet Phase III in Uttar Pradesh (East) Telecom
quality products on a scale and ensure timely deliveries Circle and Uttar Pradesh (West) Telecom Circle. These wins
to our customers. We are increasing our presence by indicate HFCL’s growing dominance in the market and its
appointing our own employees, distributors, and dealers capabilities to meet the ambitious goals of BharatNet pro-
in key global markets. Our goal is to achieve a substantial gram. In addition to securing orders worth over INR 4,650
rise in export revenue from our optic fiber segment, with crore under BharatNet Phase III, there is significant potential
a significant portion of revenue coming from international to independently supply fiber, optical fiber cable and telecom
markets in the coming years. Additionally, we aim for a equipment to other vendors in the remaining telecom circles,
considerable share of our telecom segment revenue to be wherein either contracts have been awarded or are in the
export-driven. process of being awarded,” he added.

Sterlite Power Launches Two New Brand Identities -

Resonia and Sterlite
Sterlite Power has launched two new corporate brand identities titled Resonia
and Sterlite. Resonia Limited will house the transmission infrastructure
business, facilitating renewable energy integration. While the Sterlite Power
Transmission Limited will house the manufacturing of cables and conductors,
and EPC services.
Feb 24, 2025

S terlite Power has launched two new corporate brand

identities titled Resonia and Sterlite. The rebranding was
announced at ELECRAMA 2025.

Resonia Limited will house the transmission infrastructure

business. The transmission networks will facilitate renewable sustainability, and excellence to build a seamless energy
energy integration. While the Sterlite Power Transmission ecosystem.. Through this transformation, we aim to build
Limited will house the manufacturing of cables and stronger connections with our stakeholders, amplify our
conductors, and EPC services. brand’s presence globally, and reinforce our leadership in
the sector.”
Resonia and Sterlite will now focus on their distinct
businesses, bring agility and create independent growth The new brand logos embody the essence of the
journeys, reports a release from Sterlite Power. businesses. Resonia’s logo, inspired by resonance,
symbolizes innovation and harmony, with the ‘I’ merging into
Pratik Agarwal, Managing Director, Sterlite Power a human figure to reflect unity and empathy. The Sterlite
Transmission Limited, and Chairman Resonia Limited said, logo retains the original strokes and design, leveraging its
“This transformation is a pivotal moment in our journey. strong market presence, while preserving the legacy and
With Resonia and Sterlite, we are creating a specialization, expertise in transmission industry solutions.
reinforcing our market leadership, and fostering innovation
in the industry. With a clear emphasis on specific market The two new entities will work towards optimizing their
segments, both entities are well-positioned to seize new capital structures and enhancing their ability to meet the
opportunities and tackle the challenges presented by the evolving demands of the energy transition. The renewable
global energy transition.” energy arm, Serentica retains its company identity, and re-
mains committed to accelerating industrial decarbonization
Ruhie Pande, Chief of Human Resources and Marketing with round-the-clock renewable energy solutions. Sterlite
and Communications, Sterlite Power Transmission Limited, and Resonia both aim to meet the evolving demands of
added, “This new brand identity is more than a visual the energy transition while continuing to offer sustainable,
change; it’s a reflection of our vision to drive innovation, future-ready solutions for the global energy sector.

[Link] 114 Jan-Feb, 2025

 NEWS

Ultracab Secures INR 51.06 Crore Cable Supply Order from

Maharashtra Government
Ultracab will supply LT XLPE cables in various sizes worth INR 51.06 crore to
the Maharashtra State Electricity Distribution Company Limited (MSEDCL).
The company expects to complete the order by June 2025.
Feb 14, 2025

U ltracab (India) Limited, a leading manufacturer and

exporter of electric wires and cables in India, has
secured an order from the Maharashtra State Electricity
Distribution Company Limited (MSEDCL) worth INR 51.06
crore for the supply of LT XLPE cables in various sizes.

The company said in an exchange filing that it expected to

complete the project by June 2025.

Since its incorporation in December 2007, Ultracab has

grown by leaps and bounds. The company has a very strong Corporation of India Limited, the Indian Railways, Bharat
presence in the Indian cable market. Petroleum Corporation Limited (BPCL), Engineers India
Limited (EIL), Steel Authority of India Limited (SAIL),
Its clientele includes corporate groups like the TATA Group, Mangalore Refinery and Petrochemicals Limited (MRPL),
Jindal Group, Adani Group and the Vedanta Group. It Bharat Heavy Electricals Limited (BHEL) and Noida Power
further includes PSU companies such as the Power Grid Company Limited (NPCL).

Cabinet Approves INR 6,000 Crore Package for BSNL &

MTNL’s 4G Expansion
The amount will be used for the deployment of around one lakh 4G sites across
the country, enhancing the coverage of 4G and ensuring better connectivity for
consumers, while contributing to India’s digital connectivity goals.
Feb 20, 2025

In order to speed up the expansion of the 4G network

across the country, the Government of India has approved
a financial package of INR 6,000 crore for Bharat Sanchar
Nigam Limited (BSNL) and Mahanagar Telephone Nigam
Limited (MTNL).

On August 14, 2024, the two state-owned companies

entered into a service agreement for a 10-year period for
4G network sharing. Out of the total project cost of around
INR 19,000 crore, BSNL has already spent approximately announcement has been made in this regard.
INR 13,000 crore. For the remaining INR 6,000 crore, it
The amount would be utilised for the deployment of around
approached the Department of Telecommunications (DoT),
one lakh 4G sites, enhancing the coverage of 4G across the
which forwarded the proposal to the Cabinet after due
country and ensuring better connectivity for consumers. The
consideration.
funding would further strengthen the network infrastructure
As per the report, the decision was taken in a Cabinet of BSNL and MTNL, enabling them to compete with private
meeting earlier this month. However, no official players in the telecom sector, while contributing to India’s
digital connectivity goals.

[Link] 115 Jan-Feb, 2025

 NEWS

APAR Completes 220kV Reconductoring Project in Uttar

Pradesh
The company has completed a critical reconductoring project for the Uttar
Pradesh Power Transmission Corporation Limited (UPPTCL), which focused on
enhancing the 220kV Prayagraj Cantt – Rewa road substation line.
Feb 27, 2025

In order to meet India’s energy demand, APAR has

recently completed a critical reconductoring project for the
Uttar Pradesh Power Transmission Corporation Limited
(UPPTCL). The project enhanced the 220kV Prayagraj
Cantt – Rewa road substation line.

This project involved installation of approximately 10

kilometers of High-Temperature Low-Sag (HTLS) conductor
which is a crucial upgrade before the Maha Kumbh
Mela to meet urgent energy demands while contributing
to the broader goals of sustainable and reliable power a 900-meter river crossing, managing undercrossing
infrastructure in India. 133kV and 66kV live lines, and urban congestion. By
upgrading infrastructure, APAR ensured a more reliable and
The project is not without its hurdles such as navigating sustainable energy future for everyone.

CEA Issues Guidelines for the Usage & Sharing of Fibre

Cores of OPGW and UGFO Cables for Power System
Applications
These guidelines aim to provide a clear and standardized framework for the
allocation and sharing of fibre cores of OPGW/UGFO cable, thereby balancing
the commercial prospects of fibre usage with the imperative of maintaining
secure, reliable, and scalable grid operations.
Mar 05, 2025

C entral Electricity Authority (CEA), under Ministry of

Power, has issued comprehensive guidelines for the
usage and sharing of fibre cores of optical ground wire
(OPGW)/underground fibre optic (UGFO) cables for power
system applications.

The guidelines have been formulated with the collective

efforts of the committee constituted under the chairmanship
of Member (Power Systems), CEA with representatives from
Central Transmission Utility, State Transmission Utilities,
Grid Controller of India Ltd, Transmission Service Providers, It establishes a structured approach to fibre allocation,
and other key stakeholders. safeguarding power system communication needs and
mitigating future conflicts.
These guidelines aim to provide a clear and standardized
framework for the allocation and sharing of fibre cores of The guidelines prioritize fibre allocation for critical grid
OPGW/UGFO cable, thereby balancing the commercial communications, ensuring free spare fibres for future grid
prospects of fibre usage with the imperative of maintaining needs.
secure, reliable, and scalable grid operations.
A well-defined framework has been outlined to facilitate

[Link] 116 Jan-Feb, 2025

 NEWS
the sharing of spare fibre capacity among various capacity for last-mile connectivity, future expansions, and
stakeholders, including Central Transmission Utility (CTU), LILO requirements, leveraging the Right of Way (ROW)
State Transmission Utilities (STUs), Transmission Service effectively.
Providers (TSPs), and other entities.
A comprehensive database to be maintained to monitor
Leasing of spare fibres for non-grid applications is permitted, the allocation and utilization of OPGW fibers, ensuring
provided it doesn’t compromise future grid requirements. All transparency and accountability.
leasing contracts to include a termination clause, mandating
at max of 18-month notice period to reclaim fibre cores for The guidelines offer the choice between IEEE C37.94
grid applications whenever required. protocol over shared fibre or separate optical fibres, thereby,
ensuring flexibility and adaptability in the implementation of
It also emphasises the need for assessment of future grid differential protection schemes.
communication needs and adherence to applicable CEA/
CERC/SERC regulations. By promoting efficient allocation, sharing, and utilization
of optical fibres, the guidelines will contribute to a more
Additionally, utilities are encouraged to plan and install reliable, resilient, and future-ready power grid and efficient
OPGW with 48/96 fibre cores to provide sufficient resource management across the power sector.

Rosendahl Nextrom: Cable Manufacturing Technology for

Tomorrow
At Wire Eurasia 2025, Rosendahl Nextrom will present industry-leading cable
manufacturing technologies in a shared setup with Niehoff and Telkatem.

Turnkey hairpin extrusion with PEEK Forming & welding for high-voltage cables

Feb 17, 2025 effective and sustainable solutions for medium-voltage, and
flexible metal shielding for high-voltage cables.

R osendahl Nextrom has announced its participation in

Wire Eurasia 2025, which will take place from April 9
to 12, 2025, at Tüyap Istanbul Fair and Congress Center
A major focus of Rosendahl Nextrom’s efforts is enhancing
overall productivity with the thoughtful use of materials,
in Istanbul, Turkey. They will present industry-leading cable waste reduction, minimizing wear, and energy efficiency.
manufacturing technologies in a shared setup with Niehoff
and Telkatem at booth 817F. The latest add-ons to the powerful RIO line control include
AI-based process control for improved process stability
This year’s show highlights include Rosendahl’s high-temp and product quality for datacom cables, user-friendly
foaming lines for Twinax cables that are setting industry maintenance management for increased equipment
standards worldwide. The advanced insulation solution reliability, reduced downtime and improved operational
enables ultrafast data transmission and low latency, critical efficiency and ESG-compliant measurement of CO2 and
for AI data centers. Additionally, the company offers the energy consumption
first industry-ready PEEK extrusion line for hairpin wire, plus
solutions for busbar insulation and high-precision automotive Rosendahl Nextrom is a strategic partner for producers of
cables. With these technologies, nothing stands in the way cable and wire worldwide. Customers can expect first-class
of autonomous driving and 800V+ board systems. The support for the entire lifetime of their machines. A recently
company will also showcase the highlights in the energy launched digital customer portal and attractive new service
sector including high-speed insulation for low-voltage, cost- packages round off the selection.

[Link] 117 Jan-Feb, 2025

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Assam Government Proposes to Lay Optical Fibre Cable in

Brahmaputra up to Kolkata
The Assam government plans to lay optical fibre cable in the Brahmaputra
river up to Kolkata for faster internet connectivity.
Feb 26, 2025

T he Assam government has proposed to lay optical fibre

cable in the Brahmaputra river up to Kolkata for faster
internet connectivity. Recently, cable cuts interrupted the
internet operations across the state.

Assam CM Himanta Biswa Sarma proposed this project

during a media interaction ahead of the Advantage Assam
2.0 investment summit.

The CM said the network will improve internet connectivity

by damages to the land-based cables, which are often
to a great extent. It will also avoid disruptions caused
damaged during construction projects or any other reason.

Meta Announces World’s Longest 50,000-Km Subsea Cable

Project
The 24 fibre pair cable project will connect the US, India, Brazil and South Af-
rica with the highest-capacity technology. It will strengthen the scale of global
digital highways by opening three new oceanic corridors with the abundant &
high-speed connectivity needed to drive AI innovation around the world.
Feb 20, 2025

M eta Platforms Inc. has announced Project Waterworth,

the world’s longest subsea cable project, which will
connect five major continents of the globe with over 50,000
km of subsea cables.

The 24 fibre pair cable project will connect the US,

India, Brazil, South Africa and other key regions with the
highest-capacity technology, leading to greater economic
cooperation, better digital inclusion and more opportunities
for technological development in these regions.

It will help India, which is already experiencing significant traffic across the world’s oceans to seamlessly enable digital
growth and investment in digital infrastructure, to accelerate communication, video experiences and online transactions.
this progress and support the country’s ambitious plans for
its digital economy. The company said it has developed more than 20 industry-
leading subsea cables in the past decade, including 24 fibre
The multi-billion dollar, multi-year investment will strengthen pairs, compared to the typical 8-16 fibre pairs of other new
the scale and reliability of the world’s digital highways by systems. These investments enable unmatched connectivity
opening three new oceanic corridors with the abundant, for our world’s increasing digital needs.
high-speed connectivity needed to drive AI innovation
around the world. It is also deploying first-of-its-kind routing, maximizing the
cable laid in deep water—at depths up to 7,000 meters—
As per Meta, subsea cable projects such as Project and using enhanced burial techniques in high-risk fault
Waterworth are the backbone of global digital infrastructure, areas, such as shallow waters near the coast, to avoid
accounting for more than 95 percent of intercontinental damage from ship anchors and other hazards.

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Hindalco to Invest INR 15,000 Crore to Expand Aluminium

Smelting Capacity in Madhya Pradesh
Hindalco Industries plans to invest Rs 15,000 crore in Madhya Pradesh over
the next two years, enhancing its footprint in the region.
Feb 24, 2025

H indalco Industries has signed a Memorandum of

Understanding (MoU) with the Madhya Pradesh
government to invest INR 15,000 crore over the next two
years.

According to Hindalco’s Managing Director Satish Pai, the

company plans to open a large mine called Banda and
aims to further enhance the company’s presence in the
The company has earlier invested INR 25,000 crore,
state, boosting the local economy. This announcement was
focussing on its world-class aluminium smelter in Mahan,
made at the Madhya Pradesh Global Investors Summit
located in the Singrauli district of Madhya Pradesh.
(GIS) 2025 in Bhopal.

Airtel Lands 21,700-km Submarine Cable Connecting India,

Singapore & France
The Southeast Asia-Middle East-West Europe-6 (SEA-ME-WE 6) will connect
India with Singapore and France (Marseille) while crossing Egypt through
terrestrial cables. The submarine cable system will bring a 220 TBPs of global
capacity to India.
Feb 20, 2025

B harti Airtel Limited, one of India’s leading

telecommunications service providers, has landed a new
21,700 km submarine cable system in Chennai, connecting
India with Singapore and France (Marseille), while crossing
Egypt through terrestrial cables.

With the landing of Southeast Asia-Middle East-West

Europe-6 (SEA-ME-WE 6), Airtel has further enhanced its
network presence with diversified capacity in the submarine
cable system globally. The company had already landed the TBPs of global capacity to India.
cable in Mumbai on December 30, 2024.
Sharat Sinha, Director & CEO, Airtel Business, said, “The
These cable landings were completed by SubCom, a new milestone will improve our secure, diverse and scalable
leading supplier of subsea fibre optic cable data systems global network. We are delighted to further strengthen
responsible for the engineering, manufacture and installation our global connectivity by landing one of the largest cable
of SMW6. systems into our facilities. This complements our existing
network strength of 400,000 Rkms across 50 countries.
The cable landing, both in Mumbai and Chennai, will be This also underlines our commitment to address Digital
fully integrated with Airtel’s data centre arm, Nxtra by Airtel, India’s growing demand for global connectivity & data with
at its large facilities in the respective cities with an aim to additional routes, diversity and capacity.”
enable global hyperscalers and businesses in the country to
seamlessly access international connectivity and data centre As a key member of the consortium of the SEA-ME-WE-6
services. cable system, Airtel has investment in the core cable and
has additionally co-built a private network of four Fiber Pairs
The submarine cable system will bring a whopping 220 between Singapore, Chennai and Mumbai.

[Link] 119 Jan-Feb, 2025

 NEWS

HFCL to Execute INR 2,501.3 Crore Order from BSNL in

Punjab Telecom Circle
HFCL is the first company to sign an agreement with BSNL as Project
Implementation Agency under the BharatNet Phase-III Programme to execute
the BSNL’s INR 2501.3 crore order in Punjab Telecom Circle.
Feb 20, 2025

H imachal Futuristic Communications Limited (HFCL)

has become the first company to sign an agreement
with Bharat Sanchar Nigam Limited (BSNL) as the Project
Implementation Agency (PIA) under the BharatNet Phase-III
Programme to execute an Advance Work Order (AWO) it
received from BSNL for INR 2,501.3 crore on January 16,
2025.

The leading manufacturer of next-gen technologies

and turnkey solutions provider to the Indian Railways,
Defence sector, smart cities, telecom service providers and steps to commence project implementation in the Punjab
surveillance projects, said that it will now take immediate Telecom Circle.

India Needs 3.9 Million EV Charging Stations to Achieve

EV30@30
Despite securing over USD 450 million in investments, India’s EV charging
infrastructure remains underdeveloped, with just one public charger available
for every 135 electric vehicles, significantly lagging behind the global standard
of one charger per 6 to 20 EVs.
Feb 18, 2025

In order to reach its ambitious goal of 30 percent electric ve-

hicle (EV) adoption by 2030, India needs to install at least
3.9 million EV charging stations within the next five years.

This was revealed in a report recently released by Ga-

meChanger Law Advisors (a boutique corporate and com-
mercial law firm headquartered in Bengaluru) and Speciale
Invest. Titled Charging Ahead II, the report revealed that the
charging ecosystem of India, despite attracting investment
worth over USD 450 million, remained underdeveloped, with
only one public charger per 135 EVs, far behind the global
average of 1 per 6-20 EVs. As per the report, though the country was on a well-defined
and scalable track to achieve its EV30@30 target, it needed
Underscoring the need for increased public and private
a blend of capital models, tax incentives, single-window
investments, the report stressed on adopting best global
clearances, disabled-friendly infrastructure and stringent
practices and enhancing policy incentives to bridge the
fire-safety standards to attract investments, including both
infrastructure gap.
institutional and foreign, to build a robust EV charging
It further projected firms such as Tata Power, Charge Zone infrastructure.
and Statiq as major players in the charging infrastructure,
According to the Ministry of Power, as on February 2, 2024,
who would drive double-digit growth and attract investment
12,146 public EV charging stations were operational across
in the sector through various means, including network
the country.
expansions.

[Link] 120 Jan-Feb, 2025

 NEWS

Delton Cables Invests INR 10 Crore to Set Up Telecom

Products Facility in Haryana
Delton Cables Limited has leased a property measuring 59,825 square meters
in Palwal, Haryana, to set up a facility for the manufacturing of telecom
products. The plant is expected to be completed by March 2025.
Feb 21, 2025

In order to cater to the rising demand from the telecom

sector, Delton Cables Limited is coming up with a new
plant in Palwal, Haryana, for the manufacturing of telecom
products, entailing an investment of INR 10 crore.

As per a report, the leading manufacturer and supplier

of wires, cables and switchgear has leased a property
measuring 59,825 square meters in Palwal for the purpose.
The facility is expected to be completed by March 2025.

Established in 1948, Delton Cables Limited has remained of cables, wires, switchgear products and PVC compounds,
an important part of the country’s cable and wire industry, as the company provides structured cabling solutions and fiber
well as electrical industry. Apart from manufacturing a variety networking solutions.

Prysmian Strengthens its Position in the European Power

Grid Market with a Strategic Agreement in Norway
Prysmian has been awarded a four-year agreement, with an optional two-
year extension period, for the supply of extra high voltage underground
cable systems from Statnett. The company will install 420 kV cables and
accessories that will be manufactured in Prysmian’s plant in the Netherlands
Mar 05, 2025

P rysmian has been awarded a four-year agreement, plus

an optional two-years extension periods, for the supply
of extra high voltage underground cable systems from
Statnett, the transmission system operator in Norway and a
key player within North Europe’s power system.

This agreement confirms Prysmian’s leadership position

in the segment and underlines the partnership between
Statnett and Prysmian. The award criteria were linked to
climate and environmental impact of the proposal, together
with quality, with Prysmian obtaining a maximum score. for, with the speed, quality and reliability that is needed to
develop more sustainable power grids”.
The contract’s scope consists of the supply and turnkey
installation of 420 kV cables and accessories that will be Marcello Del Brenna, CEO of Prysmian Europe, said, “With
manufactured in Prysmian’s plant in the Netherlands (Delft). this agreement, we have taken a further major step in terms
of growth, consolidating our leadership position in Europe.
Cinzia Farisè, EVP Power Grid Prysmian, said,“This award We are delighted that Statnett has chosen to partner
confirms Prysmian’s role as a trusted partner, with an with Prysmian because of our high score on quality and
attentive focus on meeting what our customers are looking sustainability.”

[Link] 121 Jan-Feb, 2025

 NEWS

SETIC POURTIER: Fulfilling Growing Needs of Data Centers

with Eco-Friendly Solutions
SETIC POURTIER will showcase the 2000 mm Large Double Twist Strander
(TC2000-4M) and the Rigid Stranding line during its participation in Interwire
2025 at Booth 1449.

Mar 6, 2025 driven by rising demand for energy and its integration
on the grid network, infrastructure development, surging

S ETIC POURTIER is a worldwide leader in designing

and manufacturing rotating machines for non-ferrous
cable, offering the widest range of twisting/stranding
construction projects including data centers.

Benjamin GRASSET, Area Sales Manager “Our wide range

solutions to cable makers. It is also a leader in special, data of large double twist machines (up to 1250MCM/630mm²
communication & LAN cables machinery for automation, AI, & reel diameter up to 2600mm) is offering significant
robotics, aerospace and data analytics sectors and a major advantages such as tripling productivity, halving energy
actor in the automotive wire equipment. consumption, and reducing manual labor by two-thirds
compared to traditional methods. These machines can
The company is happy to announce its participation in produce several LV/MV cable sections with the same single
Interwire 2025. SETIC POURTIER is eager to meet visitors, input wire dimension, making them highly efficient and cost-
customers and potential clients at booth 1449 during the effective”.
Atlanta event.
Moreover, with a complete range of heavy-duty stranders
During Interwire, SETIC POURTIER will showcase its and drum twisters, cablers, concentric and armouring lines
cutting-edge solutions designed to meet the growing needs SETIC POURTIER has made impressive achievements in
of the North America market. Experts will be available the field of all types of power cables: overhead, submarine,
at booth 1449 to discuss the latest technologies and High Voltage and Extra-high Voltage.
collaboration opportunities. The company will showcase the
2000 mm Large Double Twist Strander (TC2000-4M) and Heavy-duty rigid stranding lines, such as the RFS, are
Rigid Stranding line. designed for high-quality power cables, including extra high
voltage (EHV) cables. These lines can strand up to 163
The company looks forward to catering to the growing needs wires and are suitable for various conductor types, including
of Data Centers with Eco-Friendly and High-Performance Aluminium Conductor Steel Reinforced (ACSR) and All
Solutions. Aluminium Alloy Conductors (AAAC) and trapezoidal wires.
Sebastien FARGE, Area Sales manager declares: “Rapid Setic Pourtier is pleased to announce exciting news on the
rise of artificial intelligence (AI), continuous increase in data occasion of Setic-Pourtier of America’s 35th anniversary.
volume and electricity demand, architecture of data center… In response to current market demands and challenges, it
SETIC POURTIER is ready to meet this growing demand is undertaking a rebranding and strategic relocation of our
with state-of-the-art machines for the manufacturing of Cat U.S. office.
6a to 8 cables, essential to cable modern data centers in
terms of speed and performance’. To better serve its customers, the company has opened
new offices in Winston-Salem, strengthening its presence in
Large double twist machines : the perfect reply to low and the US. Its C2S service center is dedicated to providing fast
medium voltage cable Market growth and efficient support, ensuring quality service and increased
The right solution at the right time. The low and medium responsiveness to meet the needs of its customers. Their
voltage cables market is projected to grow significantly, main goal is to foster proximity, be environmentally friendly
and strengthen its service portfolio.

[Link] 122 Jan-Feb, 2025

 NEWS

Smart Windak Payoff, Take-up, and Rewind Lines

Windak’s advanced winding and rewinding solutions prioritize efficiency,
safety, and ease of operation. By incorporating innovative features such as
floating pintles, tire-driven winding, SafeWind cable laying, and intelligent
quality monitoring, Windak ensures that cable handling operations are
optimized for maximum productivity and reliability.
Mar 7, 2025 Windak Rewind
Lines support

R ewind lines are essential in the cable industry for

transferring customer-specified cable lengths from one
drum to another - often from a larger drum to a smaller one.
both tension
control mode
and torque
These systems must accommodate a broad range of cable control mode.
products and drum sizes to ensure operational efficiency Given the wide
and flexibility. Windak has successfully addressed these variety of cable
challenges in the development of its payoff, take-up, and products, many
rewind lines, ensuring ease of use and enhanced safety. operations
require both
Winders modes.
Windak winders are designed for effortless drum changes, Switching
incorporating floating pintles that allow for precise alignment between them
without the need to manually reposition heavy cable drums is seamless and
on the floor. This design not only enhances operator safety can be done via
by reducing the risk of serious injuries but also prevents the user-friendly
damage to factory flooring. touchscreen
The pintles are mounted on a threaded spindle, enabling control panel.
height adjustments for smooth pintle threading. This design
allows the winder to handle a wide range of drum sizes Rewind Sta-
efficiently. tion RW
Handling stiff
Another key feature is the drum drive via a tire-drive /
and heavy
dualtire-drive. With the press of a button, the tire applies
cables can be challenging, particularly when threading
the pre-set contact pressure against the drum flange. This
them from the payoff to the take-up. To ease this process,
eliminates the time-consuming process of threading a drive
Windak has developed the Rewind Station RW, significantly
pin, thereby reducing both operational delays and injury
improving operator efficiency and safety.
risks.
The Rewind Station is equipped with a tire capstan and a
SafeWind precision length measurement device. During threading,
To ensure superior cable winding quality, Windak has the tire capstan is activated to gently pull the cable from the
developed the SafeWind system. This innovative approach payoff, facilitating smooth and effortless handling.
utilizes a movable laying arm that positions itself as close as
possible to the drum core during winding, ensuring optimal Windak’s Rewind Stations are designed for easy operation
cable laying. while offering high-level protection against workplace
injuries, ensuring both efficiency and safety in cable
After the cable is cut, securing the cable end becomes
rewinding processes.
effortless. With Windak UW-Stretch, the cable end is
wrapped and secured with stretch film, protecting it from To ensure maximum product quality, Windak rewind lines
damage. Additionally, this feature controls the film tension, feature an active cable inspection system that automatically
ensuring even bulky cables are safely and securely stops operation upon detecting cable damage. Additionally,
fastened. a reverse function allows operators to inspect and address
any detected issues. This independent monitoring system
Rewind Lines remains active even when the operator is not present at
Windak Rewind Lines are designed for intuitive and the machine—an essential feature for longer rewinding
straightforward operation. In addition to the advanced processes.
payoff and take-up solutions, they offer a range of additional
features for enhanced functionality. The Windak Rewind Line Control allows operators to

[Link] 123 Jan-Feb, 2025

 NEWS
store optimized machine settings as recipes. These saved where operators can save and retrieve specific drum sizes,
configurations can be recalled at any time, minimizing setup ensuring accuracy and efficient operation.
effort and ensuring immediate readiness for production.
Additionally, operating parameters can be adjusted in
Given the wide range of cable drum sizes, incorrect real-time, even during production. Fine-tuning can be done
dimension input can lead to machine crashes. Windak remotely via remote control, eliminating the need to enter
addresses this challenge with a drum dimension library, hazardous areas.

KEC International Becomes First Corporate to Issue

Performance Surety Bond for Transmission Project
The first-ever Performance Surety Bond was issued for a transmission project
of the Power Grid Corporation of India (POWERGRID).
Jan 29, 2025

K EC International Limited has become the first-ever

corporate to issue a Performance Surety Bond for a
transmission project of the Power Grid Corporation of India
(POWERGRID).

The information was shared on a social networking platform

by the Mumbai-based company. It said the agreement was
signed in the presence of POWERGRID CMD [Link],
Director (Projects) Vamsi Rama Mohan Burra, Director
(Operations) Naveen Srivastava and KEC MD & CEO Vimal KEC International was proud to lead the way in
Kejriwal. revolutionising the transmission sector, it added.

Maillefer Providing Innovation, Expertise & Future-Ready

Solutions
Maillefer will be participating in Interwire 2025 scheduled from May 13-
15, 2025, in Atlanta. The company will showcase a comprehensive portfolio
of solutions, from individual components and complete production lines to
factory systems.
Feb 17, 2025

M aillefer will be participating in Interwire 2025

scheduled in Atlanta. The company will showcase
its comprehensive portfolio of solutions, from individual
components and complete production lines to factory
systems, know-how packages, lifecycle support, and
aftermarket services. As your single-source, long-term
partner, Maillefer offers reliable expertise and cutting-edge
technology to meet your evolving needs.

Visit their booth, #1423, to experience firsthand the demonstrating their ECH 14/20 extrusion solution for solar
ACC 12/16 auto-centering crosshead, featuring built-in cable applications. Plus, their presentation on producing
intelligence for precise concentricity on the fly. They’ll also be subsea cables makes it well worth the trip.

[Link] 124 Jan-Feb, 2025

 NEWS

Naveen Jindal Offers USD 1 Billion to Acquire Italian

Steelmaker Acciaierie d’Italia
Naveen Jindal aims to transform the traditional blast furnaces of Acciaierie
d’Italia (ADI), having an annual steel production capacity of around 10 million
tonnes, into energy-efficient electric arc furnaces, aligning with modern
environmental standards.
Feb 10, 2025 capital to offset past losses
and upgrade its technology to

C hairman and promoter of Jindal Steel and Power

Limited (JSPL), Mr. Naveen Jindal, has submitted a bid
of more than USD 1 billion to acquire and rejuvenate Italian
meet the stringent European
environmental regulations.

steel manufacturer Acciaierie d’Italia (ADI). ADI has been under the
administration of the
Made through Mr. Jindal’s privately-held overseas government of Italy since
companies, the bid focused on transforming the traditional February 2024. It was
blast furnaces of ADI, having an annual steel production previously a public-private
capacity of around 10 million tonnes, into energy-efficient
Mr. Naveen Jindal, Chairman and partnership company
electric arc furnaces, aligning with modern environmental being run by ArcelorMittal
promoter of Jindal Steel and
standards. Power Limited (JSPL) and Invitalia, Italy’s state
Other bidders include a consortium led by the government development agency. In
of Azerbaijan and Baku Steel, which has pledged natural February 2024, ArcelorMittal announced that ADI had
gas supplies to support ADI’s operations; Bedrock Industries entered extraordinary administration, thus transferring
from the US and various Italian industrial groups, some of control to government-appointed commissioners.
which have shown interest in specific assets rather than the Those in the know-how of the matter revealed that the
entire company. bidding process for ADI was expected to conclude within six
Given its significant role in the nation’s industrial landscape, months, with the Italian government evaluating proposals
the government of Italy has been closely monitoring the based on technological innovation, financial viability and
reorganisation of ADI. The company required substantial commitments to workforce retention.

Indian Transmission Network Expands 70% in a Decade

The transmission network has increased from 2.91 lakh ckm in 2014 to 4.92
lakh ckm in 2025, marking a 70% expansion in the T&D sector
Feb 22, 2025

U nion Minister Manohar Lal has addressed a press

conference in New Delhi where he informed that the
transmission network has increased from 2.91 lakh ckm in
2014 to 4.92 lakh ckm in 2025. The Union Minister said that
fossil-based power capacity has increased from 168 GW in
2014 to 246 GW in January 2025, an increase of around 46
percent. The non-fossil capacity has increased from around
80 GW in 2014 to around 220 GW in 2025, as of 31 January
2025, which is around an 180 percent increase.
Talking about the goals undertaken by the government,
With this development, the average electricity supply in Minister Manohar Lal said, “It is our goal to make power
rural areas has increased from 12.5 hours in 2014 to 22.6 accessible to everyone and at all times, and the government
hours and to 23.4 hours in urban areas in 2025. The energy is aiming for 100% electrification of households across the
shortage has reduced from 4.2% in 2014 to 0.1% in 2025. country.’’

[Link] 125 Jan-Feb, 2025

 NEWS

JSW Group To Build 25 Million Tonne Steel Plant in

Maharashtra Worth INR 1 lakh crore
The 25 million tonne steel plant will be built in Gadchiroli district of
Maharashtra in the next seven to eight years. The first phase of the plant,
which will not only be the biggest such factory in the world, but also the most
beautiful and environment-friendly steel-making unit, will be completed within
four years.
Feb 10, 2025

J SW Group, one of the leading business houses in the

country, having sustainable presence in various sectors
including steel, energy, infrastructure, cement, paints, B2B
ecommerce, venture capital, defence, green mobility and
sports, will establish a steel plant in Maharashtra with an
investment of INR 1 lakh crore.

The announcement was made by Mr. Sajjan Jindal,

Chairman of the USD 24 billion group, during the ‘Advantage
Vidarbha’ conclave in Nagpur.
The first phase of the plant, which would not only be the
Mr. Jindal said the 25 million tonne steel plant would be biggest such factory in the world, but also the most beautiful
established in Gadchiroli district of Maharashtra in the next and environment-friendly steel-making unit, would be
seven to eight years . completed within four years, he added.

Rosendahl Nextrom’s Twinax Cables Helping

Supercomputers Think Faster
Leading cable manufacturers worldwide rely on Rosendahl Nextrom’s high-
temperature foam lines for Twinax cable insulation, setting the international
standard for precision and performance in AI cable infrastructure.
Feb 7, 2025

T o achieve the high performance needed for

supercomputers, nothing can be left to chance
in manufacturing. Since these strict demands push
conventional manufacturing methods to their limits, leading
cable manufacturers across the planet rely on Rosendahl
Nextrom’s high-temperature foam lines for Twinax cable
insulation, setting the international standard for precision
and performance in AI cable infrastructure.
Highest precision for Twinax cables
Some of the major reasons for the success of Rosendahl
Nextrom’s Twinax cables in AI datacenters where they of terabytes per second between the “brain cells” of AI
connect thousands of GPUs over short distances include systems.
data transmission rates reaching terabytes per second,
The global technology leader in battery, cable & wire and
extremely low latency and high temperature resistance.
optical fiber production says it has not stopped here. Its
As per the company, cable manufacturers using their research and development (R&D) teams are already
equipment have already achieved transmission speeds working on solutions for even higher transmission rates.

[Link] 126 Jan-Feb, 2025