TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

We build
excellence,
every day
ALUMIL is the largest company in the
design and production of aluminum
architectural systems in Greece and one of
the largest in Europe having a presence in
over 60 countries on all continents.
Always in compliance with the
specifications and requirements of the
most advanced markets worldwide,
ALUMIL has created an extensive product
portfolio that includes innovative aluminum
architectural systems that fully meet
modern building requirements.
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

For over 30 years now, ALUMIL has been innovating and raising the standards in the field of
aluminum architectural systems. The company's course is characterized by technological
evolution, design and construction excellence, and continues to trace new pathways in the field of
aluminum constructions.
Both the extensive range of product options, as well as the deep knowledge of its object, render
the company the most reliable choice for all those who wish to renovate or equip their home or
business from scratch.
One of the main pillars of ALUMIL proposals is aluminum frames. As a major life investment,
frames are a purchase that will accompany the buyer for many decades. In the journey from the
search and the decision to buy aluminum frames up to their mounting, the last and most
important stage is that of installation. The correct and smooth operation of a frame, in addition to
its technical characteristics, also depends on its proper installation, which ensures the
preservation of its overall performance at the levels set by its specifications.
In this context, we have created a complete Technical Guide for the Installation of Aluminum
Frames, which shall constitute a handy tool for every frame manufacturer. From the basic
installation stages and the factors that affect it, up to the chapters on the typologies of the frames
and the certification of their performance, this book is a small encyclopedia on frames and their
installation.
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

CONTENTS

1. Introduction .................................................................................................................................................................................................5
1.1 Key installation stages ....................................................................................................................................................................5
1.2 Forces acting on frames ..................................................................................................................................................................6
1.3 Frames installer ................................................................................................................................................................................6
2. Frame categories........................................................................................................................................................................................7
3. Dictionary ....................................................................................................................................................................................................7
4. Teams involved ..........................................................................................................................................................................................8
4.1 Application types ............................................................................................................................................................................9
5. Frame performance certification ........................................................................................................................................................10
5.1 Wind pressure resistance ...........................................................................................................................................................10
5.2 Waterproofing .................................................................................................................................................................................12
5.3 Air sealing ........................................................................................................................................................................................13
5.4 Certification of application to a building (Βlower door test) ............................................................................................13
6. Factors affecting the installation of frames ....................................................................................................................................14
6.1 Frame installation sites on a building .....................................................................................................................................14
6.2 Soil category ...................................................................................................................................................................................14
6.3 Building usage ................................................................................................................................................................................15
6.4 Frames material .............................................................................................................................................................................15
6.5 Frames typology ............................................................................................................................................................................15
6.6 Structural element type ...............................................................................................................................................................16
6.7 Installation point on structural elements ...............................................................................................................................16
6.8 Building orientation ....................................................................................................................................................................17
7. Frames storage and transport .............................................................................................................................................................18
7.1 Introduction .....................................................................................................................................................................................18
7.2 Frames storage and transport at the project ........................................................................................................................18
8. Frames installation ..................................................................................................................................................................................19
8.1 Tolerances - Measures..................................................................................................................................................................19
8.1.1 Theory ..................................................................................................................................................................................19
8.1.2 Examples based on tables..............................................................................................................................................20
8.2 Leveling – Glass shiming ............................................................................................................................................................20
8.2.1 Frames leveling .................................................................................................................................................................20
8.2.2 Frames glass shiming ......................................................................................................................................................20
8.2.2.1 Theory .................................................................................................................................................................20
8.2.2.2 Hinged frames...................................................................................................................................................21
8.2.2.3 Sliding frames ...................................................................................................................................................22
8.2.2.4 Sliding-foldable frame (Bellows) ................................................................................................................22
8.2.3 Frame fixing .......................................................................................................................................................................23
8.2.3.1 Theory ................................................................................................................................................................23
8.2.3.2 Anchors ..............................................................................................................................................................26
8.2.3.2.1 Anchor length ................................................................................................................................................27
8.2.3.2.2 Anchor tightening ........................................................................................................................................27
8.2.4 Frame fixing .......................................................................................................................................................................29

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

9. Insulation – Proofing .............................................................................................................................................................................. 30

9.1 Introduction .................................................................................................................................................................................... 30
9.2 Basic insulation - proofing principles ...................................................................................................................................... 31
9.2.1 Sealants .............................................................................................................................................................................. 32
9.2.1.1 Self-swelling pre-pressed tapes ............................................................................................................... 32
9.2.1.2 Sealing tapes .................................................................................................................................................. 33
9.2.1.3 Liquid sealants ............................................................................................................................................... 33
9.2.1.4 Butyl tapes ...................................................................................................................................................... 35
9.2.2 Insulation materials ....................................................................................................................................................... 35
9.2.2.1 Polyurethane foams ..................................................................................................................................... 35
9.2.2.2 Special Wood heat insulation boards ...................................................................................................... 36
9.2.2.3 Special polystyrene profiles used as sub frames ................................................................................ 37
9.2.3 Joints ................................................................................................................................................................................. 38
10. Linear thermal loss coefficient (Ψ) and Relevant humidity (RH) .......................................................................................... 39
10.1 Linear thermal loss coefficient (Ψ) and Uw, installed ............................................................................................................ 39
10.2 Relevant humidity (RH) ......................................................................................................................................................... 39
10.3 Hygiene Criterion (fRSI) ........................................................................................................................................................... 40
10.4 Measurement and comparison of various installation methods .............................................................................. 40
11. Frame installation examples ............................................................................................................................................................ 51
11.1 Materials used on the frame installation sections .........................................................................................................51
11.2 Installation materials ...............................................................................................................................................................53
11.3 Characteristic installation details ........................................................................................................................................55
11.4 Installation examples ...............................................................................................................................................................56
12. Delivery - good performance demonstration ...........................................................................................................................101
LITERATURE ............................................................................................................................................................................................102
ANNEX ............................................................................................................................................................................................103

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

Detailed Installation Drawings Search Guide

1) Based on the type of installation selected, create the code using table 1.
2) Search the code in Table 2 and find the pages that correspond to it.

Table 1

Masonry types Frame installation Installation Frame type Shading system

location method type

Α 1 1 W RSX

Β 2 2
RST

C 3 3

NRS

D
BS

Table 2

Code Description Drawing Page

Double masonry with 5cm thermal insulation in the middle of the opening Top view of the le
A-1-1-W-NRS with anchor brackets on a window without shading system part of the window 56
Double masonry with 5cm thermal insulation in the middle of the opening Section of the lower
A-1-1-W-NRS with anchor brackets on a window without shading system part of the window 57
Double masonry with 5cm thermal insulation on the inner edge of the opening Top view of the le
A-2-1-W-NRS with anchor brackets on a window without shading system part of the window 58
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the upper
A-2-1-W-NRS with anchor brackets on a window without shading system part of the frame 59
Double masonry with 5cm thermal insulation and 7cm external shell in the middle Top view of the le
B-1-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 60
Double masonry with 5cm thermal insulation and 7cm external shell in the middle Section of the lower
B-1-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 61
Double masonry with 5cm thermal insulation and 7cm external shell in the middle Section of the upper
B-1-1-W-NRS of the opening with anchor brackets on a window without shading system part of the frame 62
Double masonry with 5cm thermal insulation and 7cm external shell in the middle Section of the lower
B-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the window 63
Double masonry with 5cm thermal insulation and 7cm external shell on the outer edge Top view of the le
B-2-1-W-RST of the opening with anchor brackets on a window with built-in shade roller part of the window 64
Double masonry with 5cm thermal insulation and 7cm external shell on the outer edge Section of the lower
B-2-1-W-RST of the opening with anchor brackets on a window with built-in shade roller part of the window 65
Double masonry with 5cm thermal insulation and 7cm external shell on the outer edge Section of the upper
B-2-1-W-RST of the opening with anchor brackets on a window with built-in shade roller part of the frame 66
Double masonry with 5cm thermal insulation and 7cm external shell on the outer edge Top view of the le
B-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 67

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

Code Description Drawing Page

Double masonry with 5cm thermal insulation and 7cm external shell on the outer edge Section of the lower
B-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 68
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the le
C-1-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 69
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 70
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the le
C-1-1-W-RSX of the opening with anchor brackets on a window with external shading roller part of the window 71
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-W-RSX of the opening with anchor brackets on a window with external shading roller part of the window 72
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the upper
C-1-1-W-RSX V1 of the opening with anchor brackets on a window with external shading roller part of the frame 73
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the upper
C-1-1-W-RSX V2 of the opening with anchor brackets on a window with external shading roller part of the frame 74
Single masonry with external shell 10cm. and upper ETICS type on inner edge Top view of the le
C-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 75
Single masonry with external shell 10cm. and upper ETICS type on inner edge Section of the lower
C-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 76
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the le
C-1-1-D-BS of the opening with anchor brackets on a door without a shutter shading system part of the window 77
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-D-BS of the opening with anchor brackets on a door without a shutter shading system part of the window 78
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-W-BS of the opening with anchor brackets on a window without a shutter shading system part of the window 79
Single masonry with external shell 10cm. and upper ETICS type on the external edge Top view of the le
C-3-1-W-BS of the opening with anchor brackets on a window without a shutter shading system part of the window 80
Single masonry with external shell 10cm. and upper ETICS type on the external edge Section of the lower
C-3-1-W-BS of the opening with anchor brackets on a window without a shutter shading system part of the window 81
Single masonry with internal thermal insulation (French construction) on the inner edge Top view of the le
D-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 82

Single masonry with internal thermal insulation (French construction) on the inner edge Section of the lower
D-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the window 83
Single masonry with internal thermal insulation (French construction) on the inner edge Section of the upper
D-2-1-W-NRS of the opening with anchor brackets on a window without shading system part of the frame
84
Single masonry with internal thermal insulation (French construction) on the inner edge Top view of the le
D-2-1-W-RSX of the opening with anchor brackets on a window with external shading roller part of the window 85
Single masonry with internal thermal insulation (French construction) on the inner edge Section of the lower
D-2-1-W-RSX of the opening with anchor brackets on a window with external shading roller part of the window 86
Single masonry with internal thermal insulation (French construction) on the inner edge Section of the upper
D-2-1-W-RSX of the opening with anchor brackets on a window with external shading roller part of the frame 87
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the le
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the window 88
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the right
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the frame 89
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the window 90
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the upper
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the frame 91
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the le
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the window 92
Single masonry with external shell 10cm. and upper ETICS type in the middle Top view of the right
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the frame 93
Single masonry with external shell 10cm. and upper ETICS type in the middle Section of the lower
C-1-1-D-NRS of the opening with anchor brackets on a door without shading system part of the window 94
Double masonry with 5cm thermal insulation on the inner edge of the opening Top view of the le
A-2-1-D-NRS with anchor brackets on a door without shading system part of the window 95
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the lower
A-2-1-D-NRS with anchor brackets on a door without shading system part of the window 96
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the upper
A-2-1-D-NRS with anchor brackets on a door without shading system part of the frame 97
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the lower
A-2-1-D-NRS with anchor brackets on a door without shading system part of the window 98
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the lower
A-2-1-D-NRS with anchor brackets on a door without shading system part of the window 99
Double masonry with 5cm thermal insulation on the inner edge of the opening Section of the lower
A-2-1-D-NRS with anchor brackets on a door without shading system part of the window 100

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

1. Introduction
Frames construction is a complex process, involving several people, starting from the manufacturer and ending with the
delivery of the frame to the end user. In order to reach the end user, they must first be constructed, packaged and
transported safely to the building under construction. They must then be stored securely until they are installed on the
structural element and finally the necessary instructions for safe use and maintenance must be provided to the end user.

1.1 Key installation stages

There are six basic stages to finally reveal the quality of the end product, in a manner perceived by the end user. The first
stage, i.e. the manufacture of the product, concerns the manufacturer who, following the instructions of Alumil,
manufactures a certified frame.
To reach the end user it passes through five more stages, which are presented in figure 1.1

Transport and deposition at

the installation site.
Information of the
customer on the
operation and
maintenance.

The 5
stages of
the installation Leveling and
of a frame glass shiming
of the frame.

Figure 1.1
Sealing and
insulation
between the frame
and the wall.

Fastening of the frame.

Customers understand the final quality of the frame aer installation and thus the proper installation of the frame is a
crucial element of the final quality, since 40% - 50% of the problems are attributed to incorrect installation.

Incorrect installation of the frames on the structural elements means incorrect estimation of the parameters of the
building, the frame, the transport and the management, more precisely:

1. Incorrect transport and deposition at the installation site.

2. Incorrect leveling /glass shiming of the frame.
3. Incorrect selection of anchors and wrong mounting position.
4. Incorrect selection and placement of sealing materials.
5. Incomplete customer information on operation and maintenance.

When one of the above 5 steps is not performed correctly, there is wrong application of the frame on the building, that is
rupture of a link in the installation chain.
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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

1.2 Forces acting on frames

Many forces are exerted on the frames on three levels, exterior, interior and at the frame level, as shown in Figure 1.2

Forces acting on frames

Figure 1.2

At the time of installation of the frames on the structural element, the installer must follow the instructions in order to
anticipate all the above forces.

1.3 Frames installer

The CE marking does not cover the installation of the frames but according to the standard ELOT EN 14351-1
the manufacturer of the frame must provide information on the following:

/ Storage and management of the manufactured product (if he does not carry out the installation himself).
/ Requirements and installation techniques at the project site (if he does not implement the installation himself).
/ Maintenance and cleaning.
/ End-user instructions, including instructions for replacing components.
/ Instructions on the safe use of the product.

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

2. Frame categories
This application manual refers to the following categories of frames as defined in ELOT EN 12519 standard.

The following frames are not included:

1. Doors (ELOT ΕΝ 14351-1).
2. Shading systems of all types (shutters, rollers, etc.) which are not an integral part of the window.
3. Windows with performances against fire and/or smoke (ELOT EN 16034).
4. Glass panels (ELOT EN 13830).
5. Anti-the elements.
6. Anti-ballistic elements.
7. All frames with an angle >15ο.

3. Dictionary
§ Frames installation: mounting
§ Structural elements: masonry, hollow beams, coating, etc.
§ Window: opening of the structural element that allows light and possibly air to pass through.
§ Door: opening to the structural element that allows light to pass through and allows access to
adjacent space.
§ Sliding Folding Frame: Bellows
§ Anchors: plugs - mounting screws
§ Fore-frame: Sub frame
§ Frame installers: mounters
§ End user: Civilians, manufacturers, public sector, etc.
§ Doorstep: Low bottom profile of entrance door/kitchen door
§ Sill: Normal lower profile of balcony / kitchen door
§ Vertical elements: uprights, vertical Tee elements
§ Horizontal elements: trusses/ horizontal Tee elements
§ Dew: Liquefaction of vapors
§ Installation lamina: Metal sheet plate (Anchor brackets)

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

4. Τeams involved
There are five different professional groups involved in the construction chain.
1. Architects / civil engineers
2. The contractors / manufacturers
3. The creators of the systems
4. Frame fabricators
5. Frame installers

Many times the fabricators of aluminum frames install them on the buildings and therefore deal with both the
construction and the installation of the frames.

The involvement of each crew in the relevant work, from the design to the delivery is listed in Table 4.1

Person involved
Architect - Manufacturer - Systems' Frames
Designer Subcontractor creator fabricator Installer
Work

Design –
application of the law ü ü ü ü ü
Procurement of materials
and implementation of
construction works
ü ü ü
Production measures ü ü
Frame construction ü
Packaging – Transport
at the project site ü ü
Procurement of
installation materials ü
Fore-frame installation ü
Frame installation ü
Cleaning of materials
at the installation site ü
Leveling – glass shiming ü
Support ü
Sealing – Insulation ü
System certificates ü
End product cleaning ü
Good performance
demonstration ü ü
Delivery ü ü ü

Table 4.1 Teams involved in the implementation of the frames

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

4.1 Application types

Frames installation is performed in two different occasions:

1. On new buildings
2. In refurbishments

Table 4.2 presents the actions for each category.

Actions New building Renovation

The new construction avails all Usually, no drawings are provided.

relevant technical It is necessary to acquire the
Status specifications from the
assessment technical performance information
Architect - Engineer. of the infrastructure in order to use
Just follow these. the appropriate materials.

Installation They must be designed

The construction details are
using the from scratch.
provided by the Architect.
drawings

Creation of an ideal solution, which

Implementation of is applied on the existing materials
Implementation
the sealing-insulation study. of the structural element.

Table 4.2 Actions per building category

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

5. Frame performance certification

The application of the frames on the structural elements must support the qualitative evaluation of the frames at least in
the basic type tests:
/ Wind pressure resistance
/ Waterproofing
/ Air sealing
A failed or incomplete installation on the structural elements can negate the certified performance and consequently the
quality of the frames. Also, the materials that will be used during the construction must be compliant in terms of mechanical
and chemical properties with the aluminum and the structural elements, so that all elements cooperate with each other.

5.1 Wind pressure resistance

Depending on the wind pressure resistance category selected, the installation of the frame shall be performed using
materials of corresponding strength. For example, for the installation of frames with resistance to wind pressure of category
1, the corresponding materials that can withstand a pressure of 400 Pa must be used. The table below presents the
categories followed by an explanation of the limits and the test.

Certification pressures table

Wind pressure
category Distortion measurement Charge circles Structural control
pressure pressure pressure

1 400 200 600

2 800 400 1200

3 1200 600 1800

4 1600 800 2400

5 2000 1000 3000

Deflection Relevant deformation

A <L/150
B <L/200
C <L/300

Relevant deformation
Wind pressure
category A B C

1 A1 B1 C1

2 A2 B2 C2

3 A3 B3 C3

4 A4 B4 C4

5 A5 B5 C5

Εxxxx Aexxxx Bexxxx Cexxxx

Table 5.1Α Wind pressure tests

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

/ A, B, C: Various deflection categories where Α= l/150, B=l/200, C=l/300 (Α=most flexible, C=most
stringent)
/ Each test starts with 50 charge cycles in a selected wind pressure category, continues with a steady
charge (where the deflection is measured) and ends with 7 + 7 seconds of structural control at positive
and negative pressure
/ The pressures at which the above tests are performed depend on the category selected

For example, Wind Pressure Category C4 means that:

/ The deflection has been measured using type l/300
/ The frame was subjected to a pressure of 1600Pa (when the deflection was measured)
/ The frame was subjected to 50 pressure / suction cycles at 800Pa
/ The frame was subjected to 7 seconds of pressure at 2400Pa followed by 7 seconds of suction at
2400Pa to verify structural stability

The wind is the main load of the frame and the loads are provided in the next table.

m/s Km/h Pa Beaufort

8-10.7 29-38 40-72 5

10.8-13.8 39-49 73-119 6

13.9-17.1 50-61 120-183 7

17.2-20.7 62-74 184-268 8

20.8-24.4 75-88 269-373 9

24.5-28.4 89-102 374-505 10

28.5-32.6 103-117 506-665 11

32.7-36.9 118-133 666-853 12

37.0-41.4 134-149 854-1060

41.5-46.1 150-166 1070-1320

Table 5.1Β Wind Category

In Greece, a maximum wind force of 130-140 km/h, i.e 110 Kg / m² has been recorded.
When the construction is large and on a floor above ground level, the load resulting from an earthquake should be taken
into account; this is calculated based on the anti-seismic design of the frame, EAK 2003 ((0.4/q)*Q/m²). The total load
is 1.5ΚΝ/m² that is 150 Kg/m²

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

5.2 Waterproofing

In the case of waterproofing, two cases are examined. In case A the frame is exposed to weather conditions, while in
case B it is protected.

≥ 0,70 ≥ 1,00
⇧

⇧
B A A
⇧

⇧
A B A
Ground Ground Ground

Α. Exposed
Β. Protected

Figure 5.2 The two cases of waterproofing study

The test commences by soaking the sample at zero pressure for 15 minutes.
Then spraying continues increasing the pressure every five minutes.

CATEGORY (ΕΝ12208) TEST PRESSURE (Pa) SPRAY TIME (min)

1Α 1Β 0 15

2Α 2Β 50 20

3Α 3Β 100 25

4Α 4Β 150 30

5Α 5Β 200 35

6Α 6Β 250 40

7Α 7Β 300 45

8Α 8Β 450 50

9Α 9Β 600 55

ΕΧΧΧ ΕΧΧΧ >600 60

AT +150 Pa STEPS AT +5min STEPS

Table 5.2 Waterproofing Tests

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

5.3 Air sealing

The purpose of the air sealing test is to measure the air losses through the frame at various pressure conditions, which
are proportional to the wind speed. This practically means that when a frame can withstand high pressures it will behave
better at high wind speeds. The frame air sealing test measures the following:
/ Its total surface.
/ The joints.
From the comparison of these two, the final classification arises. If the classes in the two categories are adjacent, then the
window receives the most favorable classification. If they have a difference of two classes then the window receives the
middle class.

5.4 Certification of application to a building (Βlower door test)

Using the on-site performance measurement system, there is also measurement of the performance of the installation
joints, and therefore of the quality of installation of the frame on the structural elements. The end user can thus confirm
whether the installation of the frame complies with the certification or not.

Figure 5.4 Βlower door test

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

6. Factors affecting the installation of frames

The selection of the installation site and materials to be used when installing the frames on the structural element depends on
eight key factors:

1. Frames installation site on a building.

2. Soil category.
3. Building usage.
4. Frames material.
5. Frames typology.
6. Structural element type.
7. Installation point on the structural element.
8. Building orientation.

6.1 Frame installation sites on a building

The location of the frames on the building is of great importance for the stress it receives from natural phenomena.
Installation under a large terrace and in a recess is the best place to protect the frames, as opposed to installation on a facade
without protection. There is a way of certification for both cases.

Low performances High performances

Figure 6.1 Frames installation sites

6.2 Soil category

The location of the building is also important, that is whether it is located on a mountain or by the sea. By the sea, the
choice of application materials is different from that of a mountain site.

Minimum requirements Maximum requirements

Figure 6.2 Building location

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

6.3 Building usage

The use of the building affects the load of the frames with different forces.
For example, the frames on public buildings with air conditioning receive the greatest stress, while the cra or
industrial buildings, given that they do not have large temperature differences internally and externally, do not stress
the frames too much. The choice of materials for sealing on the interior side is very important, as temperature
changes affect the displacement of gas masses from outside - inside and vice versa.

Minimum stress Maximum stress

Figure 6.3 Buildings with different uses

6.4 Frames material

The material from which the frames are made shapes the way of fixing, in relation to the support distances, the
insulation, etc.

Less installation work More installation work

Figure 6.4 Frames with different materials.

6.5 Frames typology

Minimum stress Maximum stress

Figure 6.5 Typologies

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

6.6 Structural element type

The category of masonry also influences the selection of supports, with emphasis on the type of plug and the depth of
anchorage.

Less installation work More installation work

Figure 6.6 Masonry category

6.7 Installation point on the structural element

In addition to the material that constitutes the structural element, the location of the frames on the element is also
important. The installation of the frames affects the isothermal lines, and consequently the possibility of mold formation.
High performances
Low performances

Figure 6.7 Different positions of the frame on the structural element.

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

6.8 Building orientation

The orientation of the building affects the amount of sunlight, the amount of wetting, the thermal stresses as well as the
sealing capacity of the windows.

Rain

West min
North
min max

max min
min
South

Solar radiation

Figure 6.8 Building orientation

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

7. Frames storage and transport

7.1 Introduction
According to ELOT EN 14351-1 standard the manufacturer is responsible - if he is not the installer - to provide information
on the following:
/
/
/
/

7.2 Frames storage and transport at the project

The transfer of the frames and the work at the construction site
must be accompanied by the relevant safety precautions based
on the provisions of P.D. 305/1996 "Minimum Safety and
Health Specifications to be applied on temporary or mobile
construction sites in accordance with Directive 92 / 57EEC"
(Government Gazette 212 / A / 29-8-96).
The transport of the frames must be performed considering the
safety of both the workers and the goods using special metal
cases with protective materials per frame and secure
fastening.

The deposition of the frames at the construction site must also

be performed in a safe manner, protecting both the frame and
any attendants.

Figure 7.2
Α Safe frames transport

Figure 7.2Β Safe deposition of frames

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

8. Frames installation

8.1 Tolerances - Measures

8.1.1 Theory

The temperature variations and movements of the structural elements of the building, require specific tolerances
between the frames and the structural element. The following table uses the linear expansion coefficient of three basic
materials for a difference of 50οC, that is from -10 οC to +40 οC and for one meter of length.

Profile material a Δl (mm)

Aluminum 24*10⁶ 1,20

Wood 5*10⁶ 0,25

Iron 12*10⁶ 0,60

Thermal expansion coefficient (a) and linear expansion in mm for

temperature difference 50οC for one meter profile length

Table 8.1.1 Linear expansion coefficient

It is noted that 1m of aluminum has a difference of 1-2mm between winter and summer. Reinforced concrete structures
also have a 0.5mm difference. Therefore, when calculating the production measures of the frames, there must be
subtraction of the foreseen tolerances. In continuous dimensions greater than 6m there must be usage of expansion
joints, i.e. independent frames.

10 mm GAP

SELF-SWELLING TAPE

Drawing 8.1.1 Various types of vertical joints on frames.

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

8.1.2 Example based on tables

The table shows the gap (joint) that must exist between a structural element and the frames:

Gap (Joint) per frame size

Profile
material
< 1.500 mm 1.500 - 3.000 mm 3.000 - 4.000 mm > 4,000 mm

Aluminum 10 mm 10 mm 15 mm 20 mm

Table 8.1.2 Gap between the structural element and the frames.

It is noted that for aluminum frames up to 3m wide, the manufacturer must ensure a peripheral tolerance of at least
10 mm on each side.

8.2 Leveling – glass shiming

8.2.1 Frames leveling

In order for the frames to work properly, they must be leveled on all three axes: vertically, horizontally and laterally.
Vertical and horizontal leveling is performed by means of glass shiming the frame on the structural element.

Figure 8.2.1 Vertical and horizontal leveling

8.2.2 Frames glass shiming

8.2.2.1 Theory

The glass shiming of the frames on the structural elements during the leveling process is based on the principle of
transporting the mobile and self-loads of the structural elements to points where they can be absorbed-balanced, through
the frame without the latter being deformed.

Before commencing the application of the frames on the structural element the following are necessary:
1. Clean the perimeter from material residues.
2. Check the dimensions of the frames in relation to the masonry (required tolerance).
3. Check the required materials for the installation.

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

8.2.2.2 Hinged frames

For the hinged frames the change of the load in relation to the position of the sash is a parameter very important for the
positioning and method of placement of the glass setting blocks.

Εικόνα 8.2.2.2A Μετατόπιση του φορτίου σε σχέση με την θέση του φύλλου

There is a different way of glass shiming of the frames for each frame typology.

The blue glass setting blocks are the ones that transfer the load to the
structural element without deforming the frame

The yellow ones fill the gap so that the frame does not deform during
mechanical fixing.

Pivot

Tilt & Turn Horizontal pivot Tilt & Turn with fixed

Figure 8.2.2.2.Β Glass shiming

A setting block shall be placed at the bottom of the frame at a distance of 100-150 mm from the angles.
On the door, glass setting blocks are placed every 200mm on the sill due to changing loads such as the weight of the user.

Door Fixed

Figure 8.2.2.2C Glass shiming

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

8.2.2.3 Sliding frames

For sliding frames the principle is to transfer the loads to the floor, emphasizing on the two extreme
positions of the sheet. Support chocks should be fitted where the rollers are located when the sheets are
fully closed and fully open.

Figure 8.2.2.3 Α Sliding frame glass shiming

For the remaining gaps, glass setting blocks are placed at a distance less than or equal to 400mm. Of
course, the distance also depends on the cross section of the guide and the weight of the sheet.

Four horizontal sliding sashes Two horizontal sliding sashes

Figure 8.2.2.3Β Glass shiming at end positions

8.2.2.4 Folding sliding frame (Folding doors)

The proper operation of the folding sliding frame

is primarily related to the correct glass shiming
of the glass panels and the frame (with emphasis
on the lower or upper track). The principle of
glass shiming the frame is to place the key glass
setting blocks where the loads of the sheets are
transferred when the frame is closed.

Figure 8.2.2.4A
Folding sliding frame glass shiming
with load on the lower track

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

In between, on the side where the doors are

folded, glass setting blocks must be installed
every 200mm, while in the remaining gaps every
350-400 mm.

Figure 8.2.2.4B
Glass shiming of folding sliding frame
with loads on the upper guide.

8.2.3 Frame fixing

8.2.3.1 Theory

The fixing of the frames is performed:

1. Directly to the structural element
2. On the fore-frame or sub frame

The fastening absorbs all acting forces which are:

1. Self-weight
2. Wind
3. Seismic stress
4. Handling

The fastening anchors aim to transfer all the calculated loads to the structural element. The basic principle is that the loads on
the structural element are transferred through the vertical (Tee piece) and horizontal elements (trusses) to the frame.
In the image below, the red arrows indicate the points where initial fixing must be performed.

Figure 8.2.3.1Α Fixing points

As shown in Figure 8.2.3.1A, anchors are applied, from the angles and every 100-150 mm on both sides and the remaining
dimensions are distributed per a maximum distance of 800 mm.

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

Therefore, fixing is related to the following:

1. the typology of the frames
2. the size of the frames
3. the type of the structural element
4. wind conditions
5. the fixing sides of the frames

Figure 8.2.3.1B shows three different typologies with different dimensions. The installation of the anchors
on the frame is performed on both sides of the angles of the frame. Then, the distances between them are
divided by a maximum of 800mm.

Figure 8.2.3.1B Installation of anchors using three different typologies with different dimensions

When applying the frames, the ideal case is to fasten the sill/ doorstep with a mounting plate as shown in figure 8.2.3.1C.

Figure 8.2.3.1C Mounting plate on the sill/ doorstep or direct screwing through the frame

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 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

This eliminates the possibility of water leaking from the sill/doorstep internally to the wall. The above application method
presupposes the "construction of sill/doorstep" aer the installation of the frames, as in figure 8.2.3.1D.

Figure 8.2.3.1D Installation of sill in the middle of the opening

When there is a roller built-in on the frames, usually frame fixing is performed on three sides, lateral and lower. Therefore
the two sides at the top must receive an additional 2 screws per 150 mm from the angles towards the sill and then there
must be implementation of the general instructions, as in figure 8.2.3.1E below.

Rolling shutter box

Figure 8.2.3.1Ε Tightening of a frame with Rolling Shutter

The category of materials in which the structural elements are built affects the way of fastening and the type of anchor used.
Table 8.2.3.1G describes the different materials.

Solid brick Perforated brick 50/60 Semi-perforated brick Cement

Cement tile Gypsum brick Stone Coating

Figure 8.2.3.1G Structural elements materials

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8.2.3.2 Anchors

The selection of the ideal anchor (diameter, length) and the quantity for fastening depends on the following:
1. the structural element type
2. the frames size
3. the frame cross-section
4. the installation location of the frames on the structural element
5. the fastening sides of the frame to the structural element

Figure 8.2.3.2A Different types of anchors

However, in addition to the shearing strength of the anchor, there should also be distribution of the forces on the structural
element, per meter, so that there is no focal charging leading to cracks to the masonry or deformation of the frame. The
number of anchors also depends on the fastening sides of the frame on the structural element, which can be 4, 3 or even 2
sides as in the picture below.

1 3 1 3 1 2

2 2

Figure 8.2.3.2B Fastening sides

The final number of minimum anchors used for fastening the frame will be the greatest number among the following:

1. The totality of necessary points based on the fastening rules provided in figure 8.2.3.1A for each frame and its
typology
2. The minimum number of anchors obtained from the relevant table in Annex I, considering also the diameter of
the anchor (screw) and the selected wind pressure.

Annex I, provides tables, as well as examples of calculating the required number of anchors needed depending on the
typology and dimension of the frames.

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8.2.3.2.1 Anchor length

In addition to the anchor pieces that must be used, there must also be selection of the appropriate lengths, depending on
the type of structural element. The body is the part that penetrates the structural element as shown in Figure 8.2.3.2.1

The following figure shows the minimum penetration lengths of the anchor in the structural element.

ANCHOR

Tufa
Wood
Concrete
Stone

Light Concrete
Brick

Perforated brick
ANCHOR LENGTH

Figure 8.2.3.2.1 Penetraon length depending on the masonry material

8.2.3.2.2 Anchor tightening

The anchor causes focal relief peripherally to the mass on which it is applied and therefore creates cracks. There are
instructions on the distances to be complied with when fixing on the edge of the structural element and the basic rule is to
observe a minimum distance of 1/2 anchor length from the edge.
Drilling depth=h+2*O

Figure 8.2.3.2.2 A Drilling length for fastening

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It is also essential that the drilling depth is equal to the total length of the anchor plus 2 times its diameter, with a
minimum of 10 mm as in Figure 8.2.3.2.2A.
For the perforated brick the anchor should penetrate at least 2 brick walls, vertically or sideways.

Figure 8.2.3.2.2B Fastening on brick

The drilling of the hole is performed through rotation and impact on concrete, stone and brick masonry, and through
simple rotation on other materials. Aer drilling, the hole should be cleaned with compressed air and all debris must be
removed. There are simple instructions that a frames installation crew can safely apply for minimum distances, as in figure
8.2.3.2.2C below, using the equilateral triangle rule. The equilateral triangle formed by the length of the anchor and the
penetration depth must not protrude from a possible masonry edge nor must be insufficiently tightened.

RIGHT WRONG WRONG

Figure 8.2.3.2.2C Equilateral triangle rule

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8.2.4 Frame fixing

Depending on the window (sliding, hinged, folding) and the method the frame is mounted, the method of fastening to the
opening is selected:
/ Using metal anchor brackets or
/ Using a special thermal insulation sub frame
/ Or according to the specific instructions of the system manufacturer
In case we use Anchor brackets, there is direct tightening of the aluminum frame starting from the angles at a distance of
100-150mm and in between every 700-800mm on all sides.

Figure 8.24A Fastening of anchor brackets

In case of usage of a special sub frame, this shall be glass shimed and fastened with appropriate anchors between or
directly on the bricks or on aerated concrete.

Figure 8.25B Sub frame fastening

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9. Insulation – Proofing
9.1 Introduction
A frame features three insulation-proofing levels:
1. the inner level where airtightness takes place
2. the intermediate level where thermal insulation and sound reduction take place
2. the outer level, where waterproofing takes place

3rd Level 1st Level

Weather Protection Indoor / outdoor
climate separation

2nd Level
Frame Operation Area
Sound reduction / thermal insulation

Figure 9.1A Levels of application of thermal insulation and proofing

Inadequate or poor thermal insulation as well as insufficient or poor waterproofing around the perimeter of the frame,
creates a thermal bridge resulting in the accumulation of water vapors that lead to the formation of condensates.

Figure 9.2B Formation of condensates and mold

To avoid these phenomena, there must be application of protection measures using appropriate materials at the
three levels of the frame.

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9.2 Basic insulation - proofing principles

The basic principles of waterproofing are summarized in the following table:

INTERNAL WATERPROOFING EXTERNAL WATERPROOFING

Warm air must be kept inside Waterproof for rain

Humidity should only escape to the outside Breathable sealants

Elastic waterproofing materials Elastic waterproofing materials

Table 9.2 Basic proofing principles

There are two categories of materials used in different forms and with different chemical and mechanical properties:
/ Waterproofing materials
/ Thermal insulation materials
Waterproofing and thermal insulation processes require access to the surfaces between the frame and the structural
element. In case of integration of a joint cover in the frame, it is not possible to apply sealing from the inside as there is no
access.

INTEGRATED JOINT COVER

ADHESIVE OR PRESS-CLIPPING JOINT COVERS

Figure 9.2 Different types of joint covers

In case the joint cover is clipped or adhesive, it is possible to apply sealing to the frames.

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9.2.1 Sealants

Sealants prevent air and water from moving between the two levels - external and internal and are divided into
four categories:

9.2.1.1 Self-expanding pre-pressed tapes

Self-expanding pre-compressed tapes are tapes that are permanently

compressed when wrapped in a spool. When unwound and glued to the surface
to be sealed, they commence their gradual decompression, filling the gaps
encountered. With the pressure they exert on the walls, they ensure
waterproofing against liquid element but at the same time they allow the
escape of water vapors under the frame. They are also heat insulating and can
replace the use of polyurethane if the application allows so.

The following table presents the technical specifications of pre-compressed tapes and their categorization:

Stresses Category

Stress type BG1 BG2

Weather phenomena Yes No

Rain Strong Weak

Condensation High None

Ambient humidity Long term Long term

Wind force Normal Normal

Wind permeability 10 Pa 0,1 m³(h m [dPa)”] 0,1 m³(h m [dPa)”]

Joints waterproofing capability 600 Pa 300 Pa

Joints connection waterproofing capability 600 Pa -

Heat resistance From -20⁰ to +60⁰ C From -20⁰ to +60⁰ C

Humidity resistance To be detected -

Compatibility with other construction materials Up to 80⁰ C Up to 60⁰ C

Fire resistant as per DIN 4102 B1 B2

Sealing category for vapor diffusion 100 100

Table 9.2.2.1 Categories of sealant tapes and self-swelling materials (DIN 18542:2009)

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9.2.1.2 Sealing tapes

Tape sealants are very practical in their application as they

also cover the gaps between the frames and the wall. For
easier use, they are available in different colors - pink for
indoor use and white for outdoor, while there is a category
that has the same color for indoor and outdoor use, for even
greater convenience for the constructor. Table 9.2.2.1
applies

9.2.1.3 Liquid sealants

In order to apply liquid sealants, these must be compatible with the adjacent
materials and the surface must be properly prepared. The dimension and
depth of the joint on which they shall be applied must also be defined.
In order to choose a waterproofing material there must be consideration of
certain parameters such as:
/ The elastic model of the material
/ The chemical compatibility with adjacent elements
/ The resistance to natural elements
/ The mechanical deformation
Liquid sealants can be separated based on their chemical composition,
elasticity or deformation, and are determined by all such properties:

A. Categories of sealants based on chemical composition

/ Acrylics
/ Polysulfonates (for glazing)
/ Polyurethanes
/ Silicone (Acidic or Neutral)
/ Hybrids
B. Categories of sealants based on elasticity
2
/ Low elastic model -LM, that is they deform very much <0.4 N / mm
2
/ Medium elastic model -MM between 0.4 <0.6 N / mm
2
/ Large elastic model -HM, that is they deform slightly> 0.6 N / mm
C. Categories of sealants based on deformation
/ Elastic - no deformation remains and returns to the original form more than 40%
/ Plastic - Deformation remains and are restored to less than 40%

Restoration Category Sealant

>70% Elastic
>40%<70% Elastic-plastic
>20%<40% Malleable-plastic
<20% Plastic

Table 9.2.1.3A Materials deformation

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Based on the international standards for the insulation-waterproofing of the structures (ELOT EN ISO 11600 & ELOT
EN 15651-1) the label includes 6 specific parameters which characterize the material:

Example of material specification

1. The first digit indicates whether it concerns glass or another material. The letters are: G for glass or F for other
materials – including frames
2. This is followed by a number indicating the shiing capability category (contraction & expansion) for the
material, which is a necessary precondition for all materials. The following table presents the relevant
categories:

Category Elasticity range % Shi ing capability Implementation

25 ± 25 25,0 G & F

20 ± 20 20,0 G & F

12,5 ± 12,5 12,5 F

7,5 ± 7,5 7,5 F

Table 9.2.1.3B Materials elasticity range

3. The above is followed by a pair of digits concerning material hardness: LM=Low Modulus ή HM=High Modulus
4. The next digit denotes material deformation: E=elastic or P = plastic
5. The fih digit indicates the material on which the sealant is applied: M=plaster, G=glass panel, A=aluminum
6. The sixth digit indicates whether a primer is applied: p –primed or up – unprimed.

Example: ISO 11600-F-20LM-P-AUp, that is material also for frame/ category 20 contraction-expansion / small
elastic model / low modulus/ use for aluminum / use without primer.
According to the standard ELOT EN 15651-1, which borrows many elements in terms of coding from ELOT EN ISO
11600, it is possible to find the following parameters on the label.
/ F = sealant for facade elements
/ EXT-INT = external and internal application
/ INT = internal application
/ CC = suitable for cold climates
/ LM-HM = Low Modulus or High Modulus

Coding example according to ELOT EN 15651-1: Type F-EXT-INT CC, CLASS 25LM, that is frame material / suitable for
outdoor and indoor use / suitable for use in cold climates / contraction-expansion category 25 / low modulus

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9.2.1.4 Butyl tapes

Butyl tapes are a very tight material with high mechanical strength. Due to this
property, tapes are placed on the floor frame so that aided by the weight of the
frames it achieves proper sealing.
They are applied aer thoroughly cleaning the surface of the frame. Aer the
removal of the adhesive tape the material is applied. It can also be applied
using a Primer.

9.2.2 Insulation materials

Thermal insulation materials are materials that trap stationary air in their mass. The thermal conductivity coefficient (λ) of
these materials is the indicator of their thermal insulation capacity. The lower the λ, the better the thermal insulation
material. Thermal efficiency also depends on their thickness. The greater the thickness, the greater the thermal
resistance offered by the insulating materials used.

9.2.2.1 Polyurethane foams

Insulating materials include polyurethane foams that are placed in the

middle level of the frame operation. It is important to fill all the empty
space behind the frame to avoid the movement of cold air. There are
foams that have low swelling and others with a high one. For the
installation of the frames, it is advisable to use low-swelling foams so
that they do not exert deforming stresses. The expansion rate depends
on the ambient temperature. The higher the temperature the faster the
expansion.

Before use, it is necessary to thoroughly clean the

area and use water in order to accelerate the
formation of a skin and the maturation of the
foam. The foam should not be exposed to UV
sunlight. The purpose of the foam is to insulate
the frame and not to support or seal it. For its
application there should be a clearance between
the frame and the masonry of at least 8 mm and
its application is performed from the bottom of
the frame upwards as in figure 9.2.2.1.

Figure 9.2.2.1A Placement of polyurethane foam on the frame

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If the foam is used for support the results may even be detachment of
the frame due to wind loads as in the adjacent figure 9.2.2.1B

Figure 9.2.2.1B Improper material usage

9.2.2.2 Special wood heat insulation boards

Timber materials such as special OSB3 boards and plywood are

an excellent choice as sub frames for thermal insulation and
thermal break of the openings.

Figure 9.2.2.2 Use of OSB3 as a sub frame and polystyrene tape as a thermal break in the floor

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9.2.2.3 Special polystyrene profiles used as sub frames

Special profile polystyrene sub frames ensure perfect cooperation with the window frame during installation. They create
the necessary thermal break, achieving the best possible performance in insulation and the elimination of condensation
that causes mold.

Figure 9.2.2.1B Use of sub frame made of special polystyrene profile for the installation of the frame

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9.2.3 Joints

The shiing of the structural element due to contractions and expansions require proper joints-use of the materials.
Applying correct jointing, prevents deformations and therefore the stressing of the frames by the structural elements.
Also waterproofing materials can serve their purpose for decades without the slightest repair. The following figure shows
the triaxial displacement of the frame in relation to its sub frame and the structural element where they are installed.

TRIAXIAL MOVEMENT OF STRUCTURAL ELEMENTS

Figure 9.2.3A Elasticity of sealing and insulating materials

In order for a sealant such as silicone (outdoor use) or acrylic mastic (indoor use) to be able to receive shis, the joint
must have certain characteristics. As a rule of thumb, if a = distance between the frame and the wall, the thickness should
be b = 2 x a

The sealant should adhere on two parallel surfaces and not

on vertical ones. This is why a polyethylene joint cord must
be placed before sealing. Polyethylene is a thermal
insulating material that does not allow liquid sealants to
stick on it. A hollow surface is created in the fluid sealing
material when pressed on the joint cord. This results in
proper bonding only between the frame and the wall. This
joint will be able to operate without being cut for decades.
In any case, before applying the sealant, it is necessary to
thoroughly clean the application area. It is important to use
special stainless steel trowels for compressing the material
and layering and NOT the fingers as they have grease that
destroys the consistency of the material. For acrylic
mastics, compression and layering should be performed
Joint Cord with a wet brush.

Figure 9.2.3B Proper Jointing and poor joint charging

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10. Linear thermal loss coefficient (Ψ)

and Relevant humidity (RH)

10.1 Linear thermal loss coefficient (Ψ) and Uw,installed

According to EN 14351-1 standard for CE marking, each window or door must have its thermal insulation coefficient Uw
calculated according to its dimensions and glazing. The Uw coefficient is affected to the worst during installation of the frame
and depending on the location of the frame and the masonry.

For each different installation method the corresponding linear heat loss coefficient (Ψ) has been calculated. This coefficient is
calculated on the total thermal loss of the opening, reducing the performance of the window (Uw). The linear heat loss
coefficient (Ψ) has been measured on each horizontal or vertical section of the installed frame. Thus, multiplying by the joint
length it is possible to derive the linear loss of the installation joint. This loss is added to the originally calculated Uw and
results in the final Uw,installed coefficient which is always worse than Uw.

10.2 Relevant humidity (RH)

Condensation is the phenomenon that occurs when the humidity of the air is converted into water and adheres to the inner
surface of the frame (sweating).
When the surface temperature of the frame is lower than the room temperature and the relative humidity in the room is high
then condensation (sweating) occurs. Depending on the percentage of relative humidity in the room, it is possible for
condensation to occur even at high temperatures.

Indoor
max humid. DEW POINT (surface temperature) (⁰C)
air temperature
⁰C g/m³ 40% 50% 60% 70% 80% 90%

16 13,8 2,4 5,6 8,2 10,5 12,6 14,4

18 15,4 4,2 7,4 10,1 12,5 14,5 16,3

20 17,3 6,0 9,3 12,0 14,4 16,4 18,3

22 19,4 7,8 11,1 13,9 16,3 18,4 20,3

24 21,8 9,6 12,9 15,8 18,2 20,3 22,3

Figure 10.2 Dew point

Applying the rules, techniques and required materials presented in this installation manual, this phenomenon is limited and
there is assurance of the following:
/ quality of life to the user of the residence
/ long service life of the frames
/ the least possible burden on the heating costs of the residence.

The RH coefficient is the point above which the phenomenon of condensation begins inside the frame. When the relative
humidity of the room exceeds the RH coefficient, then condensation is observed on the frame or the wall.

The goal of the best possible installation is to achieve the highest RH coefficient possible.

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10.3 Hygiene Criterion (fRSI)

In a residence, if there is a lot of moisture, mold can appear. For reasons of hygiene and to prevent damage to the window,
wall and waterproofing materials, the conditions that cause it should be avoided. This can be achieved if the internal
ο
temperature on the surfaces is above 13 C; a temperature below which there is activation of the mold-forming
mechanism.
The fRSI coefficient is between 1 and 0. When the lowest temperature on the surface of the frame or wall is the same as the
ο
indoor temperature (i.e. 20 C), then fRSI=1 and this is the best value it can have. But only in theory. In practice it is
impossible to achieve. Hence, attention should be paid so that fRSI tends to be as close to the unit as possible and in any
case not less than 0.7.

10.4 Measurement and comparison of various installation methods

In order to demonstrate the quantitative differences between the respective installation methods, below follow 10
installation scenarios of a specific frame. In these scenarios, the importance of the installation point of the window in
relation to the masonry, as well as the use of insulation and appropriate installation materials are highlighted. These
scenarios are presented in performance ascending order for the frame and can in no way be considered to cover all
possible installation methods.
The measurements were made according to the standard EN10077-2. The standard defines an outdoor temperature of
ο ο
0 C and an indoor temperature of 20 C.
Note: the frame system used as a reference is the S77 High version which has excellent thermal insulation. The use of less
thermally insulating frames reduces the thermal insulation and increases the risk of condensation as it also reduces the
hygiene criterion (fRSI).

Σύστημα αναφοράς

System: S77 High

Dimensions: 1000 mm x 2500 mm
Glazing: Ug=1.1W/m²K, Ψg= 0.11W/m

Thermal loss coefficient Uw= 1.43 W/m²K

Thermal loss coefficient

w{`| }u{~`{ⁿ €~~‚€ Μ¹³⁸⁰⁰ Uw,_}⁼ ¹ ⁴⁷
. W/ˆ²K

40
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

1_` Installation scenario: Installation of a frame on marble finish at the inner edge of the opening, with a
built-in roller and placement of the sill directly on marble.

% of Uw
performance Installation sections Conclusion
reduction

Following calculation arises

that Uw,installed=2.56W/m²K,
hence Uw is downgraded by
74%.

Installation of marble finish

causes thermal bridging to
the wall and the frame,
resulting in low
temperatures inside the
resident and causing heat
loss, condensation and
mold

74%

41
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

2ⁿ‰ Installation scenario: Installation of a frame on marble finish on the inner edge of the opening, without roller, without
thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that U w,installed =2.4W/m ² K,
hence Uw is downgraded by
68%.

Installation of marble finish

causes thermal bridging to
the wall and the frame,
resulting in low temperatures
inside the resident and
causing heat loss,
condensationandmold.

68%

42
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

3€‰ Installation scenario: Installation of a frame on metal sub frame on the inner edge of the opening, without roller,
without thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=2.33W/m²K,
hence Uw is downgraded by
63%.

The metal sub frame and

external finish cause
thermal bridging to the wall
and the frame, resulting in
low temperatures inside the
resident and causing heat
loss, condensation and
mold

63%

43
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

4`| Installation scenario: Coating with heat insulating facade of a frame installed on a metal sub frame on the inner edge of
the opening, without a roller and without thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.94W/m²K,
hence Uw is downgraded by
36%.

For this case, the construction

of a heat insulating facade and
itsfoldingontheframehasthe
effect of reducing the thermal
bridging and improving the
h e a t l os s e s , re d u c i n g
condensation and mold
formation

There is a risk of condensation

and mold formation in the
interior floor due to thermal
bridgingonthesill

36%

44
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

5`| Installation scenario: Coating with heat insulating facade of a frame installed on a metal sub frame on the inner edge of the
opening, without a roller, with thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.89W/m²K,
hence Uw is downgraded by
32%.

For this case, the

construction of a heat
insulating facade and its
folding on the frame has the
e ffe c t o f re d u c i n g t h e
thermal bridging and
improving the heat losses,
reducing condensation and
mold formation

I t i s re c o m m e n d e d t o
remove part of the coating
on the side of the sub frame
and fill the empty space with
polyurethane foam

It is necessary to remove
and reinstall the frame to
32% create thermal break on the
sill

45
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

6`| Installation scenario: Reinstallation of a frame on the inner edge of the opening with thermal facade coating and thermal
break at the sill, with a built-in roller

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.88W/m²K,
hence Uw is downgraded by
28%.

Construction of a thermal
facade by uninstalling the
frame with a built-in roller
with simultaneous removal
of the marble finish or metal
sub frame and creation of
thermal break on the sill

Installation of the frame on

the inner edge of the wall
using metal anchors

28%

46
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

7`| Installation scenario: Reinstallation of a frame following intermediate insulation, with thermal facade coating, with a
built-in roller and thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.79W/m²K,
hence Uw is downgraded by
22%.

Construction of a thermal
facade by uninstalling the
frame with a built-in roller
with simultaneous removal
of the marble finish or metal
sub frame and creation of
thermal break on the sill

Installation of the frame in

continuation of the
clearance of the double wall
using metal anchors

22%

47
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

8`| Installation scenario: Reinstallation of a frame following intermediate insulation, with thermal facade coating, without
a roller and with a thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.74W/m²K,
hence Uw is downgraded by
21%.

Construction of a thermal
facade by uninstalling the
frame with simultaneous
removal of the marble finish
or metal sub frame and
creation of thermal break
on the sill

Installation of the frame in

continuation of the
clearance of the double wall
using metal anchors

21%

48
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

9`| Installation scenario: Installation of a frame on wall with external thermal insulation (ETICS) internally to the opening,
with external roller and thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.72W/m²K,
hence Uw is downgraded by
21%.

Thermal-block wall with

external thick insulation
(ETICS) and installation of
the frame on the heat
insulation using metal
anchors.

Linear heat losses are

minimized and it is the most
modern way of masonry
construction.

The external roller should

be installed independently

21%

49
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

10`| Installation scenario: Installation of a frame on wall with external thermal insulation (ETICS) internally to the opening,
without a roller and with thermal break on the sill

% of Uw
performance Installation sections Conclusion
reduction

Following calculation it arises

that Uw,installed=1.65W/m²K,
hence Uw is downgraded by
16%.

Thermal-block wall with

external thick insulation
(ETICS) and installation of
the frame on the heat
insulation using metal
anchors.

Linear heat losses are

minimized and it is the most
modern way of masonry
construction.

16%

50
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

11. Frame installation examples

11.1 Materials used on the frame installation sections

Material Description

Precom pressed multi-function sealing tape

Backer Rod

Hybrid Sealant or Neutral Silicone

Styrodur high density board

Marble

Polyurethane Foam

Polystyrene

Wall Construction

Wall Finish

Reinforced Concrete

Air-Water Vapor Barrier Tape

51
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

EXPANSION
JOINT

WATERPROOFING
SILL TAPE POLYURETHANE
FOAM

AIR TIGHTNESS
TAPE

COATING CLIPPED
JOINT COVER

MASONRY

POLYSTYRENE ABILITY
TO APPLY
SEALANT
MASTICS

52
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

11.2 Installation materials

Code Description

290-00-002-00 GLASS SETTING BLOCK 2 mm

290-00-003-00 GLASS SETTING BLOCK 3 mm

290-00-004-00 GLASS SETTING BLOCK 4 mm

290-00-005-00 GLASS SETTING BLOCK 5 mm

762-75-100-00 MILLED CONCRETE SCREW T30 7,5x100 mm GALVANIZED

762-75-120-00 MILLED CONCRETE SCREW T30 7,5x120 mm GALVANIZED

762-75-150-00 MILLED CONCRETE SCREW T30 7,5x150 mm GALVANIZED

798-21-255-80 SELF-TAPPING HEAD SCREW

ISO 7049/DIN 7981 INOX Α2 5,5X80 PH
MILLED SELF-TAPPING BOLT
798-32-255-75 ISO 7050/DIN 7982 GALVANIZED 5,5X75 PH

798-41-242-50 SELF-TAPPING HEAD SCREW

ISO 7049/DIN 7981 GALVANIZED 4,2X50 PH
SELF-TAPPING HEAD SCREW
798-41-248-60 ISO 7049/DIN 7981 GALVANIZED 4,8X60 PH

798-41-255-75 SELF-TAPPING HEAD SCREW

ISO 7049/DIN 7981 GALVANI ED 5,5X75 PH

470-07-700-00 FRAME INSTALLATION ANCHOR 14x18

470-77-560-00 FRAME INSTALLATION ANCHOR 200x30

FRENCH TYPE METAL ANCHOR BRACKET

470-12-320-00 100Χ85 mm
FRENCH TYPE METAL ANCHOR BRACKET
470-12-330-00 120Χ70 mm
FRENCH TYPE METAL ANCHOR BRACKET
470-12-340-00 140Χ70 mm

470-12-350-00 FRENCH TYPE METAL ANCHOR BRACKET

160 x 70 mm

470-07-770-00 FRENCH TYPE METAL ANGLE SUPPORT

100 x 100 mm

470-08-670-00 FRENCH TYPE METAL ANGLE SUPPORT

100 x 120 mm
FRENCH TYPE METAL ANGLE SUPPORT
470-12-460-00 100 x 80 mm

470-13-380-00 FRENCH TYPE METAL ANGLE SUPPORT

100 x 60 mm

470-14-059-20 FRENCH TYPE FRAME SUPPORT TAB

770-30-608-00 JOINT CORD Φ15

770-30-609-00 JOINT CORD Φ10

53
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

Code Description

312-11-000-00 PVC CORNER FOR FRAME INSTALLATION Μ11000

312-11-500-00 PVC CORNER FOR FRAME INSTALLATION Μ11500

250-77-000-03 ELASTIC SEALING SKIRTING BULB S77

NEUTRAL SILICONE, 280 ML

770-02-001-05
CARTRIDGE TRANSPARENT

NEUTRAL SILICONE, 280 ML

770-00-569-02
CARTRIDGE WHITE

NEUTRAL SILICONE, 280 ML

770-11-200-06
CARTRIDGE BROWN RAL 8014

NEUTRAL SILICONE, 280 ML

770-11-200-04
CARTRIDGE GREY 7045

HYBRID JOINT SEALANT ALUMIL 280 ML

770-71-306-06
CARTRIDGE BROWN

HYBRID JOINT SEALANT ALUMIL 280 ML

770-71-306-04
CARTRIDGE GREY

HYBRID JOINT SEALANT ALUMIL 280 ML

770-71-306-02
CARTRIDGE WHITE

770-71-211-02 ALUMIL ACRYLIC PATTY

280 ML CARTRIDGE WHITE

770-00-001-00 POLYURETHANE FOAM

750 ML LOW SWELLING ALUMIL

770-71-000-01 POLYURETHANE FOAM

CLEANING SPRAY 500 ML

AIR AND WATER

770-10-020-00
SEALING TAPE

770-54-102-00 PRE-PRESSED SELF-SWELLING INSULATION

TAPE 54/10-20 mm
PRE-PRESSED SELF-SWELLING INSULATION
770-35-370-00
TAPE 35/3-7 mm

770-35-480-00 PRE-PRESSED SELF-SWELLING INSULATION

TAPE 35/4-8 mm
PRE-PRESSED SELF-SWELLING INSULATION
770-35-715-00
TAPE 35/7-15 mm
720-90-150-00 BUTYL ALUMINUM TAPE 150 x 0.8 mm

720-90-745-00 BUTYL ALUMINUM TAPE 50 x 1,0 mm

54
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

11.3 Characteristic installation details

Masonry Frame installation Installation Frame Shading system

types location method type type

Α 1 1 W RSX

Β 2 2
RST

C 3 3

NRS

D
BS

11.3.1 Masonry types

A. Double masonry with 5cm thermal insulation.
B. Double masonry with 5cm thermal insulation and 7cm external shell.
C. Single masonry with external shell 10cm. and upper ETICS type.
D. Single masonry with internal thermal insulation (French construction).

11.3.2 Frame installation location

1. In the middle of the opening.
2. On the inner edge of the opening.
3. On the outer edge of the opening.

11.3.3 Installation method

1. With anchor brackets.
2. With heat insulating sub frame.
3. With metal sub frame.

11.3.4 Frame type

W. Window
D. Door

11.3.5 Shading system type

RSX. External Rolling Shutter
RST. Top mounted Rolling Shutter
NRS. No Rolling Shutter
BS. Shutter shading system

55
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

11.4 Installation examples

A-1-1-W-NRS: Double masonry with 5cm thermal insulation in the middle of the opening with anchor brackets on a
window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
1
ACRYLIC PATTY
2
770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE 3
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE 5 111
5
770-30-609-00 JOINT CORD Ø10 15 16 17
MILLED CONCRETE SCREW 16
762-75-150-00 T30 7,5x150mm GALVANIZED 16
17 B
FRAME INSTALLATION 18
470-00-770-00
ANCHOR 14x18 19
19
770-00-001-00
POLYURETHANE FOAM A
750 ML LOW SWELLING ALUMIL
AIR AND WATER θsi minA-B = 16,00⁰C
770-10-020-00
SEALING TAPE
RH80% = 62%
* The codes referenced are indicative fRSI = 0,81
and vary depending on the case

56
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-1-1-W-NRS: Double masonry with 5cm thermal insulation in the middle of the opening with anchor brackets on a
window without rolling shutter

Section of the lower part of the window

10

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05 θsi minA-B = 16,70⁰C

280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL fRSI = 0,835
770-71-306-02
16 17

280 ML CARTRIDGE WHITE

770-71-211-02 ACRYLIC PATTY Φ80% = 81%
280 ML CARTRIDGE ALUMIL WHITE
2 1

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
B

770-30-609-00 JOINT CORD Ø10

18

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
A

* The codes referenced are indicative

1

5
16

18

and vary depending on the case

57
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-W-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on
a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
1
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 3

770-71-306-02 HYBRID JOINT SEALANT ALUMIL 5

280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW 15 21
762-75-150-00 T30 7,5x150mm GALVANIZED 5
FRAME INSTALLATION 17
470-00-770-00 16 17
ANCHOR 14x18
POLYURETHANE FOAM 18
770-00-001-00
750 ML LOW SWELLING ALUMIL A B
AIR AND WATER
770-10-020-00
SEALING TAPE
θsi minA-B = 17,27⁰C
* The codes referenced are indicative
and vary depending on the case RH80% = 67%
fRSI = 0,86

58
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-W-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on
a window without rolling shutter

Section of the upper part of the frame

10

16

17
15

Α
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
18

280 ML CARTRIDGE TRANSPARENT

HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
19

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
18

19

770-30-609-00 JOINT CORD Ø10

B

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
θsi minA-B = 16,16⁰C
16
1

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER RH80% = 63%
770-10-020-00
17

SEALING TAPE fRSI = 0,81

* The codes referenced are indicative
and vary depending on the case
5

59
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-1-1-W-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell in the middle of the opening with
anchor brackets on a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02 1
280 ML CARTRIDGE WHITE
ACRYLIC PATTY 5
770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL 9
770-71-306-02
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 10
11 21
MILLED CONCRETE SCREW 15 5
762-75-150-00 T30 7,5x150mm GALVANIZED
17
470-00-770-00
FRAME INSTALLATION 18 16 17
ANCHOR 14x18 17
POLYURETHANE FOAM 19
770-00-001-00
750 ML LOW SWELLING ALUMIL
19 B
AIR AND WATER
770-10-020-00
SEALING TAPE A θsi minA-B = 16,31⁰C
* The codes referenced are indicative fRSI = 0,815
and vary depending on the case Φ80% = 63%

60
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-1-1-W-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell in the middle of the opening with
anchor brackets on a window without rolling shutter

Section of the lower part of the window

17
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT θsi minA-B = 15,97⁰C
17

HYBRID JOINT SEALANT ALUMIL

770-71-306-02 fRSI = 0,795
280 ML CARTRIDGE WHITE
16

770-71-211-02 ACRYLIC PATTY Φ80% = 62%

280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL
11

770-71-306-02
280 ML CARTRIDGE WHITE
B
19
18

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
19

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
A
1

17
2

15

19
18

* The codes referenced are indicative

and vary depending on the case

61
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-1-1-W-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell in the middle of the opening with
anchor brackets on a window without shading system

Section of the upper part of the frame

10

19
15
5

Code Description Material

1

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
Α

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
18
19

770-30-609-00 JOINT CORD Ø10

Β

MILLED CONCRETE SCREW

2 1

762-75-150-00 T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
16 17

POLYURETHANE FOAM θsi minA-B = 16,06⁰C

770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
fRSI = 0,803
770-10-020-00
SEALING TAPE Φ80% = 62%
17
5

* The codes referenced are indicative

and vary depending on the case

62
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-1-1-D-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell in the middle of the opening with
anchor brackets on a door without rolling shutter

Section of the lower part of the window

θsi minA-B = 15,34⁰C

Rh80% = 60%
fRSI = 0,767
5

Code Description Material

17

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
16

HYBRID JOINT SEALANT ALUMIL

770-71-306-02
280 ML CARTRIDGE WHITE
ACRYLIC PATTY
11

770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE
Β

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

17
16

280 ML CARTRIDGE WHITE

Α
1

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
15

762-75-150-00
1

T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
11
3

7
2

12
5

9
6

8
4

10

* The codes referenced are indicative

and vary depending on the case

63
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-2-1-W-RST: Double masonry with 5cm thermal insulation and 7 cm external shell on the inner edge of the opening
with anchor brackets on a window with top mounted rolling shutter

Top view of the le part of the frame

Code Description Material

NEUTRAL SILICONE, 1
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
5
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
9
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
10
770-30-609-00 JOINT CORD Ø10
15
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED 1
FRAME INSTALLATION 18 5
470-00-770-00
ANCHOR 14x18
17
POLYURETHANE FOAM 19 16 17
770-00-001-00
750 ML LOW SWELLING ALUMIL
770-10-020-00
AIR AND WATER A B
SEALING TAPE
θsi minA-B = 16,82⁰C
* The codes referenced are indicative fRSI = 0,841
and vary depending on the case
Φ80% = 66%

64
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-2-1-W-RST: Double masonry with 5cm thermal insulation and 7 cm external shell on the inner edge of the opening
with anchor brackets on a window with top mounted rolling shutter

Section of the lower part of the window

17
5

16 17

Code Description Material θsi minA-B = 17,13⁰C

B
NEUTRAL SILICONE, fRSI = 0,857
INSIDE OUTSIDE

770-02-001-05
1 1

280 ML CARTRIDGE TRANSPARENT

Φ80% = 67%
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
B

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
18

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
A

POLYURETHANE FOAM
770-00-001-00
19

750 ML LOW SWELLING ALUMIL

AIR AND WATER
770-10-020-00
SEALING TAPE
1
15

15

19
18
10

* The codes referenced are indicative

and vary depending on the case

65
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-2-1-W-RST: Double masonry with 5cm thermal insulation and 7 cm external shell on the inner edge of the opening
with anchor brackets on a window with top mounted rolling shutter

Section of the upper part of the frame

10

15

19
5

Code Description Material A

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
19

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 θsi minA-B = 15,38⁰C
762-75-150-00
MILLED CONCRETE SCREW fRSI = 0,769
T30 7,5x150mm GALVANIZED
FRAME INSTALLATION Φ80% = 60%
470-00-770-00
ANCHOR 14x18
1
1

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER B
770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
16 17

770-35-370-00
INSULATION TAPE 35/3-7 mm
1

* The codes referenced are indicative

and vary depending on the case
15
5

66
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-2-1-W-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell on the internal edge of the opening
with anchor brackets on a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05 1
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL 5
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY 9
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 10

762-75-150-00
MILLED CONCRETE SCREW 15
T30 7,5x150mm GALVANIZED
FRAME INSTALLATION 1
470-00-770-00
ANCHOR 14x18
18 5
POLYURETHANE FOAM
770-00-001-00 17
750 ML LOW SWELLING ALUMIL
19 16 17
AIR AND WATER
770-10-020-00
SEALING TAPE A B θsi minA-B = 16,82⁰C
* The codes referenced are indicative
and vary depending on the case fRSI = 0,841
Φ80% = 66%

67
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

B-2-1-W-NRS: Double masonry with 5cm thermal insulation and 7 cm external shell on the internal edge of the opening
with anchor brackets on a window without rolling shutter

Section of the lower part of the window

17
5

Code Description Material

16 17

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT θsi minA-B = 17,13⁰C
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE fRSI = 0,857
11

770-71-211-02 ACRYLIC PATTY Φ80% = 67%

280 ML CARTRIDGE ALUMIL WHITE
B

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
18

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
19 A

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
1
5

15
18
10

* The codes referenced are indicative

and vary depending on the case

68
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02 1
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY 5
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL 10
280 ML CARTRIDGE WHITE 1
15 5
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW 16 17
762-75-150-00 T30 7,5x150mm GALVANIZED
17
470-00-770-00
FRAME INSTALLATION 18 B
ANCHOR 14x18
19
770-00-001-00
POLYURETHANE FOAM θsi minA-B = 16,26⁰C
750 ML LOW SWELLING ALUMIL
770-10-020-00
AIR AND WATER 19 fRSI = 0,813
SEALING TAPE
Φ80% = 63%
* The codes referenced are indicative A
and vary depending on the case

69
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a window without rolling shutter

Section of the lower part of the window

17
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
17

280 ML CARTRIDGE WHITE

770-71-211-02 ACRYLIC PATTY θsi minA-B = 15,11⁰C
280 ML CARTRIDGE ALUMIL WHITE
fRSI = 0,756
16

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE Φ80% = 59%
1 1

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED B
19
18

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
770-35-370-00
INSULATION TAPE 35/3-7 mm
A
* The codes referenced are indicative
1
5

15

19
18
10

and vary depending on the case

70
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-RSX: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a window with external rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE, 1
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
5
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
10 1
770-71-211-02 ACRYLIC PATTY 1
280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL 15 5
770-71-306-02
280 ML CARTRIDGE WHITE 17
16 17
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
18
18
762-75-150-00 T30 7,5x150mm GALVANIZED B
FRAME INSTALLATION 19
470-00-770-00 θsi minA-B = 15,94⁰C
ANCHOR 14x18
770-00-001-00
POLYURETHANE FOAM 19 fRSI = 0,797
750 ML LOW SWELLING ALUMIL
AIR AND WATER
Φ80% = 62%
770-10-020-00
SEALING TAPE
A
* The codes referenced are indicative
and vary depending on the case

71
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-RSX: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a window with external rolling shutter

Section of the lower part of the window

17
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
17

280 ML CARTRIDGE WHITE

770-71-211-02 ACRYLIC PATTY θsi minA-B = 15,11⁰C
280 ML CARTRIDGE ALUMIL WHITE
fRSI = 0,756
16

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE Φ80% = 59%
1 1

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED B
19
18

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
770-35-370-00
INSULATION TAPE 35/3-7 mm
A
* The codes referenced are indicative
1
5

15

19
18
10

and vary depending on the case

72
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-RSX V1: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with
anchor brackets on a window with external rolling shutter

Section of the upper part of the frame

19
10

18
15

Code Description Material

5
1

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
A

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL
19

770-71-306-02
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10

762-75-150-00
MILLED CONCRETE SCREW θsi minA-B = 16,81⁰C
T30 7,5x150mm GALVANIZED
FRAME INSTALLATION fRSI = 0,840
470-00-770-00
ANCHOR 14x18
B

Φ80% = 72%
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
16 17

SEALING TAPE
1

PRE-PRESSED SELF-SWELLING
770-35-370-00
INSULATION TAPE 35/3-7 mm
* The codes referenced are indicative
17

and vary depending on the case

5

73
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-RSX V2: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with
anchor brackets on a window with external rolling shutter

Section of the upper part of the frame

10

15

18

19
1
5

Code Description Material

A

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
18

19
17 B

762-75-150-00 T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
1

470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL θsi minA-B = 15,53⁰C
16
1

AIR AND WATER

770-10-020-00
SEALING TAPE fRSI = 0,777
17

* The codes referenced are indicative Φ80% = 65%

and vary depending on the case
15
5

74
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-2-1-W-NRS: Single masonry with 10 cm or more external shell of ETICS type on the inner edge of the opening with
anchor brackets on a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
1
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE 5
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 10
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE 15
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
1 1
FRAME INSTALLATION 18
470-00-770-00
ANCHOR 14x18 5
770-00-001-00
POLYURETHANE FOAM 19 17
750 ML LOW SWELLING ALUMIL 16 17
AIR AND WATER 19 18
770-10-020-00
SEALING TAPE
A B
θsi minA-B = 16,89⁰C
* The codes referenced are indicative
and vary depending on the case fRSI = 0,844
Φ80% = 66%

75
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-2-1-W-NRS: Single masonry with 10 cm or more external shell of ETICS type on the inner edge of the opening with
anchor brackets on a window without rolling shutter

Section of the lower part of the window

5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL θsi minA-B = 17,11⁰C
16 17

770-71-306-02
280 ML CARTRIDGE WHITE
fRSI = 0,856
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE Φ80% = 67%
111

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
B

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
18

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
A

* The codes referenced are indicative

and vary depending on the case
1
5

15

18
10

76
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-BS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door with rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE, 1
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
5
770-71-306-02
280 ML CARTRIDGE WHITE
10
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 15
770-71-306-02 HYBRID JOINT SEALANT ALUMIL 19
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED 1
1
FRAME INSTALLATION 5
470-00-770-00
ANCHOR 14x18
17
POLYURETHANE FOAM 16 17
770-00-001-00
750 ML LOW SWELLING ALUMIL 19
AIR AND WATER
770-10-020-00
SEALING TAPE θsi min = 16,94⁰C
* The codes referenced are indicative fRSI = 0,847
and vary depending on the case
Φ80% = 83%

77
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-BS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door with rolling shutter

Section of the lower part of the window 5

Code Description Material θsi minA-B = 13,08⁰C

NEUTRAL SILICONE,
fRSI = 0,654
INSIDE OUTSIDE

17

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
770-71-306-02
HYBRID JOINT SEALANT ALUMIL Φ80% = 51%
16
1

280 ML CARTRIDGE WHITE

770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
1

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

16

280 ML CARTRIDGE WHITE

1

770-30-609-00 JOINT CORD Ø10

1

15

MILLED CONCRETE SCREW

1

762-75-150-00 T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE

* The codes referenced are indicative

11
3

13
7

12
5

9
6

8
4

and vary depending on the case

78
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-W-BS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a window with rolling shutter

Section of the lower part of the window

17

Code
5

Description Material
NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE θsi min = 16,99⁰C
17

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE fRSI = 0,849
1

16

770-30-609-00 JOINT CORD Ø10 Φ80% = 66%

MILLED CONCRETE SCREW
762-75-150-00
1

T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
18

AIR AND WATER

770-10-020-00
SEALING TAPE

* The codes referenced are indicative

and vary depending on the case
1
5

15
18
10

79
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-3-1-W-BS: Single masonry with 10 cm or more external shell of ETICS type on the external edge of the opening with
anchor brackets on a window with rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL 1
770-71-306-02
280 ML CARTRIDGE WHITE
ACRYLIC PATTY
5
770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE
10
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE 11
15
5
770-30-609-00 JOINT CORD Ø10 16
MILLED CONCRETE SCREW 16 17
762-75-150-00 T30 7,5x150mm GALVANIZED
470-00-770-00
FRAME INSTALLATION 19
ANCHOR 14x18
POLYURETHANE FOAM 19 θsi min = 16,76⁰C
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
fRSI = 0,838
770-10-020-00
SEALING TAPE Φ80% = 82%
* The codes referenced are indicative
and vary depending on the case

80
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-3-1-W-BS: Single masonry with 10 cm or more external shell of ETICS type on the external edge of the opening with
anchor brackets on a window with rolling shutter

Section of the lower part of the window

16
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
θsi min = 16,76⁰C
16 17

280 ML CARTRIDGE ALUMIL WHITE

770-71-306-02 HYBRID JOINT SEALANT ALUMIL fRSI = 0,838
280 ML CARTRIDGE WHITE
Φ80% = 82%
11

770-30-609-00 JOINT CORD Ø10

MILLED CONCRETE SCREW
19

762-75-150-00 T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE

* The codes referenced are indicative

and vary depending on the case
1
5

15

19
10

81
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-NRS: Single masonry with internal thermal insulation (French construction) on the internal edge of the opening
with anchor brackets on a window without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
1
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED 5
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18 10 11
POLYURETHANE FOAM
770-00-001-00 5
750 ML LOW SWELLING ALUMIL 15
AIR AND WATER
770-10-020-00
SEALING TAPE 19 17
16
FRENCH TYPE METAL ANCHOR 19 17
470-12-320-00
100x85mm A B
470-14-059-20
FRENCH TYPE FRAME θsi minA-B = 16,76⁰C
SUPPORT TAB
fRSI = 0,838
* The codes referenced are indicative Φ80% = 65%
and vary depending on the case

82
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-NRS: Single masonry with internal thermal insulation (French construction) on the internal edge of the opening
with anchor brackets on a window without rolling shutter

Section of the lower part of the window

17
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
17

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
16

770-30-609-00 JOINT CORD Ø10

θsi min= 17,06⁰C
MILLED CONCRETE SCREW
1 1

762-75-150-00 T30 7,5x150mm GALVANIZED fRSI = 0,853

FRAME INSTALLATION Φ80% = 67%
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
19 18

AIR AND WATER

770-10-020-00
SEALING TAPE
FRENCH TYPE METAL SUPPORT
470-12-460-00
ANGLE-PIECE 100 x 80 mm
FRENCH TYPE FRAME
470-14-059-20
SUPPORT TAB

* The codes referenced are indicative

1
5

15
19
10

and vary depending on the case

83
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-NRS: Single masonry with internal thermal insulation (French construction) on the internal edge of the opening
with anchor brackets on a window without rolling shutter

Section of the upper part of the frame

10

15
19
5
1

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
A

280 ML CARTRIDGE TRANSPARENT

19 17

HYBRID JOINT SEALANT ALUMIL

770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
B

770-30-609-00 JOINT CORD Ø10

11

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
16

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
θsi minA-B = 16,76⁰C
770-00-001-00
750 ML LOW SWELLING ALUMIL fRSI = 0,838
17

AIR AND WATER

770-10-020-00 Φ80% = 65%
SEALING TAPE
FRENCH TYPE METAL ANCHOR
470-12-320-00
100x85mm
FRENCH TYPE FRAME
470-14-059-20
SUPPORT TAB

* The codes referenced are indicative

and vary depending on the case
5

84
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-RSX: Single masonry with internal thermal insulation (French construction) on the inner edge of the opening
with anchor brackets on a window with external rolling shutter

1132319600

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 1
MILLED CONCRETE SCREW 5
762-75-150-00 T30 7,5x150mm GALVANIZED
470-00-770-00
FRAME INSTALLATION 10 11
ANCHOR 14x18
POLYURETHANE FOAM 15 5
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER 19 17
770-10-020-00 16
SEALING TAPE
19 17
470-12-320-00
FRENCH TYPE METAL ANCHOR A B
100x85mm θsi minA-B = 16,76⁰C
FRENCH TYPE FRAME
470-14-059-20 fRSI = 0,838
SUPPORT TAB
Φ80% = 65%
* The codes referenced are indicative
and vary depending on the case

85
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-RSX: Single masonry with internal thermal insulation (French construction) on the inner edge of the opening
with anchor brackets on a window with external rolling shutter

Section of the lower part of the window

17
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
17

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
16

770-30-609-00 JOINT CORD Ø10

θsi min= 17,06⁰C
MILLED CONCRETE SCREW
1 1

762-75-150-00 T30 7,5x150mm GALVANIZED fRSI = 0,853

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18 Φ80% = 67%
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
19 18

AIR AND WATER

770-10-020-00
SEALING TAPE
FRENCH TYPE METAL SUPPORT
470-12-460-00
ANGLE-PIECE 100 x 80 mm
FRENCH TYPE FRAME
470-14-059-20
SUPPORT TAB

* The codes referenced are indicative

1
5

15
19
10

and vary depending on the case

86
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

D-2-1-W-RSX: Single masonry with internal thermal insulation (French construction) on the inner edge of the opening
with anchor brackets on a window with external rolling shutter

Section of the upper part of the frame

10

15
19
5
1

Code Description Material

A

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
17 19

HYBRID JOINT SEALANT ALUMIL

770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
B

770-30-609-00 JOINT CORD Ø10

11

MILLED CONCRETE SCREW

762-75-150-00
16

T30 7,5x150mm GALVANIZED

FRAME INSTALLATION
470-00-770-00 θsi minA-B = 16,76⁰C
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00 fRSI = 0,838
17

750 ML LOW SWELLING ALUMIL

770-10-020-00
AIR AND WATER Φ80% = 65%
SEALING TAPE
FRENCH TYPE METAL ANCHOR
470-12-320-00
100x85mm
FRENCH TYPE FRAME
470-14-059-20
SUPPORT TAB

* The codes referenced are indicative

and vary depending on the case
5

87
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
770-71-306-02
HYBRID JOINT SEALANT ALUMIL 5
280 ML CARTRIDGE WHITE
10
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 15
770-71-306-02 HYBRID JOINT SEALANT ALUMIL 1
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 1
MILLED CONCRETE SCREW 1
762-75-150-00 T30 7,5x150mm GALVANIZED 18 5
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18 15 17
POLYURETHANE FOAM 16
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER 19 θsi min= 11,26⁰C
770-10-020-00
SEALING TAPE
19 fRSI = 0,563
* The codes referenced are indicative Φ80% = 46%
and vary depending on the case

88
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Top view of the right part of the frame

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT 1
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 2
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10 5
1
MILLED CONCRETE SCREW 6 5
762-75-150-00 T30 7,5x150mm GALVANIZED 15 17
470-00-770-00
FRAME INSTALLATION 10
ANCHOR 14x18 15 B
POLYURETHANE FOAM 15
770-00-001-00 18 16 16
750 ML LOW SWELLING ALUMIL
AIR AND WATER A θsi minA-B = 10,81⁰C
770-10-020-00
SEALING TAPE
fRSI = 0,540
* The codes referenced are indicative Φ80% = 44%
and vary depending on the case

89
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Section of the lower part of the window

10

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
17

280 ML CARTRIDGE WHITE

ACRYLIC PATTY
θsi minA-B = 10,47⁰C
770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE
1

fRSI = 0,523
HYBRID JOINT SEALANT ALUMIL
15
1

770-71-306-02
280 ML CARTRIDGE WHITE Φ80% = 43%
770-30-609-00 JOINT CORD Ø10
B
15

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
2

15

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
11
2

* The codes referenced are indicative

and vary depending on the case
A
3

7
5

9
6

8
4

10

90
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Section of the upper part of the frame

18
15

Code Description Material

5

NEUTRAL SILICONE,
A
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
19

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
17 B

280 ML CARTRIDGE WHITE

1

770-30-609-00 JOINT CORD Ø10

762-75-150-00
MILLED CONCRETE SCREW θsi minA-B = 11,85⁰C
T30 7,5x150mm GALVANIZED
fRSI = 0,592
15

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18 Φ80% = 47%
1

POLYURETHANE FOAM
770-00-001-00
17

750 ML LOW SWELLING ALUMIL

AIR AND WATER
770-10-020-00
SEALING TAPE

* The codes referenced are indicative

and vary depending on the case
5

91
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL 5
770-71-306-02
280 ML CARTRIDGE WHITE
10
770-30-609-00 JOINT CORD Ø10 15 1
21
MILLED CONCRETE SCREW 5
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
17 B 15 17
470-00-770-00
ANCHOR 14x18 15
POLYURETHANE FOAM 18
770-00-001-00 16
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE 19 θsi minA-B = 12,52⁰C
19
* The codes referenced are indicative
fRSI = 0,63
A
and vary depending on the case Φ80% = 49%

92
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Top view of the right part of the frame

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY 5
280 ML CARTRIDGE ALUMIL WHITE
HYBRID JOINT SEALANT ALUMIL 10
770-71-306-02 1
280 ML CARTRIDGE WHITE 15 21
770-30-609-00 JOINT CORD Ø10 5
MILLED CONCRETE SCREW 17 B 15 17
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
15
470-00-770-00 18
ANCHOR 14x18 16
POLYURETHANE FOAM
770-00-001-00 19 θsi minA-B = 12,52⁰C
750 ML LOW SWELLING ALUMIL
19
AIR AND WATER
770-10-020-00
SEALING TAPE fRSI = 0,63
A
Φ80% = 49%
* The codes referenced are indicative
and vary depending on the case

93
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

C-1-1-D-NRS: Single masonry with 10 cm or more external shell of ETICS type in the middle of the opening with anchor
brackets on a door without rolling shutter

Section of the lower part of the window

Code Description Material

5

NEUTRAL SILICONE,
θsi minA-B = 12,89⁰C
INSIDE OUTSIDE

770-02-001-05
17

280 ML CARTRIDGE TRANSPARENT

770-71-306-02
HYBRID JOINT SEALANT ALUMIL fRSI = 0,65
280 ML CARTRIDGE WHITE
ACRYLIC PATTY Φ80% = 50%
770-71-211-02
15

280 ML CARTRIDGE ALUMIL WHITE

21

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
770-30-609-00 JOINT CORD Ø10
16

A
17
15

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
1517

FRAME INSTALLATION
2

470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
2

770-10-020-00
SEALING TAPE

* The codes referenced are indicative

and vary depending on the case
11
3

7
5

9
6

8
4

10

94
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

The following drawing presents the installation of minimal boxed frame on the structural element.

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Top view of the le part of the window

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
770-71-306-02
HYBRID JOINT SEALANT ALUMIL 1
280 ML CARTRIDGE WHITE
2
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE 3
770-71-306-02 HYBRID JOINT SEALANT ALUMIL 4
280 ML CARTRIDGE WHITE
5
770-30-609-00 JOINT CORD Ø10 1
MILLED CONCRETE SCREW 10
762-75-150-00 T30 7,5x150mm GALVANIZED
FRAME INSTALLATION
2
470-00-770-00 1
ANCHOR 14x18 15
POLYURETHANE FOAM 5
770-00-001-00 16
750 ML LOW SWELLING ALUMIL
AIR AND WATER 17 15 17
770-10-020-00
SEALING TAPE B
18 17
* The codes referenced are indicative A θsi minA-B = 10,22⁰C
and vary depending on the case
RH80% = 43%

95
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Section of the lower part of the window

Code Description Material

17

θsi minA-B = 7,14⁰C

5

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
RH80% = 35%
17

HYBRID JOINT SEALANT ALUMIL

770-71-306-02
280 ML CARTRIDGE WHITE
ACRYLIC PATTY
10 16

770-71-211-02
B

280 ML CARTRIDGE ALUMIL WHITE

1

17
15

HYBRID JOINT SEALANT ALUMIL

2

770-71-306-02
1

280 ML CARTRIDGE WHITE

770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
13 15
1

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
770-54-102-00
INSULATION TAPE 54/10-20 mm
* The codes referenced are indicative
11
3

7
2

12
5

9
6

8
4

10

and vary depending on the case

96
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Section of the upper part of the frame

Code Description Material

10

15

17
5

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
770-71-306-02 HYBRID JOINT SEALANT ALUMIL
17
A

280 ML CARTRIDGE WHITE

770-30-609-00 JOINT CORD Ø10
MILLED CONCRETE SCREW
762-75-150-00 T30 7,5x150mm GALVANIZED
θsi minA-B = 10,08⁰C
15
1

3
21

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
B

POLYURETHANE FOAM RH80% = 42%

770-00-001-00
750 ML LOW SWELLING ALUMIL
17

AIR AND WATER

770-10-020-00
SEALING TAPE

* The codes referenced are indicative

and vary depending on the case
5

97
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Section of the lower part of the window

15
5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE θsi minA-B = 11,40⁰C
17

770-71-211-02 ACRYLIC PATTY

280 ML CARTRIDGE ALUMIL WHITE RH80% = 46%
22 1

HYBRID JOINT SEALANT ALUMIL

12 15

770-71-306-02
280 ML CARTRIDGE WHITE
15B

17
16

770-30-609-00 JOINT CORD Ø10

A
1

15 17

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
3
2
1

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
1

750 ML LOW SWELLING ALUMIL

13

AIR AND WATER

770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
11
3

7
2

12
5

9
6

8
4

10

770-54-102-00
INSULATION TAPE 54/10-20 mm
* The codes referenced are indicative
and vary depending on the case

98
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Τομή κάτω τμήματος κουφώματος

Code Description Material

5

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
280 ML CARTRIDGE WHITE
770-71-211-02 ACRYLIC PATTY
280 ML CARTRIDGE ALUMIL WHITE
17

770-71-306-02 HYBRID JOINT SEALANT ALUMIL θsi minA-B = 10,94⁰C

280 ML CARTRIDGE WHITE
2 1

RH80% = 45%
15

770-30-609-00 JOINT CORD Ø10

B 15

17
A
2

MILLED CONCRETE SCREW

1

762-75-150-00 T30 7,5x150mm GALVANIZED

2
1

FRAME INSTALLATION
15

470-00-770-00
ANCHOR 14x18
1

POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
PRE-PRESSED SELF-SWELLING
770-54-102-00
INSULATION TAPE 54/10-20 mm
11
3

13
7
2

12
5

9
6

8
4

10

* The codes referenced are indicative

and vary depending on the case

99
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

A-2-1-D-NRS: Double masonry with 5cm thermal insulation on the internal edge of the opening with anchor brackets on a
door without rolling shutter

Section of the lower part of the window

5

Code Description Material

NEUTRAL SILICONE,
INSIDE OUTSIDE

770-02-001-05
280 ML CARTRIDGE TRANSPARENT
HYBRID JOINT SEALANT ALUMIL
770-71-306-02
17

280 ML CARTRIDGE WHITE

ACRYLIC PATTY
θsi minA-B = 11,41⁰C
770-71-211-02
280 ML CARTRIDGE ALUMIL WHITE
21

RH80% = 46%
15

770-71-306-02 HYBRID JOINT SEALANT ALUMIL

280 ML CARTRIDGE WHITE
13 B
1
1

770-30-609-00 JOINT CORD Ø10

15
14

14 15A
2
1

MILLED CONCRETE SCREW

762-75-150-00 T30 7,5x150mm GALVANIZED
1

FRAME INSTALLATION
470-00-770-00
ANCHOR 14x18
POLYURETHANE FOAM
770-00-001-00
750 ML LOW SWELLING ALUMIL
AIR AND WATER
770-10-020-00
SEALING TAPE
11
3

13
7
2

12
5

9
6

8
4

10

* The codes referenced are indicative

and vary depending on the case

100
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

12. Delivery - good performance demonstraon

At the end of the works, the installer is responsible to demonstrate the proper operation and maintenance of the frame to
the consumer. He should inform the owner on the method of maintenance of the mechanism, the cleaning and protection
of the frames against external factors. Maintenance is performed in four stages.
1. Cleaning of the frame components using neutral soap 6.5 pH
2. Unblocking of the drainage holes to allow the flow of rainwater
3. Cleaning and spraying with silicone lubricant of EPDM rubbers so that they are always flexible and ensure
waterproofing
4. Adjustment and lubrication of the mechanism locks so that the desired airtightness and waterproofing is always
achieved
The protection at the sill of the sliding guide is important for the proper sealing and operation of the closing mechanism.
During repairs, painting, etc. the floor profiles must be covered, while wheeled vehicle crossing requires the use of a ramp
as in figure 12.1

Figure 12.1

Another important fact is the method of cleaning the frames, since the results from the type tests and therefore
certification were performed based on a specific procedure.
The use of pressurized cleaner or pressure hose focusing on specific points is prohibited. In addition that it is not
consistent with the frames testing method - and therefore it does not correspond to the type tests - it can also damage the
frame.

Figure 12.2

The instructions should provide simple but important remarks on the service life of the frames, the cleaning method and
the materials to be used.

Figure 12.3
101
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

LITERATURE

§ AAAMSA. SELECTION GUIDE FOR BASIC FASTENING POSITIONS OF SIMPLE FENESTRATION APPLICATION
§ Aluplast Ideal - Installation
§ ASTM E2112-07 Standard Practice for Installation of Exterior Windows, Doors and Skylights
§ AWA. An Industry Guide to the Correct Installation of Windows and Doors
§ Beton Kalender
§ Building construction-jointing products - classification ISO 11600
§ Buildings and civil engineering works - Sealants - Vocabular ISO 6927
§ Due Zeta LA POSA IN OPERA DEL SERRAMENTO
§ Duraflex - installation - guide
§ EESTI STANDART EN 14351-1
§ EESTI STANDART EVS-EN 12519:2006 Terminology
§ Finestra - Shop Guida pratica per l'installazione ed il montaggio di finestre e portefinestre
§ FMA/AAMA 200-12 Standard practice for the installation of windows
§ GGF. The Good Practice Guide for the Installation of Replacement Windows and Doors
§ Improve Skills and Qualifications in the Building Workforce in Cyprus
§ Instructions RAL montage / Guideline for installation IFT
§ MAPEI. GUIDA ALLA SCELTA DI SIGILLANTI E ADESIVI ELASTICI
§ NF DTU 36.5 Mise en œuvre des fenêtres et portes extérieures
§ NorDAN. OPERATION, MAINTENANCE & INSTALLATION MANUAL
§ Norme CAN/CSA-A440.4-07
§ NOTE D'INFORMATION TECHNIQUE 188 LA POSE DES MENUISERIES EXTERIEURES
§ RECA. Sistemi di fissaggio e sigillatura professionale
§ REHAU. Technische information montaGerichtLinie
§ SMART. Guide to Installation, Maintenance & Care
§ uFme. ACCESSIBILITE DES FENETRES ET PORTES EXTERIEURES
§ UNI 11673-1 Posa in opera di serramenti
§ wurth posa in opera serramenti
§ Aravatinos, Vapor barriers on external masonry
§ POVAS. Frames installation technical manual

102
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

ANNEX

Selection of number of screws per frame dimension and screw thickness.

1 3 1 3 1 2

2 2

Figure 8.19 Fixing sides

The number of minimum anchors used for fastening the frame will be the greatest number among the following:
1. The totality of necessary points based on the fastening rules provided in paragraph 8.2.3 for each frame and its
typology
2. The minimum number of anchors obtained from the relevant table in Annex I, considering also the diameter of the
anchor (screw) and the selected wind pressure.

Example of tables' usage:

The following window shows frames of dimensions 900x1400 mm on which following installation of the necessary 10
anchors Ø4.2, based on the support rules of paragraph 8.2.3, it is evident that the table defines a number of 8. Hence the
minimum anchors to be used are 10.

Number of screws Ø4,2 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
900
1400

Screw Œ4,2mm

103
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

The following typology shows a frame of dimensions 2000x2200mm in which following installation of the necessary
16 anchors Ø6.3 it is derived that the table defines a number of 11.
Therefore, fastening is performed with the minimum number of 16 anchors.

Number of screws Ø6,3 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height 2000

2200
Screw Œ7,5mm

Finally, in the complex typology that follows with dimensions 5000x4000 mm and aer installing the necessary
32 anchors, it is evidenced that for the Ø6.3 screw to be used, the table defines a number of 50.
Therefore, fastening is performed with the minimum number of 50 anchors.

Number of screws Ø6,3 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height

5000
4000

Screw Œ7,5mm

104
 TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

In the following case, there must be installation of a single-leaf hinged frame with dimensions 1000x1000mm, with a
built-in roller, on which there is infrastructure for tightening using Ø4.2 screws. A pre-compressed tape for airtight,
thermal insulation and sound reduction will be used on the intermediate surface between the frame and the mounted
roller box.
The required number of anchors according to the instructions is 6, but according to the instructions of the roller box,
there is addition of 2 screws on the vertical sides at the upper ends. Thus, the total is 8. While the load table states 5, there
must be eventual use of 8 pieces.

Number of screws Ø4,2 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height 1000

1000
Screw Œ4,2mm

The following example provides three frames of different construction heights, of which the middle one is supported on the
wall, on its two free vertical sides and the ones on the angles are supported on their three free sides using Ø6.3 anchors.
We examine each frame separately and, select the necessary items in relation to the dimension and the mounting sides.

Number of screws Ø6,3 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
2000
Width
Height
1500
2000
2200

Screw Œ6,3mm

Thus, using the support rules, 14 anchors are required for the sill while the loads table specifies 11. Hence there shall be
usage of 14. For the intermediate frame, according to the rules, it is necessary to use 8, while the load table states 10.
Hence there shall be usage of 10. For the upper frame there must be usage of 10 anchors while the load table states 7.

105
106
Number of screws Ø7,5 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION
 Number of screws Ø6,3 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

107
108
Number of screws Ø5,5 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION
 Number of screws Ø4,8 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION

109
110
Number of screws Ø4,2 for various dimensions and load 1,5KN/pcs (150 kg/pcs)
Width
Height
TECHNICAL GUIDE FOR ALUMINUM FRAMES INSTALLATION