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Alumitex ACM Brochure

The Alumitex™ Aluminum Facade System by Elemex is a versatile and durable facade solution that integrates seamlessly with other systems using proprietary Unity™ attachment technology. It offers a range of benefits including weather resistance, customization options, and compliance with North American building codes. The document provides detailed specifications, installation guidelines, and support for project execution from design to completion.
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0% found this document useful (0 votes)
231 views11 pages

Alumitex ACM Brochure

The Alumitex™ Aluminum Facade System by Elemex is a versatile and durable facade solution that integrates seamlessly with other systems using proprietary Unity™ attachment technology. It offers a range of benefits including weather resistance, customization options, and compliance with North American building codes. The document provides detailed specifications, installation guidelines, and support for project execution from design to completion.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Aluminum Facade System

Index

Aluminum Composite Material (ACM) Benefits . . . . . . . 4-5


Aluminum Plate Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unity™ Proprietary Attachment Technology . . . . . . . . . . . . . 8
A stand-alone facade system that offers maximum integration
Rear Ventilated Rainscreen (RVR) . . . . . . . . . . . . . . . . . . . . . . . 9
and design potential without compromising aesthetics or durability.​
Shop Drawing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Alumitex™Aluminum Facade System by Elemex offers maximum design flexibility and durability. Exceeding Packaging, Site Storage + Handling . . . . . . . . . . . . . . . . . . . . 10
North American codes, Alumitex™ is a smart choice for any project requiring mixed-material facades.
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Alumitex™ integrates seamlessly with other Elemex facade systems because it is mounted to our proprietary Sub-Framing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unity™ attachment technology. At Elemex, we understand there are many steps in the life of a project and Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
that the journey from concept to completion can be challenging. We support your vision with solid warranties Infill Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
and complete single point of contact service with our 360° Advantage.
Corners + Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

To learn more about , our proprietary attachment technology, see page 8.

ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 3


Aluminum Composite Material (ACM)

Features &
Benefits Code Compliant Climate Defiant Lightweight Large Format Weatherproof
The Alumitex™ System has been Resistant to expansion and ACM panels with a thickness of Large format ACM panels open Weatherproof panels combined with
proven to meet or exceed industry contraction in high temperature (4mm) weigh approximately a world of design possibilities. a patented pressure-equalized
code standards throughout or freezing conditions. 2lbs per square foot. rainscreen system provide the
North America. ultimate weather barrier.

UV Resistant Corrosion Resistant Ease of Fabrication Completely Customizable


The color is resistant to fading A PVdF finish protects the panels The versatility of ACM allows ACM is available in over 30
from exposure to the sun or from the elements making them for fast production and pre-painted colors and in
extreme temperatures. long-lasting, low maintenance, improved lead times. a range of finishes.
and corrosion-resistant.

4 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 5


Product Specifications

Aluminum Composite Material (ACM) Specifications

Composition + Materials

Aluminum Composite Material consists of two aluminum sheets sandwiching a solid core of extruded thermoplastic
material, processed in a continuous process with no glues or adhesives between dissimilar materials. The pre-painted coils
ensure color consistency and decrease construction schedules. A protective film is applied to the material in production
that should be removed after the fabrication and once panels have been installed.

Sizing + Details (3mm)


Economical: Select applications (signage + interior)
Top: 0.020” (0.5mm) aluminum skin coated
with a PVdF roll-coated finish containing (4mm)
Standard: Multi-storey to grade applications
a minimum of 70% Kynar 500®/
Aluminum Plate Hylar 5000® resins.
(6mm)
High durability: Ideal for public spaces
Core: Anti-toxic low density polyethylene (PE)
or mineral-based fire rated (FR) core.
Dimensions:
Thickness: (4mm) standard with (3mm) & (6mm)
Bottom: 0.020” (0.5mm) aluminum skin coated also available.
with either a chrome or polyester finish. Width: 40” (1020mm), 49” (1250mm), & 62” (1575mm).

Features &
Length: No limit. 196” (6000mm) maximum is recommended
for convenient handling and delivery.

Benefits Climate Defiant UV Resistant


Resistant to expansion and Color is resistant to fading
contraction in high temperature from exposure to the sun or
or freezing conditions. extreme temperatures.

Aluminum Plate Specifications

Composition + Materials
(3mm)
Aluminum Plate is a high strength, low weight Solid: Select applications
Weatherproof Endless Versatility Completely Customizable aluminum alloy sheet that is durable and has
Weatherproof panels combined with Extremely durable. Aluminum Aluminum plate is post-painted excellent formability. These panels are post-painted Dimensions:
a patented pressure-equalized plate offers the opportunity to which allows an endless possibility to any desired color. Solid aluminum plate panels Thickness: (3mm)
Width: 60” (1524mm)
rainscreen system provide the create square, crisp lines and of color choices. are non-combustible and therefore have no Length: 120” (3048mm)
ultimate weather barrier. compound curves. installation limitations.

6 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 7
Unity ™ Proprietary Attachment Technology Rear Ventilated Rainscreen

​ nity™ is our proprietary concealed attachment


U Rear Ventilated Rainscreen (RVR)
technology that supports simple and elaborate
designs from flat panels to complex shapes. Our Rear​Ventilated Rainscreen (RVR) System
It seamlessly integrates with all of Elemex’s breathes freely and allows panels to repel water Air
facade surfaces using one proven system that and debris.
offers multi-panel surface integration and the
ability to design and install with absolute
confidence. Unity™ brings it all together
for a new North American standard.

Pressure-Equalized Rainscreen Moisture

Framing System Pressure-equalization reduces the pressure


difference across the cladding through the use of
The proprietary extruded aluminum framing compartmentalization and back venting. Ingress of
consists of a perimeter frame and intermediate incidental water is reduced and residual moisture is
vertical supports that are fastened to a clip system returned to the exterior at the drainage plane.
attached to the substructure or sub-girt system.
Bugscreen

Attaching

Aluminum composite material is mounted to the frame


and stiffeners are adhered with structural silicone.

8 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 9
Shop Drawing Details System Components

Shop Drawing Details Supplies Checklist

Alumitex™ panels are cut from shop drawings that are created by a team of experienced, qualified designers
who work with the architect and installation contractor to meet the design intent. Once all Alumitex™ panel
Clamps Screws Drill Level Pry Bar
areas have been field measured and finalized with the installation crew, a set of fabrication tickets are created.
The panels are then fabricated to the exact size in our highly automated, climate controlled production facility.

The installation process includes a drill, screws, a level, spacers


Requires and a set of clamps to hold the panels in place. Aluminum clips
S2 Sample Shop Drawing Spacers 2 Workers are included to assist in the installation process.​

There are two types of system applications:

Insulated Rainscreen Non-Insulated Rainscreen


An insulated system starts with a predetermined air/vapor A non-insulated system requires only an
barrier that is affixed to a uniform substrate. Heavy air barrier, and the panels may be
(16-20 gauge) galvanized steel sub-framing attaches mounted directly to the substrate
the Alumitex™ panel to the wall. The sub-framing providing a 1” (25mm) airspace.
All drawings must be reviewed by a local engineer following each region’s building regulations and codes prior to fabrication.​
provides a cavity for the insulation as well as
providing a 1” (25mm) airspace.

Diagram 1

Packaging, Site Storage + Handling Typical Outside Corner


Concrete Masonry Unit (CMU) Construction
1

4 2 1 Alumitex™ Aluminum Composite Material

5 3 2 1” (25mm) Air Space


A protective film is Skids and crates are 3 Unity™ Attachment Technology
attached to the front face custom built to ship panels
4 Infill Strip
of the panel to protect it to every project. Panels are
from attracting dirt. There is numbered, packed and 6 7 5 Aluminum Clip

no need to clean the panels shipped in sequence based 8 6 Aluminum J-trim


once the film is removed on the predetermined plan
9 7 “L” angles or Z-girt (Thermally Broken EnviroClip™)
after installation. for installation.
10 8 3” (76mm) Insulation

9 Air/Vapor Barrier
A checklist is shipped with each skid so if any damage is sustained in the shipping process a replacement panel can be
10 Concrete Masonry Unit (CMU) or other substrate
cut and expedited to the site. Panels are shipped in stages, based on a predetermined installation plan.​
Check your local building code for local structural,
insulation and air/vapor barrier requirements.

10 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 11
Panel Installation

1 J-trim is mounted to the 2 Before installing the panels, the 3 To speed up installation,
sub-framing at the base of installer must ensure that the attachment clips can be installed
Sub-Framing the wall over top of the flashing. J-trim is clear of all debris. to the panel perimeter to align
with the sub-framing locations.

The Alumitex™ Aluminum Facade System can be mounted Typical Vertical Framing
on a vertical or horizontal adjustable thermally broken
galvanized framing system. Z-girts or back to back “L”
angles can be used both vertically and horizontally on
concrete masonry units (CMU), concrete or metal structural
framing with sheathing. The project design will dictate how
the sub-framing will be installed, but in most cases vertical
framing is used. If the substrate is constructed with vertical 4 The panel is placed into the J-trim. 5 The installer ensures that the 6 The full clip is attached to the
steel studs, horizontal framing is preferred. panel is level.​ sub-framing using a self-taping
hex screw with an extended hex
Aluminum Composite Material panels are attached using head driver.
mounting clips at a maximum of 24” (600mm) on center,
along the length of the sub-framing.​

Typical Horizontal Framing


Technical data on panel size and including
additional girts to the layout are available.

7 Repeat steps 3-5. The next 8 Minor adjustments can be made to the panel spacing. Spacers can be used
panel is placed onto the J-trim to ensure consistent spacing between panels before they are attached to
and slid over to connect with the framing system.
the previous panel installed.

In the example shown above, the side clip does not connect directly with the framing,
but provides panel support, spacing and a guide for the infill strip.​

12 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 13
Infill Strips Corners + Edges

It’s recommended that installation begins at a corner or window jamb. Corner and window
jamb panels are custom cut and constructed based on approved shop drawings.

9 Vertical infill strips are measured and installed once a 10 Horizontal infill strips are then installed across the
row of panels are installed. top of the row of panels.

Corners or jambs are installed in the same manner flat panels Routered infill strips will be required at inside corners and may
are installed.​ be required behind windows and door jambs. Alternatively,
flashings can be used at window and door jambs.​

Infill strips can match or complement the


system frame color as part of the Alumitex™
Concealed Installation System. The infill strips
conceal any visible clips or screws.

Infill strips are also available in custom colors.

Infill strips can be routered from the back and bent to create Once the installation is complete, the Alumitex™ protective
a clean corner.​ dust-cover can be removed from the panels.

14 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 U.S. Patent Nos. 8,166,716; D619,880 CA Patent No. 2,526,953 Reg’d Des. D144,015 ALUMITEX ™ | PRODUCT BROCHURE & INSTALLATION MANUAL 15
Aluminum Facade System 07 42 13.23

Alumitex® ACM March 2019

1. Product Name
Alumitex® Aluminum Facade System
Aluminum Composite Material (ACM)

2. Manufacturer
Elemex Inc.
530 Admiral Drive
London, Ontario, N5V 0B2
Toll Free: 1-(844)-435-3639
info@[Link]

Elemex® Architectural Facade Systems is the


custom manufacturer of Alumitex Facade System.

3. Product Description
Basic Use
Exterior or interior wall panel for new construction,
renovation, commercial and various other applications.
Some typical uses include; exterior wall panels,
fascia panels, ceiling panels, spandrel panels, beam Perimeter Institute, Waterloo, ON
& column covers, wall trim, accent panels and signage.
8. Limitations
4. Unity® Attachment Technology Non-load bearing use only.
Unity® Attachment Technology: a proprietary integrated
attachment technology developed and perfected by Elemex to 9. Installation
panelize, mount and seamlessly integrate a variety of surfaces Elemex is a custom manufacturer specializing in the fabrication
such as: Sintered Ceramic, ACM, Aluminum Plate and other of aluminum composite panels. Elemex will fabricate the wall
specialty veneers. panels according to the project specifications and approved
shop drawings after site verification of dimensions. Installation is
5. Composition and Materials performed by a qualified installation company.
Aluminum Composite Material (ACM) is available in either a standard
PE or FR (fire rated) core material. The manufacturing process 10. Precautions
involves the core material being sandwiched between two sheets Elemex takes great care to ensure that all brackets, clips or
of .5mm thick aluminum in a continuous process. The front side other fixing devices that come in direct contact with the panel
of the material is coated with a high performance coating and the are made from aluminum to avoid electrolytic decay. In
backside is coated with either a chrome or polyester coating. ACM situations where the aluminum clips could come in contact with
FR is available in a 4mm (5/32”) thickness. Specialty veneers such another metal, they will be separated by an isolation tape or
as Metal Composite Materials (MCM) also available. similar insulators to prevent corrosion from electrolytic decay.

6. Finishes 11. Building Codes


ACM coil coated finishes are available in a 2 coat solid or mica Elemex panels meet or exceed the local building code
finish, as well as 3 coat metallic colors. All of the finishes contain requirements of North America.
a minimum of 70% Kynar 500®/Hylar 5000® polyvinylidene
fluoride (PVdF) resins. Alumitex carries over 30 standard colors
in the stock program and meet the AAMA 2605-98 specification
12. Availability & Costs
Elemex can arrange to ship fabricated metal products anywhere
requirements. Minimum quantities may apply to producing
in North America.
standard colors.

7. Sizes
ACM is manufactured in the standard thickness of
5/32” (4mm). Also available in 1/8” (3mm) and 1/4” (6mm).
Standard sheet widths are 40” (1020mm), 49” (1250mm) and 530 Admiral Drive,
62” (1575mm). There is no limitation on the length but within London, Ontario, Canada N5V 0B2
a length of 19’6” (6000mm) is recommended for convenient Toll free: 1-844-435-3639
handling and delivery purposes. info@[Link] [Link]
Aluminum Facade System 07 42 13.23

Alumitex® ACM March 2019

13. Product Technical Data 15. Maintenance


ASTM D1781 - Standard test method for climbing drum peel The high performance PVdF finish coating requires virtually
for adhesives no maintenance. Cleaning the panels, with water and a mild
detergent, on a regular basis will enhance the look of the
ASTM E8 - Standard test method for tension testing of panels. Instructions on cleaning methods are available from
metallic materials the manufacturer.
ASTM C297 - Standard test method for tensile strength on
flat sandwich construction in flatwise plane 16. Technical Services
Elemex can provide consultation suggestions for preliminary
ASTM C273 - Standard test method for shear properties of design right through to product application, including the following:
sandwich core materials Advice for both new work and retrofit applications, Finish samples,
Specification assistance, Shop drawings
ASTM C393 - Standard test method for flexural properties
of sandwich construction 17. Related References
A.A.M.A. technical literature is available from the American
ASTM C518 - Standard test method for steady-state thermal
Architectural Manufacturers Association. For referenced ASTM
transmission properties by means of the heat flow meter
standards, visit the ASTM website at [Link] or contact
apparatus
ASTM Customer Service at service@[Link].
ASTM D648 - Standard test method for deflection temperature
of plastics under flexural load in the edgewise position 18. Assembly Drawings
ASTM D696 - Standard test method for coefficient of linear
thermal expansion of plastics between –30°C and 30°C with a
vitreous silica dilatometer

Fire Test Data


NFPA 285 - Standard test method for evaluation of fire propoga-
tion characteristics of exterior non-load-bearing wall assemblies
containing combustible components

ASTM E84 - Standard test method for surface burning


characteristics of building materials

CAN/ULC S-134 - Standard test method for fire


testing of exterior wall assemblies. (ACM FR)
19. Features and Benefits
Systems Technical Data
AAMA 508-07 - Standard test method for pressure equalization
behavior & water penetration resistance

ASTM E283 - Standard test method for determining the rate of


air leakage through exterior windows, curtain walls, and doors
under specified pressure difference across the specimen

ASTM E330 - Standard test method for structural performance


of exterior windows, curtain walls, and doors by uniform static
air pressure difference

ASTM E331 - Standard test method for water penetration


of exterior windows, curtain walls, and doors by uniform static
air pressure difference 530 Admiral Drive,
London, Ontario, Canada N5V 0B2
14. Warranty Toll free: 1-844-435-3639
Standard 1 year construction warranty. Contact manufacturer info@[Link] [Link]
for finish warranty information. ELXD-003/03-19
Architectural Facade Systems

[Link] 530 Admiral Dr. London, Ontario N5V 0B2 T 1 844 435 3639 F 519 455 0253

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