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G3516 1

The document provides specifications for a continuous power generator system with a capacity of 975 ekW to 1030 ekW, operating at 50 Hz and 1500 rpm. It details standard and optional equipment, including cooling, exhaust, fuel systems, and control panels, as well as performance metrics and dimensions. The generator is designed for use with pipeline natural gas and meets specific emissions standards.

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Andrew V
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0% found this document useful (0 votes)
2 views

G3516 1

The document provides specifications for a continuous power generator system with a capacity of 975 ekW to 1030 ekW, operating at 50 Hz and 1500 rpm. It details standard and optional equipment, including cooling, exhaust, fuel systems, and control panels, as well as performance metrics and dimensions. The generator is designed for use with pipeline natural gas and meets specific emissions standards.

Uploaded by

Andrew V
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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CONTINUOUS 975 ekW 1218 kVA / 1030 ekW 1287 kVA

50 Hz 1500 rpm 400 Volts

Factory Installed Standard & Optional Equipment


System Standard Optional
Air Inlet Air cleaner; intermediate duty with service indicator Ship-loose air cleaner
Air inlet adapter
Control EMCP II+ Communications Module (PL1000T, PL1000E)
Instrument panel on engine Alarm module
Customer interface module
Synchronizing module
Cooling Combined jacket water and oil cooler circuit Corrosion resistant aftercooler
Engine driven JW pump; Thermostats and housing Raw water aftercooler
Separate aftercooler circuit Temperature regulator for high temperature cooling
Single-stage for wet manifold; Two-stage for dry manifold (option for a cogeneration system)
Engine driven AC pump; Second-stage thermostat and housing Inlet/Outlet connections.
Expansion and overflow tank
Water level switch gauge
Exhaust Wet exhaust manifold for standard emission Flexible fitting; Elbow; Flange and Expander
Dry exhaust manifold for low emission Muffler and spark-arresting muffler with companion
flanges.
Fuel Gas pressure regulator High Btu carburetor mixer
Requires 10.3 to 34.5 kPa (1.5 to 5 psi) supplied gas pressure Gas filter
Natural gas carburetor for standard emission Gas shutoff valve
Dual rear inlet connections
Deltec natural gas carburetor for low emission
3
(31 to 35 MJ/Nm venturi standard)
RH inlet connection
3
Fuel system is sized for 31.5 to 47.2 MJ/Nm (800 to 1200 Btu/scf)
Generator SR4B generator, includes: Set mounted circuit breakers
PM excited, form wound with Class H insulation Medium voltage generator
Stator RTDs Bearing temperature detectors (RTD)
Cat Digital Voltage Regulator (Cat DVR) including Low voltage extension box
KVAR/PF control Cable access box
Space heater Air filter for generator
European bus bar
Governing Woodward 2301A Speed Control for standard emission Ship-loose 2301A Speed Controller
Woodward ProAct Speed Control for low emission 2301A load sharing governor
2301D dual gain governor
8290 load sharing module
Ignition Cat Electronic Ignition System (E.I.S.)
including detonation sensing timing
Lubrication Crankcase breather; top mounted Oil level regulator
Oil cooler Oil pan drain valve
Oil filter Sump pump
Shallow oil pan Prelube pump
Lubricating oil
Mounting 330 mm, industrial type rail, engine-generator mounting Spring type vibration lsolators
Rubber type isolator pad
Protection Shutoff solenoid; 24VDC, ETR
Detonation shutdown
Starting / Charging Dual 24 VDC starting motors Battery charger; Charging alternator
Battery set, cable and rack
Oversized battery; Lacket water heater;
General Paint -- Caterpillar Yellow (engine and generator) EEC D.O.I certification
Crankshaft vibration damper and guard Crankcase explosion relief valve
Lifting eyes Engine barring group
Operation and Maintenance Manuals; Parts Book.

LEHE8747-01 2
CONTINUOUS 975 ekW 1218 kVA / 1030 ekW 1287 kVA
50 Hz 1500 rpm 400 Volts

SPECIFICATIONS
CAT LEAN BURN GAS ENGINE CAT EMCPII+ CONTROL PANEL
G3516 LE SCAC 4-stroke-cycle, spark-ignited engine • Power by 24 volts DC
Number of Cylinders V16 • NEMA 12, IP44 dust-proof enclosure
Bore --- mm (in) 170 (6.7) • Lockable hinged door
Stroke --- mm (in) 190 (7.5) • Single-location customer connection
Displacement --- L (cu in) 69 (4210) • Auto start/stop control switch
Compression Ratio (516GEX1 & 516GEX4) 11:01 • Voltage adjustment potentiomenter
Compression Ratio (516GEX6) 12:01 • True RMS AC metering, 3 phase
Aspiration Turbocharged Separate Circuit Aftercooled • Pruge cycle and staged shutdown logic
Cooling Type (516GEX1) JW & O/C combined, SCAC • Digital indication for:
Cooling Type (516GEX4) JW & O/C combined, two stage SCAC RPM
Cooling Type (516GEX6) JW & O/C combined, two stage SCAC Operating hours
Fuel System Low Pressure Oil pressure
Governor Type (516GEX1) Woodward 2301A Coolant temperature
Governor Type (516GEX4 & 516GEX6) Woodward ProAct II DC voltage
L-L volts, L-N volts, phase amps, Hz,
CAT SR4B GENERATOR ekW, kVA, kVAR, kWhr, %kW, pf
Frame size 697 System diagnostic codes
Excitation Permanent Magnet • Shutdown with indicating lights;
Pitch 0.7333 Low oil pressure
Number of poles 4 High coolant temperature
Number of bearings 1 High oil temperature
Number of leads 6 Overspeed
Insulation Class H Overcrank
IP rating Drip proof IP22 Emergency stop
Alignment Pilot shaft High inlet air temperature (for TA engine only)
Overspeed capability -- % of rated 125% Detonation sensitive timing (for LE engine only)
Waveform deviation line to line, no load less than 3.0% • Programmable protective relaying functions:
Voltage regulator CDVR Under / Over voltage
Voltage level adjustment +/- 5.0% Under / Over frequency
Voltage regulation, steady state +/- 0.5% Overcurrent
Voltage regulation with 3% speed change +/- 0.5% Reverse power
Telephone Influence Factor (TIF) less than 50 • Spare indicator LEDs
• Spare alarm/shutdown inputs
Consult your Cat dealer for available voltage

LEHE8747-01 3
CONTINUOUS 975 ekW 1218 kVA / 1030 ekW 1287 kVA
50 Hz 1500 rpm 400 Volts

DEFINITIONS AND CONDITIONS

(1) Continuous --- Maximum output available for an unlimited time

Ratings are based on pipeline natural gas having a Low Heat Value
(LHV) of 35.6 MJ/Nm3 (905 Btu/ft3) and 80 Cat Methane Number.
For values in excess of altitude, ambient temperature, inlet/exhaust restriction,
or different from the conditions listed, contact your local Cat dealer.

(2) Efficiency of standard generator is used. For higher efficiency generators, contact
your local Cat dealer.

(3) Ratings and fuel consumption are based on ISO3046/1 standard reference
conditions of 25 deg C (77 deg F) of ambient temperature and 100 kPa (29.61 in Hg)
of total barometic pressure, 30% relative humidity with 0, +5% fuel tolerance.

(6) Assume synchronous driver

(7) Emissions data measurements are consistent with those described in EPA CFR
40 Part 89 Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown
is based on steady state engine operating conditions of 25 deg C (77 deg F), 96.28 kPa
(28.43 in Hg) and fuel having a LHV of 35.6 MJ/NM3 (905 Btu/cu ft) and 80 Cat
Methane Number at 101.60 kPa (30.00 in Hg) absolute and 0 deg C (32 deg F).
Emission darta shown is subject to instrumentation, measurement, facility, and engine
fuel system adjustment.

LEHE8747-01 6
CONTINUOUS 975 ekW 1218 kVA / 1030 ekW 1287 kVA
50 Hz 1500 rpm 400 Volts

DIMENSIONS

Package Dimensions
Length 4917.0 mm 193.58 in Note: Do not use for installation design.
Width 2204.8 mm 86.80 in See general dimension drawings
Height 2011.7 mm 79.20 in for detail ( Drawing # 201-9599 )
Approx. Shipping Weight 11 813 kg 26 043 lb

Performance Numbers : DM5671, DM5158


DM0989, DM5665
DM5668
Feature Codes: 516GEX1
516GEX4
516GEX6
Generator Argt: 144-1814
Source: US Sourced
www.Cat-ElectricPower.com
© 2011 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication

CAT, CATERPILLAR, their respective logos,


"Caterpillar Yellow," the "Power Edge" trade dress as well
as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.
LEHE8747-01 (09-11)
LEHE8747-01 7

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