Periodic Service Check Sheet
EXCAVATOR
CAT 340D
C/N :
PT. PRAGER KENCANA SERVICE
RM DEPARTMENT
Site :
BUKIT MENJANGAN LESTARI
C/N : 500 1,000 2,000 4,000
MI (PART)
SPK (WORK)
Periodic
Periodic Service
Service Check
Check Sheet
Sheet
DATE
CATERPILAR
CATERPILAR
HOUR METER
KILO METER
340D
340D EXCAVATOR
SITE : EXCAVATOR
PART NUMBER PS2 PS3 PS4 PS4(G)
DESCRIPTION INTV.
GENUE INTERCHANGE 250 500 1,000 2,000
OIL
ENGINE OIL EO15W/40 KGO 500 55 55 55
DAMPER OIL EO15W/40 KGO 1,000 6.2 6.2
SWING MACHINERY TO30 KGO 1,000 13 13
FINAL DRIVE TO30 KGO 1,000 22 22
HYDRAULIC OIL HO10 KGO 4,000 135
COOLANT SYCG-AF-NACDM 4,000 21
GREASE SGX NLGI-2 4,000 10
SPARE PART
FUEL FILTER 422-7587 500 1 1 1
FUEL PRE-FILTER 360-8958 500 1 1 1
ENGINE OIL FILTER 1R-1808 500 1 1 1
FILTER ELEMENT AS-OIL 179-9806 1,000 1 1
HYD. OIL FILTER 093-7521 1,000 1 1
AIR CLEANER INNER 471-6955 1,000 1 1
WATER SEPARATOR 438-5386 1,000 1 1
AIR CLEANER OUTER 453-5509 2,000 1
FILTER RETURN HYDRAULIC OIL 179-9806 2,000 1
FILTER RETURN HYDRAULIC OIL 5I-8670 2,000 1
AC FRESH FILTER 2,000 1
V-BELT 2,000 1
OIL SAMPLE SOS 250 3 5 6 6
EQUIPMENT NUMBER : PLAN 500 1000 2000 4000
START TIME
SERVICE FINISH TIME
MANPOWER QTY PS
CLEANING UNIT ( HOURS ) 1
LEAD TIME
SERVICE TIME ( HOURS ) 0.00
ENGINE OIL 1
DAMPER OIL 1
PAP SAMPLE HYDRAULIC OIL 1
SWING MACHINERY OIL 1
FINAL DRIVE 2
FILLED BY GROUP LEADER 500 1000 2000 4000
TOTAL DOWN TIME (HOURS)
MANHOUR PS (HOURS)
ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS4 PS4(G)
AREA 1
1 ENGINE OIL CHECK / CHANGE
2 AIR CLEANER CLEAN / CHANGE
3 COOLANT LINES & LEAKAGE INSPECT
4 BREATHER CLEAN / REPLACE
STARTING MOTOR, ALTERNATOR CABLE &
5 INSPECT
CONNECTION
6 WATER COOLANT CHECK / CHANGE
7 COOLANT LINES & LEAKAGE INSPECT
8 MAIN FUEL FILTER REPLACE
9 PRE FUEL FILTER REPLACE
10 WATER SEPARATOR REPLACE
11 RADIATOR FINS INSPECT / CLEAN
12 OIL COOLER FINS INSPECT / CLEAN
13 FAN BELT WEAR CHECK / REPLACE
ENGINE AIR INTAKE PIPING CLAMPS
14 INSPECT
(TURBOCHARGER, ENGINE)
15 CORROSION RESISTOR REPLACE
16 WATER PUMP CHECK ANY LEAKAGE
17 TURBOCHARGE END PLAY CHECK, ADJUST & RETORQUE
ENGINE AIR INTAKE PIPING CLAMPS
18 CHECK, ADJUST & RETORQUE
(TURBOCHARGER, ENGINE)
19 ENGINE VALVE CLEARANCE ADJUST if required by PPM result
20 INJECTION PUMP SCREEN FILTER REPLACE
21 VIBRATION DAMPER CHECK VISUAL
AREA 2
1 ELECTROLITE BATTERY CHECK / ADD
2 CABIN INSTRUMENT & CONTROL PANEL INSPECT
3 WIRING HARNES INSPECT
4 AC COMPRESSOR BELT TENSION CHECK & ADJUST
5 AC REFRIGERANT LEVEL INSPECT
6 AC HOSES & FITING INSPECT
7 STARTING MOTOR CHECK FUNCTION
8 ALTERNATOR CHECK FUNCTION
9 CONDENSOR FINS INSPECT
10 AIR FILTER CABIN REPLACE
11 AIR CONDITIONER FILTER REPLACE
12 RUBBER PIPING CLAMP HIGH PRESSURE INSPECT
13 CLAMP PIPING HIGH PRESSURE REPLACE
14 AIR COMPRESSOR INSPECT
15 EVAPORATOR INSPECT
16 ACCUMULATOR REPLACE
17 AIR DRYER CHANGE
AREA 3
1 FINAL DRIVE OIL LEVEL RH/LH CHECK / CHANGE
2 TRACK SHOE BOLT LH/RH CHECK & TIGHTEN
3 PILOT FILTER ELEMENT CHECK / REPLACE
4 DRAIN FILTER CATRIGE CHECK/REPLACE
5 HYDRAULIC OIL FILTER ELEMENT CHECK / REPLACE
6 TRACKFRAME AND AXLE CONNECT. BOLT CHECK & TIGHTEN
7 TRACK TENSION (max deflect.: 10 - 30 mm) CHECK & ADJUST
8 TRACK ROLLER FOR LEAKAGE AND WEAR CHECK / ADD OIL if required
9 CARRIER ROLLER FOR LEAKAGE AND WEAR INSPECT
10 FRONT IDLER FOR LEAKAGE AND WEAR INSPECT
11 SPROCKET TOOTH FOR WEAR INSPECT
12 BUCKET WEAR PLATE INSPECT
13 SWING MACHINERY OIL CHANGE
14 BREATHER ELEMENT HYDRAULIC TANK CHECK / REPLACE
15 RETURN STRAINER HYDRAULIC TANK CLEAN / REPLACE
16 STRAINER HYDRAULIC TANK CLEAN
ITEM CHECK ACTIVITY PS1 PS2 PS1 PS3 PS4 PS4(G)
AREA 3
BUCKET TOOTH FOR WEAR, LOOSE OR
17 INSPECT
MISSING
BUCKET TOOTH ADAPTOR FOR WEAR, LOOSE
18 INSPECT
OR MISSING
BUCKET SITE CUTTING FOR WEAR, LOOSE
19 INSPECT
OR MISSING
BOOM, ARM BUCKET FOR CRACKED &
20 INSPECT
MISSING
AREA 4
FIRE SUPPRESSION
1 PRESS INDICATOR IN THE GREEN AREA CHECK FUNCT. / COND.
2 MANUAL SWITCHS / MODULE HANDLES CHECK COND. & LOCK
3 NOZZLE CAP & VENT VALVE CAP CHECK COND. & LOCK
4 HOSES & FITTING CHECK CONDITION
5 CYL&HEAD ASSY FOR SIGNS DAMAGE CHECK CONDITION
6 CYL&MOUNTING BRACKET ARE SECURE CHECK CONDITION
7 SYSTEM COMPONENTS CONDITION CHECK & REPAIR
8 CLEAN OF CYL & CLEAR OF LABELS CHECK CONDITION
9 FREE PASSAGE ALL HOSES & FITTING CLEAN & CHECK
AUTOLUB
10 GREASE CONTAINER/RESERVOIR CHECK FUNCT. / COND.
11 GREASE PUMP & OUTLET CHECK FUNCTION
12 CONTROL UNIT / TIMER CHECK FUNCTION
13 DEVIDER VALVE, OUTLET CHECK FUNCT. / COND.
14 HOSES & FITTING FOR AUTOLUBE CHECK CONDITION
15 SWING CIRCLE LUBRICATING CHECK LUB. 4 POINTS
16 BOOM CYLINDER ROD END PIN CHECK LUB. 2 POINTS
17 BOOM CYLINDER FOOT PIN CHECK LUB. 2 POINTS
18 BOOM FOOT PIN CHECK LUB. 2 POINTS
19 BOOM ARM COUPLING PIN CHECK LUB. 1 POINT
20 ARM CYLINDER FOOT PIN CHECK LUB. 1 POINTS
21 ARM CYLINDER ROD END PIN CHECK LUB. 1 POINT
22 ARM BUCKET COUPLING PIN CHECK LUB. 2 POINT
23 ARM LINK COUPLING PIN CHECK LUB. 1 POINT
24 BUCKET CYLINDER FOOT PIN CHECK LUB. 2 POINTS
25 BUCKET CYLINDER ROD END PIN LUBRICATE 2 POINTS
26 LINK COUPLING PIN LUBRICATE 1 POINTS
27 LINK BUCKET COUPLING PIN LUBRICATE 1 POINT
28 AFTERCOOLER FAN MOUNTING LUBRICATE 3 POINTS
29 TENSION PULLEY & FAN PULLEY ASSEMBLY LUBRICATE 2 POINT
NAMA
AREA 1
SIGN
NAMA
AREA 2
SIGN
NAMA
AREA 3
SIGN
NAMA
AREA 4
SIGN
FINAL CHECK AFTER SERVICE ACTIVITIES 250 500 250 1000 2000 4000
1 WALK AROUND CHECK RECHECK
2 OIL LEVEL RECHECK
3 FILTERS TIGHTNESS & LEAKAGE RECHECK
4 OIL & FUEL CAP TIGHTNESS RECHECK
5 DRAIN PLUG TIGHTNESS & LEAKAGE RECHECK
6 BACKLOG REPAIR QUALITY RECHECK
7 WATERCOOLANT LEVEL RECHECK
8 PANEL CABIN WARNING LAMP & BUZZER RECHECK
9 START ENGINE, CHECK NOISE RECHECK
10 WORKLAMP, TURN LAMP, SIGNAL LAMP RECHECK
11 WORK EQUIPMENT FUNCTION RECHECK
12 BRAKE FUNCTION RECHECK
15 TRAVEL FUNCTION RECHECK
16 STALL PERFORMANCE RECHECK [STD - ]
ACTUAL
17 OIL/WATER/FUEL LEAKAGE RECHECK
18 ENGINE OIL PRESSURE RECHECK [STD - ]
NAME LEADER
SIGN
Note :
X : Bad Condition / No Replace
X : Change / Replace
V : Good Condition
NA : Not Available
