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Air Knife Drying System

The document provides detailed information about the Air Knife Drying System, including standard accessories such as various types of blowers and air knives. It outlines their features, applications across multiple industries, and installation guidelines. Additionally, it includes specifications for different models and customization options for optimal performance.

Uploaded by

Bimal Sanghrajka
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© © All Rights Reserved
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0% found this document useful (0 votes)
180 views41 pages

Air Knife Drying System

The document provides detailed information about the Air Knife Drying System, including standard accessories such as various types of blowers and air knives. It outlines their features, applications across multiple industries, and installation guidelines. Additionally, it includes specifications for different models and customization options for optimal performance.

Uploaded by

Bimal Sanghrajka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air Knife Drying System

CONTENTS

Standard
01 Accessories 02 Application 03 Choice 04 Installation
Air Knife Drying System
01 Standard
Accessories
01 Standard Accessories -- Blower

Direct Drive Blower

High Spped Centrifugal Blower


High Pressure Blower
01 Standard Accessories -- Blower (High Pressure Blower)

Recommend Model:
• 2MV 610 H16, 2.2KW
• 2MV 710 H16, 2.2KW
• 2MV 710 H26, 3.0KW
• 2MV 730 H26, 3.0KW
• 2MV 810 H17, 5.5KW
• 2MV 810 H27, 7.5KW
• 2MV 830 H27,7.5KW
01 Standard Accessories -- Blower (High Spped Centrifugal Blower)

Introduce
The high-speed centrifugal blower is designed on the
basis of the advanced hydrodynamic principle in the
world and combined with the development of aircraft
turbine power system.
Single Stage Blower
It has the characteristics of ultra-low energy
consumption, ultra-high wind pressure and ultra-large
flow rate.

It benefits from the unique transmission design, which


can make the speed of the impeller of the pump head
reach 13,000-282,000 rpm and obtain ultra-fast wind
speed. Pressure and excessive air flow.

Double Stage Blower


01 Standard Accessories -- Blower(High Spped Centrifugal Blower)

Recommend Model:
Features:
• AT-70, 5.5kw;7.5kw
• AT-85,7.5kw
 Compact design
 IEC Approved Motors
 Energy efficient
 Quiet operation
 Longer life
 Oil-free operation
 Air cooled units up to 49 deg.C inlet
air temperature
 Water cooled units upto 162 deg.C
inlet air temperature
 Automatic belt tensioning (1 minute
belt change - no tools required)
 Low maintenance for continuous duty
01 Standard Accessories -- Blower (Direct Drive Blower)

Explorer series super blower is equipped with a control system


independently developed by Leeds. The speed, frequency, voltage, current
Introduce and temperature of the blower can be viewed through APP. In addition,
through APP can also achieve fault alarm, remote shutdown, the 24-hour
operation state of the blower is fully mastered.
01 Standard Accessories -- Blower (Direct Drive Blower)

Performance Characteristics:

1. high speed direct drive blowers combined with frequency inverter .


2. you can see their advantages ,small size,small weight,high
performance.
3. most important thing is direct drive,no belt.in this way,we can save
many time and cost for after -service.
4. connect with high speed converter motor
5. Direct drive blower can withstand high temperatures 200 degrees
6. They are working under super high
frequency:3KW 300~430HZ/4KW 300~520hz/7.5KW 300-600HZ.

Recommend Model:
• EXPLOER-85
01 Standard Accessories -- Air Knife (Stainless Steel Air Knife)

Feature:

• Outlet:0.3-5mm ; Air Knife length:0.2-3m


• Widely used in circuit boards,plating parts,film drying
• All stainless steel SUS304 or 316L material,acid and
alkalresist
• According to the aerodynamic principle design,wind
resistance wind speed is average
• Pressure can be 5kgf/cm2,wind speed up to 400m/s,can
blow hot air,temperature can be 250°C
• Can be used for drying water,isolated curtain,water
curtain,etc., to reduce the cold/hot air loss
• Inlet diameter:32mm/40mm/50mm/63mm/76mm
01 Standard Accessories -- Air Knife(Coanda Air Knife)

Feature:
• Material: Aluminum alloy
• Adjustable width of the outlet(0.3-8mm)
• Anti-corrosion,anti-leakage design
• Widely used in circuit boas,plating parts,film
drying
• Unique protruding knife egde,jet
continuous,controllable airflc
• The droplet shape and the inproved air
entrament design provide high-speed and
stable airflow
• Inlet diameter:3''(Customizable)
01 Standard Accessories -- Air Knife( Spider Arm Air Knife)

Feature:
• Multi angle wind cutting, no blind area, no dead angle
• Single bottle blowing time is 3-5 times of the original
• Adapt to different bottle types, convenient and fast adjustment
• Close to the bottle at the nearest distance to maintain the effect of
wind cutting
• The blow times of a single bottle is 10-20 times of that of the
traditional air knife series
• The stepped air nozzle covers the bottle body from top to bottom,
which conforms to the principle of fluid mechanics
• It can be used with Ritz tell centrifugal fan and Ritz high pressure fan,
which is flexible and convenient

Material:
 Main pipe material :stainless steel
 Nozzels material:Polyoxymethylene(POM)-50- 110°C temperature allowed
01 Standard Accessories -- Air Knife(High Speed Air Knife)

Feature:
• It is suitable for the drying of various cleaning and conveying modes, such as through type, hanging type,
trough type, rotary type, etc
• It can effectively cover multiple surfaces of the product for drying, and the outlet flow rate is up to 200m / s
• Suitable for drying complex products with grooves, blind holes, heterosexual, etc
• All stainless steel 304 or 316 material, CNC processing, very low pressure loss
• The effective distance is up to 40 cm, more than twice the effective drying distance of traditional air knife
• The matching reciprocating machine swing system can realize no blind area purging, and the effect is
equivalent to manual air gun operation
01 Standard Accessories -- Air Knife( Compressed Air Knife)

Feature:
• Low noise, 11 times lower than that of conventional
drilling pipe air curtain
• Saving compressed air, saving 63% of air consumption
compared with conventional air curtains
• Balanced air flow, air compression ratio up to 40:1
• No moving parts, aluminum or stainless steel
• Small size, easy to install and maintenance free
• Provide various specifications of air curtain width (100-
1220mm), adjustable air flow intensity (with adjustable
press)
• It can be used with air compressor, flexible and
convenient
01 Standard Accessories -- Air Knife(Annular Air Knife)

Feature:
• Low noise, within 70dB in most cases
• Environmental protection and energy saving, air flow
balance
• Suitable for different bottle types, convenient
adjustment, fast compression, low air consumption, air
compression ratio up to 40:1
• Adjustable air knife and flow
• Structure design open type, compact, firm, easy to
install
• No need for electricity, no moving mechanical parts
• Small holes on the edge of the ring for easy installation
01 Standard Accessories -- Suction Air Filter & Connector for Air Filter
Model PT D L H B Airflo Weight EXW
(mm) (mm) (mm) (mm) w (kg) price
(L/min) (USD)
MF-08 1 58 170 155 42 1100 0.20 10
MF-10 1 1/4” 71 186 170 54 210 0.32 15
MF-12 1 1/2” 85 196 182 65 285 0.49 15
MF-16 2 103 215 202 75 395 0.65 18
MF-20 2 1/2” 148 274 252 97 750 1.20 20
MF-32 4 208 380 357 142 1000 2.45 30

Barrel Connector Elbow Connection Air Filter


01 Standard Accessories -- Soft Pipe

Transparent Hosing(anti-temp 100°C)


EXW price
Code of blower turbine Diameter
(USD)

1" 3.69

2,3 1.25" 3.69

4 1.5" 4.00

5,6,7 2" 4.31

Length can be defined by 8 3" 5.54


yourself
9 4" 6.15
01 Standard Accessories -- Soft Pipe

Steel Wire Silicon Holding(anti-temp 300°C)


Code of blower EXW price
Diameter
turbine (USD)

1" 20.00

2,3 1.25" 20.77

4 1.5" 21.54

Length can be defined by 5,6,7 2" 23.08


yourself
8 3" 30.77
4 meter for each pc
9 4" 34.62
01 Standard Accessories -- Hose Connector & Cilp

Hose Conector(Blower to Pipe) Threaded Clip

Diameter:1''/2''/3''4''(Size corresponding to air inlet of blower)


Material:Stainless Steel
01 Standard Accessories -- Y Connector

Material:Stainless Steel
Number of branches can be customized
01 Standard Accessories -- Air Knives Holders

Material:
Stainless Steel

1pc air knife with 1set air


knife holders

The holder is Adjustable


02 Application
02 Application

It is widely used in drying systems of various industries, such as:


 Automobile spart parts drying  Food package drying
 Plastic parts drying  Electroplating surface treatment
 Lithium battery drying  Drying beverage bottle before labling
 Painting and drying  Drying wine bottle before labeling
02 Application -- Case Picture
02 Application -- Case Picture
02 Application -- Case Picture
02 Application -- Case Picture
03 Choice
03 Choice -- Stainless Steel Air Knife & Coanda Air Knife

Required airflow = air knife length (in meters)* transfer belt speed (in m/s)* air knife number *
air knife outlet size (in meters)* 3600

The air knife outle size usually is 0.8mm, outlet size can be adjusted range: 0.3-5mm
03 Choice -- Spider Arm Air Knife

A:Main pipe diameter

B:Total main pipe length

C:Quantity of air nozzles on both sides

D:Quantity of air nozzles on bottom

Stepped distribution of air nozzle during installation:

For example:
A: 76mm; B:2000mm -- (Customer requirements)

We can customize the number and length of air nozzles according to customers' requirements
C:44(Φ25*1.8mm)--air nozzle:12pcs(300mm)+ 12pcs(400mm)+ 10pcs(500mm)+ 10pcs(600mm)
D:3 (Φ25*1.8mm)-- air nozzle: 3pcs(100mm)
03 Choice -- Industry characteristics

Item Industry characteristics Item Industry characteristics

Drying industry with long distance


Food, corrosive, high safety industry
and complex grooves

Ultrasonic cleaning, circuit board Industries with low air velocity and
drying, industries requiring high- high pressure that need high-strength
speed and stable airflow impact air flow

Wine and beverage production lines, Industries with small airknife


industries with dry blind areas consumption and strong blowing power
04 Installation
04 Installation--SS Air Knife & Coanda Air Knife
Inlet direction can be customized on the side/body/top

Air knife installation angle


04 Installation -- SS Air Knife & Coanda Air Knife
04 Installation-- SS Air Knife & Coanda Air Knife
04 Installation-- SS Air Knife & Coanda Air Knife
04 Installation--Spider Arm Air Knife
04 Installation--Spider Arm Air Knife
THANK YOU

Contact :
Miss Linda [sales&marketing ]
Whatsapp/Cell : 0086 15014788350
Email : [email protected]

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