Load Chart RT 35 Zoomlion
Load Chart RT 35 Zoomlion
LOAD RATINGS
Edition 1
12, 2012
To owners, users and operators ..........................................................................................................I
Safety .....................................................................................................................................................II
III
Zoomlion Cranes appreciates your selection of the ZOOMLION Rough Terrain Crane
for your application.
No one should operate the crane unless they read and understand the information in
this manual.
When you follow the instructions in this manual, your crane can operate at MAXIMUM
EFFICIENCY.
The operator must keep this manual in the cab of the crane.
If there is anything in the manual that you do not understand, speak with us. We
(Zoomlion Cranes) are NOT responsible for damages from an operator who does not
obey the instructions in the OPERATOR’S MANUAL.
The OPERATOR’S MANUAL is an important part of the crane. If the crane becomes the
property of a different person, make sure that the manual stays in the cab of the crane.
THANK YOU!
Mobile Crane Branch Company of ZOOMLION Heavy Industry Science and Technology
Co., Ltd.
Copyright
Under the copyright laws, this manual may not be copied, photocopied, reproduced,
translated, or reduced to any electronic medium or machine readable form, in whole or
part, without the prior written consent of Zoomlion Heavy Industry Science and
Technology Co., Ltd.
Copyright © 20XX, Zoomlion Heavy Industry Science and Technology Co., Ltd.
I
Hazard Indicators
DANGER, WARNING, CAUTION, ATTENTION, NOTE, and IMPORTANT labels are on
signs and decals, and as you read this manual to show important instructions. In this
manual, DANGER, WARNING, and CAUTION labels are before the paragraph or item to
which they apply. ATTENTION, NOTE, and IMPORTANT follow the paragraph or item
they apply to. The markers are as follows:
Danger
Refers to a dangerous situation which, if you do not prevent, will cause death or
injury.
Warning
Refers to a possible dangerous situation which, if you do not prevent, could cause
death or injury.
Caution
Refers to a possible dangerous situation which, if you do not prevent, may cause
light or moderate injury.
Attention
Refers to a situation which, if you do not prevent, may cause property or equipment
damage.
Note
Important
This symbol shows a step or procedure that is not approved and can cause a dangerous
situation.
I
1.1 HOIST TACKLE CHART
This chart only represents the maximum permissible hoist line load per parts of line. You
must refer to the proper Lift Charts for machine rated loads.
LINE PARTS 1 2 3 4 5 6 7 8
MAXIMUM
PERMISSIBLE
4375 8750 13125 17500 21875 26250 30625 35000
HOIST LINE
LOAD (KG)
Wire rope: 17NAT-15*K7-IWRC-1960MPa Weight: 139 kg/100m
Minimum breaking strength: 251 kN
01 - 1
1.3 WEIGHTS
Table 01 – 3 Weights
MACHINE EQUIPMENT
1. COUNTERWEIGHT: 4500kg
2. OUTRIGGER SPREAD: 6.8 m from center of
outrigger float to center of outrigger float across
the longitudinal axis of the machine
6.81 m from center of outrigger float to center of
outrigger float across the transversal axis of the
machine
3. Powered boom length 9.8 m retracted to 31 m
extended
4. Crane height 3.6 m, length 11.8 m, width 2.9 m,
wheelbase 3.82 m
01 - 2
1.4 GENERAL
4. This crane and its load ratings are in accordance with GB/T6068-2008 Truck Crane
and Rough Terrain Crane Test Code, and related standards stipulated in
GB/T3811-2008.
1.5 DEFINITIONS
1. LOAD RADIUS – The horizontal distance from the axis of rotation before loading to
the center of the vertical hoist line or tackle with a load applied.
2. LOAD BOOM ANGLE – It is the angle between the boom base section and the
horizontal, after lifting the rated load at the rated radius. The boom angle before
loading should be greater to account for deflections. The loaded boom angle
combined with the boom length give only an
approximation of the operating radius.
5. Side load – Horizontal force applied to the lifted load either on the ground or in the air.
6. EXTRA-CAUTION ZONE – Tipping can occur with some boom/jib combinations at
radii within this area without any load on the hook.
7. BOOM SIDE OF CRANE – The side of the crane over which the boom is positioned
when in an OVER SIDE working position.
01 - 3
1.6 SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are
based on all outrigger beams being fully
extended / retracted, or in the case of
partial extension ratings mechanically
pinned in the appropriate position, and
the tires raised free of the supporting
surface.
3. Crane load ratings on tires depend on appropriate inflation pressure and the tire
conditions. Caution must be exercised when increasing air pressures in tires. Consult
Operator’s Manual or Maintenance and Service Manual for precautions.
4. Consult appropriate section of the Operator’s Manual or Maintenance and Service
Manual for more exact description of hoist line reeving.
5. The use of more parts of line than required by the load may result in having insufficient
rope to allow the hook block to reach the ground.
6. Properly maintained wire rope is essential for safe crane operation. Consult
Operator’s Manual or Maintenance and Service Manual for proper maintenance and
inspection requirements.
7. When spin-resistant wire rope is used, the allowable rope loading shall be the
breaking strength divided by five (5), unless otherwise specified by the wire rope
manufacturer.
1.7 OPERATION
2. When either radius or boom length, or both, are between listed values, the smaller of
the two listed load ratings shall be used.
3. Do not operate at longer radii than those listed on the applicable Lift Chart (cross
hatched areas shown on range diagrams) as tipping can occur without a
load on the hook.
4. The boom angles shown on the Lift Charts give an approximation of the operating
radius for a specified boom length. The boom angle, before loading, should be greater
01 - 4
to account for boom deflection. It may be necessary to retract the boom if maximum
boom angle is insufficient to maintain rated radius.
5. All telescopic sections must be extended synchronically.
When jibs are erected but unused, add three (3) times the weight of jib, any hook
block, slings, and auxiliary lifting devices at the jib head to the load (jib weight: 525
kg).
7. Rated loads do not exceed 75% on outriggers or 67% on tires, of the tipping load as
determined by GB/T6068-2008 Truck Crane and Rough Terrain Crane Test Code.
Structural strength ratings in chart are indicated with an asterisk (*).
8. Rated loads are based on freely suspended loads. No attempt shall be made to drag a
load horizontally on the ground in any direction.
9. The user shall operate at reduced ratings to allow for adverse job conditions, such as:
soft or uneven ground, out of level conditions, high winds, side loads, pendulum action,
jerking or sudden stopping off loads, hazardous conditions, experience of personnel,
two-machine lifts, traveling with loads, electric wires, etc, (side pull on boom or jib is
hazardous). If wind speed is higher than the maximum permissible value (45 ft/s (13.8
m/s), grade 6) or it is fulminous during crane operation, stop working and completely
retract the boom and place it on the boom support for traveling.
10. Load ratings are dependent upon the crane being maintained according to
manufacturer’s specifications.
11. It is recommended that load handling devices, including hooks, and hook blocks, be
kept away from boom head at all times.
01 - 5
2.1 MAIN BOOM RATED LOADS
USE THIS CHART ONLY WHEN ALL OUTRIGGERS ARE FULLY EXTENDED.
BOOM
LENGTH 9805 13338 16870 20403
(MM)
LOAD BOOM BOOM BOOM BOOM
360º 360º 360º 360º
RADIUS ANGLE ANGLE ANGLE ANGLE
(KG) (KG) (KG) (KG)
(MM) (º) (º) (º) (º)
3000 64.7 35000 71.8 20270
3500 61.3 35000 69.5 20270
4000 57.7 32950 67.2 20270 72.2 19650
4500 54.0 29600 64.7 20270 70.4 19650
5000 50.1 26800 62.3 20270 68.5 19650 72.4 18650
6000 41.3 22400 57.1 20270 64.8 19650 69.4 17100
7000 30.1 19040 51.6 19230 60.9 19650 66.4 15740
8000 45.6 15480 56.8 15680 63.2 14650
9000 38.8 12280 52.5 12460 59.9 12470
10000 30.6 10060 47.9 10210 56.6 10220
11000 19.0 8460 42.9 8570 53.0 8580
12000 37.4 7310 49.3 7320
13000 30.9 6330 45.4 6320
14000 22.6 5540 41.1 5520
15000 6.2 4930 36.4 4870
16000 31.1 4320
17000 24.6 3870
18000 15.6 3490
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
02 - 1
BOOM
LENGTH 23935 27468 31000
(MM)
LOAD BOOM BOOM BOOM
360º 360º 360º
RADIUS ANGLE ANGLE ANGLE
(KG) (KG) (KG)
(MM) (º) (º) (º)
3000
3500
4000
4500
5000
02 - 2
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are based on all outrigger beams being fully extended /
retracted, or in the case of partial extension ratings mechanically pinned in the
appropriated position, and the tires raised free of the supporting surface.
OPERATION
02 - 3
2.2 9 M JIB RATED LOADS
USE THIS CHART ONLY WHEN ALL OUTRIGGERS ARE FULLY EXTENDED
USE THIS CHART ONLY WHEN JIB SECTION 2 IS NOT PULLED OUT FROM JIB
SECTION 1
02 - 4
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are based on all outriggers beams being fully extended /
retracted, or in the case of partial extension ratings mechanically pinned in the appropriate
position, and the tires raised free of the supporting surface.
OPERATION
1. CRANE LOAD RATINGS MUST NOT BE EXCEEDED. NO ATTEMPT TO TIP THE
CRANE TO DETERMINE ALLOWABLE LOADS.
2. When either radius or boom length, or both, are between listed values, the smaller of the
two listed load ratings shall be used.
3. EXTRA-CAUTION ZONE – Tipping can occur with some boom/jib combinations at radii
within this area without any load on the hook.
4. The boom angles shown on the Lift Chart give an approximation of the operation radius for
a specified boom length. The boom angle, before loading, should be greater to account for
boom deflection. It may be necessary to retract the boom if maximum boom angle is
insufficient to maintain rated radius.
5. Rated Loads include the weight of hook block, slings and auxiliary lifting devices. Their
weights shall be subtracted from the listed rated load to obtain the net load that can be
lifted. Rated lift ratings are based on correct reeving. Deductions must be made for
excessive reeving. Any reeving over the minimum is considered excessive. Deduct for
each foot of excessive wire rope before attempting to lift a load. See HOIST TACKLE
CHART for rope information.
02 - 5
2.3 15 M JIB RATED LOADS
USE THIS CHART ONLY WHEN ALL OUTRIGGERS ARE FULLY EXTENDED
USE THIS CHART WHEN JIB SECTION 2 IS PULLED OUT FROM JIB SECTION 1
02 - 6
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are based on all outriggers beams being fully extended /
retracted, or in the case of partial extension ratings mechanically pinned in the appropriate
position, and the tires raised free of the supporting surface.
OPERATION
1. CRANE LOAD RATINGS MUST NOT BE EXCEEDED. NO ATTEMPT TO TIP THE
CRANE TO DETERMINE ALLOWABLE LOADS.
2. When either radius or boom length, or both, are between listed values, the smaller of the
two listed load ratings shall be used.
3. EXTRA-CAUTION ZONE – Tipping can occur with some boom/jib combinations at radii
within this area without any load on the hook.
4. The boom angles shown on the Lift Chart give an approximation of the operation radius for
a specified boom length. The boom angle, before loading, should be greater to account for
boom deflection. It may be necessary to retract the boom if maximum boom angle is
insufficient to maintain rated radius.
5. Rated Loads include the weight of hook block, slings and auxiliary lifting devices. Their
weights shall be subtracted from the listed rated load to obtain the net load that can be
lifted. Rated lift ratings are based on correct reeving. Deductions must be made for
excessive reeving. Any reeving over the minimum is considered excessive. Deduct for
each foot of excessive wire rope before attempting to lift a load. See HOIST TACKLE
CHART for rope information.
6. When lifting over the jib, the weight of any hook block, slings, and any auxiliary lifting
devices at the boom head must be added to the load.
7. For all boom lengths less than the maximum with the jib erected, the rated loads are
determined by boom angle only in the appropriate column.
8. For all boom lengths less than the listed boom length, the rated load is to be determined by
boom angle.
02 - 7
Lift Height on Jib Section 2 Erected
02 - 8
3.1 MAIN BOOM RATED LOADS
USE THIS CHART WHEN ALL OUTRIGGERS ARE PINNED IN THE MID-POSITION.
BOOM
LENGTH 9805 13338 16870 20403
(MM)
LOAD BOOM BOOM BOOM BOOM
360º 360º 360º 360º
RADIUS ANGLE ANGLE ANGLE ANGLE
(KG) (KG) (KG) (KG)
(MM) (º) (º) (º) (º)
3000 64.7 35000 71.8 20270
3500 61.3 33400 69.5 20270
4000 57.7 29600 67.2 20270 72.2 20000
4500 54.0 26500 64.7 20270 70.4 20000
5000 50.1 21850 62.3 20270 68.5 20000 72.4 18650
6000 41.3 15020 57.1 15350 64.8 15560 69.4 15560
7000 30.1 11180 51.6 11460 60.9 11640 66.4 11650
8000 45.6 8970 56.8 9140 63.2 9140
9000 38.8 7240 52.5 7390 59.9 7400
10000 30.6 5980 47.9 6110 56.6 6120
11000 19.0 5040 42.9 5140 53.0 5140
12000 37.4 4370 49.3 4370
13000 30.9 3750 45.4 3750
14000 22.6 3260 41.1 3240
15000 6.2 2880 36.4 2820
16000 31.1 2460
17000 24.6 2170
18000 15.6 1930
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
03 - 1
BOOM
LENGTH 23935 27468 31000
(MM)
LOAD
BOOM 360º BOOM 360º BOOM 360º
RADIUS
ANGLE (º) (KG) ANGLE (º) (KG) ANGLE (º) (KG)
(MM)
3000
3500
4000
4500
5000
6000 72.6 14100
7000 70.1 11780 72.7 11350
8000 67.5 9260 70.5 9220 72.8 9260
9000 64.8 7510 68.3 7470 70.9 7510
10000 62.1 6220 66.0 6190 68.9 6220
11000 59.3 5230 63.6 5200 66.9 5250
12000 56.4 4460 61.3 4430 64.8 4480
13000 53.4 3830 58.8 3810 62.7 3850
14000 50.3 3310 56.3 3290 60.6 3340
15000 47.0 2880 53.7 2860 58.4 2900
16000 43.6 2510 51.0 2490 56.2 2530
17000 39.8 2200 48.2 2180 53.9 2220
18000 35.8 1930 45.3 1910 51.5 1940
19000 31.2 1700 42.2 1670 49.1 1700
20000 25.9 1500 38.8 1460 46.5 1490
21000 19.1 1330 35.3 1280 43.9 1300
22000 6.9 1200 31.3 1120 41.1 1130
23000
24000
25000
26000
27000
28000
29000
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are based on all outrigger beams being fully extended /
retracted, or partial extension ratings mechanically pinned in the appropriated position, and
the tyres raised free of the supporting surface.
03 - 2
OPERATION
03 - 3
4.1 MAIN BOOM RATED LOADS
USE THIS CHART WHEN ALL OUTRIGGERS ARE LESS THAN HALF EXTENDED.
BOOM
LENGTH 9805 13338 16870 20403
(MM)
LOAD BOOM 360º BOOM 360º BOOM 360º BOOM 360º
RADIUS ANGLE ANGLE ANGLE ANGLE
(MM) (º)
(KG) (º)
(KG) (º)
(KG) (º)
(KG)
3000 64.7 25310 71.8 20270
3500 61.3 18610 69.5 18970
4000 57.7 14490 67.2 14820 72.2 15010
4500 54.0 11700 64.7 12000 70.4 12190
5000 50.1 9690 62.3 9970 68.5 10150 72.4 10140
6000 41.3 6990 57.1 7240 64.8 7410 69.4 7410
7000 30.1 5270 51.6 5500 60.9 5650 66.4 5650
8000 45.6 4290 56.8 4430 63.2 4430
9000 38.8 3410 52.5 3540 59.9 3540
10000 30.6 2740 47.9 2850 56.6 2860
11000 19.0 2230 42.9 2320 53.0 2320
12000 37.4 1890 49.3 1890
13000 30.9 1540 45.4 1540
14000 22.6 1260 41.1 1240
15000 6.2 1060 36.4 1000
16000
17000
18000
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
04 - 1
BOOM
LENGTH 23935mm 27468mm 31000mm
(MM)
LOAD BOOM BOOM BOOM
360º 360º 360º
RADIUS ANGLE ANGLE ANGLE
(MM) (º) (KG) (º) (KG) (º) (KG)
3000
3500
4000
4500
5000
6000 72.6 7530
7000 70.1 5760 72.7 5720
8000 67.5 4540 70.5 4500 72.8 4540
9000 64.8 3640 68.3 3600 70.9 3640
10000 62.1 2950 66.0 2920 68.9 2950
11000 59.3 2400 63.6 2380 66.9 2420
12000 56.4 1970 61.3 1940 64.8 1980
13000 53.4 1610 58.8 1590 62.7 1630
14000 50.3 1310 56.3 1290 60.6 1330
15000 47.0 1060 53.7 1040 58.4 1080
16000
17000
18000
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
04 - 2
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on outriggers are based on all outrigger beams being fully
extended / retracted, or partial extension ratings mechanically pinned in the
appropriated position, and the tyres raised free of the supporting surface.
OPERATION
2. When either radius or boom length, or both, are between listed values, the smaller of
the two listed load ratings shall be used.
4. The boom angles shown on the Lift Charts give an approximation of the operation
radius for a specified boom length. The boom angle, before loading, should be
greater to account for boom deflection. It may be necessary to retract the boom if
maximum boom angle is insufficient to maintain rated radius.
5. Rated Loads include the weight of hook block, slings and auxiliary lifting devices.
Their weights shall be subtracted from the listed rated load to obtain the net load that
can be lifted. Rated lifting capacities are based on correct reeving. Deductions must
be made for excessive reeving. Any reeving over the minimum is considered
excessive. Deduct for each foot of excessive wire rope before attempting to lift a load.
See HOIST TACKLE CHART for rope information.
6. All telescopic sections must be extended synchronously.
04 - 3
Lift Height on Outriggers Less Than Half Extended
04 - 4
5.1 MAIN BOOM RATED LOADS
BOOM
LENGTH 9805 13338
(MM)
LOAD BOOM STATIONARY PICK BOOM STATIONARY PICK
360º 360º
RADIUS ANGLE OVER FRONT & ANGLE OVER FRONT &
(KG) (KG)
(MM) (º) (KG) CARRY (º) (KG) CARRY
3000 64.7 14340 23400 17650 71.8 14560 20270 17850
3500 61.3 12200 20800 15640 69.5 12430 20720 15800
4000 57.7 10560 18650 13930 67.2 10760 18810 14140
4500 54.0 9180 16820 12500 64.7 9410 16990 12720
5000 50.1 7660 15260 11300 62.3 7920 15460 11480
6000 41.3 5370 11240 9370 57.1 5610 11490 9570
7000 30.1 3890 8550 7740 51.6 4110 8770 7950
8000 45.6 3050 6950 6130
9000 38.8 2280 5660 4840
10000 30.6 1700 4690 3880
11000 19.0 1250 3960 3150
05 - 1
BOOM
LENGTH 16870 20403
(MM)
LOAD BOOM STATIONARY PICK BOOM STATIONARY PICK
360º 360º
RADIUS ANGLE OVER FRONT & ANGLE OVER FRONT &
(MM) (º)
(KG) (KG) CARRY (º)
(KG) (KG) CARRY
4000 72.2 10900 18890 14220
SET-UP
1. Crane load ratings are based on the crane being leveled and standing on a firm and
uniform supporting surface.
2. Crane load ratings on tires depend on appropriate inflation pressure and tire condition.
Caution must be exercised when increasing air pressures in tires. Consult Operator’s
Manual and Maintenance and Service Manual for precautions.
3. Use of jib is not permitted for pick-and-carry operations.
05 - 2
SET-UP
1. For pick-and-carry operations, boom must be centered over the front of the crane with
swing and brake lock engaged. Use minimum boom point height and keep load close to
ground surface. Travel must be on smooth level surface.
2. The load should be restrained from swinging. No on tire operation with jib erected.
OPERATION
5. Without outriggers, never maneuver the boom beyond listed load radii for applicable tires
used to ensure stability.
6. Creep speed is crane movement of less than 61 m in 30-minutes period and not exceeding
1.6 KM/H.
05 - 3