®

ALLHEAT : Solutions for heat transfer applications

ALLHEAT :
®

Some Like it Hot

Pumps that are designed specifically for heat transfer.
2

©
NESS Wärmetechnik GmbH

REDEFINING HANDLING OF HEAT TRANSFER FLUIDS

CIRCOR is redefining what's possible in Heat Transfer applications, collaborating with engineers and operators like you to
develop the best fluid-handling solutions for your application. With its ALLHEAT® series, CIRCOR is defining a new
generation of handling heat transfer fluids. The ALLHEAT® series is one of the few pump designs on the market that (with
absolutely no changes!) can pump thermal oil up to 400 °C/752 °F, or hot water up to about 207 °C/405 °F. In addition,
ALLHEAT® can also be used with modern very-low-viscosity synthetic thermal oils with virtually no limitations. You'll
never find a more universal pump!

More than 100,000 thermal oil pumps have been built and commissioned during the last fifteen years. Today, the
Allweiler brand of CIRCOR commands 25 % of the global market, making it one of the major players in the industry.
Allweiler® thermal oil pumps are in operation in virtually every industrialized country of the world.

Your toughest challenges are addressed with more than just an off-the-shelf product when you partner with CIRCOR. You
get 150 years of application experience, technology that's relied on to support numerous plants every day worldwide,
and a team of product and service specialists tasked with maximizing the efficiency of your operation – from the very
start to the finish of your project. All of this is enabled by a broad portfolio of pumps and engineered systems from
brands you and your clients know and trust — Allweiler®, HouttuinTM, Imo® and Warren® — ensuring that you get the
reliability your operations demand and the expert levels of service that you require during design, commissioning and
throughout operations.

As your single-source global supplier, we call this "Total Savings of Ownership" reducing the overall costs of your
operations and increasing your profitability.
 3

®
ALLHEAT : PUMPS FOR THERMAL OILS AND HOT WATER
FOR MORE THAN 40 YEARS DEVELOPING AND MANUFACTURING PUMPS FOR HEAT-CARRIER FLUIDS.

If you need reliable pumps with considerably lower lifecycle costs for moving oils at temperatures as high as 400 °C/752 °F or
hot water up to 207 °C/405 °F, at Allweiler® you will find just what you are looking for. CIRCOR's Allweiler® brand began
developing thermal oil pumps back in 1960. Since that time, Allweiler® GmbH has produced and delivered several hundred
thousand pumps for heat-carrier applications. Today, with a global market share of approximately 25 percent, Allweiler® is one
of the industry's major players. In fact, Allweiler® brand heat-carrier pumps are used successfully in every industrialized
country of the world. When you choose a heat-carrier pump from CIRCOR's Allweiler® brand, you are choosing a supplier with
more than 40 years‘ experience and designs that are optimized for real-world conditions.

For every heat carrier and every pumping task

Allweiler® produces its own pump units and complete pump packages for virtually every requirement related to heat
transfer. This includes both mineral-based as well as synthetic heat-carrier oils and hot water. Depending on your exact
requirements, you will choose either pumps with a shaft seal or magnetically-coupled pumps without a shaft seal.

ALLHEAT® heat-carrier pumps are universally useful for all heat-carrier liquids. ALLMAG® pumps with magnetic drive are
100-percent hermetically sealed, so they meet the most stringent environmental requirements. With process, block, and
inline versions, it is easy to adapt the pumps to the installation conditions at your plant.

Service and support guaranteed

If you decide to use an ALLHEAT® pump, you can count on rapid service at your location no matter where you are in the
world. Global service and support centers ensure that customers have access to qualified maintenance for any pump unit
whenever necessary.

The Allweiler® brand QuickServe® program guarantees that common wearing parts will be shipped anywhere in the world
within certain response times. Depending on the pump, Allweiler® will deliver either complete repair kits or individual
parts, anywhere and anytime. Repair kits contain all necessary gaskets and other wearing parts. They are delivered with an
open invoice and with all necessary paperwork, so you get your parts without jumping over bureaucratic hurdles.

® ®
WITH THE ALLHEAT SERIES, ALLWEILER FULLY IMPLEMENTS
THE REQUIREMENTS FOR MODERN HEAT-CARRIER PUMPS:
n For all heat-transfer oils, even low-viscosity oils
0 03
n Strong seals, even for hot water above 140 oC/284 °F
e 7 /1/2
nc ce
n Seals are stable without external cooling i r e d si mplian
u o
Req TEX c
n Replace traditional water pumps with special seals A
n Very mechanically durable
All ALLHEAT® pumps are ATEX certified
n Unrivalled price/performance ratio

Maximum performance data of Allweiler brand Heat-Carrier Centrifugal Pumps*

Water Hot water Thermal oil
up to 100 ºC up to 207 ºC mineral based synthetic with magnetic
up to 212 °F up to 405 °F coupling
Q 2,300 / 10,128 1,450 / 6,385 1,450 / 5,504 1,450 / 6,385 300 / 1,321 m3/h / gpm
H 145 / 476 100 / 328 145 / 476 100 / 328 145 / 476 m / ft
Pd 16 / 232 25 / 363 16 / 232 25 / 363 25 / 363 bar / psi

* All performance data listed here and in the following tables apply to 50-Hz operation.
4

THE NTT SERIES:

DESIGNED TO BE ROBUST, ECONOMICAL, AND RAPIDLY AVAILABLE
A SPECIAL DESIGN ENSURES A LONG SERVICE LIFE COUPLED WITH LOW COSTS FOR MAINTENANCE AND OPERATION

THE BENEFITS:

Reliability Maintenance-free Energy efficiency

Pressure-safe, torsion-proof housing Uncooled, unrelieved mechanical seal. Air flow cools the bearing housing/
parts; designed for high operational throttle section and thereby also the
safety. shaft seal and groove ball bearing.

NTT

Individually adapted for high delivery

heads Safety Long service life
One- or two-stage design depending Safety stuffing box with downstream The heat barrier (cooling section) and
on required delivery head. Connection throttle/cooling section. air-flow cooling keep temperature at the
dimensions are the same. High liquid-side of the bearing and at the seal
delivery heads with relatively small below 100 oC/212 °F when the pumped
flow rates in the two-stage version. liquid is at maximum temperature.
 5

The NTT, NBT and NIT product series are ideal for moving mineral-based thermal oils. Their mechanical seals are
locatedbehind a heat barrier, where they are protected from high temperatures. The result is that simple standard gaskets
(antimony-carbon/SiC) have a very long service life when used in the pumps. All three types are also available as two-
stage versions with the same external dimensions, making them ideal for small flow rates with high delivery head.

Each version is available in several variations, so you will always get a pump that fits perfectly into your installation.
Depending on how your pipes are laid out and how much space is available, one of the following will be ideal:

n NTT series with a separetely-coupled motor and volute

casing with foot attachment on a base plate

n NBT series in a directly-coupled block version, set up

vertically or horizontally

n NIT series in a directly-coupled inline version, set up

vertically or horizontally

All pumps are intended to be driven by a standard motor.

The antifriction bearing on the pump side is always
lubricated by the pumped liquid; on the NTT, the drive-side
antifriction bearing is grease-lubricated.

Highest safety NIT

If the mechanical seal is compromised, additional safety
elements ensure that only a small amount of liquid will leak
out. Thanks to these design measures, the pumps exceed
the requirements of DIN 4754. Any pumped liquid that does
leak out can be completely captured and safely diverted.

The special design of the insert unit reduces temperature so

effectively that the bearing and shaft seal always work flawlessly.

A quench for the mechanical seal is available as an option. This further reduces temperature at the mechanical seal and
eliminates the possibility that fluid leaking out of the seal will oxidize and cause damage to the seal.

Maximum performance data

NTT NBT NIT

Q 1,250 / 5,504 270 / 1,189 220 / 969 m3/h / gpm
H 145 / 476 145 / 476 145 / 476 m / ft
pd 16 / 232 16 / 232 16 / 232 bar / psi
o
t 350 / 662 350 / 662 350 / 662 C / oF
6

®
ALLHEAT : INNOVATIVE DESIGN MAKES IT AN ALL-ROUND SOLUTION
SAFE IN OPERATION AND WITH A LONG SERVICE LIFE THANKS TO A SPECIAL BEARING AND SEAL DESIGNED ESPECIALLY
FOR LOW-VISCOSITY LIQUIDS

THE BENEFITS:

Pressure safety Stability and durability

Housing parts constructed of ductile Unrivalled mechanical strength and stiffness resulting from
iron for high operational safety. optimally arranged stiffening ribs, a large centering diameter,
and an optimized angle.

Low maintenance
Patented large-dimension seal space
to avoid gas-bubble rotation and
partial dry running of the mechanical
seal.

Long service life

Optimized
antifriction bearing
with guard disc
and special grease.

®
ALLHEAT
NTWH, CTWH

Efficiency Flexibility Operational safety

Hydraulically relieved impellers are Bearing-seal combination can be A very strong plain bearing lubricated
optimized for high efficiency and easily upgraded from "All-round" to by the pumped liquid; protected
minimal axial thrust on the shaft Heavy-duty. against dry running and tilting, can be
bearing. disassembled separately.
 7

The ALLHEAT® series gives plant operators centrifugal pumps that were designed specifically for high-temperature
applications employing low-viscosity heat carriers like synthetic thermal oils and hot water. These pumps have unrivalled
versatility; they forgo external cooling and are extraordinarily durable in continuous operation. Very little heat is lost by the
entire system and maintenance intervals are usually longer than twelve months even when operated continuously under
difficult conditions. The CBWH and CIWH series are the world's only block-type pumps with an air-cooled shaft seal that
pump hot water above 183 °C/361 °F without external cooling. Due to their maximum oil temperature of 400 °C/752 °F,
CTWH, CBWH, and CIWH 350°C/662 °F are also ideal for modern applications like solar power stations.

Highly available

Design details ensure high reliability and safety. These

pumps are unrivalled in mechanical strength. Both the seals
and the bearing are cooled efficiently and protected from
dry running. The mechanical seal's weight-bearing capacity
and service life are extraordinarily high thanks to a special
bearing geometry and tilting suspension.

Safe

Safety gland packing, minimal axial thrust, antifriction

bearings with a long service life, optimal quench and seals,
and a double cardanic coupling for special applications
increase the safety of often critical heat-transfer
applications.

Highly variable and individualized

You choose from six variations: coupling, block, and inline

versions each with two pressure stages (for PN16 and
pump dimensions according to EN 733 or for PN 25 and Depending on the environmental conditions, you can
dimensions according to ISO 2858). Two bearing-seal choose the coupling version (NTWH/CTWH), block version
combinations are available: an unrelieved all-round (NBWH/CBWH), or inline version (NIWH/CIWH).
mechanical seal with a carbon-antimony bearing or a
relieved heavy duty seal with a silicon carbide plain
bearing.

Maximum performance data ALLHEAT®

NTWH NBWH NIWH CTWH CBWH CIWH

Q 1,250 / 5,504 270 / 1,189 220 / 969 1,450 / 6,385 240 / 1,057 105 / 462 m3/h / gpm
H 100 / 328 92 / 302 92 / 302 100 / 328 63 / 207 58 / 190 m / ft
pd 16 / 232 16 / 232 16 / 232 25 / 363 25 / 363 25 / 363 bar / psi
o
t 183 / 361 (hot water), 350 / 662 (oil) 207 / 405 (hot w.), 400 / 752 (oil) 350 / 662 C / oF
8

®
ALLHEAT 1000 SERIES: FOR HIGH PERFORMANCE
COMPACT AND LOW MAINTENANCE PUMPS FOR THERMAL OILS

High-performance centrifugal pumps are specially designed for pumping thermal oils in heat-transfer systems at up to 400 °C/
752 °F and across great distances and/or in large volumes. For example, at 50 Hz and a speed of 2,900 1/min, it achieves
a capacity of 1,000 m3/h/4,403 gpm and a delivery head of 80 m/262 ft. The maximum capacity of the ALLHEAT® 1000 is
1,450 m3/h/6,385 gpm, maximum delivery head is 105 m/344 ft, and maximum working pressure is 25 bar/ 363 psi.

Like all ALLHEAT® pumps, ALLHEAT® 1000 does not require

external cooling. It is characterized by a variety of innovative ®
features. Instead of using larger-diameter impellers, the pump ALLHEAT 1000
is specifically designed to achieve its performance character-
istics at higher speeds of up to 2,900 1/min.

The resulting compact process design is easy to install. This

keeps the operator's investment costs and total cost of
ownership (TCO) low.

Like all other ALLHEAT® pumps, the ALLHEAT® 1000 is very

reliable with extremely long maintenance intervals. The seal
chamber is specially designed so that any gas ring
appearing around the seal will be stripped off. Released gas
collects in a stabilized zone and is vented without attacking
the sliding surfaces of the gasket. The plain bearing's
special lubrication geometry ensures optimal lubrication at
extremely high loads and makes the bearing insensitive to
contamination in the liquid.

INDEPENDENT OF EXTERNAL POWER SUPPLIES

DISTURBANCE-FREE OPERATION EVEN IF THE POWER FAILS

Hatz diesel engines ensure that the pump has a continuous

power supply even during power failures. As well as
connection to a pump of the “NTT” series (shown in the
figure), all other pumps can be operated in this manner as
well.

The diesel units start as soon as the power supply fails. An

automatic power-failure device ensures a rapid start. The
large 60L fuel tank is adequate for regular usage without
frequent refilling.

NTT with emergency power unit

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FOR WATER AND CHEMICALS

STANDARDIZED WATER PUMP PROGRAM (NT) AND SEALS ACCORDING TO CHEMICAL SPECIFICATIONS (CWH)

The three series of standardized pumps (NT, NI, and NB) are ideal for pumping only hot water at 100 °C/212 °F or less. They
merge reliability with low lifecycle costs and an attractive initial investment. When equipped with a special shaft seal, these
series are also suitable for hot water up to 140 °C/284 °[Link] pumps are available with a bearing bracket (NT), as a directly-
coupled block (NB), and in an inline version (NI). The NB and NI versions can be installed vertically and horizontally.
NT is delivered with a separately coupled motor and with a
volute casing on a base plate. The best choice for your
particular situation will depend on how your pipes are laid
NT
out and how much space is available. All three design types
are also available in two-stage versions with the same
external dimensions. The two-stage version is ideal when a
relatively small flow rate is needed but simultaneously a
high delivery head, good efficiency, and low NPSH values.

The pumping capacity significantly exceeds the

standardized rated power. Fifteen additional sizes round out
the EN 733 performance range.

Specially for chemical applications

ALLHEAT® CWH pumps are specially designed for chemical

plants and chemical applications, particularly for circulating
heat-carrier oil or hot water in primary closed loops of large CWH
heat-carrier distribution systems. The hydraulics of ALLHEAT®
CWH are dimensioned for high delivery heads with capacities
between 500/2,202 and 1,200 m3/h/5284 gpm. For this
reason, this pump is the right choice when you need to
supply complex heat-carrier circulation systems with many
secondary closed loops.

The double-action, cartridge-type mechanical seal system

complies with specifications of the textile fiber and
chemical industries. Together with the specially developed
thermosyphone circulation system for the buffering fluid, it
provides the highest possible security against leaks.

Maximum performance data of standard water pumps and chemical pumps

NT NI NB CWH
Q 2,300 / 10,128 380 / 1,673 480 / 2,114 1,200 / 5,284 m3/h / gpm
H 145 / 476 140 / 459 145 / 476 97 / 318 m / ft
pd 10/16 / 145/232 10/16 / 145/232 10/16 / 145/232 25 / 363 bar / psi
o
t 140 / 284 140 / 284 140 / 284 350 / 662 C / oF
10

®
ALLMAG :
HERMETICALLY SEALED CENTRIFUGAL PUMPS WITH MAGNETIC DRIVE
WITH THE ALLMAG PUMPS YOU CAN SAFELY MOVE TOXIC, ENVIRONMENTALLY HAZARDOUS, AND ODOROUS HEAT-CARRIER LIQUIDS

THE BENEFITS:

Economical Operational safety Maintenance-free

Standardized parts and a small Large silicon-carbide bearing and Hydrodynamic lubrication of the
number of components keep stocks symmetrical impeller lower axial and bearing permits virtually unlimited
and replacement parts costs low. radial loads and distributes forces onto service life even with low-viscosity
the bearing as efficiently as possible. liquids; the bearing is incorporated
into patented tolerance rings.

ALLMAG® CMAT
Excellent price/
performance ratio,
patented pump
concept for difficult
liquids, block con-
struction, horizontal
or vertical instal-
lation.

ALLMAG® CMAT

Wear-resistant Saves energy Robustness

Patented guidance of the rinse flow Optimized cooling of the can and low Insensitive to external influences and
through the SiC plain bearing provides heat losses because the pumped disturbance-free absorption of line
large tolerance for solid particles as liquid absorbs lost heat. forces thanks to a special housing
well as security against leaks and design with a robust lantern.
protection for the can. Shaftless design
results in short straight-line rinse flow
that eliminates dead spaces and
deposits in the rinse flow.
 11

All ALLMAG® pumps are emissions-free and combine practical advances with the latest technologies and materials. The
results are a high degree of operational safety and a long service life. Since the magnetic coupling eliminates all parts that
are normally subject to wear, the need for maintenance and replacement parts is also reduced. The connection dimensions
comply with DIN EN 22858/ISO 2858, making it easy to integrate the pumps into existing systems.

The magnetic components are specially designed to minimize heat losses to the outside. Compared to other magnetically-
coupled pumps, ALLMAG® pumps radiate very little heat externally, making them the ideal solution in systems meant to
transfer heat.

Type CMAT/CMIT: Economical and innovative

With pump types CMAT (block version) and CMIT (inline version) you can economically and safely cover a variety of
operational conditions. This innovative design contains no shaft. The benefits are outstanding heat dissipation, a high
tolerance against solids in the liquid, gentle pumping action and minimal stress on the bearing.

Model CNH-ML: Heavy duty and variable

Baseplate versions of the high-performance CNH-ML pumps are designed to handle previously insurmountable pumping
challenges. These pumps are ready to take on extreme requirements. Their extraordinary insensitivity makes them reliable
performers under the most difficult conditions, including, for example, low viscosities, stagnating liquids, and liquids
contaminated with large amounts of solid particles.

Individual solutions based on the successful CNH-ML standard

You choose the right supplemental units for your requirements:

n External flushing for sticky liquids or liquids that tend to stagnate

n Electric heating
n Leak monitoring with level sensor
n Torque monitor
n Version for pumped liquids with up to five percent solid particles
n Accessories completely according to the customer's specifications

Maximum performance data ALLHEAT®

CMAT CMIT CNH-ML

Q 105 / 462 105 / 462 300 / 1,321 m3/h / gpm
H 55 / 180 55 / 180 145 / 476 m / ft
pd 16 / 232 16 / 232 16/25 / 232/363 bar / psi
o
t 183 / 361 (hot water) 207 / 405 (hot water) C / oF
o
t 350 / 662 (oil) 350 / 662 (oil) C / oF
12

ALLFUEL:
VARIABLE SEALING DESIGN FOR DEPENDABLE OIL DELIVERY
SCREW PUMPS THAT MEET THE MOST STRINGENT REGULATIONS FOR ENVIRONMENTAL PROTECTION AND SAFETY

THE BENEFITS:

The best possible control No-interrupt maintenance Safety and reliability

The vacuum gauge provides continuous The non-return valve in the twin unit When combined with an emergency-off
information about the filter condition. allows continuous operation even controller, ALLSEAL gives the operator
when removing and maintaining one advance notice of the pump's condition
of the pumps. and can prevent serious consequences
associated with pump failures.

Rapid maintenance
Vertical filter installation enables filter
replacement without draining oil.

Long service life and reliability

Thanks to the inside-out filter flow and
a magnet in the floor of the filter, dirt
and metal chips collect safely inside
the filter.

ALLFUEL

Good suction performance Low-noise operation Temperature insensitivity

Large filter surfaces ensure very good The special shape of the threaded Optional heating permits safe starting
suction performance and extended flanks produces virtually pulsation-free even when the ambient temperature is
maintenance intervals. and quiet pumping action. low.
 13

When you choose a screw pump from the ALLFUEL family, ALLFUEL: Two versions:
you get a pump unit that efficiently and reliably pumps all
mineral-based and synthetic oils. These pumps work with “T”: Low-pressure “Transfer”
virtually no noise and pulsation, they are self-priming, and pumps up to 6 bar/87 psi.
need only a small amount of space. ALLFUEL pumps are “I”: “Injection” pumps for medium
ideal when you need to supply burner systems with fuel or pressure up to 40 bar/580 psi.
must fill or empty heat-carrier oil systems.

A safe solution for critical systems

Allweiler® developed an innovative sealing design in response to elevated safety and environmental requirements.
Depending on your requirements, you may choose to equip the ALLFUEL series with the new ALLSEAL leak-collection
and -detection system in addition to the regular mechanical seal. ALLSEAL's opto-electronic sensor will give you advance
notice that the mechanical seal requires maintenance. When combined with an emergency-stop switch, ALLSEAL can
prevent serious pump failures and related high expenses.

Overview of the benefits:

n Continuous monitoring of the mechanical seal

n Early detection of unusual leaks
n Safe handling of critical fluids
n Compliance with stringent environmental standards
n Longer pump service life

A hermetically-sealed magnetic coupling (ALLFUEL AFM

series) is an alternative to ALLSEAL and ensures a complete
absence of leaks for even greater safety and reliability. The
redundant twin units (AFM-T series) for critical systems can
be switched and replaced without interrupting normal
operations. The optional radial screen filter (AFM-F series) AFM
ensures disturbance-free pumping of even contaminated
liquids.

Maximum performance data of ALLFUEL

AFI AFT AFM

Q 112 / 424 108 / 409 112 / 424 l/min / gpm
o
t 150 / 302 150 / 302 150 / 302 C / oF
ps 6 / 87 5 / 73 25 / 363 bar/ psi
pd 40 / 580 6 / 87 40 / 580 bar/ psi
1-750 1.4-380 1-3,000 mm2/s
14

© Andrei Merkulov - [Link]

®
ALLHEAT : REDEFINING EFFICIENCY OF HEAT TRANSFER APPLICATIONS

ALLHEAT® combines high engineering knowledge with application expertise that allows us to optimize your heat transfer
applications.

Our commitment to you also includes unmatched understanding of your business challenges and global responsiveness to
your needs. Our global team of experts ensure you have what you need when you need it – we are committed to being a
partner in your success by redefining what's possible for you and your customers.

REDEFINING WHAT’S POSSIBLE

CIRCOR has a global network of

sales, production, and service
capabilities to ensure that our
customers receive competent
and optimal support.

Headquarters

Regional production and

consultation centers

Global sales network

 15

CIRCOR

ALLWEILER GmbH 1710 Airport Road Unit 1803, 18/F Unit 804,
Allweilerstr. 1 Monroe, NC 28110 Clifford Centre Venture International Park
78315 Radolfzell USA 778 Cheung Sha Wan Road Building B
Germany Lai Chi Kok, Kowloon No. 2679 Hechuan Road
Hong Kong Shanghai 201103
China
Tel. +49 7732 86 0 Tel. +1 704 289 65 11 Tel. +852 3473 2700 Tel. +86 21 6248 1395

[Link]

Power & Industry Products & Services

ALLWEILER® HOUTTUINTM IMO® WARREN®

CIRCOR, ALLWEILER, IMO, TUSHACO and WARREN are registered trademarks and HOUTTUIN is a trademark of CIRCOR or its
subsidiaries in the U.S. and/or other countries. (c) 2018, CIRCOR. All rights reserved. 796566 - 2018.04
 [Link]

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