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CHERY TIGGO SERVICE MANUAL
Table of Contents
Chapter 1 Overview
Engine Number Position
Maintenance Standard
Tightening torque
Special Tools
Service Manual for Chery·Tiggo(T11) Engine Section
Contents
Chapter 1 Overview。。。。。。
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I. Technical Data。。
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II. Special Tools。。。。。。
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Chapter 2 Structural Features of Engine。。。。
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Chapter 3 Admission Gear。。。。。。。
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I. Timing Gear Belt。。。
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II. Rocker and Camshaft。。
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III. Cylinder Cover and Valve。。。。。
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Chapter 4 Crank Gear。。。
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Chapter 5 Lubricating System。。。
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Chapter 6 Cooling System。。。。。。。。
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1
Service Manual for Chery·Tiggo(T11) Engine Section
Chapter 1 Overview
Engine used in Chery Tiggo car is MITSUBISHI 4G64 (2.4L) and 4G63 (2.0L)
model engine, which adapt single-overhead-camshaft, 4-cylinder 16-valve and multi-point
sequential injection.
I. Technical Data
1. Engine Mode Number Indication
多点顺序喷射系统：Multi-point sequential injection
4 气门结构：4 valve structure
单顶置凸轮轴：Single-overhead-camshaft
设计序号：Design serial number
产品系列：Product serial
汽油发动机：Gasoline engine
4 气缸结构：4 cylinder structure
2.Engine Number Position
Engine No.
Position
2
Service Manual for Chery·Tiggo(T11) Engine Section
3．Related Engine Data
Specification
Item
4G63 S4 MPI 4G64 S4 MPI
Four cylinder in-line, 4 stroke, water-cooled,
Engine type single-overhead-camshaft,16 valve multi-point sequential
injection
Cylinder number 4 4
Combustion chamber Ridge chamber Ridge chamber
Total displacement 2,351
1,997
ml
Cylinder diameter 86.5
85.0
mm
Stroke mm 88.0 100.0
Output power kw 92（6000r/min） 95（5500r/min）
Max torque N.m 167.7 198.1
Compression ratio 10 9
Lubrication system Pressure supply, full filter Pressure supply, full filter
Fuel pump type Gear type Gear type
Water pump type Centrifugal impeller Centrifugal impeller
4. Maintenance Standard
UOM：mm
Usage Limit
Item Standard Value
Value
Engine gear Tensioner arm protrusion 12 ——
belt Tensioner arm depression (98～196N) ≤1 ——
Air-in 4G63 37.50 37.00
Cam height
Camshaft Air-out 4G63 36.99 36.49
Shaft diameter 45.0
Lower surface flatness 0.03 0.2
Surface grinding limit* total grinding of cylinder body and
Cylinder —— * 0.2
cylinder cover
cover
Full height 119.9－120.1
97.4 ≤99.4
Air-in 1.0 0.5
Edge thickness
Air-out 1.2 0.7
Valve rod diameter 6.0 ——
Valve
Crest clearance between valve rod and Air-in 0.02－0.05 0.10
duct Air-out 0.03－0.07 0.15
Inclination angle 45°－45.5° ——
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Service Manual for Chery·Tiggo(T11) Engine Section
Usage Limit
Item Standard Value
Value
Air-in 112.30 111.80
Height
Air-out 114.11 113.61
Free height 51.0 50.0
Valve
Pre-loading force/Operation height Km/mm 27.2/44.2 ——
spring
Verticality ≤2° ≤4°
Contact bandwidth 0.9－1.3 ——
Internal diameter 6.0 ——
Valve duct External diameter 11.0 ——
Depression depth 14.0 ——
Valve rod protrusion height 49.3 49.8
Engine oil Driving gear 0.08－0.14 ——
Side clearance
pump Driven gear 0.06－0.12 ——
Piston Piston clearance 0.02－0.04 ——
No.1 ring 0.02－0.06 0.1
Lateral clearance
No.2 ring 0.02－0.06 0.1
Piston ring No.1 ring 0.25－0.35 0.8
End clearance No.2 ring 0.40－0.55 0.8
Oil ring 0.10－0.40 1.0
External diameter 22.0 ——
Depressing force (Kg) 755－1750 ——
Piston pin
Room
Depressing temperature ——
temperature
Crank Crank pin clearance 0.02－0.05 0.1
Connecting
Bigger end clearance 0.10－0.25 0.4
rod
Axial clearance 0.05－0.18 0.25
Main axle diameter 57 ——
Crank
Connecting axle diameter 45 ——
Main axle diametral clearance 0.02－0.04 0.1
Upper surface flatness 0.05 0.1
Upper surface grinding limit*Total grinding of cylinder body
—— * 0.2
Cylinder and cylinder cover
body Full height 4G63 284±0.1 ——
Internal diameter of cylinder hole 4G63 85.00－85.03 ——
Cylinder
Cylinder hole cylindricity 0.01 ——
body
Motor Rotor coil resistance 3－5 ——
Secondary processing size of valve conduit 0.05 O.S. 11.05－11.07
Cylinder
installation hole (air-in and air-out valve) 0.25 O.S. 11.25－11.27
Cover
enlargement 0.50 O.S. 11.50－11.52
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Service Manual for Chery·Tiggo(T11) Engine Section
Usage Limit
Item Standard Value
Value
Secondary processing size of air-in valve 0.30 O.S. 34.435－34.455
seating hole enlargement 0.60 O.S. 34.735－34.755
Secondary processing size of air-out valve 0.30 O.S. 31.935－31.955
seating hole enlargement 0.60 O.S. 32.235－32.255
Remarks:
O.S.: Enlarged diameter
5. Tightening torque
Tightened Part Torque (kgf .M)
Alternator, Ignition system
Water pump belt gear 0.9
Adjusting bolt 1.0
Locking bolt 2.2
Alternator bracket screw bolt 2.4
Alternator center axle nut 4.5
Crank belt gear 2.5
Ignition coil 1.0
Spark piston 2.5
Camshaft position sensor cylinder 2.2
Camshaft position sensor bracket 1.4
Camshaft position sensor 1.0
Timing Belt
Protruded screw bolt on timing belt cover 1.1
Tensioner wheel screw bolt 4.9
Tensioner arm screw bolt 2.2
Automatic tensioner screw bolt 2.4
Central belt wheel screw bolt 3.6
Tensioner bracket 4.9
Timing belt rear cover 1.1
Timing belt indicator 0.9
Engine oil pump belt gear 5.5
Screw bolt of crank belt gear 12.0
Tensioner “B” 1.9
Belt gear of balance axle 4.6
Screw bolt of camshaft belt gear 9.0
Belt gear of balance axle 4.6
Fuel System
Throttle 1.9
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Service Manual for Chery·Tiggo(T11) Engine Section
EGR valve 2.2
Injector and distribution pipe 1.2
Fuel oil return pipe 0.9
Fuel pressure regulator 0.9
Intake Manifold
Screw bolt of engine flying rings 1.9
Engine coolant temperature sensor 3.0
Connecting bolt of outflow pipe 2.0
Manifold bolt 2.0
Coolant temperature sensor 1.1
Manifold bracket 1.4
Exhaust Manifold
Screw bolt of emission manifold cover 1.4
Screw bolt of inflow duct joint 2.4
Exhaust manifold nut ( M8) 3.0
Exhaust manifold nut ( M10) 5.0
Screw bolt of coolant bypass duct joint 2.4
Screw bolt of coolant duct component 1.3
Thermostat housing bolt 2.4
Water pump screw bolt 1.4
Rocker and Camshaft
Rocker cover screw bolt 0.4
Screw bolt of rocker and camshaft assembly 3.2
Trust bearing cover bolt 1.9
Cylinder Cover and Valve
Cylinder cover bolt 2.0＋90°＋90°
Front cover & Engine oil pump
Drain plug 4.5
Oil pan 0.7
Screw bolt and nut of oil strainer 1.9
Oil pressure switch 1.0
Pressure relief plug 4.5
Screw bolt of oil cleaner bracket 1.9
Front cover bolt 2.4
Plug 2.4
Flange bolt 3.7
Engine oil pump cover bolt 1.6
Engine oil pump cover screw 1.0
Piston and Connecting Rod Assembly
Connecting rod nut 2.0＋90°～100°
Crank, Cylinder Body, Flywheel
Flywheel screw bolt 13.5
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Service Manual for Chery·Tiggo(T11) Engine Section
Installation screw bolt of rear cover 1.1
Installation screw bolt of bell jar 0.9
Installation screw bolt of oil seal cover 1.1
Screw bolt of main bearing cover 2.5＋90°～100°
Throttle Body
Bracket screw bolt 0.5
Throttle Position Sensor 0.35
Screw bolt of idle speed air valve 0.35
Idle speed adjustment bolt and installation nut 0.3
II. Special Tools
Tool Number Name Purpose
Spanner for crankshaft belt Use MD998719 when fixing
MB990767
gear camshaft belt gear
Use it together with
MB990938 Handle MD998776 to install
crankshaft rear oil seal.
Use it with MD998372
together to disassemble
Balance axle bearing puller
MB991603 reverse balance axle rear
limiter
bearing and install guiding
limiter.
Cylinder cover bolt spanner Disassemble and assemble
MB991654
(12) cylinder cover bolt.
Disassemble and assemble
MD998162 Plug spanner
front cover plug cock.
MD998375 Use MD998375
MD998285 Crankshaft front oil seal duct to install crankshaft front oil
seal
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Service Manual for Chery·Tiggo(T11) Engine Section
Tool Number Name Purpose
Disassemble reverse balance
MD998371 Balance axle bearing puller
axle front bearing
Disassemble reverse balance
MD998372 Balance axle bearing puller
axle rear bearing
Crank shaft front oil seal Install crankshaft front oil
MD998375
installer seal
Leakage test for hydraulic
MD998440 Leakage check tester
post.
Exhaust air from hydraulic
MD998441 Hydraulic post keeper
post
Exhaust air from hydraulic
MD998442 hydraulic post wiring
post
Use it when disassembling
MD998443 hydraulic post keeper or assembling rocker shaft
component
Install balance axle front and
MD998705 Balance axle bearing installer
rear bearing.
MD998713 Camshaft oil seal installer Install camshaft oil seal
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Service Manual for Chery·Tiggo(T11) Engine Section
Tool Number Name Purpose
Use MB990767 to fix
MD998719 Fixing pin for belt gear
camshaft belt gear.
MD998727 Oil pan remover Disassemble oil pan
Disassemble and assemble
MD998735 Valve spring compressor
valve and related parts
Timing belt tension
MD998767 Tensioner puller sleeve
adjustment
Disassemble and assemble
MD998772 Valve spring compressor
valve and related parts
MD998774 Valve oil seal installer Install valve oil seal
MB990938 Use MB990938
Crankshaft rear oil seal
MD998776 to install crankshaft rear oil
installer
seal.
Disassemble crankshaft belt
MD998778 Crankshaft belt gear puller
gear
Piston disassembling and Disassemble and assemble
MD998780
assembling tool piston pin.
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Service Manual for Chery·Tiggo(T11) Engine Section
Tool Number Name Purpose
Fix flywheel and driving
MD998781 Flywheel stopper
disk
Disassemble and assemble
MD998783 Plug spanner fixer
front cover plug
MD998785 Timing belt gear stopper Keep balance axle belt gear.
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