Quickstart PLOC2D en IM0085789
Quickstart PLOC2D en IM0085789
2 Safety information
2.1 Operational safety
• Read the entire Quickstart before using the system.
• Connection, assembly, and settings must be performed by competent techni‐
cians.
• Do not use the system in explosion-hazardous areas, in corrosive environ‐
ments, or under extreme environmental conditions.
CAUTION Figure 2: PLxManager user interface menu
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up 5 Mount
to 100 seconds. It may pose a danger to the eyes and skin in the event of
incorrect use. NOTICE
• Do not open the housing. Opening the housing may increase the level of Do not touch the electrical connections, the lens glass, or the LEDs of the
risk. lighting ring.
• Current national regulations regarding laser protection must be
observed. Mounting concepts
• Mounted to the robot arm, moving with the robot. We call this a robot
If the product is operated in conjunction with external illumination systems, the mounted sensor.
risks described here may be exceeded. This must be taken into consideration • Mounted in a fixed position, overlooking the robot cell. We call this a station‐
by users on a case-by-case basis. Please note the accompanying production ary mounted sensor.
documentation. Required parts:
• Mounting device (bracket) with sufficient load-bearing capacity and suitable
3 Product information dimensions
PLOC2D is a part locator sensor for robot guidance comprised of an Inspec‐ • Mounting screws
torP611/621/631/632/654/83x/85x camera (depending on PLOC2D type) and Mount the sensor mechanically, e.g. by using a mounting bracket from SICK.
application-specific software. For further information about accessories and specific part numbers, see Acces‐
PLOC2D-2000 is factory calibrated with a fixed focus camera. In the following sories.
PLOC2D types, the camera has flexible focus and is not factory calibrated:
• PLOC2D-611-6RB/12RB/6RB-LL/12RB-LL 6 Electrical installation
• PLOC2D-621-10RB/17RB/17NIR 6.1 Connectors and pin assignments
• PLOC2D-631S/C
• PLOC2D-632S/C
• PLOC2D-654C
• PLOC2D-8305-8/12/16/25
• PLOC2D-8512
Make sure that the installation is performed by a qualified technician permitted to
do electrical installations.
1
2
3
1 2
Figure 1: PLOC2D type label
Figure 3: PLOC2D-611 connectors
1 Type code
2 Product identification number 1 Ethernet, 4-pin
3 Serial number 2 Power and I/O
7 Connect
DANGER
Ensure that the ground potential is the same at all grounding points. Incorrect
grounding or connection can damage the device and cause fire.
5 4 3 Ensure that any loose cable ends are isolated.
Figure 7: Inspector83x connectors Do not plug in external I/O connectors to the sensor while it is powered on.
1 P1: Fieldbus Ethernet 1 To connect the PLOC2D sensor:
2 P2: Fieldbus Ethernet 2
P3: GB Ethernet 1. Use a Ethernet or GB Ethernet cable to connect the Ethernet or GB Ethernet
3
X2: External illumination/IO connector to a network or directly to a computer.
4
5 X1: Power/serial interface/IO 2. Connect the power I/O to a 24 V power source.
For detailed information on the connectors, see Connectors and pin assign‐
ments.
8 Acquire an image
NOTICE
Do not try to change focus and aperture settings on a pre-calibrated camera.
The field of view is dependent on the work distance and lens focal length. See the
Operating Instructions for details about the field of view at different focal lengths.
8020536/1QEC/2024-11/en PLOC2D 5.0.0 | SICK 3
10 Robot integration
Measurement
10.1 Robot commands
The PLOC2D system can receive messages from the robot, these are called robot
commands. The PLOC2D system can respond to the robot commands with a
message, these are called result messages.
Send Run Locate
The PLOC2D system can receive the following robot commands from the robot: command to PLOC
Alignment.Align
Alignment.HandEye.Pose.Add
Alignment.HandEye.Calculate
Alignment.LocateTarget
Receive Run Locate
Alignment.Verify PLOC Response Error Measurement failed
Job.Export
Job.Import
Run.Locate
Run.LocateAll Run Locate
OK
System.Ftp.Export
System.Restart.Software
For detailed information about the robot commands, see the Operating Instruc‐ The position of the part in the
tions. Apply correction corrected work frame is always the same.
on work frame The pick position should be defined
10.2 Robot communication in this corrected work frame.
Communication between the PLOC2D and the robot is possible via Ethernet
TCP/IP. The commands and result messages must follow a predefined syntax,
for example CSV or XML. The PLOC2D also supports the Volkswagen group VASS
standard syntax. Is the
pick position No
Define a pick position in
The PLOC2D 6xx and 2000 versions also supports fieldbus communication using defined?
the corrected work frame.
PROFINET or EtherNet/IP.
NOTE
The 83x and 85x PLOC2D versions do not support fieldbus communication Yes
40.28 (1.59)
All dimensions for mounting the device
in mm (inch) 4 Viewing window with 8 integrated illumi‐
nation LEDs, 2 LED alignment aids, 1
feedback LED, 1 time-of-flight sensor
5 Optics, manual focus adjustment with
the help of a focus adjustment tool or
electric focus
6 6 status LEDs to display the focus posi‐
tion and working distance, device sta‐
tus, and device function (3 display lev‐
els)
1 2 7 Function button
3 3
4 6
43.8 (1.72)
50 (1.97)
5
25 (0.98)
3 3
1 2
(2x)
Ø 10
á USB port
1 â Slot for microSD memory card
ã Status display (LED) for microSD mem‐
ory card
a
6 26.5
17.44
(0.69)
7 (1.04)
100
[%]
ß
0
300
200
100
70
40
[mm]
8
LNK TX
Userdefined
Read Diagn
Auto-Setup
Result
Ready
Autofocus
Data
TeachIn
LED
74.1
96.4
3
59.1
tive optics cover
6 Protective caps/plugs to seal any electri‐
4 cal connections that are not in use
6 7 M5 blind tapped holes, 5.5 mm deep (4
23.9 63.1 x), for mounting the sensor
8 M5 sliding nut, 5.5 mm deep (4 x),
7 0.5
á pivoting, for an alternative method of
à mounting the sensor
â 9 Internal illumination connection
ß Aiming laser (2 x)
ß
108
91.8
76.6
á 2.5 mm blind tapped holes (4 x) for
8 9 mounting the spacers for the integrable
min. 8 – max. 50
illumination
â Optical axis and center of the image
5.9
10.8 sensor
ã Manual focus screw, underneath cover/
label (S-mount)
6.5 50 45.8 Function button (2 x)
ä
å LED bar graph (5 x)
ä æ Removable cover for microSD card and
ã å manual focus screw (S-mount)
æ ç LEDs for status display (5 x 2 levels)
ç
ß à
102
46
7,2 75,6 ã
ä
å
P3
P3
P2
P2
X2
X2
P1
P1
X1
X1
1 2
84.5 (3.33)
63.1 (2.48)
23.9 (0.94) 0.2 (0.01)
91.8 (3.61)
108 (4.25)
76.6 (3.02)
min. 8 (0.31) - max. 48 (1.89)
5.8 (0.23)
55.4 (2.10) 50 (1.97) 6.5 (0.26)
10.7 (0.42)
13.6 (0.54)
F
1 4 tapped blind holes, M2.5, 5.5 mm deep, for mounting the spacer
2 2 M5 sliding nuts; 5.5 mm deep; pivoting; as an alternative method of mounting the device
3 4 M5 tapped blind holes, 5.5 mm deep; for mounting the device