25.

07 [2,09]FT

STAMP HERE:
PART NO/REV
PO NO
1 2 SERIAL NO 16 15 3 4 5 6 7 8 9 18 19 10
2.125 PTX

A
A

1.50

SHEAR SCREWS
Ø2.275 (UNSET)
SHEAR PIN DOGS EXPANDED
Ø2.188
1.375 (EQUALISING)
NOGO SHOULDER
RUNNING/PULLING NECK

14 14 11 13 12 17

BRASS SHEAR ROD (Item 15)

OTY SHEAR VALUE

1 2400-3300 LBS
DETAIL B
PACKING STACK
SHEAR SCREW VALUES (Item 16)
DETAIL A
OTY SHEAR VALUE

2 2200-3000 LBS

4 4400-6000 LBS
RUNNING / PULLING TOOL
2" JDC

ALL DIMENSIONS ARE IN INCHES TITLE:

UNLESS OTHERWISE SPECIFIED 2.125" PT-X BLANKING PLUG

1. BREAK EXTERNAL EDGES 0.030 Max
2. RADIUS INTERNAL CORNERS 0.030R Max
3. MACHINE FINISH 125 RMS
4. THREAD LEAD & BACK ANGLES 25-45°
5. DRILL HOLES +0.020/-0.000
6. MACHINE:- THE COPYRIGHT IN THIS WORK IS VESTED IN RMSpumptools.
B ECN 003085 19/07/2019 JCW SG
.X `0.030 IT MUST NOT BE REPRODUCED IN WHOLE OR IN PART OR USED FOR
.XX `0.015 PRT NO: PA-016808 REV: B TENDERING OR MANUFACTURING PURPOSES EXCEPT UNDER
A RELEASED FOR MANUFACTURE 12/07/2019 JCW SQ .XXX `0.005 AGREEMENT OR WITH THE CONSENT IN WRITING FROM
ANGLES `0.25° RMSpumptools AND THEN ONLY ON CONDITION THAT NOTICE IS
REV DESCRIPTION DATE BY APPD 7. CONCENTRICITY 0.010 TIR SHEET: 1 of 3 INCLUDED IN ANY SUCH REPRODUCTION.

FORM: A-F-001 REVB

GENERAL ASSEMBLY NOTES
Ensure all parts are clean and free from swarf, grit or other foreign bodies. Inspect sealing surfaces prior to assembly for any defects and avoid gripping components on any sealing surface.
Use jaw protectors if this is unavoidable.
Use Silicon grease on all O-ring grooves and seal surfaces and Molcent MP grease (or similar) on all straight threads. Fit Packing Stack (chevron seals), ensuring correct orientation, as per assembly drawing.
Generally flushing clean all parts is recommended prior to redress. It is recommended to use non permanent thread locking compound on all Set Screws (Item 18)

ASSEMBLY PROCEDURE
1. Slide Spring (6) over Mandrel (5).
2. Fit Dogs (8) into Dog Housing (7) then slide Dog Housing over Mandrel.
3. Using the 5/16" holes in the Dog Housing and pin punches (or similar) pull back Dog Housing against Spring until the holes align. Hold in position with pin punch.
4. Slide Shear Ring (9) over Mandrel until it butts out on Dog Housing. Secure with Shear Screws (18). Refer to table for correct quantity of Shear Screws.
5. Remove pin punches from Dog Housing.
6. Make tight Bottom Sub (10) to Mandrel. Use flats on Bottom Sub to achieve a tight connection. Secure with Grub Screws (19).
7. Fit Male Adaptor Ring (11), Chevron Seals (13) and Female Adaptor Ring (12) to NO-GO Sub(3). Refer to assembly drawing for correct orientation.
8. Slide Packing Retainer (4) onto Mandrel.
9. Make up NO-GO Sub to Mandrel. Use flats on NO-GO Sub to achieve a tight connection. Secure with Grub Screws (17).
10. Fit O-rings (14) to NO-GO Sub.
11. Fit Fishing Neck (2) to NO-GO Sub. Align 3/8” holes with the 1/4" tapped holes on the NO-GO Sub.
12. Slide Top Sub (1) through Fishing Neck and make and screw tight Top Sub to NO-GO Sub. Use pin punch in 5/16” hole in Top Sub and flats on NO-GO Sub to achieve a tight connection.
13. Secure Top Sub to NO-GO Sub using Set Screw (16). Torque screws to 5-7 Ft.Lbs.
14. Align hole in Fishing Neck with groove in Mandrel. Secure Fishing Neck with Brass Shear Pin (15). File down any excess of Brass Shear Pin protruding outside the Shear Ring.
13. Function the Dog Housing back and forth to ensure the Dogs retract and expand properly.
14. Measure overall length of Blanking Plug and distance from Top Sub end to Fishing Neck and compare with drawing dimensions. If these are not within 0.06", then Blanking Plug may not be properly assembled.
15. Stamp Blanking Plug with traceability, as indicated, on assembly drawing.

REDRESS PROCEDURE
1. Remove Set Screws (16) from NO-GO Sub (3). Align 3/8" hole in Fishing Neck with Set Screw first.
2. Break and remove Top Sub (1) from NO-GO Sub. Use 5/16" pin punch and flats to break connection.
3. Remove Fishing Neck (2) and any brass shear stubs remaining in Fishing Neck and Mandrel.
4. Discard and replace O-rings (14) from NO-GO Sub.
5. Fit Fishing Neck to NO-GO Sub. Align 3/8" holes with 1/4" tapped holes on NO-GO Sub.
6. Slide Top Sub through Fishing Neck and make tight Top Sub to NO-GO Sub. Use pin punch in 5/16" hole in Top Sub and flats on NO-GO Sub to achieve a tight connection.
7. Secure Top Sub to NO-GO Sub using Set Screws (16). Torque screws to 5-7 Ft.Lbs.
8. Align hole in Fishing Neck with groove in NO-GO Sub and secure with Brass Shear Pin (15). File down any excess of protruding pin.
9. Grip Mandrel in a vertical position around flats using a vice.
10. Remove Grub Screws (19) and remove Bottom Sub (10) from Mandrel. Use flats on Bottom Sub to break connection.
11. Slide and remove Shear Ring (9) from Mandrel.
12. Remove any brass shear stubs remaining in Shear Ring and Mandrel.
13. Using the 5/16" holes in the Dog Housing and pin punches (or similar) pull back Dog Housing against Spring until the holes align. Hold in position with pin punch.
14. Slide Shear Ring (9) over Mandrel until it butts out on Dog Housing. Secure with Shear Screws (18). Refer to table for correct quantity of Shear Screws.
15. Remove pin punches from Dog Housing.
16. Make and screw tight Bottom Sub to Mandrel. Use flats on Bottom Sub to achieve a tight connection.
17. Remove Grub Screws (17) from Mandrel.
18. Break and remove NO-GO Sub from Mandrel. Use flats to break connection.
19. Discard and replace Chevron Seals (13) from NO-GO Sub.
20. Make up NO-GO Sub to Mandrel. Use flats on NO-GO Sub to achieve a tight connection. Secure with Grub Screws (17).
21. Function Dog Housing back and forth to ensure Dogs retract and expand properly.
22. Measure overall length of Blanking Plug and distance from Top Sub end to Fishing Neck and compare with drawing dimensions. If these are not within 0.06", the Blanking Plug may not be properly assembled.

TITLE:

2.125" PT-X BLANKING PLUG

THE COPYRIGHT IN THIS WORK IS VESTED IN RMSpumptools.

IT MUST NOT BE REPRODUCED IN WHOLE OR IN PART OR USED FOR
PRT NO: PA-016808 REV: B TENDERING OR MANUFACTURING PURPOSES EXCEPT UNDER
AGREEMENT OR WITH THE CONSENT IN WRITING FROM
RMSpumptools AND THEN ONLY ON CONDITION THAT NOTICE IS
SHEET: 2 of 3 INCLUDED IN ANY SUCH REPRODUCTION.
OVERVIEW
The 2.125” PT-X Equalising Blanking Plug is run and strategically positioned in the Blanking Nipple of the Bypass Y-Tool, it prevents re-circulation during ESP operation.
It is a Top No-Go type tool with spring loaded retractable Dogs which lock the Plug into the Blanking Nipple.

The Blanking Plug is normally run using a standard 2” JDS (intermediate core jar down) Pulling Tool, latched onto the 1.375” Running/Pulling Neck of the Blanking Plug.
On installation the Plug is jarred into the Nipple, the Dogs retract as the Plug enters the Nipple and snap out into a 'lock recess' when it shoulders on the No-Go. Straight upward pull verifies the Plug is correctly set. Downward jarring then
releases the Pulling Tool.

On retrieval, the 2” JDS Pulling Tool again engages the 1.375” Running/Pulling Neck of the Blanking Plug, this component is formed with a sleeve which blanks off a set of equalizing ports and is locked using Brass Shear Rod. Upward jarring
shears the Shear Rod to allow equalization of pressure from above
to below the Plug. A further piece of Brass Shear Rod locks a Shear Ring in position to provide a shoulder for the retractable Dogs. Upward jarring additionally shears this Brass Shear Rod to release the Dogs and allow the Plug to be pulled free
from the Nipple.

PRIOR TO INSTALLATION
Ensure Blanking Plug is in good condition, paying particular attention to Fishing Neck and external diameters and has been redressed with new seals, using Redress Kit RD-016410.
The retractable Dogs are supported by a Shear Ring which incorporates Brass Shear Screws. Refer to table to determine the overpull required to pull the plug from the Nipple.
Wireline toolstring is correctly configured (i.e. 2” JDS Pulling Tool, Spang Jar, Stem and Rope Socket).

EQUIPMENT REQUIRED
2” JDS Pulling Tool (N.B.: The JDS Pulling Tool is a intermediate core jar down to release tool, should this be required.)
Wireline Stems, Jars and Wireline Centraliser (Recommended)

RUNNING PROCEDURE
1. Make up the 2" JDS Pulling Tool to the wireline toolstring, which should include appropriate stem and jarring tools.
2. Snap the 1.375" Running/Pulling Neck of the Blanking Plug to the 2" JDS Pulling tool (this is the bigger of the two necks). Ensure that the Pulling Tool can be released from the Fishing Neck prior to RIH.
3. Visually inspect all equipment, following the appropriate procedures, to check for damage or unserviceable equipment.
4. Run the Blanking Plug in hole recording run weights and pull weights.
5. The running speed should be reduced as the Blanking Plug reaches the estimated setting depth of the Nipple profile that it is to be landed in.
6. The Blanking Plug should be gently jarred into position and once sufficient jarring has occurred for the No-Go to be reached heavy jarring can be applied to set the Blanking Plug and shear off the 2" JDS Pulling Tool.
500Lbs. max. overpull can be applied to check the Blanking Plug is correctly locked in position.
7. POOH to release the 2" JDS Pulling Tool from the Fishing Neck of the Blanking Plug and return the wireline toolstring to surface using standard wireline procedures.

PULLING PROCEDURE
1. Make up the 2" JDS Pulling Tool to the wireline toolstring, which should include appropriate stem and jarring tools. Use of a Wireline Centraliser directly above the Pulling Tool is recommended for Y-Tool operations.
2. Run the wireline toolstring in hole recording run weights and pull weights.
3. The running speed should be reduced as the wireline toolstring reaches the estimated setting depth of the Nipple profile that the Blanking Plug is landed in.
4. When satisfied that the Pulling Tool has latched the Fishing Neck of the Blanking Plug, an upward jarring (overpull) should be applied in order to shear the Equalising Shear Rod and allow equalisation of pressure from above
to below the Blanking Plug. Wireline operator should determine equalisation time. Refer to table on assembly drawing to determine the overpull required to shear the rod.
5. Once the pressure is equalised, heavier upward jarring will shear the Unset Shear Rod in the Shear Ring and will retract the Dogs inside the Dog Housing allowing the Blanking Plug to be pulled free from the Nipple.
Refer to table on assembly drawing to determine the overpull required to shear the rod.
6. If Blanking Plug does not come free immediately allow reasonable amount of time to equalize.
7. POOH and retrieve Blanking Plug to surface using standard wireline procedures.

TITLE:

2.125" PT-X BLANKING PLUG

THE COPYRIGHT IN THIS WORK IS VESTED IN RMSpumptools.

IT MUST NOT BE REPRODUCED IN WHOLE OR IN PART OR USED FOR
PRT NO: PA-016808 REV: B TENDERING OR MANUFACTURING PURPOSES EXCEPT UNDER
AGREEMENT OR WITH THE CONSENT IN WRITING FROM
RMSpumptools AND THEN ONLY ON CONDITION THAT NOTICE IS
SHEET: 3 of 3 INCLUDED IN ANY SUCH REPRODUCTION.