Failure Mode Symptom Analysis
System Equipment Sub Equipment Part
Impeller
Suction Casing
Discharge Casing
Wear ring
Cooling Water System Centrifugal Pump Pump
Bearing
Mech. Seal
Vollute Casing
Shaft
Sub Equipment : Pump
Rank Parameter to be monitored MPN
1 Vibration 6080
2 Pressure Discharge 4200
3 Flow Discharge 4200
4 Noise Emission 4096
5 Detail Inspection 2580
6 Bearing Temperature 1760
7 Lube Oil Analysis 1152
8 NDT Test 560
9 Shaft Run out Test 120
Motor Voltage
Failure Mode
S DA DC
Erosion
Fatigue
Corrosion
Erosion
Corrosion
Erosion
Corrosion
Wear
Fatigue
Wear
Corrosion
Brinelling
Wear
Corrosion
Erosion
Fatigue
Wear
Bending
Motor Current
MPN S DA DC MPN
Pressure Disharge Flow Discharge
S DA DC MPN S
6 10 8 480 6
8 10 8 640 8
6 10 8 480 6
4 10 5 200 4
4 10 5 200 4
4 10 5 200 4
4 10 5 200 4
0
0
0
0
0
4 10 5 200 4
6 10 5 300 6
6 10 5 300 6
8 10 5 400 8
6 10 5 300 6
6 10 5 300 6
Total 4200
Flow Discharge Vibration
DA DC MPN S DA DC
10 8 480 6 10 8
10 8 640 8 10 8
10 8 480 6 10 8
10 5 200 4 10 4
10 5 200 4 10 4
10 5 200 4 10 4
10 5 200 4 10 4
0 3 10 4
0 8 10 8
0 4 10 8
0 4 10 4
0 8 10 8
10 5 200 4 10 5
10 5 300 6 10 5
10 5 300 6 10 5
10 5 400 8 10 4
10 5 300 6 10 7
10 5 300 6 10 7
Total 4200 Total
ation Bearing Temperature
MPN S DA DC MPN
480 0
640 0
480 0
160 0
160 0
160 0
160 0
120 0
640 8 10 8 640
320 4 10 8 320
160 4 10 4 160
640 8 10 8 640
200 0
300 0
300 0
320 0
420 0
420 0
6080 Total 1760
Thermography Lube Oil Analysis
S DA DC MPN S DA
8 6
4 6
4 6
8 6
Total 0
Lube Oil Analysis Partial Discharge
DC MPN S DA DC MPN
0
0
0
0
0
0
0
0
8 384
8 192
8 192
8 384
0
0
0
0
0
0
Total 1152
Winding Temperature Polarity Index
S DA DC MPN S DA
Polarity Index Detail Visual Inspection NDT (Penetrant, UT)
DC MPN S DA DC MPN S DA
6 3 8 144
8 3 8 192 8 2
6 3 8 144
4 3 8 96
4 3 9 108
4 3 8 96
4 3 9 108
2 3 9 54
8 3 8 192 8 3
4 3 8 96
4 3 9 108
8 3 8 192
4 9 9 324
6 3 9 162
6 3 9 162
8 3 7 168 8 2
6 3 9 162
6 3 4 72
Total 2580
NDT (Penetrant, UT) Shaft Run out Noise Emission
DC MPN S DA DC MPN S DA DC
0 6 8 6
10 160 8 8 6
0 6 8 6
0 4 8 4
0 4 8 4
0 4 8 4
0 4 8 4
0 2 8 6
10 240 8 8 6
0 4 8 6
0 0 4 8 6
0 0 8 8 6
0 0 4 8 6
0 0 6 8 4
0 0 6 8 4
10 160 0 8 8 5
0 0 6 8 5
0 6 2 10 120 6 8 5
Total 560 Total 120
Emission
MPN
288
384
288
128
128
128
128
96
384
192
192
384
192
192
192
320
240
240
4096