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Washing Machine Service Manual WD-14124

This service manual provides detailed information on the WD-14124(6)RD, WD-12124(6)RD, and WD-10124(6)RD washing machine models, including specifications, features, installation, operation, and troubleshooting guidelines. Key features include an automatic washing and drying process, intelligent wash system, and various wash programs. The manual also includes wiring diagrams, parts identification, and error diagnosis to assist in servicing the machines effectively.

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ali.faraj44
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© © All Rights Reserved
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0% found this document useful (0 votes)
60 views43 pages

Washing Machine Service Manual WD-14124

This service manual provides detailed information on the WD-14124(6)RD, WD-12124(6)RD, and WD-10124(6)RD washing machine models, including specifications, features, installation, operation, and troubleshooting guidelines. Key features include an automatic washing and drying process, intelligent wash system, and various wash programs. The manual also includes wiring diagrams, parts identification, and error diagnosis to assist in servicing the machines effectively.

Uploaded by

ali.faraj44
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WASHING MACHINE

SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-14124(6)RD
WD-12124(6)RD
WD-10124(6)RD

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CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART ...................................................................................12
7. TROUBLE SHOOTING................................................................................................................13
7-1.BEFORE SVC CHECKING ..................................................................................................13
7-2.QC TEST MODE..................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................29
10. EXPLODED VIEW AND PARTS LIST .......................................................................................39
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................39
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............40
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................41
10-4. THE EXPLODED VIEW OF DRYER ................................................................................42
APPENDIX (Replacement parts list) ...........................................................................................43

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1. SPECIFICATION

ITEM WD-14124(6)RD/WD-12124(6)RD/WD-10124(6)RD

POWER SUPPLY 220V-240V~, 50HZ


PRODUCT WEIGHT 71kg
WASHING 140W
ELECTRICITY SPIN 300W
CONSUMPTION FAN MOTOR 25W
DRAIN MOTOR 40W
WASH HEATER 2000W
DRY HEATER 2100W

REVOLUTION WASH 45rpm


SPEED SPIN WD-14124(6)RD 400/800/1000/1400 rpm
WD-12124(6)RD 400/800/1000/1200 rpm
WD-10124(6)RD 400/600/800/1000 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE Electronic
WASH CAPACITY 7.0kg (Cotton)
DRY CAPACITY 3.5kg (Cotton)
DIMENSION 600mm(W) 600mm(D) 850mm(H)
WASH PROGRAM Cotton, Cotton-Eco, Synthetic, Delicate, Wool, Hand Wash, Quick 30
RINSE Normal / Super / Rinse Hold
DOOR SWITCH TYPE Manual
WATER LEVEL 8 steps (by sensor)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Adapted
FUZZY LOGIC Adapted
DISPLAY OF THE REMAINING TIME Adapted
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Adapted
CHILD LOCK Adapted
AUTO RESTART Adapted
TIME SAVE Adapted

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2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES

Automatic process from washing to drying.


Automatic process from washing to drying can be
selected easily.
Washing capacity : 7 kg (Cotton)
Drying capacity : 3.5 kg (Cotton)

More economical by Intelligent Wash System


Intelligent Wash System detects the amount of load and water
temperature, and then determines the optimum water level and
washing time to minimize energy and water consumption.

Direct Drive system


The advanced Brushless DC motor rotates the Drum directly
without belt and pulley.

Child-Lock
The Child-Lock system has been developed to prevent
Wash Rinse children from pressing any button to change the program
during operation.

Low noise speed control system


By sensing the amount of load and balance, evenly distributes
load to minimize the spinning noise level.

Auto Restart
Although the washing machine is turned off by a power failure, it
restarts automatically in its stopped process when power is
supplied again. And it will be the same when the machine
unplugged in operation is plugged in again.

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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected the best


washing FUZZY rinsing time washing
temperature LOGIC performance
spin rhythm, time
laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3.WATER LEVEL CONTROL


This model adopts a pressure sensor which can sense the water level in the tub.
Water supply is stopped when the water level to the preset level, then washing program proceeds.
Spinning does not proceed until the water in the tub reduces to a certain level.

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3. PARTS IDENTIFICATION

Power plug
If the supply cord is damaged,
it must be replaced by the
manufacturer or its service agents
Drawer or a similarly qualified person in
(For detergent and order to avoid a hazard.
fabric softener)
Control panel

Drain hose
Door

Lower cover
Drum Adjustable feet

Drain pump filter


Drain plug Lower cover cap

ACCESSORIES

Spanner

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4. INSTALLATION
Before servicing ask troubles of customers
Check the adjustment(power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the trouble shooting.
Decide service steps referring to disassembly instructions.
And then, service and repair.
After servicing, operate the appliance whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.

REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE


BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL

Remove the transit bolts Turn the leveling feet to


(3EA: )with supplied spanner. set the appliance horizontally.

Keep the transit bolts and


spanner for future use.
Insert the 3 caps
provided into the hole

Low
High

1 The appliance goes up by


rotating the feet clockwise.
2

The appliance come down by


rotating the feet counter
clockwise.

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HOW TO CONNECT INLET HOSE
Check that the rubber packing is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.

CONNECT DRAIN HOSE

Make sure that the hose is not twisted. Avoid submerging the end of the hose.

The drain hose should be placed under 100cm from the floor.

CONNECT POWER PLUG

Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of the fire.

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TEST OPERATION

Preparation for Press the POWER button. Press the Start/Pause


washing. button.

Start/Pause
Connect the power plug to
Power
the outlet. In case of Coloreds program.
Connect the inlet hose.

Check the water heating. Check automatic reverse Check the water supply.
turn.

Press the Temp. button Check if the drum rotates Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.

Check drain and spin Power off and open the Water removal
door

Turn off Wash and Rinse after


pressing the Start/Pause button
and start the machine again.
Check drain and spin. Power
Power off and then power on. If SVC is needed during
Check if the door can be check, remove
opened after 3 minutes. the remaining water by pulling
out the hose cap.

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5. OPERATION

Child lock Delay finish


• Once Child-Lock is set, and canceled by pressing both • Press the button when reservation washing is
[Wash] and [Rinse] simutaneusly once needed.
Child lock is set. Once Chold Lock is set, all buttons • When the button is pressed, [ ]
are iroperable. is displayed.
• The Child-Lock system can be set at any time even A maximum delay of [ ] hours
including during Power-Off, on Pause and operation. can be set.
It is automatically cancelled when an operational error • Each press advances time delay by one hour.
occurs and when the cycle ends. • Use ON/OFF button to cancel [Time delay].
• When power is off, the LED indicates [ ] only.
During operation, or when the programme is paused
the LED will indicate [ ] and the remaining time.

Time Delay Time Save


Delicate
Synthetic Wool Door Lock
Time Left
Cotton Hand 95 Time Add
Wash 1400
Pre Rinse Hold 1000 60 Auto
800 40 Big
Cotton-Eco Quick- Super
400 30
30 Main Normal No Spin Cold Small

Start/Pause Program Wash Rinse Spin Temp. Dry

Start/Pause button Wash program selector


• Use the button to start or pause wash cycle. • 7 programs can be selected depending on the
•The power turns off automatically in 4 minutes type of the laundry.
after the pause button is pressed. • By turning the dial,
• Press the button to change the program. [Cotton Synthetic Delicate Wool
Hand Wash Quick 30 Cotton-Eco]
can be selected

10

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Time Save LED display
• This option can be • Display the remaining time (Hour : Minute) to finish.
used to reduce the • In case of abnormal operation, error indications are displayed.
time of a wash ( , , , , , , , , , )
program. • See trouble shooting guide.
• This function in not • When drying cycle is completed, [COOL DOWN] is displayed on
available with the Multi display.
Quick 30 program. • The COOL DOWN is setting automatically when a drying cycle is complete.
• When you are not remove a load of clothes from
the dryer as soon as it stops, wrinkles can form.
• The COOL DOWN operating periodically tumbles, rearranges and fluffs
the load to avoid wrinkles without heat for up to 4 hours.
• The message will continue to display until the clothes are removed
or the START/PAUSE button is pressed.

Door lock display


• It shows whether the door can be opened or not during
the washing.
• If the lamp is off, the door can be opened .

ON/OFF button Dry selector


• Dry programs can be selected
Power • Press the button to turn
power on and off. by pressing the [Dry] button.
• By pressing the button,
[Auto Big Time Add
Small ] can be selected.

For manual wash, rinse and spin Water temperature selector


• Press the button to select water temperature.
• Use these buttons to change washing • The water temperature is selected
method, rinse times, spinning speed. [60°C 95°C Cold 30°C 40°C]
• When lamp is off, no selection has been during cotton program.
made. • 95°C is selected only for cotton program.
• Prewashing is available for Cotton, • By pressing the button during operating the
Cotton-Eco, Synthetic program. washer, the present temperature is displayed.

11

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6. WIRING DIAGRAM / PROGRAM CHART

DISPLAY
PWB
MAIN PWB

NA WH RD RD NA RD SKY BL WH RD WH
123456 123 123456 213 231 4 2 4 31 3 21 1 3 21 123
123456 123 123456 213 231 4 2 4 31 3 21 1 3 21 123
VL WH S BK RD WH BK YL OR BL BN GY PK BL RD YL BL RD YL BK BL WH GY YL BK YL BN BL BL YL RD BL BN
/ / K / / / / / / / / /
WH RD Y WH WH WH RD BK WH BK RD YL GN
/
YL

3 2 1
DRY WASHING
M P D HEATER HEATER
INLET
VALVE A R R
I NOISE
N E Y FILTER
WH/RD
WH WH

FUSE
123 12345
WH 123 12345 BK GN
YL GN /
/RD U V W / YL
YL BL BN
BK
NA 1 23 12 12

GND
Ha
Hb
123 WH 1 2 WH 12 THER-
RD
MOSTAT
(S) (G) (S) NA
CP
FAN MOTOR 2 1 WH
P C
2 1 WH BK
MOTOR C P
RD
THERMISTOR THERMISTOR WH BK
PRESSURE (Dry Duct Dry H/T) (Tub) BK RD YL
SENSOR / BN
RD / RD
YL

n PIN CONNECTOR NUMBER VL 3 21


654
321
3 2 1 NA
POWER
TERMINAL+HOUSING (#250) DRAIN CORD
EARTH TERMINAL MOTOR

WIRE COLOR: BASE/LINE DOOR LOCK S/W

PROGRAM CHART * Water Supply : WáS * Intermittent Spin : IáS * Disentangle : DáT
C Wash Rinse A
Y Spin
U
Pre Main Normal (Hold) Extra (Hold)
C D E T
Washing Staycooling 1 2 3 4 R
L N O
Washing

S W W Normal
Drain

Drain
Wash
Heat

Spin
Rinse

DáT
Rinse

Rinse
Rinse

Rinse

E I W W W D O
Drain

á á
Drain

W W
Drain

Drain
Drain

T Working
C á á I á I I I á F
S S á á
S á á á á Time
O E S S S S S S S
S S F
U (Hour:Minute)
P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20
R
S Time
(SEC) 120 MIN 60 300 120 MIN 120 60 60 60 300 120 360 60 300 120 360 60 300 120 360 60 300 120 360 60 600 120 20 20
E

8 60
Cotton About 2:41(2:39)
96
8 1
Cotton-Eco About 3:01
40
8 23
Synthetic About 1:30
59

Quick 30 About 30
12
1
Delicate About 1:01
29
1
Wool About 1:01
23
1
HandWash About 1:00
29
8 60
Wash ~ About 1:03
96

Rinse About 39

Rinse Hold About 39

Dry About 3:40

Spin About 12

Wash 8 60
~ About 1:48
+ Rinse 96
Wash 8 60
~ About 1:14
+Spin 96
Rinse
About 38
+ Spin

* Basic Cycle * Basic time is minute in washing chart


* Optional Cycle * The actual program time can be varied with the load amount,
* Pre-Setting Time : Water Supply - 120 sec. water temperature or ambient temperature
Drain - 60 sec.
* ~ Time for varies as the temperature or the amount of laundry.
12

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7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
Be careful of electric shock or disconnecting the parts while trouble shooting.
Voltage of each terminal in 220-240V~ and DC while applying an electric current.

7-2.QC TEST MODE.


Pressing Rinse, and Spin button simultaneously.
Power supply ON with pressing upper two button.Then buzzer sound twice.
Press the Start/Pause button as follows.
Press the Start/Pause button more 4 times until stop spinning

Pressing number of Checking Point Display Status


Start/Pause button
None All lamps turn on
1 time Clockwise spin(right) Drum rpm(About 40~52)
2 times Low speed Spin Drum rpm(About 70~90)
3 times High speed Spin Drum rpm(About 90~110)
4 times Inlet valve for pre-wash operation Water level frequency(25~65)
5 times Inlet valve for main-wash operation Water level frequency(25~65)
6 times Inlet valve for dry operation Water level frequency(25~65)
7 times Counterclockwise spin(left) Drum rpm(About 40~52)
8 times Heater is in operation for 3 sec. Water temperature
9 times Draining pump operation Water level frequency
10 times Dry operation for 6 minutes Auto off operation after 6 minutes

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY


Press the Rinse and Spin button simultaneously.

The digits means water level frequency(10-1 )


ex) 241 : Water level frequency = 241 10-1
=24.1

7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR


AT OPERATING CONDITION.
■ Thermistor in tub : Press the [WATER TEMP] button.
■ Thermistor in dry duct : Press the [DRY] button.
■ Thermistor in condensing duct : Press the [SPIN] and [DRY] button simultaneously.

13

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7-5.ERROR DISPLAY.
If you press the Start/Pause button in error condition, any error except ‘ ’ will disappear and the
machine will change into pause status.
In case of if the error is not resolved within 20 sec., and in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of , power will not be turned off.

ERROR SYMPTOM CAUSE

1 WATER INLET • Not reached to the water level(2 level)within 4


ERROR minutes after water supplied or not reached to
the preset water level within 25 minutes.

2 DRAIN ERROR • Not fully drained within 5 minutes.

3 OVERFLOW • Water is over flowing(over 8 level).


ERROR ¡ If is displayed, drain pump operates to
drain water automatically.

SENSOR PRESSURE
4 • The sensor pressure switch is out of order.
S/W ERROR

5 DOOR OPEN • In case of operating the reservation function or


ERROR the other function with door opened. Close the
door, then the error display is resolved.
• The door switch is out of order.

6 IMBALANCE • The appliance is tilted.


ERROR • Laundry is gatherd to one side.

7 HEATING • The THERMISTOR is out of order.


ERROR

14

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ERROR SYMPTOM CAUSE

• MAIN PWB ASSEMBLY is out of order


8
CURRENT Replace the MAIN PWB ASSEMBLY
ERROR • Winding in the STATOR ASSEMBLY is short-circuited.
Replace the STATOR ASSEMBLY
•“ ” is dispplayed during a high spin
Replace the LEAD WIRE ASSEMBLY (MOTOR)

MOTOR • The connector in the LEAD WIRE ASSEMBLY is not connected to


9
ERROR the connnector of STATOR ASSEMBLY
Reconnect or repair the connector
• The hall sensor is out of order/defective.
Replace the STATOR ASSEMBLY

DRY • The Dry Heater is out of order


10
HEATOR Replace the Dry Heater
ERROR • The Connector of the Dry Heater is not connected properly to the
connector in the Main PWB ASSEMBLY
Reconnect or repair the connector
• The Dry fan motor is out of order
Replace the fan Motor.

15

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8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM GUIDE FOR SERVICE CALL

NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?

NO
Visit to check

Water inlet trouble


Is " " displayed?
No Inlet
YES
Is the tap opened?

YES
Is the tap frozen?

NO
Is the water supply shut-off?

NO
Is filter in the inlet valve clogged with Clean the filter of
inlet valve
foreign material?
YES

NO
Visit to check

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SYMPTOM GUIDE FOR SERVICE CALL

• Door does not open


Started with door opened? YES
• Error displayed on
the program
NO Close the door

Visit to check

Check if the door switch is O.K.

• DRAIN TROUBLE Is " " displayed?


YES

Is the debris filter clogged with foreign Clean up


material such as pin, coin and etc.? YES
the filter.
NO

Is the drain hose frozen with water,


kinked or crushed?
NO

Visit to check

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SYMPTOM GUIDE FOR SERVICE CALL

Suds overflow from the


Is low-sudsing detergent for the drum
appliance.
washing machine used?
(In this condition, wash and
YES
spin do not operate
LOW-SUDSING
normally) Is the proper amount of detergent used
as recommended?
YES
Recommend to reduce the using amount
of detergent.
This appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
When much suds are sensed, suds removing function such as
drain, water input and pause will operate without rotating the
drum.

No effect of softener Is softener put in the correct compartment of


Compartment for
the drawer? softener
YES
Is the drawer closed during wash?

YES
Is the softener cap clogged?
YES
Explain how to use softener

< Clean the compartment for softener >

Visit to check

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8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING

CAUTION

1. Be careful of electric shock or disconnecting the parts while trouble shooting.


2. First of all, check the connection of each part terminal with wiring diagram.
3. If you replace the MAIN PWB ASSEMBLY, Put in the connectors correctly.

NO POWER

When measuring the voltage of the outlet,


is the voltage AC 220-240V~? NO Check the fuse?

YES

Is the led(1) on?


NO Replace MAIN PWB
ASSEMBLY
(1)

<PWB ASSEMBLY (MAIN)>

(2)
YES

Is connector(2) disconnected or
Reconnect the PWB
disassembled? YES ASSEMBLY

NO
<PWB ASSEMBLY (MAIN)>

Reconnect the PWB


Is wire of the PWB ASSEMBLY disconnected?
YES ASSEMBLY

NO

Replace PWB ASSEMBLY

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NO WATER SUPPLY

Is water supply shut-off?

NO
Is the tap opened? NO Open the tap.
YES
When you press both Rinse button and Spin button Check the AIR CHAMBER
simultaneously, is the water level frequency below YES and the tube clogged
240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
Option Is resistance between each terminal of INLET Replace the INLET VALVE
VALVE ASSEMBLY is 2~8 k ? NO ASSEMBLY.

YES

Check the voltage of the inlet valve connector


220-240V~. NO Replace the MAIN PWB

(Refer to 7-2 QC TEST MODE) ASSEMBLY

DETERGENT DOES NOT FLOW IN

Option Is water supplied? NO Refer to


NO WATER SUPPLY
YES
Are replaceptacles correctly connected to the Check the wiring on the
Wiring diagram terminals of the INLET VALVE ASSEMBLY? NO dispenser.
YES
Put the detergent in the
correct position
SOFTENER
Is detergent put in the correct compartment of
MAIN PRE -
WASH WASH the drawer? NO PRE+MAIN
MAIN WASH
YES : Detergent
MAX

Is the detergent hardened? YES Clean the drawer.

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SOFTENER DOES NOT FLOW IN

Option Refer to
Is water supplied? NO NO WATER SUPPLY
YES
Are receptacles correctly connected to the terminals Check the wiring on the
Wiring diagram of the INLET VALVE ASSEMBLY? NO dispenser.

YES
Is softener put in the correct compartment of the Put it in the correct
NO
MAXMAX

compartment.
max

drawer?
YES
Clean the cap and
Is the softener cap clogged?
YES drawer.

ABNORMAL SOUND

Is the motor bolt loosened? Fix the bolt tightly.


YES
NO
Replace the STATOR
Is there friction noise from the motor?
YES ASSEMBLY or ROTOR
ASSEMBLY.

21

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HEATING WITHOUT WATER

When pressing Wash and Rinse at the same time


after draining, is the water level frequency 248 ~ 262
or more? Replace the
When pressing Rinse, Spin buttons at the same NO S.PRESSURE SWITCH
Wash Rinse time while wash, is the water level frequency ASSEMBLY
between 230 - 243?

YES
Checking voltage between two pins as press the
POWER button is the voltage 220-240V~? YES Replace the MAIN PWB
ASSEMBLY

AC 220V-240V

DRAIN MALFUNCTIONING

Repair the DRAIN HOSE


Is the drain hose twisted or frozen? YES ASSEMBLY.

NO

Is the impeller of the drain pump clogged? YES Remove foreign material.

NO
Reconnect or repair the
Is the connector disconnected, disassembled? YES connector

NO

Is the coil of the drain pump cut-off? YES Repair the DRAIN PUMP
ASSEMBLY.
(resistance of coil is 80~150 )
(2)
NO

When checking voltage between connectors Repair the MAIN PWB


( , )on spinning, is the voltage 220-240V~ NO ASSEMBLY.
(1)
as the figure?
PWB ASSY(Main)

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HEATING CONTINUOUSLY ABOVE
THE SETTING WATER TEMPERATURE

When checking THERMISTOR on the tub is the


Push the THERMISTOR
THERMISTOR loosened above 2mm from tightly to the rubber.
the rubber?

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SPIN TROUBLE

Check the S.PRESSURE SWITCH


ASSEMBLY or HOSE (Pressure).
Check on the spinning, is the frequency of the If the problem is on the
water level 248 or more. The frequency can be NO S.PRESSURE SWITCH
Wash Rinse checked by pressing the Wash and Rinse buttons at ASSEMBLY or the HOSE,
the same time on the program. replace the S.PRESSURE
SWITCH ASSEMBLY or the
HOSE.
YES

When pressing Rinse, Spin and POWER buttons at


Normal
the same time after power off, press the Start/Pause YES
button 1 times, is the drum low speed spin?
Rinse Spin
NO
Is it disconnected, or disassembled?
[Red:3pin(1), NA:4pin(2)] YES Correct the connector.

(2) (1) NO
Check the motor connector, is the resistance of
the terminal same as the figure?
MOTOR TERMINAL (1) Replace the STATOR
NO ASSEMBLY

Resistance of terminal:
(1)
About 5 15
YES

Replace the MAIN PWB ASSEMBLY

DOOR DOES NOT OPEN

After draining and


Is Door lock Display lamp on? YES Door lock lamp off,
Door Lock open the door.
NO
Check switch Assembly,
Is Displayed? Door lock connector and
YES Main PWB
ASSEMBLY(Blue, 3pin)
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[dHE] ERROR DISPLAY

Dry duct
Replace the thermistor.
~ NO
(6322FR2046B)

YES
Condensing
duct

Thermistor
CHECK FOR DRY HEATER TROUBLE
Condensing bellows

CHECK FOR DRY FAN MOTOR TROUBLE

Disassemble the cabinet cover and


condensing bellows. Clean the bellows
YES
Is there any foreign object in condensing
bellows.

NO

Disassemble the dry fan assy and dry duct


upper, and clean foreign object in duct and
fan.

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9. DISASSEMBLY INSTRUCTIONS
ƒR Disassemble and repair the parts after pulling out power cord from the outlet.

CONTROL PANEL

PLATE ASSEMBLY(TOP) ¤ Unscrew the screws on the top plate.


¤Ł The plate assembly(Top) is pulled back and
then upward to arrow direction.
¤ØThe cover(Inner) is disassembled.

¤ The PWB assembly(Display) connectors are


HOOK disconnected.
¤Ł Pull out drawer, three screws are unscrewed.
¤Ø Push two upper hooks and pull the control
panel forward.

PANEL ASSEMBLY (CONTROL)

¤ The PWB assembly(Display) is disconnected.


PWB ASSEMBLY
(DISPLAY) ¤Ł When 8 screws are unscrewed on the PWB
insulator and the PWB assembly(Display) is
disassembled from the PWB insulator.

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PWB ASSEMBLY(POWER)

¤ The back cover is removed.


¤ŁTwo screws are unscrewed.
¤ØDisconnect connector from the wiring.
¤ŒPull the PWB assembly (Main) to arrow
direction.

DISPENSER ASSEMBLY

¤ The plate assembly(Top)and the


cover(lnner)are disassembled.
¤ŁPull the drawer to arrow direction.
¤ØTwo screws are unscrewed.

DRAWER

¤ The hose clamps and the hose are


disassembled.
¤ŁThe ventilation bellows are disassembled on
the tub.

DISPENSER ASSEMBLY

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INLET VALVE

¤ Disconnect the wiring connector.


2 ¤Ł Remove the valve by two screws of the valve
1 holder.

ƒTWhen reconnecting the connector


VALVE ¥L(DRY) YL/BK - BK
4 VALVE ¥M(PRE-WASH) GY/WH - BK
3
VALVE ¥N (NORMAL-WASH) WH/BK - BK
VALVE ®È (NORMAL-WASH) BL/RD - BK
VALVE ¥O (HOT) BL/RD - BK

COVER LOWER

¤ Remove the lower cover to arrow direction


after one screw is unscrewed.

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DOOR

¤ Open the door completely.


¤ŁRemove the two screws from the hinge.

¡ When removing the Door Assembly, it is


necessary to hold the Bracket that is inner of
the Cabinet Cover.

Removing method of remained water

¤ Rotate the Cap(Remaining Hose) to arrow


direction.
¤ŁPull it out from hose.
¡ First, prepare a bucket to put in the remained
water.
Cap(Remaining Hose)

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GASKET ASSEMBLY

¤ The cabinet gasket clamp is released.


¤Ł Two screws are unscrewed from the cabinet
cover.

¤ One screw is unscrewed from the lower cover.


¤Ł The lower cover is disassembled by pulling
out.
Cap ¤ØThree screws are unscrewed from the cabinet.
(Remaining Hose)

¤ The control panel is removed.


¤ŁScrew is unscrewed from the cabinet cover.

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¤ Remove tub gasket clamp by loosening the
screw.
Tub Gasket
Clamp

¤ Remove dry gasket clamp by loosening the


screw.

Dry
Gasket
Clamp

¤ When reassembling the gasket, put the drain


hole of the gasket downward, then assemble.

Drain Hole

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ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER

¤ Remove the back cover.


¤Ł After loosening the bolt, Rotor, pull out the
rotor.
Rotor

Bolt

(ROTOR ASSEMBLY)

¤ Remove the 6 bolt from the stator.


¤ŁDisconnect the 2 connectors.

HOW TO ASSEMBLE THE MOTOR

(STATOR ASSEMBLY)
¤ Remove the bolts at the Tub.
Bolt ¤Ł The Hinge(Damper) at the base is pulled off
Hinge pressing on the snaps at the sharp end.
(Damper)
¤ØThe hinge at the base is pulled off.
(To arrow direction)
Friction
Damper

(FRICTION DAMPER)

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PUMP

Pump Outlet Hose ¤ Remove pump outlet hose.


¤ŁRemove tub pump bellows.
¤ØRemove cap(Remaining Hose).
Screw ¤ŒDisconnect the wiring.
¤ºThree screws are unscrewed from the cabinet.
¤ Remove the pump to arrow direction.
Cap
(Remaining Hose) Tub Pump Bellows

HEATER
¤ Loosen the nut.
¤ŁRemove washing heater by pulling out.
Washing
Heater
Ring Terminal
Nut

CAUTION

When assembling the washing heater, insert


the heater to heater clip on the bottom of tub.

THERMISTOR

¤ Pull it out by holding the thermistor bracket.


ƒT If holding the wire and pulling out it, it may be
broken.
Thermistor
Bracket

Thermistor bulb

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SWITCH ASSY, DOOR LOCK

¤ The cabinet cover clamp is removed and the


gasket is released.
¤ŁTwo screws are unscrewed.
¤Ø The door lock S/W is disconnected form the
wiring connector and the strap.

WHEN FOREIGN OBJECT STUCK BETWEEN DRUM AND TUB

¤ Remove washing heater.


¤Ł Remove the foreign object(wire,coin,etc) by
Hole inserting long bar in the hole.

Washing Heater

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DRY DUCT

¤ Remove 5 screws and dry fan assembly.


Dry fan
Assembly ¤ŁRemove 6 screws and dry duct upper.
Dry Duct Upper

¤ Remove 1 screw and dry heater.


Thermostat
Dry Heater ¤ŁRemove thermostat.

CONDENSING DUCT

¤ Remove 2 screws from cabinet.

¤ Remove clamp and condensing duct.

Condensing Duct

Clamp
Condensing
Bellows

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10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSEMBLY
:Non-service part
:Service part
A110

A150

A120
A102 A101
A104
A141 A103

A131

A100
A130

A485

A440 A430

A450

A133
A410
A303 A310 A300
A200

A277

HOT(ORANGE) A201
A275
COLD(BLUE) A220
A276

A210

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10-2 THE EXPLODED VIEW OF CONTROL PANEL &
DISPENSER ASSEMBLY

:Non-service part
:Service part F170

F300
F160

F460

F461

F310
F430
K343 F450

F220

F120

F110

F210

F130

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10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY

:Non-service part
:Service part
K140 K141 K110 K142 K411 K420 K123 K120
K360

K211

K130 K143
K131
K350
K513

F140

K310

K511

K510

K610
K105
K611

K410
K100

K320
K530

K343

K341

K344 K340 K531 K520 K540

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10-4 THE EXPLODED VIEW OF DRYER

:Non-service part
:Service part

M120
M110

M100

M121 M210

M101

M220
M312

M310

M311 M230

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MAY. 2002 PRINTED IN KOREA P/No.:3828ER3013K

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