Product Manual

Reciprocating Air Compressors

Electric Powered

TS20 LB HP-30 BM
©
ELGI EQUIPMENTS LIMITED
Coimbatore, TN - 641 005

Part / Document No. 029000290

Contact Info:
ELGI EQUIPMENTS LIMITED
Coimbatore, TN - 641 005, India
Tel : 91 - 422 2589555
Fax : 91 - 422 2573697 (Domestic Business)
Fax : 91 - 422 2589401 (International Business)
E-mail : [email protected]
Website : www.elgi.com
 Machine Identification and Sale Record

Owner’s name / : ………………………………………………………………………………………………………

Company name
………………………………………………………………………………………………………

Phone number : ………………………………………………………………………………………………………

Contact person : ………………………………………………………………………………………………………

E-Mail address/ : ………………………………………………………………………………………………………

Phone number
………………………………………………………………………………………………………

Model : ………………………………………………………………………………………………………

Fab. No. : ………………………………………………………………………………………………………

Year of manufacture : ………………………………………………………………………………………………………

Motor : ……………………………………………………………………………………………kW (HP)

Capacity : ……………………………………………………………………………………m3/min (cfm)

Rated pressure : ………………………………………………………………………………………bar.g (psi.g)

Date of delivery : ………………………………………………………………………………………………………

Date of commissioning : ………………………………………………………………………………………………………

Dealer name/address : ………………………………………………………………………………………………………

………………………………………………………………………………………………………

………………………………………………………………………………………………………

Dealer’s signature : ………………………………………………………………………………………………………

NOTE The warranty on the compressor is valid only if all the details above are filled in and the dealer stamps and signs
this page. This report must reach the Regional Office/Head Office of ELGi within seven days of commissioning
date.

1.5
Table of Contents

Chapter Page No.

1.0 About ELGi 1.7

2.0 General functional description 2.1

3.0 GA drawing, P&I diagram 3.1

4.0 Technical data 4.1

5.0 Installation and operation 5.1

6.0 Maintenance 6.1

7.0 RAC unit 7.2

8.0 Cooling system 8.1

9.0 Accessories system 9.1

10.0 Drive system 10.1

11.0 Control system 11.1

12.0 Spare parts 12.1

13.0 Electrical drawings 13.1

1.6
 1.0 About ELGi

ELGi, established in 1960, designs and manufactures a wide range of air compressors. The company has gained its
reputation for design and manufacture of air compressors through strategic partnerships and continuous research and
development. Over the years, it has emerged as a multi-product, multi-market enterprise providing total compressed air
solutions to all segments. ELGi’s design capabilities translated into a wide range of products ranging from oil-lubricated and
oil-free rotary screw compressors, reciprocating compressors and centrifugal compressors.

ELGi is one of the few companies in the world capable of manufacturing wide range of airends and compressor packages.
ELGi has most modern manufacturing facilities with high precision grinding machines, turning centres, CNC horizontal and
vertical machining centres and also the latest self measurement technology to maintain precise, aerospace manufacturing
tolerances. ELGi’s manufacturing plants are ISO and EOHS certified.

Over two million ELGi compressors are powering business in 70+ countries worldwide. The company offers a strong sales
and service network with a well-knit distribution network of dealers and distribution, worldwide. ELGi has its own
manufacturing operations in India, Italy and USA with subsidiary offices in Australia, Bangladesh, Brazil, China, Indonesia,
Italy, Malaysia, Middle East, Sri Lanka and Thailand. The company is fast expanding its global footprint, attracting
distributors and customers with its new generation products.

Need help…?

In India

You can contact ELGi customer care system (CCS) to take care of customer complaints. The ELGi CCS works for six days a
week from 08:30 to 21:30 IST (Monday to Saturday). The complaints can be logged by calling any of the following toll free
numbers or by e–mail.

Toll free : 1800 425 3544

E-Mail : [email protected]
Website : www.elgi.com

Before making service request for your compressor, keep ready the details printed on the name plate of the compressor and
machine identification and sale record of this manual. When ordering spare parts, refer to the lists provided in the parts
manual and identify the part number. Specify the part number and quantity, in addition to the name plate details.

1.7
 2.0 General functional description

Contents Page No.

2.1 Introduction 2.2

2.1.1. Using the manual 2.2

2.1.2. Definitions and symbols 2.2

2.1.3 Important user information 2.2

2.2 Safety 2.3

2.2.1 Precautions during installation 2.3

2.2.2 Precautions during operation 2.3

2.2.3 Precautions during maintenance 2.5

2.3 Functional description 2.6

2.3.1 System operation 2.6

2.3.2 Purpose of control 2.6

General functional description 2.1

 2.1 Introduction

2.1.1 Using the manual

This operation and maintenance manual has been Caution is to draw attention to a procedure which, if not
specially designed keeping the customer in mind so that done correctly can lead to compressor damage.
the person can get the most out of this ELGi compressor.
Before starting the compressor, it is requested that the
2.1.3 Important user information
manual should be read thoroughly to understand all the  Most accidents that result from compressor operation
operating instructions, safety precaution and warnings. and maintenance are caused by the failure to observe
The manual has been prepared with utmost care to help basic safety rules or precautions. An accident can often
you understand the various systems of the compressor, be avoided by recognizing a potentially hazardous
along with descriptions, information and illustrations. situation before it occurs, and by observing appropriate
Following chapters are provided to help operate the safety procedures.
compressor in its best way.  Basic safety precautions that are outlined in the
 Safety - safety precautions that must be followed while “SAFETY” section of this Instruction Manual have to be
using the compressor. followed with utmost care through out the life of the
equipment.
 Functional description – parts, their function and
working.  Never use this compressor in a manner that has not
been specifically recommended by manufacturer, unless
 GA drawing - general arrangement of compressor, P &
you first confirm that the planned use will be safe for
I diagram and foundation details.
you and others.
 Technical Data - technical details about the
 Attend to any signs of minor irregularities immediately if
compressor.
neglected, they could become worse.
 Installation and commissioning - all site
 This manual must be made available to the compressor
requirements, procedures to be followed during
operating personnel at all times. Please read the
installation, commissioning, preservation etc.
instructions very carefully, right to the end, as the
 Operating instructions – to operate the compressor operating life and reliability of the compressor depends
properly. to a large extent on correct operation and maintenance.
 Maintenance – how to do the maintenance for the
compressor and their intervals.

 Troubleshooting – identification and solving the

problems.

 Decommissioning – how to decommission the

compressor, its disposal etc.

 ELGi services – services from ELGi: CCS, air audit,

spare parts
 In case of any requirements of spares or service, please
 Appendix – conversion tables, torque values, service contact our nearest branch office or distributors
log book
 Due to improvements being made constantly and
2.1.2 Definitions and symbols continuously, the illustrations and descriptions on this
manual are not binding.
This information is related to your safety and also to prevent
any problems relevant to the equipments used. To help  We reserve the right to make changes in the product at
recognize this information better, the symbols are illustrated any time without notice.
in section “safety”.  While ordering spare parts model, fab number and year
of manufacture must be clearly mentioned to ensure
NOTE
supply of the right spares.
Note clarifies procedures or conditions which may otherwise
be misinterpreted or overlooked. Note may also be used to
clarify apparently contradictory or confusing situations.
Death or serious bodily injury could result from improper or
unsafe use of compressor. To avoid these risks, follow the
basic safety instructions.
Warning calls attention to dangerous or hazardous
conditions inherent to the operation, cleaning and
NOTE
maintenance of the compressor which may result in fatal Make sure this manual is read and carefully understood
accident and personal injury of the operator or other staff before starting/ operating this machine. Proof of purchase
will be required for warranty service.

General functional description 2.2

 2.2 Safety

The operator must follow the safe working practices,  Provide a sufficient rating of fuses and other protective
instructions, procedures that this manual describes for devices to protect the compressor against short circuits.
safe operation. The maintenance personnel must be  Ensure that a separate main isolation switch is provided
adequately trained, and have read and thoroughly for every individual compressor within 5meters.
understood this ‘Operation and maintenance manual’.
 Before switching on the compressor ensure that proper
Decals are affixed at specific locations of the compressor
earthing is done as per recommendation.
and they illustrate very important safety precautions.
 Install manual valves behind non-return valves (NRV) to
2.2.1 Precautions during installation isolate each compressor in multi-compressor systems.
 Ensure that you fasten all loose parts before lifting. Select Do not rely on NRV for isolating pressure systems.
the appropriate lifting equipment by considering the local  Do not bypass, remove or adjust the safety devices or
safety regulations, size and weight of the compressor. other attachments residing on the compressor. Every
Operate the lifting equipment carefully within the safe installed pressure vessel or auxiliary outside the
operating limits. Ensure all necessary personal protective compressor should have pressure relieving device or
equipment's (PPEs) is close at hand during this operation. devices, as required.
 Remove protection such as caps, plugs, desiccant bags  Position the compressor on level surface. In case of
before connecting the air line pipes. inclined surface, contact ELGi.
 Compressor will start stop automatically based on  Be aware that this air compressor is intended for
pressure setting. For stop press the latch stop button. generating only industrial-use compressed air.

 Danger! Be aware that compressed air used for

breathing or food processing must meet O.S.H.A.
1910.134 or F.D.A. 21 C.F.R. 178.3570 regulations.
Failure to do so may cause severe injury or death.

2.2.2 Precautions during operations

 When switching on remotely controlled compressors
ensure that no one is checking or working on the
 Position the after-cooler discharge pipe in a way that it compressor at that time.
is free to expand under heat and is not in contact with
 Before starting, ensure that no tools or any loose parts
or close to flammable materials.
remain inside the compressor.
 Do not exert external force on the air outlet valve and
 Do not operate the compressor if a possibility exists
keep the connected pipe always free of strain.
that it could inhale flammable or toxic fumes, vapors or
 All electrical installation must be in accordance with particles.
recognized electrical codes and any local health & safety
 Do not operate the compressor below or above its
codes. Recognize that only authorized and qualified
operating limits.
trained personnel should carry out any electrical work
on the compressor.  Wear ear protectors if you work in an environment
where the sound pressure level reaches or exceeds 90
dB (A).

 Keep hands, feet, floors, controls and walking surfaces

clean and free of water or other liquid to minimize the
possibility of slips and falls.

 Ensure starter entry glands are fixed properly to avoid

dust formation inside the contactor points.

 Jog the motor for direction of rotation check as

described in figure by reconnecting the motor leads.

General functional description 2.3

 The pressure switch operating pressures are adjusted at Moving Parts
the factory and do not require re-adjustments.
 Rotating fan blades can cause serious injury. Disconnect
power supply before attempting service.

 Wear snug-fitting clothing and tie long hair when

working around the compressor, especially when hot or
moving parts such as the cooler, the airend, the thermal
valve, the main motor or the fan motor are exposed.

 Keep hands, arms and clothing away from couplings,

fans/belts and other moving parts.
Pressure release
 Know that annual servicing of the safety valve is
necessary. It should be checked at the prescribed
pressure for operation.

 It is hazardous to point the compressed air directly

towards any personnel. Keep personnel out of the line
of the discharge air when opening hoses or other points
of compressed air discharge.

 Use only the correct type and size of hose end fittings
and connections. When blowing through a hose or
airline ensure that the open end stays securely. A free
end will whip and may cause injury. Make sure to
depressurize a hose fully before disconnecting it.  Do not attempt to operate the compressor with the fan
 Do not engage in horseplay with air hoses. Serious guards, coupling guards/belt guards or other guards
injury or death may result. removed.

 Do not use air at a pressure greater than 2.5 bar.g  Keep hands, feet, floor, controls and walking surfaces
(36 psi.g) for cleaning purpose. clean and free of fluid, water or other liquids to
minimize the possibility of slips and falls.
Fire and explosion
Hot surfaces
 Clean up spills of lubricants or other combustible
substances immediately.  Avoid bodily contact with hot oil and hot surfaces like
cooler, pipes etc.
 Remove sparks, flames and other sources of ignition
away from the compressor.  Insulate or use protective guards to cover pipes or other
parts that may exceed 80ºC (176ºF). High-temperature
 Do not permit smoking in the vicinity of the compressor.
pipes must have a clear marking as potentially
 Do not use flammable solvents for cleaning purposes. dangerous.
 Keep electrical wiring and other terminals in good  Keep all parts of the body away from all points of air
condition. Replace any wiring that has cracked, cut, discharge.
abraded or otherwise degraded insulation. Keep all
 Keep a first aid kit handy. Seek medical assistance
terminals clean and tight.
promptly in case of injury. Do not ignore small cuts and
 Keep grounded conductive objects such as tools away burns.
from exposed live electrical parts like terminals to avoid
Toxic and irritating substances
arcing, which might serve as a source.
 Do not use air from the compressor for breathing.
 Keep oily rags, trash, dry leaves, litter or other
combustibles out of and away from the compressor.  Always wear safety equipment while operating the
compressor. Refer OSHA safety standards.
 Do not operate the compressor without a proper flow of
cooling air or with an inadequate flow of lubricant or  Do not allow compressed air to come into contact with
with a degraded lubricant. any edible items.

 Do not attempt to operate the compressor in a  In the event of ingestion of oils, coolants or lubricants
hazardous environment of any classification unless the used in the compressor, seek medical treatment
compressor has been specially designed and promptly. In case you come in contact with such
manufactured for explosive applications. substances, wash with soap and water. Use MSDS for
oil to know more on this.

General functional description 2.4

Electric shock that the circuits have de-energized. This minimizes the
possibility of accidental start-up or operation, especially
 Keep all parts of the body and any handheld tools or
when the compressor is remotely controlled.
other conductive objects away from exposed live parts
of the electrical system.  Display a warning sign that says “Maintenance under
progress, don’t switch on” near the start switch.
 Stand on a dry or insulating surface and do not contact
any other part of the compressor when making  Vent all internal pressure prior to opening any line,
adjustments or repairs to exposed live parts of the fitting, valve, drain plug, connection or other
electrical system. components such as filters. Vent pressure by popping
up the safety valve.
 Do not leave the compressor unattended with open
electrical enclosures. If necessary to do so, disconnect  Use only genuine spare parts. Refer the section “Use
the power to the compressor at the source and lock it genuine spare parts” in “Maintenance” chapter.
out so that power is not in advertently restored.  Springs under tension or compression store energy.
 Disconnect, lock out, and tag the power source prior to Uncontrolled release of this energy can cause serious
attempting repairs or adjustments, turning the injury or death. Be cautious while performing the
compressor manually or handling ungrounded maintenance of components loaded with springs (for
conductors. example minimum pressure valve, safety valve etc.).

 Open the oil filler cap only when the compressor is not
Periodically check whether
running and is not pressurized. Shut down the
 All guards are in place and securely fastened. compressor and bleed the receiver tank to zero internal
 All hoses and pipes inside the compressor are in good pressure before removing the cap.
condition, secure and not rubbing against each other.

 Any leaks exists.

 All fasteners are tight.

 All electrical leads are secure and in good order.

 Safety valves and other pressure relief devices are not

obstructed by dirt or paint.

 Air outlet valve, air filter, pipes, couplings, manifolds,

belt, valves, hoses, etc. are in good repair, free of wear
or abuse.

2.2.3 Precautions during maintenance

 Use appropriate tools for all maintenance works.  Display a maintenance chart near the compressor to
 Use safety glasses and incorporate safe working easily identify the maintenance intervals of regular
practices before maintenance work. service items.

 Release all the pressure in the compressor system

before servicing or performing any maintenance
activity.

 Ensure that the compressor is cooled down before

maintenance is performed.

 Conduct repairs only in a clean, dry, well-lit and

ventilated area.
 Prior to attempting repairs or adjustments, disconnect
the power at the source and verify at the compressor

General functional description 2.5

 2.3 Functional description

2.3.1 System operation compressed air. All the elements / modules of the
compressor package are mounted on the air receiver.
The atmospheric air, aspirated through the inlet air filter
(s) is compressed in the cylinder (s) of the reciprocating 2.3.2 Purpose of Controls
air compressor driven by the prime mover. While ELGI has built into compressor a comprehensive
The first stage compressed air enters into the inter cooler, array of controls and indicators to assure you that it is
where the compression heat is considerably reduced. This operating to full capability, you will want to recognise and
cooled compressed air then enters into the second stage interpret the reading which will call for service or indicate
cylinder, there it is further compressed to attain the the beginning of a malfunction. Before starting your ELGI
specified pressure. This compressed air passes through a compressor, read table 2.1 thoroughly and familiarize
cooler where the compression heat is dropped to a yourself with the controls and indicators - their purpose,
permissible level. In multi-stage compressor, air from the location and use. Kindly refer the general arrangement
second stage cooler enters into the next stage to attain drawing to locate the position of the parts.
final pressure.
Sl.
The cooled pressurised air passes through a non return Control indicator Purpose
No
valve into a reservoir called air receiver / delivery pipe. As
the compressed air flows continuously, pressure gets built Stop push button in Press to turn the
1
starter compressor OFF.
up in the receiver / delivery pipe.
Continuously monitors air
Electric motor provides the power required to drive the
receiver/delivery pipe
compressor. The electric motor is connected in series to 2 Pressure gauge
pressure at various load
the direct online or star-delta starter. When the starter is and unload conditions.
switched ON, the motor starts running. Helps to keep a visual
The electric power supply to the motor is controlled by the check on the oil level in the
3 Oil level indicator crankcase. Check oil level
pressure switch response to the air pressure inside the air only when the machine is
receiver /delivery pipe. Whenever the air pressure of the shut down. Do not overfill.
air receiver / delivery pipe exceeds the pre-determined set
Set to open excess air
valve, the pressure switch cuts OFF the supply to the pressure (i.e. 130% of the
motor and whenever pressure drops down to the set Safety valve - air working pressure) in the air
4
pressure, the pressure switch cuts IN the power supply to receiver receiver if there is any
malfunction / failure of the
the motor through starter. In case of units supplied with
pressure switch
suction unloader, the pressure switch response is sent to
the unloader assembly to run the compressor in load- Allows the compressed air
into the air receiver/
unload mode instead of ON-OFF mode.
delivery pipe and prevents
5 Non - return valve
The drive system transmits the power required to drive the the air receiver from
returning to the after
compressor from the prime mover. The drive system
cooler.
comprises of a drive pulley mounted on the motor shaft
and a pulley mounted on the crankshaft on the compressor Cuts OFF/ON power supply
to the motor in accordance
unit. The motion is transmitted between the pulleys 6 Pressure switch
with the air pressure
through V belts. A belt guard is provided on the side of the variation in the air receiver.
drive system to ensure protection of the operator.
Maintains partial vacuum
The dynamically balanced driven pulley fitted on the 7 Breather inside the crankcase to
crankshaft acts as a flywheel which imparts vibration free facilitate better lubrication
dynamic rotation of the crankshaft. The fan fitted on the Used to drain the
driven pulley forces the air on the cylinders, cylinder 8 Drain valve condensate in the air
receiver.
heads, after cooler which cools down the temperature of
whole unit. Isolate the compressor
9 Ball valve package from the service
NOTE line.

In case of TS20 LB PET-33 TM500L WC, the second stage

cooling is through water damper Table 2.1 Purpose of controls

In tank mounted model, the air receiver is used to store

the compressed air. Whenever compressed air is required,
the ball valve in the service line is operated to draw the

General functional description 2.6

00 03 3489 0
00 03 3489 0
 5.0 Installation and operation

Contents Page No.

5.1. Installation and commissioning 5.2
5.1.1 Sizing the compressor 5.2

5.1.2 Site requirements 5.2

5.1.2.1 Foundation 5.2

5.1.2.2 Ventilation and Cooling 5.2

5.1.3 Electricals 5.2

5.1.4 Servicing of air piping 5.2

5.1.5 Oil level check 5.3

5.1.6 Belt tension check 5.3

5.2. Operating instructions 5.4

5.2.1 Initial start-up 5.4

5.2.2 Checks During Compressor Operation 5.4

5.2.3 Subsequent Start Up Procedure 5.4

Installation and operation 5.1

 5.1 Installation and commissioning

5.1.1 Sizing the compressor 45°C continuous and 50ºC for a short period of time.

Ensure that the air compressor is appropriately sized to 5.1.3 Electricals

suite the compressed air requirement.  The compressor starter is a star-delta starter / direct
Compressor capacity is to be 1.3 times the average air online starter with safety interlock. Refer “Technical
consumption so that the machine operates at a duty cycle data” for starter and overload relay setting details.
of 70% load and 30% idle.  The tripped overload relay is reset by depressing the
Choose an appropriate operating pressure to ensure ‘Stop' button of the starter.
economical operation and to limit the number of start stop  While the compressor is running, if it is desired to stop
of compressor to 10 times per hour. the compressor momentarily, depress the stop button
Rely on ELGi authorized dealer to make an appropriate and latch it.
compressor for your need.  On releasing the latch, the compressor will restart and
run continuously till the rated output pressure is
NOTE
attained.
An in-appropriate compressor selection could result in a
compressor malfunction or in in-efficient / un-economical  Time duration between the two starts shall be a
operation minimum of 6 minutes.
5.1.2 Site requirements  For recommended fuse and cable size, refer “Technical
The compressor package may be placed on any leveled data”. The table also has the MPCB rating of respective
surface capable of supporting its weight and following fuse to be used for fuseless motor feeders and the
safety precautions. considered MPCB should be of C-curve

5.1.4 Servicing air piping

 A ball valve must be installed in the compressor
Never install the compressor near the boiler, furnace,
chiller, cooling tower, in an enclosed compartment or at package to isolate the compressor package from the
any place where the atmospheric air is hot / humid / dirty / service line.
corrosive.
 Do not connect ball valve directly to steel pipe to avoid
5.1.2.1 Foundation damages due to vibration. Use rubber hose or flexible
pipe between ball valve and steel pipe.
 After selecting a suitable location, foundation shall be
laid as per the detail in the General Arrangement  Service line should not be buried inside the ground. It
drawing and then erect the compressor. should be equipped with legs and condensate drains
through out the service system (not in ELGi’s scope of
 It is necessary to anchor the units as there is a
supply) to avoid moisture in the application. Install
possibility of applied forces or vibration which could
drain valves if there is elevation in the piping as shown
disturb the piping and wiring.
in figure 5.1.
 The level of the compressor must be checked by placing
 If the application is very sensitive to moisture service
a spirit level on top of the air receiver/base.
line is to be connected with moisture separator / dryer
before the usage point according to the requirement.
NOTE
 Examine the package for transit damages
 After anchoring the foundation bolts, ensure proper floor
level
 Improper foundation can cause the machine to
malfunction and can make the warranty void
STEEL PIPE

5.1.2.2 Ventilation and Cooling

 Select a location to permit sufficient unobstructed air
flow in and out of the compressor room to keep the
operating temperature stable. DRAIN VALVE

 The machine should be installed at a minimum of 1

FLEXIBLE HOSE
meter from the surrounding walls for adequate cooling
MANUAL VALVE
and easy maintenance accessibility

 It is imperative to provide adequate cross ventilation to

prevent excessive ambient temperature rise.
Compressor room temperature shall be limited to max Figure 5.1 Piping Layout

Installation and operation 5.2

 NOTE
10 mm
 In case of application with cement or construction
environment with fine dust, oil bath filter is
TENSION
recommended instead of regular filter. ADJUSTING
BOLT
 Incase of unit installation in humid areas (or) Low
utilization, moisture may form in the Top block c/case
and it makes the oil emulsification. This will affect the
running parts like bearings to corrode and wear-out
soon. It can be avoided by operating the compressor as
per recommended cycle. In case of deviations from the Figure 5.3 Belt tension
recommended duty cycle, ELGi will not be responsible. (Image only for representation)

5.1.5 Oil level check

 Fill the recommended grade of oil in the crankcase to
the required level.

 The oil level is to be checked by looking at the oil level

indicator provided on the crankcase as shown in figure
5.2 and top up the required quantity of oil. For the
recommended oil fill capacity refer “Technical data”.

MAX. OIL LEVEL

MIN. OIL LEVEL

Figure 5.2 Oil level

NOTE
Fill the lubricating oil into the crankcase through breather
hole after removing the breather from the end cover.

 Before starting the unit, fill the crankcase with correct

grade and proper quantity of oil since the oil is drained
completely prior to shipping.
 Using Oil other than recommended by ELGi may affect
the function of the compressor.

5.1.6 Belt tension check

Ensure proper belt tension between the drive pulley
(motor pulley) and driven pulley ( compressor pulley). If
the belt tension is not correct, loosen the nut lock and turn
the tension adjusting bolt provided on the motor plate. On
completion of the adjustment, tighten the lock nut. When
correctly adjusted, the belt should have a play of 10 mm
about their mean position.

Installation and operation 5.3

 5.2 Operating instructions

5.2.1 Initial start-up

 Ensure all preparations and checks described in the Do not touch the delivery parts of the compressor since
chapter installation have been taken care of. they are very hot. Touching may cause burns.

 Check that the compressor rotates freely by hand and

there are no mechanical obstructions.

 Check that the drain on the air receiver is closed.

 Open the shut off valve of service line slightly.

 Connect the power to the unit.

 Jog the unit to check the direction of rotation as per the

Figure 5.4. To correct the direction, disconnect the
power to the starter and exchange two of the three
power input leads. i.e. red and blue then recheck
rotation.

Figure 5.4 Direction of rotation

(Image only for representation)

 Re-inspect the machine for temperature and leaks, the

following day.

Before connecting the power supply to the compressor,

ensure the stop button in the starter is latched.

5.2.2 Checks During Compressor

Operation
 Check whether the compressor is running smoothly and
that the running sound is normal.

 The compressor delivery pipe shall be checked for

abnormal colour change to ensure that their
temperatures are within limits throughout the duration
of operation of the compressor.

 Observe for air leaks at the joints of the pipes and if

noticed, stop the compressor and rectify the defects.

5.2.3 Subsequent Start Up Procedure

 On subsequent start up, check the proper oil level is
visible in the oil level indicator and simply release the
latch in the starter.

 To shut-off the machine, press the stop button.

Installation and operation 5.4

 4.0 Technical data

Model - TS20 LB HP - 30 BM
Type Reciprocating, Air cooled, Splash lubricated
cfm 40
FAD - Free Air Delivery @ 30 kgf/cm² .g lpm 1133
3
m /min 1.133
Maximum Working Pressure kgf/cm² .g 30
Compression stages Nos. 2
Number of LP Cylinders Nos. 2
Type of Motors (Main Drive) - Sq. Cage Indn TEFC
Main drive rating HP (kW) 20 (15) SF 1.1
Rated speed of compressor rpm 1150
Rated speed of drive rpm 1460
Frame size / Mounting type of Motor - 160L / B3

Insulation and Protection of Motor - Class F, IP55

Nominal Power Supply Conditions V / Hz / Ph Class F, IP55
Type of starter for Motor - Star delta
Type of Drive Transmission - Belt driven
Air Filter type - Dry Type
Top block - Air cooled
Type of cooling Inter cooler - Air cooled
After cooler - Air cooled
Type of lubrication - Splash
Oil recommended - Elgi Air Lube - 150 GRADE

Min lit 0.77

Total Oil fill capacity
Max lit 1.1

Safety valve set Inter cooler kgf/cm2 .g 6

pressure After cooler kgf/cm2 .g 36

Pressure switch set Cut off kgf/cm2 .g 30

pressure Cut in kgf/cm2 .g 25

Air outlet port size - 3/4" BSP

Maximum allowable current at intermittent duty
A 33
and nominal power supply
Phase current/Over Load Relay Setting for motor @ 415 V A 18
Contactor Rating - 25A
OLR Range - 13-18A

Fuse switch - 50A

Incoming cable armoured (Cu) - 4C x 6 sq mm cu cable
MPCB-C - 40A 3RV1031-4FA10
MPCB OLR Range - 28 - 40A

Technical data 4.1

 6.0 Maintenance

Contents Page No.

6.1. Maintenance 6.2
6.1.1 Maintenance intervals 6.2

6.1.2 Maintenance details 6.2

6.1.3 Genuine spares 6.3

6.2. Troubleshooting 6.4

6.3. Decommissioning, dismantling and putting out of service 6.6
6.3.1 Waste disposal 6.6

6.3.2 Dismantling the compressor 6.6

6.3.3 Decommissioning the compressor 6.6

6.3.4 Disposal of consumables and replaced parts 6.6

6.4. ELGi services 6.7

6.4.1 ELGi customer care system (ECCS) 6.7

6.4.2 ELGi genuine spare parts 6.7

6.4.3 Air audit 6.7

6.5. Appendix 6.9

6.5.1 Conversion tables 6.9

6.5.2 Torque values 6.10

6.6. Disclaimers 6.11

Maintenance 6.1
 6.1 Maintenance

6.1.1 Maintenance details NOTE

Follow the maintenance schedule described in table 6.1 for Carry out the first oil change after 150 hours of operation
excellent trouble free service and subsequent oil changes after every 500 hours of
operation.
Every
Before First 150 Every 250 Every 500 Every Every Every
S. 1000
Parts starting or hours or hours or hours or 2500 hrs 5000hrs 7500 hrs
No hours or
daily 10 days 15 days 1 month or 1 year or 2 years or 3 years
3 months
Oil - ELGi Air lube
1 Check* Replace Replace -
( Package)
Oil - ELGi Air lube (Oil # Clean &
2
bath) Change
Check &
3 Belt
adjust
Check &
4 Air receiver
drain**

5 Air filter ( Dry type) Clean Replace

6 Breather valve Clean Replace

Intercooler and after Check &

7
cooler (External) Clean
Check &
8 Electrical wires
tighten
Oil level indicator with
9 Replace
o'ring
Non return valve
10 Replace
(NRV) Kit
Intercooler and after Check &
11
cooler (Internal) Clean

12 Tune up kit Replace

Decarbon-
13 Cylinder head
ize

14 Motor bearing Regrease

15 Safety valves Replace

16 Compressor package Over haul

* Check oil level

** Check and drain the moisture
# If applicable ( as this is not part of standard package)

Table 6.1 Maintenance intervals

Before starting or daily operation quantity.

 Relieve the compressor off dirt and dust.  Before oil change, the compressor should be run for a
short while and draining of the oil should be done
 Check the oil level in the crankcase. Top up with the
correct grade if required. Every 250 Hours or 15 days operation
 Drain condensate water from the air receiver through  If oil bath filter is used, clean and replenish oil with
the drain valve. correct grade and quantity.
 Check the compressor belt tension. Every 500 Hours or 1 month operation
First 150 hours or 10 days operation  Drain the oil and replenish with correct grade and
 Remove the drain valve from air receiver and clean. quantity.
Run the compressor for some time without the drain  Clean the air filter element with compressed air of max
valve to blow out all the moisture and dirt from the air 2 bar.
receiver. Reassemble the drain valve.
 The breather valve should be dismantled, cleaned and
 Drain the oil and replenish with correct grade and

Maintenance 6.2
 checked for perfect seating of the diaphragm and  Connect the in line water hose pipe with ball valve
reassembled. assembly in the receiver tank which is going to be
 Check for air leaks in air line, intercooler, after cooler, tested

safety valves, drain valves etc.  Switch on the water pump and fill the Receiver tank

 Tighten all the wires in starter / Pr. switch / Motor (which is going to be tested) with water. Lock the
socket / Elbow, after the tank is completely filled with
Every 1000 Hours or 3 months operation water without air entrapment.
 Change the air filter element (dry type).  Clean the weld area with air / dry cloth to remove water
 Replace the breather valve.  Pressurize the Tank (with Water) thro pump and
 Replace the oil level indicator with O-ring. maintain the hydro test pressure as below test
conditions.
 Dismantle the non-return valve and replace NRV kit.
 Check the receiver tank for any water leak in the weld
Every 2500 Hours or 1 year operation area at the following conditions
 Carryout the annual preventive maintenance with tune a) When the test pressure is reached
up kit through ELGi authorised dealer.
b) After 15 Minutes of retaining test pressure
 Re grease the motor bearing as specified in the motor
c) After 30 Minutes of retaining test pressure
name plate
d) If any leak noticed, mark the leak area and rework
 Decarbonize the cylinder heads, after cooler pipe and
accordingly.
the intercooler by immersing in hydrocarbon like
Benzene or Toluene solution for a 3 hours and clean e) Re-do the hydro test following above steps in case of
with mechanical brush and compressed air. any weld rework

f) If no leak noticed, connect the outline water hose pipe

NOTE
to the drain valve and drain the water from the
 Do not immerse the After cooler in Benzene or Toluene
solution for longer period of time, which will result in receiver tank by applying air pressure.
damage to the After coolers. g) Record the test observations and rework (if any) and
 Do not lubricate the electric motor bearings re-test observations in a Test report and maintain in a file
Test Parameter Specification
NOTE
Hydro test Pressure Design Pressure * 1.43 (As per
 The compressor should be completely stripped off by
experienced personnel only. All parts have to be PED 97/23/EC – 1997 -
thoroughly cleaned, examined and repair in a clean
surrounding and rebuilt. Column G – Page 33)
Hydro Test Duration 30 Minutes
 Before dismantling the unit, disconnect the power supply
and release all the air from the air receiver by opening the Hydro Test Ambient (20 deg C to 45 deg C)
shut off valve and drain valve. Pull the safety valves so Temperature
that if there is any air left inside will escape to Test Medium Water
atmosphere. Isolate the compressor outlet pipe
Measuring Technique Calibrated Pressure Gauge
connection. Open the drain plug and drain oil from the
crankcase. Sample Frequency 100% of tanks
 The permissible tightening torque values for threaded
Table 6.2 Test conditions
fasteners of property are given in appendix.
Please contact the nearest authorised dealer of ELGi
Every 5000 hours or 2 years operation Equipments Ltd., for compressor inspections and
 Replace the safety valves recommendation

Every 7500 hours or 3 years operation 6.1.3 Importance of genuine spares

Protect your precious investments with genuine ELGi spare
 Study all the parts for wear or abnormality and replace parts. Stringent quality checks, over four decades of
if necessary experience and state-of-the-art technology makes each
6.1.2 Standard procedure for hydro and every ELGi genuine spare part superior. ELGi spares
make your compressor last longer and enhance
testing of air receiver (applicable as per
compressor productivity.
local regulation)
 Fix the required dummy plugs in the sockets
The warranty on the compressor will be valid only on
following ELGi recommended maintenance schedule and
usage of ELGi genuine spare parts.

Maintenance 6.3
 6.2 Troubleshooting

This guide lists the most likely indications with possible causes. For any problem, follow the diagnosis in sequential order as
mentioned in the following charts. Before doing any work in the compressor, be sure that electrical supply has been cut off
and the entire compressor is depressurized.

Problem Cause Solution (go sequentially)

Dirty/Non recommended oil Change with correct grade of oil

Low oil level Fill oil up to maximum level in the oil level indicator

Compressor Breather valve not working Open, clean and refit after checking
overheats
Wrong direction of rotation Interchange any of the two incoming terminal to the motor

Ensure the compressor room temperature is less than

High ambient temperature
45 Deg C. Provide proper ventilation
Piston rings stuck in grooves or Loosen the piston rings , if broken change the rings as a set.
broken Check all related parts for wear before fitting
Oil leak through
Breather valve is not working Open, clean and refit the breather
breather valve
Piston to cylinder clearance
Check and change as required
excessive

Chocked air filter Clean or replace the air filter element

Oil level high Drain to correct level up to maximum in oil level indicator

Oil viscosity too low Change the oil as per recommended grade
Oil carry over in
compressed air
Breather not working Clean or replace the valve seat

Piston rings stuck in grooves or Loosen the piston rings , if broken change the rings as a set
broken Check all related parts for wear before fitting

Piston cylinder clearance excessive Check and change as required

Air filter element punctured Change oil and air filter element
Unusual wear of
cylinder piston and Oil contamination Change oil as per recommended grade & quantity
piston ring
Incorrect grade of oil used Change to correct grade of oil

Examine fan hub, shaft and key for wear. And change the
Fan hub loose
wear part
Worn out piston , cylinder,
Compressor
crankshaft and connecting rod Overhaul compressor unit. Replace the related components
knocking
bearings
Valve seat of NRV worn out Replace NRV kit

Leak joints in pressure lines Check for leak & rectify

Loose belts Adjust or replace if elongated

Excessive time for
pressure built up
Valve groove seat damage Check and change required parts

Worn-out piston rings Replace the piston ring as a set

Blocked unloader pipes Clean the unloader pipes & refit

Compressor does
not unload
Unloader valve setting wrong Open the pressure switch cover and adjust the nylock nut

Unloader valve
Dirty valve seat or torn valve seat Adjust the nyloc nut or replace the valve seat
leaky

Maintenance 6.4
 Problem Cause Solution (go sequentially)

Loose connection Tighten all wires in starter / Motor

Low voltage supply / voltage
Ensure constant incoming voltage 380V and above
fluctuation
Sparking of contact/melted contact
Replace pressure switch
points in pressure switch
Sparking of contact/melted contact Replace the contactor and ensure the glands are sealed to
points in starter prevent dust entry
Check and correct the short circuit
Short circuit (motor)
Replace with rated fuse

Wrong OLR setting Change OLR setting as per recommendation

Starter/Pressure Check and adjust pressure setting as per recommendation

switch/Motor
Check and change the NRV
Check and ensure no of starts / stops < 10 times / hours by
Starter trip increase the air receiver size or recommend external air
receiver if not available
Check and remove the loop lines

Check and correct the short circuit

Single phasing Check and ensure three phase incoming supply.

Motor not working Repair or replace the motor

Voltage fluctuation Check and ensure three phase incoming supply.

Maintenance 6.5
 6.3 Decommissioning, dismantling and
putting out of service

If you do not intend to use the compressor or any of its 6.3.4 Disposal of consumables and
parts, you must dismantle and put out of service. These replaced parts
tasks must be carried out in compliance with the standards
in force of that particular country.  The moisture condensate separated from the
compressed air contains oil particles. Disposal of
6.3.1 Waste disposal condensate and filter element is to be done in
 Use of compressor generates waste. The residues from accordance with the pollution control norms prevailing
agricultural, industrial, crafts, commercial and service at the time of compressor installation or use.
activities must be treated as waste, which needs to be  Parts of the compressor that are replaced have metal
disposed off properly. Deteriorated or obsolete and rubber components. These may be recycled and
machines are also classified as waste. disposed off according to pollution control regulations,
 Special attention must be given to active carbon filters respectively.
as they cannot be included in urban waste. Observe the  Rubber items such as NRV seat, dowty washer and O-
waste disposal laws in force where the compressor is rings and gaskets should be disposed and replaced
used. before running again.
 It is mandatory to record loading or unloading of
exhausted oils, obsolete machines and toxic harmful
NOTE
wastes that derive from heavy or light industry ELGi is not responsible for the disposal of old oil or
condensate. It is the responsibility of customer to dispose
processes.
of the foregoing in accordance with local environmental
 It is especially important that exhausted oils be statutory laws.
disposed off in compliance with the laws in the countries
of use.

6.3.2 Dismantling the compressor The compressor does not give any warnings during short
operating times. If it is operated below the dew point and
 Dismantle the compressor in accordance with all the moisture condensate may mix with oil. This will reduce the
precautions imposed by the laws in force in the country lubricating quality of the oil and lead to damage of
of use. compressor.

 Before dismantling, request an inspection by the

relevant authorities. Disconnect the compressor from
the electrical system.

 Eliminate any interfaces the compressor may have with

other machines, making sure that interfaces between
remaining machines are unaffected.

 Empty the air receiver containing the compressed air

and condensate water and store in compliance with the
laws in force.

 Proceed with the disassembly of the individual

compressor components and group them together
according to the materials they are made of: Steel,
Stainless Steel, Aluminium and plastic parts.

 Then scrap the machine in compliance with the laws in

force of the country of use.

6.3.3 Decommissioning the compressor

 Remove the foundation for the compressor.

 Unplug the power cable entry to the compressor.

 Drain the oil from the crankcase. Dispose of it properly.

 Make sure all the compressed air is vented out through

ball valves and safety devices residing in the
compressor.

 Ensure that all the external supply lines have been

properly disconnected from the compressor before
decommissioning.

Maintenance 6.6
 6.4 ELGi services

6.4.1 ELGi customer care system (ELGi  Southern Region: Tamil Nadu, Karnataka, Kerala,
Puducherry, Andhra Pradesh, Telangana, Andaman &
CCS)
Nicobar Islands.
ELGi provides dedicated customer care and after-sales
 Western Region: Maharashtra, Gujarat, Madhya
support through the ELGi customer care system (CCS), a
Pradesh, Goa, Lakshadweep Islands.
computerized system developed in-house. The CCS aims
to minimize the time taken to resolve customer  Eastern Region: Orissa, Chhattisgarh, Jharkhand,
complaints. West Bengal, Bihar and the North-Eastern states.

Service requests/complaints  Northern Region: Rajasthan, Uttar Pradesh, Delhi,

Haryana, Punjab, Uttaranchal, Himachal and Jammu &
The CCS toll-free telephone number 1800-425-3544
Kashmir.
(accessible within India through BSNL and MTNL lines)
takes the customer’s call to our centralized customer care Contact Numbers: You can contact CCS also with the
center in Coimbatore. Customers can register their service following numbers:
requirements or complaints here. Telephone: 0422-2589206 / 241 / 242 / 243/ 244 / 245 /
A unique tracking number is generated for each call logged 97900 21100
by the CCS. The customer receives an automatic e-mail Fax: 0422-2589240
acknowledgement with the tracking number and details of
Please send the following details to the mail, thus enable
the call for reference.
us to take immediate action.
A service engineer is assigned to the call, and the date and
1. Name of the customer
time of the engineer’s visit are communicated to the
customer by e-mail. Every requirement or complaint must 2. Compressor model
be resolved and closed in the CCS within a specified time 3. Fab. number
limit, failing which the complaint is automatically brought
4. Contact person name
to the notice of the manager. If the issue remains
unresolved, it will get escalated to the managing director. 5. Phone number

The CCS ensures that not only the customer complaints 6. Nature of complaint
are logged but they are also attended to on time, every 7. Hour meter reading
time.
You may use the CCS by sending e-mail to: [email protected]
Enquires
Customer satisfaction survey
A number of calls received by the CCS relate to customer
If you have used the CCS, you may be contacted for your
queries regarding products and spare parts. The details
feedback on our after-sales support. Your response helps
are noted, and basic information on product specifications
ELGi to improve its service.
and usage are provided. The caller is then referred to a
salesperson at the head office or the appropriate branch International customers:
for follow-up. Refer contact information at the end of this manual book.
The CCS database
6.4.2 ELGi genuine spare parts
The CCS also creates a database of customers, adding
When ordering spare parts, refer to the lists provided in
details of every new customer who calls, thereby building
the parts manual and identify the part number. Specify the
a large pool of installation details. These details are used
part number and quantity, in addition to the name plate
to provide value-added services to improve customer
details. Global support center of ELGi ensures the supply
satisfaction with ELGi products.
of the quality spares on time. Ensure that you are using
CCS-working hours the genuine spare parts so that your Compressor will be
The ELGi CCS works for six days a week from 08:30 to working efficiently and effectively. Refer to section 6.1.3
21:30 IST (Monday to Saturday). for details on need of using genuine spares.

Multi-lingual capability Please contact our After sales team for any compressor
accessory requirements like VFD, Air-Dryer, etc.
The coordinators at the CCS are multi-lingual. They can
handle calls in English and all the major regional 6.4.3 Air audit
languages of India.
We extend our proven capabilities in energy efficiency
Coverage: The CCS toll-free number 1800-425-3544 is initiatives by carrying out air audits for our customers.
accessible from the following areas:
ELGi conducts audits and trains end users in key energy
oriented functional areas. The audit reports prepared by
ELGi experts’ team include recommendations on short,

Maintenance 6.7
medium and long term measures for energy conservation,
along with financial estimates and analysis for
implementation.

This air audit objective is to provide the customer:

 The framework for systematic collection of data

relevant to the efficient operation of compressed air
systems.

 A thorough analysis about the performance of the

compressed air system, identifying potential electricity
savings and to provide sound recommendations for
implementation of energy efficiency initiatives.

Data analysis will be comprised of the information about

different areas such as air leakages, inappropriate use of
compressed air, compressed air system network,
compressed air system supply including compressor
internal maintenance conditions and even more.

The final report issued to the customer end will serve

the purpose of assisting concise, consistent and complete
presentation of the analysis, findings and recommendations
arising from a compressed air system audit.

Depending on the measurement, reporting and cost

requirements from the customer end, the intensity in level
of audit (base level or investment level) will be decided.
Also post implementation monitoring after air audit will be
provided if requested from the customer end.

For further information on air audit contact ELGi.

E-Mail: [email protected]

Maintenance 6.8
 6.5 Appendix

6.5.1 Conversion tables

Description From To Multiply by

Inches Millimetres 25.4

Metres Inches 39.37

Feet Millimetres 304.8

Length (L)
Metres Feet 3.281

Inches Thou 1000

Millimetres Micrometres 1000

Square metres Square feet 10.765

Area (A) Square feet Square inches 144

Square inches Square millimetres 645.16

Cubic metres Cubic feet 35.315

Cubic feet Cubic inches 1728

Cubic metres Litres 1000

Volume (V)
Cubic feet Litres 28.32

US gallons (liq) Litres 3.785

Imperial gallons (liq) Litres 4.546

3
Cubic feet per minute (cfm) Cubic metres per hour (m /h) 1.6988

Cubic feet per minute (cfm) lpm 28.32

Volumetric flow (Q)
Cubic metres per hour (m3/h) lpm 16.667
3
Cubic metres per minute (m /min) lps 16.667

Kilograms Pounds 2.205

Kilograms Grams 1000

Mass (M)
Kilograms Ounces 35.27
2
kg f/cm g psi g 14.223

psi g Pascal 6895

2
Pressure (P) bar g kg f/cm g 1.0197

bar g psi g 14.503

psi g kg f/cm2 g 0.0703

Degree Celsius (°C) Degree Fahrenheit (°F) °F = 9(°C)/5 +32

Temperature (T) Degree Celsius (°C) Kelvin (K) K = °C + 273.15

Degree Fahrenheit (°F) Degree Rankine (°R) °R = °F + 460

ft-lb f Joules 1.35582

ft-lb f Btu 0.001285

Heat (q), Work (W),
Joules Calories 0.2388
Energy (E)
Btu/h Calories/h 252

Kilowatts Btu/h 3411

Metric horsepower Kilowatts 0.7355

Power (P)
Imperial horsepower Kilowatts 0.7457

Table 6.3: Conversion table

Maintenance 6.9
6.5.2 Torque values
The tightening torque values for bolts and screws used in ELGi Compressors are provided in this section for reference. The
tolerance for the torque values is (-) 10% from the given value.

Thread size* Tightening torque (N-m) Tightening torque (lb-ft)

M4 2.9 2.13

M5 5.7 4.20

M6 9.8 7.22

M8 24 17.7

M10 47 34.66

M12 81 59.73

M16 197 145.28

M20 385 283.93

Table 6.4: Metric hexagonal head bolts and screws

Thread size (inches) Tightening torque (N-m) Tightening torque (lb-ft)

¼" 45 33.19

½" 85 62.69

¾" 170 125.38

1" 330 243.39

1¼" 430 317.15

1½" 510 376.15

Table 6.5: BSP threads

Thread size (inches) Tightening torque (N-m) Tightening torque (lb-ft)

9/16" 149 109.8875

7/8" 579 427.0125

Table 6.6: UNF threads

* Property class of 8.8 only

Maintenance 6.10
 6.6 Disclaimers

Please read this document and the warranty terms accompanying the product carefully before using our product.
By purchasing our product, you agree that you will assume total responsibility and risk for your use of the product.
The warranty terms of the product have been provided separately.

1. ELGi is not liable for failure of the compressor ( hereinafter “compressor” or “product”) to perform its obligations if such
failure is as a result of Acts of God (including but not limited to fire, flood, earthquake, storm, hurricane or other natural
disaster), war, invasion, act of foreign enemies, hostilities (regardless of whether war is declared), civil war, rebellion,
revolution, insurrection, military or usurped power or confiscation, terrorist activities, nationalization, government
sanction, blockage, embargo, labour dispute, strike, lockout or interruption or failure of electricity or telephone service
and any other reasons beyond ELGi’s control.

2. ELGi does not take responsibility for any damage or injury resulting from neglecting the safety instructions, warnings,
cautions, precautions, or non-observance of the normal caution and care required for installation, operation, maintenance
and repair of the product, even if not expressly stated, and such instances are specifically disclaimed by ELGi.

3. The entire literature including product description or any other information in this manual exclusively belongs to ELGi and
is subject to copyright. No person has any right to copy, modify, distribute, transmit, display, perform, reproduce, publish,
license, create derivative works, transfer or sell any information, or deal with the same in any other manner, without the
knowledge and written concurrence of ELGi, violation of which would amount to infringement of rights of ELGi and would
necessitate legal action.

4. The information published in this manual may include inaccuracies, or typographical errors. Changes may be periodically
added to the information herein. Any changes/improvements may also be made to the products stated in this manual and
ELGi is not liable if the readers are not updated with information.

5. Likewise ELGi is responsible only till the point of first sale to the ultimate customer and not thereafter and only if the
product is purchased from authorized dealers of ELGi. ELGi disowns liability on account of purchase of any second hand
product or purchase otherwise from unauthorized dealers. ELGi shall not be liable for any indirect, incidental, punitive,
special or consequential losses or damages including any loss of profit, loss of production, loss of income or contract, loss
of goodwill, expected savings or business relationships, arising out of or in any way connected with the usage of the
product or information in this manual.

6. In no event ELGi shall be liable for any claims or loss having a value higher than the original purchase price of the product
sold by ELGi or its network of authorised dealers.

7. These Disclaimers and the contents of this manual shall be subject to the laws of India and any disputes pertaining to this
manual or anything stated therein or any product stated therein is subject to the exclusive jurisdiction of the courts in
Coimbatore, Tamil Nadu, India.

8. No liability in connection with the product will accrue to ELGi,

 If any welding or related operation involving heat is carried out in the compressor. Never weld or modify any parts
including pressure vessels.

 If any damages to the product directly or indirectly arise due to long storage (6 months) of product and subsequent
corrosion of internal parts and which leads to fire or malfunctioning of the product.

 If the compressor package and its accessories are installed in such a way to allow moisture, rain, freezing temperature or
sun damage to affect the safe operation of the unit.

 If the person who operates / maintains the compressor does not adhere to all work related safety practices and regulatory
requirements.

 If unauthorized personnel other than ELGi authorized or trained personnel carries out commissioning, installation,
operation, maintenance and any repair work on the compressor.

 If the compressor and the compressed air are used for unintended use or are misused.

 If the compressor is operated below or in excess of its pressure and temperature limits.

 If the compressor “ON/ OFF” switch is operated through remote control situated away from the compressor location
without giving any adequate notice / alarm before starting the product .

© Copyright ELGi Equipments Limited, India 2018. All Rights Reserved.

Maintenance 6.11
INSPECTION AND SERVICE RECORD FOR UPTIME WARRANTY
Date of Scheduled Inspected
Date of Result of inspection and outline of Purchase
completion date of next or service Tracking
inspection service of spares
of service and service by

Maintenance 6.12
 Commissioning Report

COMMISSIONING OBSEVATION CHECK SHEET FOR RECIPROCATING AIR COMPRESSOR

Model : Customer :

Fab No : Area :

Dealer : Type of industry :

Date of commissioning : Engineer name/ cell no :

S.no Point to be checked observation Remarks

1 Ensure the compressor package placed on leveled
surface and foundation is laid as per
recommendations
2 Ensure the machine provided adequate cross
ventilation
3 Compressor room temperature *
4 Incoming fuse switch rating (SDF or MPCB) * Don’t use MCB or isolator
5 Incoming cable size *
6 Check the tightness of main electrical board, isolation
switch or MPCB, start entry, start outlet and the
compressor motor terminals
7 Ensure the compressor is electrically double earthed
by connecting a copper wire between the body of the
compressor and earth
8 Check the before starting & inform to customer to
maintain the oil level as per level
9 Check the incoming voltage *
10 Check the direction of the motor rotation
11 Voltage at running condition *
12 Phase current *
13 OLR setting *
14 Ensure compressor cut in and cut off as per factory * Don’t adjust diff– setting
setting
15 If changed cut in and cut off for customer *
requirement mention it
16 Explain schedule maintenance to be carried to
customer
Note: * observation to be noted & send the photo copy to CSS during call closing.

Maintenance 6.13
PARTS MANUAL
Reciprocating Air Compressors

TWO STAGE OIL LUBRICATED

7.0 RAC Unit
[ Ref : 020347350 - X020570] TS15 / 20 LB HP-30

Parts Manual 7.2

7.0 RAC Unit
[ Ref : 020347350 - X020570]

Sl. Sl.
Description Qty. Part Number Description Qty. Part Number
No. No.

GASKET BIG CYL TO D/V

1 C/CASE M/C 1 000213890 38 4 000519210
DIA100

STUD M12X45 100CYL B/G DISC VALVE ASSY DIA 100

2 12 00051456A 39 2 A020569
FIXING (MODI)

GASKET SMALL D/V TO CYL

3 GASKET FREE END 1 000431990 40 2 000519220
HEAD

4 COVER FREE END M/C 1 000318090 41 HEAD DIA100 CYL M/C D/V 2 00021239A

5 WASHER SPRING M8 6 000996108 42 FLAT VALVE DIA60 CYL 1 000320340

6 BOLT HEX M8X25 6 000906116 43 BUSH CENTERING 2 000426600

7 CON ROD C/S ASSY 1 A020472 44 VALVE FINGER TYPE DIA60 CYL 2 000330950

8 BRG 6310 2 000903361 45 HEAD DIA60 CYL-FV M/C 1 000210120

GASKET VF TO HEAD GRAPH

9 GASKET FLY END 1 000431980 46 1 020404470
0.8 MM

10 SEAL OIL B45X60X12.5 1 000420350 47 WASHER SPRING M12 12 000996112

11 COVER FLY END M/C 1 000317770 48 NUT HEX M12 14 000948012

12 WASHER SPRING 8 000996108 49 CONN 1"BSP SS15 TS10 2 00042764A

13 BOLT HEX M8X25 8 000906116 50 RING PKG 33.5X38X3 3 000521830

14 PISTON WITH GP DIA100 2 020494560 51 ERMETO 1"X3/4"BSP 6 00041017B

15 RING TPC DIA100 2 000416850 52 RING PKG DIA50 CYL O/L 3 000521930

16 RING SC DIA100 4 000417570 53 CONN 7/8"BSP 1 00042765A

17 RING SOC DIA100 4 000416860 54 PIPE 1/2"BSP BREATHER 1 00041361B

18 CIRCLIP INTERNAL 20 MM 4 000917220 55 REDU 1"X1/2"BSP BREATHER 1 020492460

VALVE ASSY BREATHER

19 PISTON & GP DIA60 1 000477730 56 1 A020030
ALUMINUM

20 RING TPC DIA 60 1 000416870 57 NIPPLE PIPE 1 1/4"BSP 2 00043217A

21 RING SC DIA60 1 000420330 58 PIPE ASSY CONTG NO.2 2 020487930

22 RING SOC DIA60 2 000416880 59 PIPE ASSY CONTG NO.1 1 020487920

23 CIRCLIP INTERNAL 18 MM 2 000917218 60 PLATE NAME RAC UNIT 1 02035180M

24 O-RING ID40.0 X 3.0 1 000526550 61 DAMP PIPE ASSY 1 020356370

IND OIL LEVEL 1 1/4"BSP-W/

25 1 000513440 62 SV ASSY 3/8 INCH 1 A020002
SHET

26 PLUG ASSY DRAIN 3/8"BSP 1 A020033 63 VALVE ASSY DRAIN 1/4"BSP 1 A020045

27 RING PKG 17X22X2 3/8"PLUG 1 000521860 64 RIVET DIA2.5X4.5 NAME PL 4 00046454A

28 GASKET 0.75 C/CASE TO CYL 3 00041004C 65 PLUG HEX 3/4"BSP 1 00051074A

29 GASKET 0.4 C/CASE TO CYL 1 00041004B * Marked parts are not shown in the drawing

30 CYL DIA100 D/V M/C 2 00021010A

31 CYL DIA60 M/C 1 000210110

GASKET CYL TO VF GRAPH

32 1 020404460
0.25MM

33 WASHER SPRING M12 12 000996112

34 NUT HEX M12 12 000948012

STUD M12X75 100CYL B/G

35 2 000520140
FIXING

STUD M12X60 CYL TO CYL

36 6 00052013A
HEAD

37 STUD M12X64 50CYL TO HEAD 4 000527720

Parts Manual 7.3

8.0 Cooling system
[ Ref : 020360090 - X020765] TS20 LB HP

Sl.
Description Qty. Part Number
No.

1 A/C PIPE ASSY NO 1 1 020494580

2 CLAMP A/C 1 000466920

3 BOLT HEX M8X25 1 000906116

4 WASHER SPRING M8 1 000996108

5 NUT HEX M8 1 000948008

6 CLAMP HOLDING A/C 1 00046693A

7 BOLT HEX M8X20 1 000906115

8 NUT HEX M8 1 000948008

9 ERMETO 1" X 1" BSP 1 00043210B

10 ELBOW GI 1"BSP 1 000972055

11* ERMETO 1" X 1" BSP 1 00043210B

12* WASHER SPRING M8 1 000996108

13* ERMETO 1"X3/4"BSP 1 00041017B

*Marked parts are not shown in the drawing

Parts Manual 8.1

10.0 Drive system
[ Ref : 000337440 - X020215] TS20 LB HP

Sl.
Description Qty. Part Number
No.

EM15KWS.F1.2,400V50H4PB3IE
1 1 B005300950039
3H,CE-160L-4,IP55

2 PULLEY MOTOR MS20 LB 1 000432340

3 BOLT HEX M12X50 4 000906187

4 WASHER SPRING M12 4 000996112

5 NUT HEX M12 4 000948012

6 ADJ TENSION M16X78 2 00051030B

S-D STARTER 20HP W SEL

7* 1 518904033
SWITCH

8 BELT V C82 2 000905481

9 BELT GUARD TS10 LB 1 00021486B

10* BOLT HEX M8X25 4 000906116

11* WASHER SPRING M8 6 000996108

12 WASHER PLAIN M12 4 000996012

13* BOLT HEX M6X20 2 000906086

14* NUT HEX M6 2 000948007

15* WASHER PLAIN M6 2 000996006

16* WASHER PLAIN M8 4 000996008

17* WASHER SPRING M6 2 000996106

18* NAME PLATE BMU BLANK 1 020496440

19* RIVET DIA2.5X4.5 NAME PL 4 00046454A

* Marked parts are not shown in the drawing

Parts Manual 10.1

11.0 Control system
[ Ref : 000336870 - X020079] TS15/20 LB HP

Sl. Sl.
Description Qty. Part Number Description Qty. Part Number
No. No.

1 VALVE ASSY NRV 1 1/2"BSP 1 A320116 20* ERMETO 1/4"X1/4"BSP Z 1 00042658A

2* PLUG HEX 1/8"BSP 1 00051887A 21 REDU NIPPLE 1 1/2"X3/4"BSP 2 00042598A

PR.SWITCH 8-32 BAR;060-

3 PIECE CONN 1"BSP 1 00044453A 22 1 B185104
1171
NIPPLE REDU 1"X3/4"BSP
4 SV ASSY 1/2 BSP 36KSC SEETR 1 A020480 23 1 000517710
TS10/12

5 NIPPLE HEX 3/4"X3/4"BSPX40 1 00051123A

6 DUV ASSY 3/4"BSP 1 000314720 * Marked parts are not shown in the drawing

7 NIPPLE HEX 3/4"X3/4"BSPX40 1 00051123A

8 SILENCER ASSY 3/4"BSP 1 000470010

9 BVS ASSY 3/4"BSP 1 000479240

10 SOL/V ASSY 220V G1/4 1 000421830

11 WASHER SPRING M5 2 000996105

12 BOLT HEX M5X12 2 000906052

13 CONNECTOR 1 020493960

SV ASSY 1/2 BSP 36KSC

14 1 A020480
SEETR

15* RING PKG 10.5X16.5X2.5 2 000521940

16* ERMETO 1/4"X1/8"BSP 1 00042659A

PR LI ASSY HP20 BASE DUV TO
17 1 070407390
SO
18* ERMETO 1/4"X1/4"BSP 1 00042658A
PR LI ASSY HP20 BASE SOL TO
19 1 070407400
CO

Parts Manual 11.1

SPARE PARTS
OBS INLET AIR FILTER DRY B TYP - 022400929

S. No Description Part Number Qty.

1 ELEMENT FILTER B TYPE 000317820 1
2 SEAT DIA83xDIA126x1.5 000432220 2

OBS PISTON RINGS DIA 100 - 022434139

S. No Description Part Number Qty.
1 RING TPC DIA100 000416850 1

2 RING SC DIA100 000417570 2

3 RING SOC DIA100 000416860 2

OBS PISTON RINGS DIA60 - 022401039

S. No Description Part Number Qty.

1 RING TPC DIA 60 000416870 1

2 RING SC DIA60 000420330 1

3 RING SOC DIA60 000416880 2

KIT OBS DIA100 D/V (MODIFIED) - 022456109

S. No Description Part Number Qty.

1 PL DV HP15/20 000415190 1
2 SPRING DV HP15/20 000415200 2

3 PLATE BOTTOM DIA100 D/V (MODI) 020405600 1

4 SPRING PLATE SUC DIA100 D/V(MO 020405610 1

5 VALVE PLATE SUC DIA100 D/V (MO 020405620 1

6 GASKET BIG CYL TO D/V DIA100 000519210 2

7 GASKET SMALL D/V TO CYL HEAD 000519220 1

OBS DEL UL VALVE 3/4" BSP - 022400999

S. No Description Part Number Qty.

1 WASHER RUBBER 12.7X22X4 DUV 000520090 1

2 SEAT VALVE DIA18X3 DUV 000445030 1

3 RING PKG 10.5X16.5X2.5 000521940 1

4 SPRING DUV 3/4"BSP 000426620 1

5 O RING OS 23 DUV 00051031A 1

6 RING O 5.28X1.78 SS15 HP 000510850 1

7 O-RING ID10.0 X 2.0 000525770 2

8 O-RING ID25.0 X 3.0 000457130 1

OBS NRV ASSY 1 1/2" BSP - 022400839

KIT PISTON/GP D100 W/CIRCLIP - 022458359

S. No Description Part Number Qty.

1 PISTON WITH GP DIA100 020494560 1
2 CIRCLIP INTERNAL 20 MM 000917220 2

Kit Details
KIT PISTON/GP D60 W/CIRCLIP - 022455969

S. No Description Part Number Qty.

1 PISTON & GP DIA60 000477730 1
2 CIRCLIP INTERNAL 18 MM 000917218 2

COMB C/R C/S ASSY W/B TS10 - 020368370

S. No Description Part Number Qty.
1 BRG NEEDLE ROL TA1825 ZOH IMP 000903712 1

2 BRG 6310 000903361 2

KIT TUNE UP 2500 HRS TS20LB HP—K0204051

S. No Description Part Number Qty.

1 ELEMENT FILTER B TYPE 000317820 2
2 SEAT DIA83xDIA126x1.5 000432220 4

3 OBS PISTON RINGS DIA 100 NEW 022434139 2

4 OBS PISTON RINGS DIA60 022401039 1
5 SV ASSY 3/8 INCH A020002 1

6 VALVE FINGER TYPE DIA60 CYL 000330950 2

7 SV ASSY 1/2 BSP 36KSC HP SEETR A020480 1

8 GASKET VF TO HEAD GRAPH 0.8 MM 020404470 1
9 GASKET CYL TO VF GRAPH 0.25MM 020404460 1
10 GASKET FREE END TS10 000431990 1

11 GASKET FLY END TS10 000431980 1

12 GASKET 0.75 C/CASE TO CYL TS05 00041004C 3

13 RING PKG 33.5X38X3 SS15 TS10 000521830 2

14 RING PKG DIA50 CYL O/L TS10/12 000521930 3

15 RING PKG 30X38X2 SS07/10 TS07 000521910 1

16 O-RING ID40.0 X 3.0 000526550 2
17 SEAT VALVE 1/4"DRAIN VALVE 000519930 1

18 VALVE BREATHER 000510060 2

19 SEAL OIL B45X60X12.5 SS07/10 000420350 1

20 SEAT;VALVE-NRV 1 1/2"BSP;HP07 020485850 1

21 SPRING NRV 1 1/2"BSP 00042663A 1

22 O-RING ID40.0 X 3.0 000526550 1

23 WASHER RUBBER 12.7X22X4 DUV 000520090 1

24 SEAT VALVE DIA18X3 DUV 000445030 1

25 RING PKG 10.5X16.5X2.5 SS02/03 000521940 1

26 SPRING DUV 3/4"BSP 000426620 1

27 O RING OS 23 DUV 00051031A 1

28 RING O 5.28X1.78 SS15 HV HP 000510850 1

29 O-RING ID10.0 X 2.0 000525770 2

30 O-RING ID25.0 X 3.0 000457130 1

31 RING PKG DIA35 CYL I/L 000521840 6

Kit Details
 S. No Description Part Number Qty.
32 RING PKG 17X22X2 3/8"PLUG 000521860 2

33 RING PKG 10.5X16.5X2.5 SS02/03 000521940 4

34 KIT OBS DIA100 D/V (MODIFIED) 022456109 2

35 OIL ELGI AIRLUBE RAC 1L 000998123 1

OBS GASKET HP20 - 022401219

S. No Description Part Number Qty.

1 GASKET BIG CYL TO D/V DIA100 000519210 4

2 GASKET SMALL D/V TO CYL HEAD 000519220 2

3 GASKET FREE END 000431990 1

4 GASKET FLY END 000431980 1

5 GASKET 0.75 C/CASE TO CYL 00041004C 3

6 RING PKG 33.5X38X3 SS15 000521830 2

7 RING PKG DIA50 CYL O/L 000521930 3

8 RING PKG 30X38X2 000521910 1

9 PKG DAMP PIPE 000434170 1

10 CONE ERMETO 1"BSP 000419240 6

11 O-RING ID40.0 X 3.0 000526550 2

12 GASKET CYL TO VF GRAPH 0.25MM 020404460 1

13 GASKET VF TO HEAD GRAPH 0.8 MM 020404470 1

Kit Details
ELGI AIR LUBE OIL CAN PART NO (RECIP).

S. No Description Part Number Ltr.

1 ELGI AIR LUBE OIL CAN 1/2 Ltr (RECIP) 000998126 1/2

2 ELGI AIR LUBE OIL CAN 1 Ltr (RECIP) 000998123 1

3 ELGI AIR LUBE OIL CAN 3 Ltr (RECIP) 000998124 3

Kit Details
Branch offices

"ELGI HOUSE" 2, Mill Officer's Colony, Behind La-Gajjar Chambers, (Old Reserve Bank), Opp. Times of India, Ashram
AHMEDABAD Road, Ahmedabad - 380 009, Tel: +961-79- 26583736, 26581274, 26587683, Fax: 91-79-6587683,
E-mail: [email protected]

BANGALORE 15,16 Richmond Road, Bangalore - 560 025, Tel: +91-80-22537208, Fax: 91-080-22293274, E-mail: [email protected]

S4-II Floor, Apollo Dubai Plaza, No-100, Mahalingapuram Main Road, Nungambakkam, Chennai - 600 034,
CHENNAI
Tel: +91-44-28172599, 28179500, Fax: 91-44-28174699, E-mail: [email protected]

1st Floor, No.622-A, Near ELGi industrial Complex, Trichy Road, Singanallur, Coimbatore - 641 005,
COIMBATORE
Tel: +91-422-2589555, Fax: 91-422-2573697, E-mail: [email protected]

H.NO: 12-13-188, II nd Floor, Street No. 2, Taranaka, Hyderabad - 500 017,

HYDERABAD
Tel: +91-40-27000435, 27000437, 27000439, 27000431, Fax: 91-40-27000438, E-mail: [email protected]

602, 6th Floor, Diamond Tower, Purani Chungi, Ajmer Road, Jaipur - 302 021,
JAIPUR
Tel: +91-141-2970120, 2970121, E-mail: [email protected]

1st Floor, Asset Summit Suites, National Highway 47, Near SCMS, Kalamassery, Kochi – 683106.
KOCHI
Tel: +91-484 -2360155, 2351904, E-mail: [email protected]

Space No. 502, Block - C, 5th Floor, Axis Mall, Action Area - 1C, New Town, Premises No. CF - 9, Kolkata - 700 156,
KOLKATA
Tel: +91-33-2324-4270, 2324-4271, Fax: 91-33-2324-4272, E-mail: [email protected]

Marol Co-op Industrial Estate Ltd. Plot No.48, Mathurdas Vassanji Road, Near Sakinaka, Andheri (East), Mumbai-400 059,
MUMBAI
Tel: +91-22-42161000, Fax: 91-22-28591601, E-mail: [email protected]

23, Shivaji Marg, Near Karampura, Opp.DCM, New Delhi - 110 015,
NEW DELHI
Tel: +91-11-25928095, 25153644, 25175018, Fax: 91-11-25459375, E-mail: [email protected]

White House, Ground Floor, 388/A-1/2240, Mumbai - Pune Road, Opp. Sandvik(Asia), Dapodi, Pune - 411 012,
PUNE
Tel: +91- 20-30635457, Fax: 91-20-4073759, E-mail: [email protected]

Om1, 1st Floor, Ashoka Milllennium, Ring Road No.1, Raipur - 492 003, Chhattisgargh,
RAIPUR
Tel: +91-97520 93008, Fax: 91-771-4073759, E-mail: [email protected]

4/2, Nandhini Complex, 1st Floor, Velur Road, Tiruchengode - 637 211,
TIRUCHENGODE
Tel: +91-4288-257137, Fax: 91-4288-257693, E-mail: [email protected]

Overseas offices

ELGI EQUIPMENTS LIMITED, No.7, Jalan Anggerik Mokara 31/44, Sek. 31, kota kemuning, 40460 Shah Alam, Selangor,
MALAYSIA
Malaysia, Tel: +603-5120-1544 Web: www.elgi.com.my

ELGI EQUIPMENTS LIMITED, 223/66, 14th Floor, Building A, Country Complex, Sanphawut Road, Bang Na, Bangkok,
THAILAND Thailand - 10260, Tel: +6627455160, Local Use: 02-7455160,
E-mail: [email protected], Web: www.elgi.co.th

Overseas fellow subsidiaries

ELGI EQUIPMENTS PTY LTD., Unit 1, 33 Kingsbury Street, Brendale Queensland - 4500. Australia,
AUSTRALIA Tel: +61 7 3106 0589, Fax: +61-7 3106 0537, Email: [email protected],
Web: www.elgi.com.au

ELGI COMPRESSORES DO BRASIL LTD, Av. Emílio Chechinatto, 4195 – Bairro São Roque da Chave,
BRAZIL
CEP:13.295-000, Itupeva – São PauloBrasil, Tel: +55-11-4496 5519, 4496 6611, E-mail: [email protected]

ELGI EQUIPMENTS (ZHEJIANG) LIMITED, West of 1st Floor, Building 2, No. 232, Yunhai Road, Jiaxing 314033 P.R. China,
Tel: +86-573-82079100, Hotline: 400-826-3585 E-mail: [email protected], Web: elgi.cn
CHINA
ELGI COMPRESSORS TRADING (SHANGHAI) CO.,LTD. Rm 912-913, No. 8-9, Lane 1500, South Lianhua Road, Shanghai
201108 P.R. China, Tel: +86-21-33581191, Hotline: 400-826-3585, E-mail: [email protected], Web: elgi.cn

PT ELGI EQUIPMENTS INDONESIA, Kawasan Pergudangan, Bizpark Commercial Estate, Pulogadung Jl, Raya Bekai Km.
INDONESIA 21, 5 Block A3 No. 12, Kel. Rawa Terate, Kec. Cakung, Pulogadung Jakarta Timur 13920,
Tel: +62-21- 46822216, 46827388, E mail: [email protected], Web: www.elgi.co.id

ROTAIR Spa, Via Bernezzo-67, 12023, Caraglio (CN), Italy, Tel: +39 0171619676, Fax: +39-0171619677,
ITALY
E-mail: [email protected], Web: www.rotairspa.com

ELGI GULF FZE, PO Box: 120695, P6-27, SAIF Zone, Sharjah, U.A.E. Tel: +971 6 557 9970, +971 50 457 6470,
MIDDLE EAST
Fax: +971 6 557 9980, E-mail: [email protected], Web: www.elgigulf.com

ELGI COMPRESSORS USA, INC. 1500 Suite N Continental Blvd, Charlotte, NC 28273, USA. Tel: +1-704-943-7966,
USA
E-mail: [email protected]
FACTORY & REGISTERED OFFICE
ELGI EQUIPMENTS LIMITED
Singanallur, Coimbatore - 641 005,
India (CIN:L29120TZ1960PLC000351).
Tel: +91-422-2589555
Fax: +91-422-2573697, +91-422-2589401
E-mail: [email protected], Web: www.elgi.com

ELGI EQUIPMENTS LIMITED (FOUNDRY DIVISION)

SF No: 212/1A, 213/1, KodangipalayamVillage,
Nallatipalayam Road, Singarampalayam Post, Kinathukkadavu,
Kinathukkadavu Taluk,
Coimbatore - 642 109, India.
Tel : +91-422-2587631, 620

GLOBAL SUPPORT CENTRE

SF NO 221, 221/2 & 221/3, Kothavadi Road,
Kodangipalayam Village, Singarampalayam(PO),
Kinathukkadavu Taluk,
Coimbatore - 642 109, India.
Tel : +91-422-2587000.

ELGI EQUIPMENTS LIMITED (AIR COMPRESSOR PLANT)

SF NO 221/1 to 3 - 229/B1, B2, B3, 232/B1,B2, 234/B1, 264/B1 and 264/B2.
KothavadiRoad, Kodangipalayam Village,
Singarampalayam (PO) Kinathukkadavu
Taluk, Coimbatore - 642 109, India.
Tel : +91-422-2587000.

FELLOW SUBSIDIARIES (DOMESTIC)

ATS ELGI LIMITED,
Kurichy Private Industrial Estate, Kurichy,
Coimbatore - 641 021, India,
Tel: +91-422-2589999, 2672201-3,
Fax: +91-422-2675446,
E-mail: [email protected],
Web: www.ats-elgi.com

ADISONS PRECISION INSTRUMENTS MFG.CO.LIMITED

Elgi Indusrial Complex, Singanallur,
Coimbatore - 641 005
Tel: +91-422-2589555

ERGO DESIGN PVT LTD,

150, 2nd Main, 2nd Cross, Chelekare, Kalyan Nagar,
Bengaluru, Karnataka 560043,
Tel: +91-80-42436000

JOINT VENTURE
ELGI SAUER COMPRESSORS LIMITED,
Elgi Industrial Complex III, Singanallur,
Coimbatore - 641 005, India,
Tel: +91-422-2589555, 2589634, 2589510,
Fax: +91-422-2573697,
E-mail: [email protected], Web: www.elgisauer.com

INDUSTRIAL AIR SOLUTIONS LLP,

1, R R Industrial Estate, Opposite Shanthi Gears Regd Office, Singanallur,
Coimbatore, Tamil Nadu 641005,
Tel: 0422 227 1862.

DIVISION
PRESSURE VESSEL DIVISION
1473 - Trichy Road, Coimbatore - 641 018,
Tel: +91-422-2589777,
Email: [email protected].

