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Automatic A/C System Wiring Guide

The document provides detailed specifications and wiring diagrams for the Automatic Air Conditioner system produced from May 2020. It includes information on various components, connectors, and junctions relevant to the system's operation. Additionally, it notes production changes and specifications for different vehicle configurations, including LHD and RHD models.

Uploaded by

Innocent Phiri
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
59 views11 pages

Automatic A/C System Wiring Guide

The document provides detailed specifications and wiring diagrams for the Automatic Air Conditioner system produced from May 2020. It includes information on various components, connectors, and junctions relevant to the system's operation. Additionally, it notes production changes and specifications for different vehicle configurations, including LHD and RHD models.

Uploaded by

Innocent Phiri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air Conditioner (Automatic A/C) (From May 2020 Production)

(BAT) (BAT)

40A 10A
HTR ECU-B
NO.3

2 2

1 2F 1

(*7)

(*6)
GR

W
G
B

(*8)

V
(*9) 22 AG7

3 A (LHD *8)
No. 56 Junction

No. 60 Junction

No. 71 Junction

3 B (RHD)
9 C (LHD *9)
Connector

Connector

Connector
G144(C)
G140(A)

G162(B)

2 A (LHD *8)
2 B (RHD)
8 C (LHD *9)
(*8)

(*9)
SB
G

G33(A),z4(B)
21 A A/C Amplifier Assembly
B

BLW PSW GND TR SG-2


22 A 9 A 14 A 29 A 34 A
W-B

V
L

L
BE

1 3
10 AG7
Blower Motor

+B SI
Control

GND VM
G31

6 2
L

(A/C Tube & Accessory Assembly)

Cooler (Room Temperature


R

1
Sensor) Thermistor
with Fan Sub-Assembly

A/C Pressure Switch

2 2
Blower Motor

B -S
G26

2
L +S
A36
G6

1 1
(RHD)

(RHD)
(LHD)

(LHD)
W-B

W-B

W-B

W-B

W-B

12
A51
No. 3 Ground
Junction Connector

GE GA GE AE GC

-1-
Air Conditioner (Automatic A/C) (From May 2020 Production)

* 1 :w/ Rear Window Defogger


* 6 :RHD 2GD-FTV
* 7 :1GD-FTV, LHD 2GD-FTV
* 8 :Before Aug. 2021 Production
* 9 :From Aug. 2021 Production

H8 H4
Automatic Light Cooler (Solar Sensor) Thermistor
Control Sensor

TSL TSR SS+ SS-


1 2 1 2
(*9)

(*9)

(*8)

(*8)
G
R
B

DEF Relay
21 GH3 10 GH3
(*9)

(*8)

(*8)

(*9)
G

R
B

(*1)
G
G33(A),z4(B)
32 A 30 A 33 A 38 A A/C Amplifier Assembly
TSP S5-3 TSD RDFG

TX- TX+
2 B 3 B 4 B 5 B 6 B 12 A 11 A

No. 1 Blower Damper


Servo Sub-Assembly
Thermistor Assembly

(*8)

(*9)

(*8)

(*9)
GR
W

No. 1 A/C Radiator Damper


Servo Sub-Assembly

z4(B)
A/C Harness Assembly

Y(*9)

W(*9)

GR(*8)

W(*8)

-2-
Air Conditioner (Automatic A/C) (From May 2020 Production)

(IG)

10A
IG1
NO.4

7 2P

BR

Temperature Sensor
Junction Connector

Junction Connector

2
10 A 9 A (LHD) E2

V
10 B 9 B (RHD)

Intake Air
G156(B)
G61(A)
No. 19

No. 65

THA

C73
7 A 6 A (LHD) G
1
7 B 6 B (RHD)

G
4 4

2 5

C57(A),C59(C),C60(D),
R

26 A
A/C THIA
COMP

G85(E),G86(F)
G33(A),z4(B) Relay
A/C Amplifier Assembly 1 A
IG+ 1 3

ECM
4 4
ACT AC1 LIN1 MGC
25 A 17 A 37 A 20 A
B
B

V
G165(A),G177(B)
No. 74 Junction
B

16 A (*8)
15 B (*9)
Connector

9 CG2
B

17 A (*8)
Compressor Assembly

16 B (*9)
G

1
G

MG+
A/C Control Assembly
(*5)

(*5)
GR
LG

3 2
LIN1 IG+
C3

GND
G32

4
W-B

GR(*5)

LG(*5)

Y(*9) Y(*9)

W(*9) W(*9)

GR(*8) GR(*8)

W(*8) W(*8)

GC

-3-
Air Conditioner (Automatic A/C) (From May 2020 Production)

Y1
Diesel Throttle Body Assembly

IC

Z1
M Crank Position Sensor
BR
BR

M+ M- VTA VC E2 VC NE- NE+


E.F.I. Engine Coolant
Temperature Sensor

1 A 2
(*5)
1 6 5 3 3 2 1

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)
W
G

Y
B

B
L
C45(A)

2 A

1 CY1 4 CY1 5 CY1 3 CY1 6 CY1 3 CZ1 2 CZ1 1 CZ1


(*5)

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)

(*5)
BR

W
G
R

R
Y

Y
L
27 A 34 A 5 C 4 C 21 C 29 C 20 C 20 D 19 D 28 D
E2 THW M+ M- VLU VCVL EVLU VCNE NE- NE+

AC1 ACT CANH CANL


15 F 14 F 17 E 28 E C57(A),C59(C),C60(D),G85(E),G86(F)
ECM
(*5)

(*5)

(*5)

(*5)
GR

LG

W
B

* 5 :1GD-FTV, 2GD-FTV
* 8 :Before Aug. 2021 Production
* 9 :From Aug. 2021 Production

GR(*5) W(*5)

LG(*5) B(*5)

Y(*9) Y(*9)

W(*9) W(*9)

GR(*8) GR(*8)

W(*8) W(*8)

-4-
Air Conditioner (Automatic A/C) (From May 2020 Production)

* 5 :1GD-FTV, 2GD-FTV
* 6 :RHD 2GD-FTV
* 7 :1GD-FTV, LHD 2GD-FTV
* 8 :Before Aug. 2021 Production
* 9 :From Aug. 2021 Production
Junction Connector
No. 2 CAN
G68(A)

1 A 11 A (LHD) 19 A 9 A 8 A 18 A (LHD)
10 A 20 A (RHD) 3 A 13 A (RHD)
(*9)

(*9)

(*5)

(*5)

LG
W

W
Y

Junction Connector
6 16
No. 1 CAN
G67

10 20 5 15
(*8)

(*8)
GR

SB
W

W(*5)

B(*5)

Y(*9)

W(*9) W

GR(*8) SB

W(*8)

-5-
Air Conditioner (Automatic A/C) (From May 2020 Production)

(ACC) (BAT) (IG)

5A 10A 5A
ACC ECU-B METER
NO.1

2 2 2

4 1 6 2P

(*7)

(*6)
GR

W
V

13 AG2

Y
11 A (LHD *8)
G141(A),G172(C)

G156(B),G175(D)

11 B (RHD *8)
Junction Connector

Junction Connector

No. 57 Junction

No. 65 Junction

Y
11 C (LHD *9)
9 A (LHD) 11 D (RHD *9)
Connector

Connector

9 B (RHD)
G108(A)

G155(B)
No. 37

No. 64

7 A (LHD *8)
10 A (LHD) 7 B (RHD *8)
7 B (RHD) 7 C (LHD *9)
7 D (RHD *9)
W

39 A 21 A 22 A
ACC B IG+

5V IC

5V+B

CPU
CAN Controller
Combination Meter Assembly
5V +B

I/F
CAN I/F
G9(A),G10(B)

GND CANL CANH EP TX1- TX1+


20 B 35 A 36 A 27 A 34 A 33 A
W-B

SB

SB
W

9 AG8 8 AG8
(RHD)
(LHD)
W-B

W-B

(*7)

(*6)

(*7)

(*6)
BE

SB
G

W 1 2
- +
SB

A43
Ambient Temperature Sensor
(Thermistor Assembly)
GC GA GC

-6-
Air Conditioner (Automatic A/C) (From May 2020 Production)

A36 A43 A51 C3


Gray Black Black Gray

1
1 2
1 2
90980-11271
1 2 3 4 5 6
7 8 9 10 11 12
90980-12416
90980-11149

90980-12356

C45 C57 C59 C60


Black White White White

1 2

1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6
90980-10735
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27
27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32

90980-12527 90980-12526 90980-12700

C73 G6 G9
Gray Black White

1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
90980-11579
90980-11025

90980-12557

G10 G26 G31 G32


White White Black White

1 2

1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5
90980-11918
13 14 15 16 17 18 19 20 21 22 23 24 3 4 5 6 6 7 8 9 10

90980-10910
90980-12554 90980-12361

G33 G61
White Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 12 13 14 15 16 17 18 19 20 21 22

90980-12557
90980-12B54

-7-
Air Conditioner (Automatic A/C) (From May 2020 Production)

G67
White

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20

90980-12A58

G68
White

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20

90980-12A58

G85 G86
White White

1 2 3 4 5 6 1 2 3 4 5 6 7

7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17

17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25

28 29 30 31 32 33 34 35 26 27 28 29 30 31

90980-12529 90980-12525

G108 G140
Black Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

-8-
Air Conditioner (Automatic A/C) (From May 2020 Production)

G141 G144
Blue Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

G155 G156
White Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

G162 G165
Blue Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

G172 G175
Blue Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

G177 H4 H8
Black Black Black

1 2 1 2
3 4
1 2 3 4 5 6 7 8 9 10 11 90980-11918 5 6
12 13 14 15 16 17 18 19 20 21 22
90980-12056

90980-12B54

-9-
Air Conditioner (Automatic A/C) (From May 2020 Production)

Y1 Z1 z4 2F 2P
Black Black White
White White

1 2 3 4 5 6 1 2 3
1 2 3 4 1 2
1 2 3 4 5 6 7
5 6 7 8
8 9 10 11 12 13 14
90980-11858 90980-10916
90980-12353
90980-12221
90980-12370

AG2
White

10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10
18 17 16 15 14 13 12 11
11 12 13 14 15 16 17 18

90980-12738
90980-12739

AG7
White

14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
26 25 24 23 22 21 20 19 18 17 16 15
15 16 17 18 19 20 21 22 23 24 25 26

90980-12771
90980-12770

AG8
White

1 10
10 1
11 2 3 4 5 6 7 8 9 20
12 13 14 15 16 17 18 19 20 9 8 7 6 5 4 3 2 11
19 18 17 16 15 14 13 12

90980-12378

90980-12377

- 10 -
Air Conditioner (Automatic A/C) (From May 2020 Production)

CG2 CY1
White Black

3 2 1
1 2 3 6 5 4
11 10 9 8 7 6 5 4 3 2 1 4 5 6
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 90980-11193
90980-11194

90980-12740
90980-12741

CZ1 GH3
Black White

3 2 1
1 2 3
11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 21 22
90980-12353
90980-12719
90980-12372
90980-12371

- 11 -

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