SRS - Safety Restrain System D40
SRS - Safety Restrain System D40
H RESTRAINTS
B
SECTION
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) C
E
CONTENTS
PRECAUTIONS .......................................................... 3 Trouble Diagnosis: “AIR BAG” Warning Lamp Does F
Precautions for Supplemental Restraint System Not Turn OFF ......................................................... 24
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- DIAGNOSTIC PROCEDURE 7 ........................... 24
SIONER” .................................................................. 3 Trouble Diagnosis: “AIR BAG” Warning Lamp Does G
Precautions for SRS “AIR BAG” and “SEAT BELT Not Turn ON ........................................................... 25
PRE-TENSIONER” Service ..................................... 3 DIAGNOSTIC PROCEDURE 8 ........................... 25
PREPARATION ........................................................... 4 DRIVER AIR BAG MODULE .................................... 26
SRS
Special Service Tools ............................................... 4 Removal and Installation ........................................ 26
Commercial Service Tools ........................................ 4 REMOVAL ........................................................... 26
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ....... 5 INSTALLATION ................................................... 27
SRS Configuration ................................................... 5 SPIRAL CABLE ........................................................ 28 I
Front Seat Belt Pre-Tensioner with Load Limiter ..... 6 Removal and Installation ........................................ 28
Direct-Connect SRS Component Connectors .......... 6 REMOVAL ........................................................... 28
TROUBLE DIAGNOSIS .............................................. 7 INSTALLATION ................................................... 29 J
Trouble Diagnosis Introduction ................................. 7 FRONT PASSENGER AIR BAG MODULE .............. 30
DIAGNOSIS FUNCTION ....................................... 7 Removal and Installation ........................................ 30
HOW TO PERFORM TROUBLE DIAGNOSES REMOVAL ........................................................... 30
K
FOR QUICK AND ACCURATE REPAIR ............... 7 INSTALLATION ................................................... 31
WORK FLOW ........................................................ 8 WIRING HARNESS MODIFICATION .................. 31
SRS Components Parts Location ............................. 9 FRONT SEAT BELT PRE-TENSIONER ................... 33
Wiring Diagram–SRS– ........................................... 10 Removal and Installation ........................................ 33 L
CONSULT-II Function (AIR BAG) ........................... 12 DIAGNOSIS SENSOR UNIT ..................................... 34
CONSULT-II Function ............................................ 12 Removal and Installation ........................................ 34
HOW TO CHANGE SELF-DIAGNOSIS MODE REMOVAL ........................................................... 34 M
WITH CONSULT-II .............................................. 12 REMOVAL ........................................................... 34
HOW TO ERASE SELF-DIAGNOSIS RESULTS... 13 INSTALLATION ................................................... 34
Self-Diagnosis Function (Without CONSULT-II) ..... 13 ECU DISCRIMINATED NO. ................................ 34
HOW TO CHANGE SELF-DIAGNOSIS MODE... 13 DISPOSAL OF AIR BAG MODULE AND SEAT BELT
HOW TO ERASE SELF-DIAGNOSIS RESULTS... 14 PRE-TENSIONER ..................................................... 35
SRS Operation Check ............................................ 14 Caution for Air Bag Module and Seat Belt Pre-ten-
DIAGNOSTIC PROCEDURE 1 ........................... 14 sioner ...................................................................... 35
Trouble Diagnosis With CONSULT-II ..................... 16 CHECKING DEPLOYMENT TOOL ..................... 35
DIAGNOSTIC PROCEDURE 2 ........................... 16 DEPLOYMENT PROCEDURES FOR AIR BAG
DIAGNOSTIC PROCEDURE 3 ........................... 18 MODULE (OUTSIDE OF VEHICLE) ................... 36
DIAGNOSTIC PROCEDURE 4 (CONTINUED DEPLOYMENT PROCEDURES FOR SEAT
FROM DIAGNOSTIC PROCEDURE 2) .............. 19 BELT PRE-TENSIONER (OUTSIDE OF VEHI-
DIAGNOSTIC PROCEDURE 5 ........................... 19 CLE) .................................................................... 38
Trouble Diagnosis Without CONSULT-II ................ 22 DEPLOYMENT OF AIR BAG MODULES AND
DIAGNOSTIC PROCEDURE 6 ........................... 22 SEAT BELT PRE-TENSIONERS WHILE
WARNING LAMP FLASH CODE CHART ........... 22
SRS-1
MOUNTED IN VEHICLE ..................................... 38 SION) ...................................................................40
DISPOSING OF AIR BAG MODULE AND SEAT For Side Collision ....................................................40
BELT PRE-TENSIONER ..................................... 39 WHEN SRS IS ACTIVATED IN THE SIDE COL-
COLLISION DIAGNOSIS .......................................... 40 LISION .................................................................41
For Frontal Collision ................................................ 40 WHEN SRS IS NOT ACTIVATED IN THE SIDE
SRS INSPECTION (FOR FRONTAL COLLI- COLLISION ..........................................................41
SRS INSPECTION (FOR SIDE COLLISION) ......41
SRS-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” GHS0000B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service
GHS0000C
● Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual. G
● Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt SRS
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
● Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the I
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before instal-
lation and replace as required.
● The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to J
turn steering wheel or column after removal of steering gear.
● Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and place front side air bag module standing with stud bolt side setting bottom.
K
● Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
● After air bag inflates, the front instrument panel assembly should be replaced if damaged.
● Always replace instrument panel pad following front passenger air bag deployment. L
SRS-3
PREPARATION
PREPARATION PFP:00002
Tool number
Description
Tool name
KV99105300
Anchoring air bag module
Air bag module bracket
S-NT354
S-NT357
KV99109700
● Connecting between the deployment tool
● Deployment tool adapter for front
and front seat belt pre-tensioner
seat belt pre-tensioner
● Connecting between the deployment tool
● Deployment tool adapter for
and driver air bag module
driver air bag module
SHIA0038J
KV99108300
Connecting between the deployment tool
Deployment tool adapters for front
and front passenger air bag module
passenger air bag
ZZA1166D
S-NT757
SRS-4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
MHIB0119E
G
The air bag deploys if the air bag diagnosis sensor unit is activated while the ignition switch is in the ON or
START position. SRS
The collision modes for which supplemental restraint systems are activated are different among the SRS sys-
tems. For example, the driver air bag module, front passenger air bag module and front seat belt pre-tension-
ers are activated in a frontal collision but not in a side collision. I
SRS configurations for some collision modes are as follows:
SRS configuration Frontal collision Left side collision Right side collision
Driver air bag module × — — J
Front passenger air bag module × — —
Front LH seat belt pre-tensioner × — —
K
Front RH seat belt pre-tensioner × — —
SRS-5
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
The seat belt pre-tensioner system with load limiter is installed for
both the driver's seat and the front passenger's seat. It operates
simultaneously with the SRS air bag system in the event of a frontal
collision with an impact exceeding a specified level.
When the frontal collision with an impact exceeding a specified level
occurs, seat belt slack resulting from clothing or other factors is
immediately taken up by the pre-tensioner. Vehicle passengers are
securely restrained.
When passengers in a vehicle are thrown forward in a collision and
the restraining force of the seat belt exceeds a specified level, the
load limiter permits the specified extension of the seat belt by the
WHIA0225E
twisting of the ELR shaft, and a relaxation of the chest-area seat belt
web tension while maintaining force.
Direct-Connect SRS Component Connectors GHS0000K
WHIA0103E
SRS-6
TROUBLE DIAGNOSIS
CAUTION:
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so in B
this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness con-
nectors.
● Do not attempt to repair, splice or modify SRS wiring harnesses. If a harness is damaged, replace C
it with a new one.
● Keep ground connections clean.
DIAGNOSIS FUNCTION D
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp. E
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
User mode Diagnosis mode Display type F
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-II — X Monitoring
G
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
SRS
toms or conditions for a customer complaint.
Information From Customer
WHAT - Vehicle model I
WHEN - Date, Frequencies
WHERE - Road conditions
HOW - Operating conditions, Symptoms
J
Preliminary Check
Check that the following parts are in good order.
● Battery (Refer to SC-5, "How to Handle Battery" .) K
● Fuse (Refer to SRS-10, "Wiring Diagram–SRS–" .)
● System component-to-harness connections
L
SRS-7
TROUBLE DIAGNOSIS
WORK FLOW
WHIA0098E
SRS-8
TROUBLE DIAGNOSIS
SRS
I
MHIB0120E
1. Front RH seatbelt pre-tensioner 2. Front passenger air bag module 3. Air bag warning lamp
4. Spiral cable 5. Driver air bag module 6. Front LH seatbelt pretensioner
J
7. Air bag diagnosis sensor unit
SRS-9
TROUBLE DIAGNOSIS
MHWA0049E
SRS-10
TROUBLE DIAGNOSIS
SRS
MHWA0059E
SRS-11
TROUBLE DIAGNOSIS
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
AIR BAG diagnostic mode Description
A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diagnosis
SELF-DIAG [CURRENT] mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requir-
ing repairs.
Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The
SELF-DIAG [PAST]
stored results will remain until memory erasing is executed.
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be dis-
TROUBLE DIAG RECORD
played on the CONSULT-II screen.
The air bag diagnosis sensor unit for each vehicle
model is assigned with its own, individual classifi-
cation number. This number will be displayed on
the CONSULT-II screen, as shown. When replac-
ing the air bag diagnosis sensor unit, refer to the
part number for the compatibility. After installation,
replacement with a correct unit can be checked by
ECU DISCRIMINATED NO.
confirming this classification number on the CON-
SULT-II screen.
For NISSAN MODEL R51, the air bag diagnosis
sensor unit discriminated numbers assigned
are A937 (for models with side and side front
ARS366
curtain air bags) and A939 (for models without
side and side front curtain air bags).
SRS803
SRS804
SRS-12
TROUBLE DIAGNOSIS
SRS701
D
● “SELF-DIAG [PAST]”
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by E
touching “BACK” key of CONSULT-II and select “SELF-DIAG
[PAST]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-
DIAG [PAST]” mode. F
NOTE:
If the memory of the malfunction in “SELF-DIAG [PAST]” is
not erased, the User mode will continue to show the system G
malfunction by the operation of the warning lamp even if
the malfunction is repaired completely.
SRS702
SRS
● “TROUBLE DIAG RECORD”
The memory of “TROUBLE DIAG RECORD” cannot be erased.
I
Self-Diagnosis Function (Without CONSULT-II) GHS0000R
● The reading of these results is accomplished using one of two modes — “User mode” and “Diagnosis
mode”. J
● After a malfunction is repaired, turn the ignition switch OFF for at least one second, then back ON. Diag-
nosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
K
HOW TO CHANGE SELF-DIAGNOSIS MODE
SHIA0183E
SRS-13
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 1
Checking SRS Operation Using “AIR BAG” Warning Lamp—User Mode
1. Turn the ignition switch from OFF to ON, and check that the air bag warning lamp blinks.
2. Compare the SRS air bag warning lamp blinking pattern with the
examples.
BF-1845D
SRS-14
TROUBLE DIAGNOSIS
● No malfunction is detected.
— C
● No further action is necessary.
SHIA0011E
F
Go to SRS-16, "DIAGNOSTIC
The system is malfunctioning and
PROCEDURE 2" or SRS-22,
needs to be repaired as indicated.
"DIAGNOSTIC PROCEDURE 6" .
G
SHIA0012E SRS
● Air bag is deployed. Go to SRS-40, "COLLISION DIAG-
● Seat belt pre-tensioner is deployed. NOSIS" .
I
SHIA0014E
SRS-15
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 2
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected
in self-diagnosis depending on control unit which carry out CAN communication.
1. Diagnostic code is displayed on "SELF-DIAG [CURRENT]".
WHIA0151E
SRS701
SRS-16
TROUBLE DIAGNOSIS
Repair order
Diagnostic item Explanation
Recheck SRS at each replacement A
ASSIST A/B MODULE ● Front passenger air bag module circuit is open.
[OPEN] 1. Visually check the wiring harness
[B1065] or [B1070] connection. B
ASSIST A/B MODULE ● Front passenger air bag module circuit is shorted to some 2. Replace the harness if it has visible
[VB-SHORT] power supply circuit. damage.
[B1066] or [B1071] 3. Replace front passenger air bag C
ASSIST A/B MODULE ● Front passenger air bag module circuit is shorted to module. (Before disposal, it must be
[GND-SHORT] ground. deployed.)
[B1067] or [B1072] 4. Replace the air bag diagnosis sen-
sor unit. D
ASSIST A/B MODULE ● Front passenger air bag module circuits are shorted to
[SHORT] each other. 5. Replace the related harness.
[B1068] or [B1073]
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is open. 1. Visually check the wiring harness E
[OPEN] connections.
[B1086] 2. Replace the harness if it has visible
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is shorted to damage. F
[VB-SHORT] some power supply circuit. 3. Replace front LH seat belt pre-ten-
[B1087] sioner.
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is shorted to (Before disposal, it must be
G
[GND-SHORT] ground. deployed.)
[B1088] 4. Replace the air bag diagnosis sen-
PRE-TEN FRONT LH ● The circuits for the front LH seat belt pre-tensioner are sor unit.
[SHORT] shorted to each other.
SRS
5. Replace the related harness.
[B1089]
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is open. 1. Visually check the wiring harness
[OPEN] connections. I
[B1081] 2. Replace the harness if it has visible
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is shorted to damage.
[VB-SHORT] some power supply circuit. 3. Replace front RH seat belt pre-ten- J
[B1082] sioner.
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is shorted to (Before disposal, it must be
[GND-SHORT] ground. deployed.)
[B1083]
K
4. Replace the air bag diagnosis sen-
PRE-TEN FRONT RH ● The circuits for the front RH seat belt pre-tensioner are sor unit.
[SHORT] shorted to each other. 5. Replace the related harness.
[B1084] L
● Air bag diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
CONTROL UNIT 2. Replace the harness if it has visible M
[B1XXX] damage.
3. Replace the air bag diagnosis sen-
sor unit.
NOTE:
Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is
eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still
observed, proceed to the next step. When malfunction is eliminated, further repair work is not required.
SRS-17
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 3
Final Check of SRS Using CONSULT-II—Diagnosis Mode
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected
in self-diagnosis depending on control unit which carry out CAN communication.
1. If no malfunction is detected on “SELF-DIAG [CURRENT]”,
repair of SRS is completed. Go to step 8.
If any malfunction is detected on “SELF-DIAG [CURRENT]”, the
malfunctioning part is not repaired completely or another mal-
functioning part is detected. Go to SRS-16, "DIAGNOSTIC
PROCEDURE 2" , and repair malfunctioning part completely.
SRS701
2. Touch “ERASE”.
NOTE:
Touch “ERASE” to clear the memory of the malfunction
(“SELF-DIAG [PAST]”).
If the memory of the malfunction in “SELF-DIAG [PAST]” is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is repaired
completely.
WHIA0152E
BCIA0031E
SRS702
SRS-18
TROUBLE DIAGNOSIS
1. CONSIDER POSSIBILITY THAT SELF-DIAGNOSTIC RESULT WAS NOT ERASED AFTER REPAIR B
Check repair history of the SRS.
Have any previous repairs been made to the SRS?
C
Yes >> Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in the memory) might not be erased
after repair. Go to SRS-18, "DIAGNOSTIC PROCEDURE 3" .
No >> Go to SRS-16, "DIAGNOSTIC PROCEDURE 2" .
D
DIAGNOSTIC PROCEDURE 5
Check SRS Intermittent Malfunction Using CONSULT-II—Diagnosis Mode
CAUTION: E
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected
in self-diagnosis depending on control unit which carry out CAN communication.
1. If diagnostic codes are displayed on “SELF-DIAG [PAST]”, go to
F
step 10.
SRS
WHIA0152E
I
SRS702
3. Touch “TROUBLE DIAG RECORD”.
M
NOTE:
With “TROUBLE DIAG RECORD”, diagnosis results previ-
ously erased by a reset operation can be displayed.
BCIA0031E
SRS-19
TROUBLE DIAGNOSIS
SRS-20
TROUBLE DIAGNOSIS
Repair order
Diagnostic item Explanation
Recheck SRS at each replacement A
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is open. 1. Visually check the wiring harness
[OPEN] connections.
[B1086] 2. Replace the harness if it has visible B
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is shorted to damage.
[VB-SHORT] some power supply circuit. 3. Replace front LH seat belt pre-ten-
[B1087] sioner. C
PRE-TEN FRONT LH ● The circuit for front LH seat belt pre-tensioner is shorted to (Before disposal, it must be
[GND-SHORT] ground. deployed.)
[B1088] 4. Replace the air bag diagnosis sen-
D
PRE-TEN FRONT LH ● The circuits for the front LH seat belt pre-tensioner are sor unit.
[SHORT] shorted to each other. 5. Replace the related harness.
[B1089]
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is open. 1. Visually check the wiring harness E
[OPEN] connections.
[B1081] 2. Replace the harness if it has visible
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is shorted to damage. F
[VB-SHORT] some power supply circuit. 3. Replace front RH seat belt pre-ten-
[B1082] sioner.
PRE-TEN FRONT RH ● The circuit for front RH seat belt pre-tensioner is shorted to (Before disposal, it must be
G
[GND-SHORT] ground. deployed.)
[B1083] 4. Replace the air bag diagnosis sen-
PRE-TEN FRONT RH ● The circuits for the front RH seat belt pre-tensioner are sor unit.
[SHORT] shorted to each other.
SRS
5. Replace the related harness.
[B1084]
● Air bag diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection. I
CONTROL UNIT 2. Replace the harness if it has visible
[B1XXX] damage.
3. Replace the air bag diagnosis sen- J
sor unit.
SRS-21
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 6
Inspect SRS Malfunction Using "AIR BAG" Warning Lamp—Diagnosis Mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is detected in User mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat steps 1 to 3 two more times (3 times total).
5. Turn ignition switch ON.
SRS is now in Diagnosis mode.
"AIR BAG" warning lamp operates in Diagnosis mode as follows:
WARNING LAMP FLASH CODE CHART
SHIA0026E
WHIA0197E
WHIA0198E
SRS-22
TROUBLE DIAGNOSIS
WHIA0199E
D
G
WHIA0201E
SRS
K
WHIA0202E
SRS-23
TROUBLE DIAGNOSIS
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn OFF GHS0000V
DIAGNOSTIC PROCEDURE 7
1. CHECK CONDITION OF AIR BAG MODULES
Inspect for any deployed air bag modules or seat belt pre-tensioners.
Are any air bag modules or seat belt pre-tensioners deployed?
Yes >> Refer to SRS-40, "COLLISION DIAGNOSIS" .
No >> GO TO 2.
BCIA0030E
SRS-24
TROUBLE DIAGNOSIS
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn ON GHS0000W
DIAGNOSTIC PROCEDURE 8 A
3. CHECK HARNESS CONNECTION BETWEEN AIR BAG DIAGNOSIS SENSOR UNIT AND COMBINA- F
TION METER
Disconnect the air bag diagnosis sensor unit harness connectors and turn ignition switch ON. G
Does “AIR BAG” warning lamp turn ON?
Yes >> Replace the air bag diagnosis sensor unit. Refer to SRS-34, "Removal and Installation" .
No >> Check the combination meter power supply circuits and ground circuits. If OK, replace combina- SRS
tion meter.
SRS-25
DRIVER AIR BAG MODULE
MHIB0099E
REMOVAL
CAUTION:
● Do not attempt to repair or replace damaged direct-connect SRS component connectors. If a
driver air bag direct-connect harness connector is damaged, the spiral cable must be replaced.
● Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at
least 3 minutes.
● When servicing the SRS, do not work from directly in front of air bag module.
1. Locate retaining clip access hole and insert screwdriver.
LHIA0085E
2. Press upward (toward center of steering wheel) on retaining clip until driver air bag module is released
from steering wheel.
3. Lift the driver air bag module from the steering wheel.
4. Disconnect the driver air bag module and horn connectors, then remove the driver air bag module.
SRS-26
DRIVER AIR BAG MODULE
●For removal/installation of the direct-connect SRS connectors, refer to SRS-6, "Direct-Connect SRS
Component Connectors" . A
CAUTION:
● When servicing the SRS, do not work from directly in front of air bag module.
● Always place air bag module with pad side facing upward. B
● Do not insert any foreign objects (screwdriver, etc.) into air
bag module or connectors.
● Do not disassemble air bag module. C
● Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).
D
LHIA0086E E
SRS
SBF814E
I
INSTALLATION
Install in the reverse order of removal.
● If driver air bag module is being replaced due to deployment, spiral cable must also be replaced. Refer to J
SRS-28, "SPIRAL CABLE" .
● For removal/installation of the direct-connect SRS connectors, refer to SRS-6, "Direct-Connect SRS Com-
ponent Connectors" .
K
● After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-14, "SRS Operation Check" .
L
SRS-27
SPIRAL CABLE
MHIB0100E
REMOVAL
CAUTION:
● Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at
least 3 minutes.
● When servicing the SRS, do not work from directly in front of air bag module.
1. Set the front wheels in the straight-ahead position.
2. Remove the steering wheel. Refer to PS-10, "Removal and Installation" .
3. Remove the column cover upper and lower.
4. Disconnect wiper and washer switch connector. Then while
pressing tabs, pull wiper and washer switch away from spiral
cable to remove.
LHIA0034E
SRS-28
SPIRAL CABLE
LHIA0035E
D
6. Remove the screws. Then while pressing the tab, pull the spiral
cable away from steering column assembly.
CAUTION: E
● Do not disassemble spiral cable.
G
LHIA0036E
K
LHIA0088E
INSTALLATION
Install in the reverse order of removal. L
● Align spiral cable correctly when installing steering wheel, refer
to SRS-29, "INSTALLATION" . Make sure that the spiral cable is
in the neutral position. The neutral position is detected by turn- M
ing left 2.6 revolutions from the right end position and ending
with the locating pin at the top.
● Reset the steering angle sensor calibration after installing spiral
cable.
● After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-14, "SRS Operation
Check" .
CAUTION: PHIA0275E
SRS-29
FRONT PASSENGER AIR BAG MODULE
The passenger air bag module originally installed in the vehicle uses direct-connect style harness connectors.
Service replacement passenger air bag modules use tab-locking style harness connectors. If the passenger
air bag module is replaced or if the direct-connect harness connectors are damaged, the vehicle wiring har-
ness must be modified to allow connection of the service replacement passenger air bag module. Refer to
SRS-31, "WIRING HARNESS MODIFICATION" for wiring harness modification procedure.
REMOVAL
CAUTION:
● Do not attempt to repair or replace damaged direct-connect front passenger air bag module con-
nectors. If a direct-connect harness connector is damaged, the front passenger air bag must be
replaced and the wiring harness modified.
● Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least
3 minutes.
● Always work from the side of or under front passenger air bag module.
1. Remove the glove box, then remove instrument panel. Refer to IP-10, "INSTRUMENT PANEL ASSEM-
BLY" .
2. Remove 4 bolts retaining front passenger air bag module to the
steering member.
TORX bolts (T30) : 24.5 N·m (2·5 kg−m, 18 ft−lb)
MHIB0109E
MHIB0108E
CAUTION:
● When servicing the SRS, do not work from directly in front
of air bag module.
● Always place front passenger air bag module with caution
label side facing upward.
● Do not insert any foreign objects (screwdriver, etc.) into air
bag module or harness connectors.
● Do not disassemble air bag module.
● Do not use old nuts after removal; replace with new nuts.
● Do not expose the front passenger air bag module to tem-
peratures exceeding 90°C (194°F). MHIB0101E
SRS-30
FRONT PASSENGER AIR BAG MODULE
SBF814E
D
INSTALLATION
Original Passenger Air Bag Module
To install, reverse the removal procedure. E
● For removal/installation of the direct-connect SRS connectors, refer to SRS-6, "Direct-Connect SRS Com-
ponent Connectors" .
CAUTION: F
● Always work from the side of or under front passenger air bag module.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected.
Refer to SRS-14, "SRS Operation Check" .
G
Service Replacement Passenger Air Bag Module
1. Install the instrument panel assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Install the front passenger air bag module to the steering mem- SRS
ber.
MHIB0109E K
3. Connect the front passenger air bag module harness connector to yellow 4-pin service replacement air
bag connector and fasten connector to mounting bracket. L
CAUTION:
● Always work from the side of or under front passenger air bag module.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected. M
Refer toSRS-14, "SRS Operation Check" .
WIRING HARNESS MODIFICATION
The passenger air bag module originally installed in the vehicle uses direct-connect style harness connectors.
Service replacement passenger air bag modules use tab-locking style harness connectors. If the passenger
air bag module is replaced or if the direct-connect harness connectors are damaged, the vehicle wiring har-
ness must be modified to allow connection of the service replacement passenger air bag module.
NOTE:
The wiring harness modification is to be performed only if the vehicle is equipped with the original passenger
air bag which uses direct-connect harness connectors. If the passenger air bag is to be replaced in a vehicle
that has already had the service replacement passenger air bag installed, the wiring harness modification is
not required.
CAUTION:
● Do not attempt to repair or replace damaged direct-connect front passenger air bag module con-
nectors. If a direct-connect harness connector is damaged, the front passenger air bag must be
replaced and the wiring harness modified.
SRS-31
FRONT PASSENGER AIR BAG MODULE
● Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least
3 minutes.
● Always work from the side of or under front passenger air bag module.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected.
Refer to SRS-14, "SRS Operation Check" .
1. Locate the yellow and orange direct-connect passenger air bag module harness connectors.
2. Use wire cutters to cut back both previously used direct-connect passenger air bag module harness con-
nectors from the vehicle wiring harness approximately 50 mm (1.9 in) from the connectors.
3. Remove approximately 150 mm (5.9 in) of the vehicle harness covering from the cut end.
4. Slide a piece of dual-wall heat shrink tubing (provided in the pas-
senger air bag service kit) onto each wire of the previously used
vehicle wiring harness.
LHIA0017E
5. Fold each wire back and insert into the end of the heat shrink
tubing so that the end of the wire is approximately centered in
the heat shrink tubing.
WHIA0062E
6. Use a heat gun to shrink the heat shrink tubing and seal the wire.
7. Use electrical tape to secure the modified circuits to the outside of the wiring harness.
8. Locate the front passenger air bag service replacement connec-
tor that is taped back to the main harness. Unwrap the tape to
access the yellow service replacement connector and remove
the dust cover from the connector.
MHIB0108E
SRS-32
FRONT SEAT BELT PRE-TENSIONER
For removal and installation procedures, refer to SB-3, "Removal and Installation of Front Seat Belt" .
B
SRS
SRS-33
DIAGNOSIS SENSOR UNIT
REMOVAL
LHIA0092E
REMOVAL
CAUTION:
● Before servicing the SRS, turn the ignition switch off, disconnect both battery cables and wait at
least 3 minutes.
1. Disconnect the connectors for each air bag module and seat belt pre-tensioner.
2. Remove center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect diagnosis sensor unit connectors.
4. Remove bolts from the diagnosis sensor unit.
SRS-34
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
● Before disposing of air bag module, seat belt pre-tensioner or vehicle equipped with such systems, deploy
the systems. If such systems have already been deployed due to an accident, dispose of them as indi- B
cated in “SRS-35, "DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" .
● When deploying the air bag module or seat belt pre-tensioner, always use the Special Service Tool
Deployment tool [KV99106400]. C
● When deploying the air bag module or seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
component being deployed.
● When deploying air bag module or seat belt pre-tensioner, a fairly loud noise is made, followed by smoke D
being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irritates the
throat and can cause choking.
● Only deploy one air bag module or seat belt pre-tensioner at a time.
E
● Due to heat, leave deployed air bag module unattended for at least 30 minutes after deployment. Leave
deployed seat belt pre-tensioner unattended for at least 10 minutes after deployment.
● Be sure to wear gloves when handling a deployed air bag module or seat belt pre-tensioner.
F
● Never apply water to the deployed air bag module or seat belt pre-tensioner.
● Wash your hands thoroughly after finishing work.
● Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag G
module or seat belt pre-tensioner while mounted in vehicle.
● Use a voltmeter to make sure the vehicle battery is fully charged.
● Do not dispose of the air bag module or seat belt pre-tensioner undeployed. SRS
CHECKING DEPLOYMENT TOOL
Connecting to Battery
I
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5 m (16 ft) away from the vehicle. J
● Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
● Connect red clip of deployment tool to battery positive terminal K
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the tool
marked “deployment tool power” should glow with a green L
light. If the right side lamp glows red, reverse the connections
to the battery. PHIA0003E
SBF266H
SRS-35
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
SRS232-E
MHIB0103E
MHIB0104E
SRS-36
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
SRS232-E SRS
MHIB0106E
L
4. Connect deployment Tool A to front passenger air bag module
using Tool B.
Tool A : KV99105300 M
Tool B : KV99106400
Tool D : KV99108300
MHIB0107E
5. Connect red clip of the Tool to battery positive terminal and black clip to negative terminal.
6. The lamp on the right side of the Tool, marked “deployment tool power”, should glow green, not red.
7. Press the button on the Tool. The left side lamp on the tool, marked “air bag connector voltage”, will illumi-
nate and the air bag module will deploy.
CAUTION:
● When deploying the front passenger air bag module, do not stand on the deploying side.
● Stand at least 5 m (16 ft) away from the air bag module.
SRS-37
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
WHIA0122E
LHIA0039E
SRS-38
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
D
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag modules and seat belt pre-tensioners are very hot. Before disposing of air bag module or
seat belt pre-tensioner, wait at least 30 minutes or 10 minutes, respectively. Seal them in a plastic bag before
disposal. E
CAUTION:
● Never apply water to a deployed air bag module or seat belt
pre-tensioner. F
● Be sure to wear gloves when handling a deployed air bag
module or seat belt pre-tensioner.
● No poisonous gas is produced upon air bag module G
deployment. However, be careful not to inhale gas since it
irritates the throat and can cause choking.
● Do not disassemble air bag module or seat belt pre-ten- SRS
sioner.
● Air bag modules and seat belt pre-tensioners cannot be SBF276H
reused. I
● Wash your hands thoroughly after finishing work.
SRS-39
COLLISION DIAGNOSIS
SRS-40
COLLISION DIAGNOSIS
● After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-14, "SRS Operation Check" . A
WHEN SRS IS ACTIVATED IN THE SIDE COLLISION
1. Replace the following components:
B
– Diagnosis sensor unit
2. Check the SRS components and the related parts using the following table.
– Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
C
deformation).
3. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-14, "SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
D
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION
1. Check the SRS components and the related parts using the following table.
2. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-14, "SRS Opera- E
tion Check" for details. Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE COLLISION)
Part SRS is activated SRS is NOT activated
F
Diagnosis sensor unit REPLACE the diag- 1. Check case and bracket for dents, cracks or deformities.
nosis sensor unit with 2. Check connectors for damage, and terminals for deformities.
new fasteners. G
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-ten- 1. Check if the seat belt can be extended smoothly. SRS
sioner assembly If the seat belt cannot be extended smoothly,
– Check for deformities of the center pillar inner.
– If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly. I
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connectors
for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly. J
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall the seat belt pre-tensioner assembly.
6. If damaged—REPLACE the seat belt pre-tensioner assembly with new fasteners. K
Seat belt pre-tensioners must be deployed before disposal.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar. L
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—REPLACE the damaged trim parts.
M
SRS-41
COLLISION DIAGNOSIS
SRS-42